CN107489013B - Automatic clearing device for cloth surface fluff - Google Patents

Automatic clearing device for cloth surface fluff Download PDF

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Publication number
CN107489013B
CN107489013B CN201710892568.2A CN201710892568A CN107489013B CN 107489013 B CN107489013 B CN 107489013B CN 201710892568 A CN201710892568 A CN 201710892568A CN 107489013 B CN107489013 B CN 107489013B
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China
Prior art keywords
cloth
cloth cover
dust collection
working plate
brush roller
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Chinese (zh)
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CN107489013A (en
Inventor
王国强
孔垂信
孟冬冬
杨刚
胡广文
彭芳
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Guangdong Esquel Textiles Co Ltd
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Guangdong Esquel Textiles Co Ltd
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Priority to CN201710892568.2A priority Critical patent/CN107489013B/en
Publication of CN107489013A publication Critical patent/CN107489013A/en
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    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06GMECHANICAL OR PRESSURE CLEANING OF CARPETS, RUGS, SACKS, HIDES, OR OTHER SKIN OR TEXTILE ARTICLES OR FABRICS; TURNING INSIDE-OUT FLEXIBLE TUBULAR OR OTHER HOLLOW ARTICLES
    • D06G1/00Beating, brushing, or otherwise mechanically cleaning or pressure cleaning carpets, rugs, sacks, hides, or other skin or textile articles or fabrics

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Textile Engineering (AREA)
  • Cleaning In General (AREA)

Abstract

An automatic cleaning device for cloth cover cotton wool comprises a frame, a working plate, a cloth guide mechanism and a cotton wool cleaning mechanism. The working plate is arranged on the frame; the cloth guide mechanism is used for conveying the cloth surface to the working plate; the flower and hair removing mechanism comprises a brush roller assembly, a dust blowing assembly and a dust collection assembly which are arranged corresponding to the working plate; the brush roller assembly is characterized in that the axial direction of a brush roller in the brush roller assembly is parallel to the width direction of a cloth cover on the working plate, and the brush roller is used for contacting the cloth cover on the working plate to brush away flower hairs on the cloth cover; the dust blowing assembly and the brush roller assembly are arranged in parallel and used for blowing away the flowers and hairs brushed away by the brush roller assembly; the dust collection assembly comprises a dust collection cover and a dust collection assembly main body, the dust collection cover and a cloth cover on the working plate form a dust collection space, the brush roller and the dust blowing assembly are located in the dust collection space, and the dust collection assembly main body is communicated with the dust collection cover to collect and blow flowers blown by the dust blowing assembly. The device has realized the automatic clear cloth cover flower hair and has improved the treatment effeciency of cleaing away cloth cover flower hair.

Description

Automatic clearing device for cloth surface fluff
Technical Field
The invention relates to the technical field of spinning, in particular to an automatic clearing device for cloth cover fluff.
Background
In the production process of spinning, some cloth covers are easy to generate the lint, and in order to control the quality of the cloth covers, the cloth covers need to be checked and the lint needs to be removed. In the traditional mode, the flower and hair on the cloth surface are manually adhered by using tools such as adhesive tapes and the like, the mode wastes time and labor, and the treatment efficiency is low; or use the air gun to blow the cloth cover, consume the manpower, the treatment effeciency is also not high, and the air gun blows the cloth cover moreover and leads to the flower hair to float scattered in the air, the environmental pollution's that not only brings problem, also produce secondary pollution formation fault to the cloth cover in addition easily, and then influenced treatment effeciency.
Disclosure of Invention
Therefore, it is necessary to provide an automatic cleaning device for cloth surface fluff, which has high treatment efficiency and no pollution.
An automatic clearing device for cloth cover fluff, comprising:
a frame;
the working plate is arranged on the rack;
the cloth guide mechanism is used for conveying the cloth surface to the working plate; and
the flower and hair removing mechanism comprises a brush roller assembly, a dust blowing assembly and a dust collection assembly which are arranged corresponding to the working plate; the brush roller assembly comprises a brush roller, the axial direction of the brush roller is parallel to the width direction of the cloth cover on the working plate, and the brush roller is used for contacting the cloth cover on the working plate to brush away the flower hair on the cloth cover; the dust blowing assembly is used for blowing the flowers and the hairs brushed by the brush roller; the dust collection assembly comprises a dust collection cover and a dust collection assembly main body, the dust collection cover and the cloth cover on the working plate form a dust collection space, the brush roller and the dust blowing assembly are located in the dust collection space, and the dust collection assembly main body is communicated with the dust collection cover to absorb and collect the flowers and hairs blown off by the dust blowing assembly.
In the automatic cloth surface lint removing device, the cloth guide mechanism automatically feeds the cloth surface and transmits the cloth surface to the working plate; the brush roller in the cotton wool removing mechanism is in contact with the cloth cover on the working plate in the width direction to brush cotton wool on the cloth cover; the dust blowing assembly automatically blows the brushed flowers of the brush roller to prevent the brushed flowers from being adhered to the cloth surface; the dust collection cover of the dust collection assembly and the cloth cover form a dust collection space, and the hairbrush roller assembly and the dust blowing assembly are arranged in the dust collection space, so that the problem that the environment is polluted due to the fact that the flower hair scatters everywhere is avoided, the dust collection space enables the dust collection effect to be better, the problem that the brushed flower hair is easy to adhere to the cloth cover to generate defects is avoided, and the treatment efficiency of cleaning the flower hair of the cloth cover is improved.
In one embodiment, the dust blowing assembly comprises a strip-shaped air knife and an air knife bracket, the strip-shaped air knife bracket is arranged on the rack, and the strip-shaped air knife is arranged on the air knife bracket; the strip-shaped air knife comprises an air knife main body and a nozzle, the air knife main body is provided with a cavity and an air inlet communicated with the cavity, the nozzle is of a strip-shaped flat structure and is communicated with the cavity, and the nozzle is arranged corresponding to the working plate and is obliquely arranged relative to the working plate.
In one embodiment, the direction of the air flow of the air outlet of the nozzle is opposite to the conveying direction of the cloth cover on the working plate.
In one embodiment, the nozzle is inclined at an angle of 20 ° to 60 ° relative to the working plate.
In one embodiment, the strip-shaped air knives are multiple and are sequentially arranged along a straight line;
the automatic clearing device for the cloth cover fluff also comprises a control mechanism; the control mechanism comprises a plurality of air guide pipes, electromagnetic valves and a controller, the air guide pipes and the electromagnetic valves are multiple, the air guide pipes are communicated with the air inlets of the strip-shaped air knives respectively to allow air to enter, the electromagnetic valves are arranged on the air guide pipes respectively, and the controller is connected with the electromagnetic valves respectively to control the on-off and the flow of the air flow in the air guide pipes.
In one embodiment, the controller is further used for adjusting the on-off of the air duct according to the width of the cloth cover.
In one embodiment, the cloth guide mechanism comprises a cloth guide motor and a power roller, the cloth guide motor is used for driving the power roller to move, and the power roller is used for conveying the cloth surface to the working plate; the controller is also connected with the cloth guide motor and is used for controlling the opening and closing of the cloth guide motor and the rotating speed of the cloth guide motor.
In one embodiment, the hairbrush roller assembly further comprises a hairbrush roller power element for driving the hairbrush roller, and the strip-shaped air knife is arranged in parallel with the hairbrush roller and is arranged at the downstream of the hairbrush roller; the controller is also connected with the brush roller power piece and is used for controlling the opening and closing of the brush roller power piece.
In one embodiment, the control mechanism further comprises an automatic code counter for counting the length of the lint-removed cloth surface.
In one embodiment, the main body of the dust collection assembly comprises a dust collector and a dust collection pipe, and two ends of the dust collection pipe are respectively communicated with the dust collection cover and the dust collector.
Drawings
Fig. 1 is a structural diagram of an automatic cloth cover lint removing device according to an embodiment;
FIG. 2 is a structural view of a brush roller assembly of the automatic cloth cover lint removing apparatus shown in FIG. 1;
FIG. 3 is a structural diagram of a dust blowing assembly of the automatic cloth cover lint removing device shown in FIG. 1;
fig. 4 is a structural diagram of a control mechanism and a dust blowing component of the automatic cloth cover lint removing device shown in fig. 1.
Detailed Description
To facilitate an understanding of the invention, the invention will now be described more fully with reference to the accompanying drawings. Preferred embodiments of the present invention are shown in the drawings. This invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete.
It will be understood that when an element is referred to as being "secured to" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used in the description of the invention herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.
Referring to fig. 1, an embodiment of an automatic cloth cover lint removing apparatus 10 includes a frame 110, a working plate 120, a cloth guiding mechanism 200, and a lint removing mechanism 300.
The work board 120 is disposed on the frame 110. The cloth guide mechanism 200 is used for conveying the cloth surface to the working plate 120. The lint removing mechanism 300 includes a brush roller assembly 310, a dust blowing assembly 320, and a dust suction assembly 330, which are provided corresponding to the work plate 120.
The brush roller assembly 310 includes a brush roller 311, and the brush roller 311 is disposed in an axial direction parallel to the width direction of the cloth cover on the work plate 120. The brush roller 311 is used to contact with the cloth surface on the work plate 120 to brush off the lint on the cloth surface.
The dust blowing assembly 320 is used for blowing the lint brushed by the brush roller 311.
The dust collection unit 330 includes a dust collection cover 331 and a dust collection unit main body (not shown). The dust collecting cover 331 forms a dust collecting space with the cloth cover on the working plate 120. The brush roller 311 and the dust blowing assembly 320 are disposed in the dust collecting space. The dust suction assembly body communicates with the dust cage 331 for sucking the lint blown by the dust blowing assembly 320.
In the automatic cloth surface lint removing device 10, the cloth guide mechanism 200 automatically feeds the cloth surface and transmits the cloth surface to the working plate 120; the brush roller 311 of the lint removing mechanism 300 contacts with the cloth surface of the working plate 120 in the width direction to brush off lint on the cloth surface; the dust blowing component 320 automatically blows the flower hairs brushed by the brush roller 311 to prevent the brushed flower hairs from adhering to the cloth surface; the dust collection cover 331 of the dust collection component 330 forms a dust collection space with the cloth cover, and the brush roller 311 and the dust blowing component 320 are arranged in the dust collection space, so that the problem that the environment is polluted by the scattered flowers and hairs is avoided, the dust collection space enables the dust collection effect to be better, the problem that the brushed flowers and hairs are easy to adhere to the cloth cover to generate defects is avoided, and the treatment efficiency of removing the flowers and hairs on the cloth cover is improved.
Specifically, the working plate 120 is disposed to be inclined with respect to a horizontal plane, and a cloth is conveyed on the working plate 120 in a direction inclined downward along the working plate 120 such that the lint brushed by the brush roller assembly 310 is sucked by the dust blowing assembly 320 and the dust suction assembly 330 as the lint moves downward.
In one embodiment, the cloth guide mechanism 200 includes a cloth guide motor (not shown) and a power roller 210. The cloth guiding motor is used for driving the power roller 210 to move, and the power roller 210 is used for conveying the cloth cover to the working plate 120.
Specifically, the cloth guide motor also has a motor control 230. Specifically, the cloth guide mechanism 200 further includes a plurality of cloth guide rollers 220, the plurality of cloth guide rollers 220 are disposed on the frame 110, and at least two of the plurality of cloth guide rollers 220 are respectively disposed upstream and downstream of the working plate 120.
Referring to FIGS. 1 and 2, in one embodiment, the brush roll assembly 310 further includes a brush roll power unit (not shown). A brush roller power unit is used to drive the brush roller 311. Specifically, the surface of the brush roller 311 is provided with a plurality of rows of brushes in the axial direction.
Referring to fig. 3, in one embodiment, the main body of the vacuum cleaner includes a dust pipe 333 and a dust container 335, and both ends of the dust pipe 333 are respectively connected to the dust hood 331 and the dust container 335.
Further, the dust collection cover 331 is provided with a plurality of coupling holes (not shown) which are sequentially provided in the axial direction of the brush roller 311. The dust collection tube 333 includes a plurality of dust collection branch tubes 332 and a dust collection header 334. One end of each of the plurality of dust collecting branch pipes 332 is sequentially communicated with the plurality of connecting holes, the other end of each of the plurality of dust collecting branch pipes 332 is communicated with the dust collecting header 334, and the dust collecting header 334 is communicated with the dust collector 335. Specifically, the dust collection cover 331 is a semi-closed polyhedral structure.
Specifically, the dust collector 335 includes a vacuum pump (not shown) and a dust bag (not shown). The vacuum pump is used to generate a suction force for adsorbing the lint so as to adsorb the lint in the dust cage 331 into the dust collection bag. It is understood that the dust bag may be replaced with a dust collecting cylinder or the like for collecting the dust such as the lint.
Referring to FIG. 4, in one embodiment, the dust blowing assembly 320 includes a strip-shaped air knife 321 and an air knife holder (not shown). The bar air knife 321 is supported on the frame 110. A bar air knife 321 is mounted on the air knife support. Specifically, a bar-shaped air knife 321 is positioned above the work plate 120
The strip-shaped air knife 321 comprises an air knife body (not shown) and a nozzle (not shown). The air knife main body is provided with a cavity and an air inlet communicated with the cavity. The nozzle is a strip-shaped flat structure and is communicated with the cavity, and the nozzle is arranged corresponding to the working plate 120 and is obliquely arranged relative to the working plate 120 so as to generate a better blowing effect. Therefore, the strip-shaped air knife 321 blows off the brushed-off flowers of the brush roller assembly 310 in time, and the brushed-off flowers are prevented from being adhered to the cloth surface for the second time.
Specifically, the cavity is provided in the middle of the bar air knife 321. Air inlets and nozzles are provided at the back and front of the strip air knife 321, respectively. In operation, compressed air is introduced into the chamber through the inlet port, the chamber has a high compression ratio to the air flow, such that the air flow velocity loss is minimized and the pressure is maximized, and the air flow finally passes through the nozzle to form a uniform sheet air flow along the length of the strip air knife 321.
Further, the direction of the air flow discharged from the nozzle is opposite to the conveying direction of the cloth cover on the working plate. I.e. the nozzles are arranged obliquely with respect to the working plate 120 at an angle of the outlet air flow of the nozzles against the transport direction of the cloth cover on the working plate 120. The air flow discharged from the nozzle is against the conveying direction of the cloth cover on the working plate 120, which means that the included angle formed by the air flow discharged from the nozzle and the conveying direction of the cloth cover on the working plate 120 is an obtuse angle.
Further, the nozzle is inclined at an angle of 20 to 60 ° with respect to the operating plate 120.
Further, the strip air knife 321 is a super air knife. Further, a bar-shaped air knife 321 is disposed in parallel with the brush roller 311 and downstream of the brush roller 311.
Further, the bar-shaped air knife 321 is plural. The plurality of bar-shaped air knives 321 are sequentially arranged along a straight line. Specifically, a plurality of bar-shaped air knives 321 are sequentially disposed along the length direction thereof.
In one embodiment, the automatic cloth lint removing device 10 further includes a control mechanism 400.
With continued reference to fig. 4, the control mechanism 400 further includes an air tube 410, a solenoid valve 420, and a controller 430. The air duct 410 and the solenoid valve 420 are provided in plural (only one air duct 410 and one solenoid valve 420 are shown in fig. 4). The air ducts 410 are respectively communicated with the air inlets of the bar-shaped air knives 321 to introduce air, and the electromagnetic valves 420 are respectively arranged on the air ducts 410. The controller 430 is connected to the plurality of solenoid valves 420 respectively for controlling the on/off and the flow rate of the air in each air duct 410.
Furthermore, the controller 430 is also used for controlling the electromagnetic valve 420 according to the width of the cloth cover to adjust the on-off of the air duct 410. So that the total length of the communication between the adjacent strip-shaped air knives 321 and the air guide pipe 410 is matched with the width of the cloth cover. Therefore, the applicability of the automatic cloth cover lint removing device 10 to cloth covers with different widths is improved on the basis of energy saving. For example, when the width of the cloth cover is smaller than the total length of the plurality of strip-shaped air knives 321, the strip-shaped air knives 321 positioned at the edges can be controlled to be in a closed state, as long as the total length of the communication between the adjacent strip-shaped air knives 321 and the air guide tubes 410 is matched with the width of the cloth cover, and the width requirement of the cloth cover can be met.
Specifically, the controller 430 is a touch screen controller, which is further capable of displaying the on/off status of the air flow in each air duct 410 and the flow data. Therefore, the on/off state of the air duct 410 can be intuitively known, and the operation of each strip-shaped air knife 321 can be conveniently controlled.
Specifically, the control mechanism 400 further includes a splitter plate 440 for splitting the flow of gas to each airway tube 410. More specifically, one end of the dividing plate 440 is configured to communicate with the gas, and the other end has a plurality of gas outlets (not shown) that are respectively communicated with the plurality of gas conduits 410.
Further, the controller 430 is also connected to the cloth guide motor for controlling the opening and closing of the cloth guide motor and the rotation speed of the cloth guide motor, thereby controlling the start or stop of the cloth guide operation, and the cloth guide speed. When the controller 430 is a touch screen controller, the on/off state of the cloth guide motor and the rotational speed data of the cloth guide motor may also be displayed. Specifically, controller 430 is coupled to motor control 230 of the leader motor.
Further, the controller 430 is also connected to the brush roller power unit for controlling the opening and closing of the brush roller power unit.
Further, the controller 430 is also connected to the dust collector 335 for controlling the opening and closing of the dust collector 335. Specifically, the controller 430 is connected to a vacuum pump in the dust collector 335.
In one embodiment, the control mechanism 400 further comprises an automatic code counter (not shown) for counting the length of the lint-removed cloth surface. Further, the controller 430 is connected to the automatic code counter, and the controller 430 can control the lint removing mechanism 300 to start operating when the count of the automatic code counter reaches a preset value. The controller 430 may also be a touch screen controller capable of displaying the length of the lint removed cloth.
Specifically, the automatic code counter may be built into the controller 430.
All possible combinations of the technical features of the above embodiments may not be described for the sake of brevity, but should be considered as within the scope of the present disclosure as long as there is no contradiction between the combinations of the technical features.
The above-mentioned embodiments only express several embodiments of the present invention, and the description thereof is more specific and detailed, but not construed as limiting the scope of the invention. It should be noted that, for a person skilled in the art, several variations and modifications can be made without departing from the inventive concept, which falls within the scope of the present invention. Therefore, the protection scope of the present patent shall be subject to the appended claims.

Claims (10)

1. The utility model provides a cloth cover flower hair automatic clearing device which characterized in that includes:
a frame;
the working plate is arranged on the rack, the working plate is obliquely arranged relative to a horizontal plane, and the conveying direction of the cloth cover on the working plate is downward inclined along the working plate;
the cloth guide mechanism is used for conveying the cloth surface to the working plate; and
the fluff removing mechanism comprises a hairbrush roller component, a dust blowing component and a dust absorption component which are arranged corresponding to the working plate; the brush roller assembly comprises a brush roller, the axial direction of the brush roller is parallel to the width direction of the cloth cover on the working plate, and the brush roller is used for contacting the cloth cover on the working plate to brush away the flower hair on the cloth cover; the dust blowing assembly is used for blowing the flowers brushed by the brush roller, the direction of the air flow discharged by the dust blowing assembly is opposite to the conveying direction of the cloth cover on the working plate, and an included angle formed by the direction of the air flow discharged and the conveying direction of the cloth cover is an obtuse angle; the dust collection assembly comprises a dust collection cover and a dust collection assembly main body, the dust collection cover is of a semi-closed polyhedral structure, a dust collection space is formed by the dust collection cover and a cloth cover on the working plate, the brush roller and the dust blowing assembly are located in the dust collection space, and the dust collection assembly main body is communicated with the dust collection cover and used for collecting the flowers and hairs blown off by the dust blowing assembly.
2. The automatic cloth cover flower and hair removing device of claim 1, wherein the dust blowing assembly comprises a strip-shaped air knife and an air knife bracket, the strip-shaped air knife bracket is arranged on the rack, and the strip-shaped air knife is arranged on the air knife bracket; the strip-shaped air knife comprises an air knife main body and a nozzle, the air knife main body is provided with a cavity and an air inlet communicated with the cavity, the nozzle is of a strip-shaped flat structure and is communicated with the cavity, and the nozzle is arranged corresponding to the working plate and is obliquely arranged relative to the working plate.
3. The automatic cloth cover flower and hair removing device of claim 2, wherein the strip-shaped air knife is a super air knife.
4. The automatic cloth cover flower and hair removing device of claim 2, wherein the angle of inclination of the nozzle relative to the working plate is 20-60 °.
5. The automatic cloth cover flower and hair removing device according to claim 2, wherein a plurality of the strip-shaped air knives are arranged in sequence along a straight line;
the automatic clearing device for the cloth cover fluff also comprises a control mechanism; the control mechanism comprises a plurality of air guide pipes, electromagnetic valves and a controller, the air guide pipes and the electromagnetic valves are multiple, the air guide pipes are communicated with the air inlets of the strip-shaped air knives respectively to allow air to enter, the electromagnetic valves are arranged on the air guide pipes respectively, and the controller is connected with the electromagnetic valves respectively to control the on-off and the flow of the air flow in the air guide pipes.
6. The automatic cloth cover lint removing device of claim 5, wherein the controller is further configured to adjust the opening/closing of the air duct according to the width of the cloth cover.
7. The automatic cloth cover lint removing device of claim 5, wherein the cloth guiding mechanism comprises a cloth guiding motor and a power roller, the cloth guiding motor is used for driving the power roller to move, and the power roller is used for conveying the cloth cover to the working plate; the controller is also connected with the cloth guide motor and is used for controlling the opening and closing of the cloth guide motor and the rotating speed of the cloth guide motor.
8. The automatic cloth cover flower and hair removing device of claim 5, wherein the brush roller assembly further comprises a brush roller power unit for driving the brush roller, and the strip-shaped air knife is arranged in parallel with the brush roller and is arranged at the downstream of the brush roller; the controller is also connected with the brush roller power piece and is used for controlling the opening and closing of the brush roller power piece.
9. The automatic cloth cover lint removing device of any one of claims 1-8, wherein the control mechanism further comprises an automatic code counter for counting the length of the lint removed cloth cover.
10. The automatic cloth cover flower and hair removing device of any one of claims 1 to 8, wherein the dust collection assembly body comprises a dust collector and a dust collection pipe, and two ends of the dust collection pipe are respectively communicated with the dust collection cover and the dust collector.
CN201710892568.2A 2017-09-27 2017-09-27 Automatic clearing device for cloth surface fluff Active CN107489013B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201710892568.2A CN107489013B (en) 2017-09-27 2017-09-27 Automatic clearing device for cloth surface fluff

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Application Number Priority Date Filing Date Title
CN201710892568.2A CN107489013B (en) 2017-09-27 2017-09-27 Automatic clearing device for cloth surface fluff

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CN107489013B true CN107489013B (en) 2023-04-11

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Publication number Priority date Publication date Assignee Title
CN111088685B (en) * 2020-01-02 2020-11-24 江苏工程职业技术学院 Quick cleaning device in fabrics surface
CN113774643B (en) * 2021-09-23 2022-12-16 安徽升园纺织品有限公司 Textile unhairing equipment based on weaving and having dust absorption function
CN114182467B (en) * 2021-12-15 2023-10-13 南通和顺兴纺织科技有限公司 Intelligent bleaching and dyeing device for textile based on low-temperature stripping

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CN103611665A (en) * 2013-11-29 2014-03-05 淄博新力塑编有限公司 Dust removing device used on filming coating machine base cloth before coating
CN206027289U (en) * 2016-08-31 2017-03-22 玉溪万利包装材料有限公司 Cardboard printing dust collector

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