CN114182467B - Intelligent bleaching and dyeing device for textile based on low-temperature stripping - Google Patents
Intelligent bleaching and dyeing device for textile based on low-temperature stripping Download PDFInfo
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- CN114182467B CN114182467B CN202111534237.4A CN202111534237A CN114182467B CN 114182467 B CN114182467 B CN 114182467B CN 202111534237 A CN202111534237 A CN 202111534237A CN 114182467 B CN114182467 B CN 114182467B
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06G—MECHANICAL OR PRESSURE CLEANING OF CARPETS, RUGS, SACKS, HIDES, OR OTHER SKIN OR TEXTILE ARTICLES OR FABRICS; TURNING INSIDE-OUT FLEXIBLE TUBULAR OR OTHER HOLLOW ARTICLES
- D06G1/00—Beating, brushing, or otherwise mechanically cleaning or pressure cleaning carpets, rugs, sacks, hides, or other skin or textile articles or fabrics
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B11/00—Measuring arrangements characterised by the use of optical techniques
- G01B11/02—Measuring arrangements characterised by the use of optical techniques for measuring length, width or thickness
- G01B11/06—Measuring arrangements characterised by the use of optical techniques for measuring length, width or thickness for measuring thickness ; e.g. of sheet material
- G01B11/0691—Measuring arrangements characterised by the use of optical techniques for measuring length, width or thickness for measuring thickness ; e.g. of sheet material of objects while moving
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/84—Systems specially adapted for particular applications
- G01N21/88—Investigating the presence of flaws or contamination
- G01N21/89—Investigating the presence of flaws or contamination in moving material, e.g. running paper or textiles
- G01N21/892—Investigating the presence of flaws or contamination in moving material, e.g. running paper or textiles characterised by the flaw, defect or object feature examined
- G01N21/898—Irregularities in textured or patterned surfaces, e.g. textiles, wood
- G01N21/8983—Irregularities in textured or patterned surfaces, e.g. textiles, wood for testing textile webs, i.e. woven material
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B2700/00—Treating of textile materials, e.g. bleaching, dyeing, mercerising, impregnating, washing; Fulling of fabrics
- D06B2700/36—Devices or methods for dyeing, washing or bleaching not otherwise provided for
Abstract
The invention discloses an intelligent bleaching and dyeing device for textiles based on low-temperature stripping, which comprises a main control box and a bleaching and dyeing pretreatment system, wherein one side of the main control box is provided with a first bracket, the right side of the first bracket is provided with a second bracket, a first rotating roller is rotatably connected between the first brackets, a second rotating roller is rotatably connected between the second brackets, the surface of the second rotating roller is coated with an illumination plate, the middle of the upper end of the second bracket is in threaded connection with a hydraulic control mechanism, the inside of the hydraulic control mechanism is in sliding connection with a movable rod, the bottom of the movable rod is fixedly connected with a cover plate, the left side of the cover plate is fixedly provided with a trash removal knife, the middle of the inside of the cover plate is provided with a light-sensitive receiver, the left side of the second rotating roller is provided with a dust collection mechanism, and the dust collection mechanism comprises a dust collection box, and the left side above the second bracket is fixed with a connecting rod of the dust collection box.
Description
Technical Field
The invention relates to the technical field of fabric bleaching and dyeing, in particular to an intelligent bleaching and dyeing device for textiles based on low-temperature stripping.
Background
Once the dyed cloth is unevenly dyed or the color index is not in accordance with the requirement of a finished product, stripping and re-dyeing are needed, wherein the low-temperature stripping method can lead the whiteness of the stripped cloth to be high and the strength loss to be small, but if the stripping of the cloth is carried out improperly, the fibers in the cloth can be damaged or broken, the surface of the cloth can be raised or broken, thus the cloth is defined as the fiber damage, more seriously, most of the fibers can be extracted from the yarns, the surface of the cloth can be loose and broken holes, and when the cloth is re-dyed, the cloth is required to be subjected to the prior classification treatment, so that the bleaching and dyeing quality of the cloth is improved, and therefore, the intelligent bleaching and dyeing device for the textile based on the low-temperature stripping, which has strong design practicability and effectively improves the bleaching and dyeing quality of the cloth, is very necessary.
Disclosure of Invention
The invention aims to provide an intelligent bleaching and dyeing device for textiles based on low-temperature stripping, which aims to solve the problems in the background technology.
In order to solve the technical problems, the invention provides the following technical scheme: the utility model provides a fabrics are with intelligent bleaching and dyeing device based on low temperature is shelled, includes master control case and bleaching and dyeing pretreatment systems, one side of master control case is provided with a set of support first, a set of the right side of support first is provided with a set of support second, a set of rotate between the support first and be connected with the commentaries on classics roller first, a set of rotate between the support second and be connected with the commentaries on classics roller second, the surperficial a week cladding of commentaries on classics roller second has the illumination board, threaded connection has the liquid accuse mechanism in the middle of the upper end of support second, the inside sliding connection of liquid accuse mechanism has the movable rod, the bottom fixedly connected with apron of movable rod, the left side of apron is fixed with the edulcoration sword, be provided with the light sense receiver in the middle of the inside of apron, the left side of commentaries on classics roller second is provided with dust absorption mechanism, dust absorption mechanism includes the dust suction box, the top left side of support second and one side connecting rod of dust suction box are fixed, the lower side of dust absorption box is connected with the dust absorption mouth, the inside of dust absorption mouth is provided with the cutting knife, one of the left side fixedly connected with of support first.
According to the technical scheme, the bleaching and dyeing pretreatment system comprises a cloth detection module, a data processing module and an operation module, wherein the cloth detection module comprises a fixed-section shooting module, a flaw irradiation module and a data input module, the data processing module comprises a data transmission module, an air quantity adjusting module and a quality evaluation module, and the operation module comprises a fixed-section winding module, an impurity removal control module, a dust collection adjusting module and a subsequent operation module;
the fixed-section shooting module is electrically connected with the shooting machine, the flaw irradiation module is electrically connected with the light-sensitive receiver, the data processing module is arranged in the main control box, the impurity removal control module is electrically connected with the hydraulic control mechanism, the dust collection adjusting module is electrically connected with the dust collection mechanism, and the cloth detection module is electrically connected with the operation module through the data processing module.
According to the technical scheme, the bleaching and dyeing pretreatment system comprises the following operation steps:
s1, under the action of a fixed-section rolling module, the cloth subjected to low-temperature stripping is prepared to be transmitted and detected between rotating rollers;
s2: the worker inputs the total length of the cloth at the main control box through the data input module, and then carries out fixed-section transmission on the cloth so as to conveniently detect the cloth, meanwhile, obtains the total section number of the cloth, and transmits the data to the data transmission module;
s3: when the cloth is subjected to fixed-section transmission, the fixed-section shooting module shoots the cloth, the shooting result is transmitted to the data transmission module, and then the processed data is transmitted to the air quantity adjusting module;
s4: the air quantity adjusting module analyzes the processing data and transmits analysis results to the impurity removal control module and the dust collection adjusting module respectively;
s5: and when the whole cloth is transmitted, repeating the steps S3-S4, detecting the cloth by the flaw irradiation module, and after the transmission and the detection of the whole cloth are finished, carrying out quality evaluation on the whole cloth by the quality evaluation module, transmitting an evaluation result to a subsequent operation module, and grading the stripped cloth.
According to the above technical scheme, the specific content of S3 is as follows:
s31: when the cloth is transported in a fixed section, the cloth is stopped for a certain time after being transported for a certain distance until the cloth is transported;
s32: when the fixed section cloth is transmitted, the fixed section shooting module shoots the cloth from the side of the cloth, the data transmission module can directly acquire the thickness of the cloth on one hand, and can detect the density degree of the breakage of the fiber on the surface of the cloth on the other hand, and the data is quantized and then transmitted to the air quantity adjusting module.
According to the above technical scheme, the quantitative calculation process of the fiber breakage density degree in S32 is as follows:
setting a comparison rectangular section in the data transmission module, wherein the comparison rectangular section is long by a fixed section distance, the upper surface of the cloth is the lower bottom edge, and the fixed length is wide, so that the area of the comparison rectangular section is a fixed value and is marked as S For a pair of The fixed-section shooting module shoots the cloth in a fixed section, and judges the chromaticity of the shot imageOutputting the fiber breakage area of the cloth, directly acquiring the fiber breakage area data of the cloth, and marking as S Wool (fur) ；
The formula for setting the fiber breakage density degree of the fixed-section cloth is as followsWhen the M value is smaller, the fiber damage of the cloth is smaller, otherwise, the fiber damage is larger, and the data transmission module obtains M and transmits the M to the air quantity adjusting module.
According to the technical scheme, the specific steps of the S4 are as follows:
s41: the impurity removal control module acquires thickness data of the cloth from the fixed-section shooting module, and controls the hydraulic control mechanism to enable the movable rod to move to a corresponding position, so that an impurity removal knife on one side of the cover plate exactly repairs and removes impurities at the fiber breakage position of the cloth;
s42: when the fiber breakage is trimmed, the air quantity adjusting module performs logic comparison according to the thickness of the cloth and the M value, and transmits the comparison result to the dust collection adjusting module, so that the operation mode of the dust collection mechanism is adjusted within the pause time of the fixed-section cloth transmission, and the trimmed flock is fully collected.
According to the above technical solution, the logic comparison process of S42 is as follows:
s421: when the thickness of the cloth is input into the data input module and is H, setting the maximum value of the fiber breakage density degree of the cloth as 1, setting the comparison values as 0.1 and 0.3 respectively, and carrying out logic comparison on the detected thickness of the cloth and the M value by the air quantity adjusting module so as to judge the operation mode of the dust collection mechanism and mark the detected thickness of the cloth as H;
s422: when H=h, if M is less than or equal to 0.1, judging the fiber breakage amount as level I, controlling a dust collection port by a dust collection adjusting module to perform normal air volume dust collection, and setting the working mode of a dust collection mechanism as mode one;
if M is more than 0.1 and less than or equal to 0.3, judging the fiber breakage amount as II level, controlling a dust collection port by a dust collection adjusting module to increase the air quantity for dust collection, and setting the working mode of a dust collection mechanism as a mode II;
if M >0.3, judging the fiber breakage amount as grade III, controlling the dust collection opening to increase the air quantity and collect dust by the dust collection adjusting module, and controlling the cutting knife to rotate at the same time, so that the cutting knife stirs and cuts up the flocks under the condition that the flock amount is large, preventing the dust collection opening from being blocked by excessive flocks, and setting the working mode of the dust collection mechanism as mode III;
s423: when H is not equal to H, a thickness contrast value delta is obtained, whereinThen the comparison value of M value is scaled, and compared according to S422, i.e. if M is less than or equal to 0.1 delta, the dust suction mechanism is operated in the first mode, if 0.1 delta<When M is less than or equal to 0.3 delta, the dust collection mechanism operates in a second mode, if M>And at 0.3 delta, the dust collection mechanism is in a third operation mode.
According to the above technical scheme, the operation steps of S5 are as follows:
s51: in the transmission process of the cloth, the illumination plate is always in a starting state, when the cloth is in a stopping state, the illumination plate is closed, when the illumination plate is started, the cloth weakens the illumination intensity of light, the light after the cloth with the thickness of h is set to be transmitted to the light-sensitive receiver, the illumination intensity received by the light-sensitive receiver is a normal value, and the normal value can be adjusted according to the detection thickness so as to unify the judgment standard;
s52: after improper stripping treatment of the cloth, loosening or tiny holes and the like of yarns can occur, when an illumination plate passes through the hole areas, a light-sensitive receiver directly collects data of light which is not weakened, a flaw irradiation module acquires the number D of the holes, and the qualified number D of the holes can be manually set according to the length of the cloth;
s53: the grade of the fiber breakage can be obtained according to different operation modes of the dust collection mechanism, so that the first mode, the second mode and the third mode of the dust collection mechanism are respectively quantized into numbers 1, 2 and 3 and are represented by a reference number T, and the quality evaluation module collects operation mode data of each section of cloth and performs subsequent processing determination.
According to the technical scheme, the judgment rule of the quality evaluation module is as follows:
a1: when D > D, directly judging that the overall quality of the fabric after stripping is low, and enabling subsequent staff to cut the fabric at an effective position and bleach and dye the fabric;
a2: when D is less than or equal to D, carrying out cloth quality judgment according to the grade average value of the fiber breakage, and setting a calculation formula of the grade average value of the fiber breakage asn is the total number of cloth sections, T i The fiber breakage level number of the i section;
when p is more than or equal to 1 and less than or equal to 1.2, the fiber damage of the whole cloth is lower, and the whole quality of the cloth after stripping is higher, so that the whole cloth can be directly bleached and dyed;
when p is less than or equal to 1.2 and less than or equal to 2.2, indicating that the fiber damage of the whole cloth is medium, and in the whole quality of the cloth after stripping, a worker can repair the broken holes or the fiber damage of the whole cloth and then bleach and dye;
when p is less than or equal to 2.2 and less than or equal to 3, the fiber breakage of the whole cloth is higher, and the whole quality of the cloth after stripping is judged to be lower, and the cloth can be cut and then used for bleaching and dyeing.
According to the technical scheme, the fixed section photographing module is used for collecting data of the fiber breakage of the thickness of the cloth, the flaw irradiation module is used for collecting the number of holes of the cloth, the data input module is used for manually inputting relevant data at the main control box end, the air quantity adjusting module is used for adjusting the operation mode of the dust collection mechanism according to the degree of intensity of the fiber breakage of the fixed section cloth, the quality evaluation module is used for judging the quality of the whole section of cloth, the fixed section receipt module is used for transmitting and detecting the fixed section of the cloth, the impurity removal control module is used for removing impurities of flocks on the surface of the cloth according to the thickness of the cloth, the dust collection adjusting module is used for executing the mode adjustment of the dust collection mechanism according to the result of the air quantity adjusting module, and the follow-up operation module is used for setting the next working procedure of the cloth according to the evaluation result of the quality evaluation module, so that the dyeing quality of the cloth and the cloth utilization rate of the cloth are improved.
Compared with the prior art, the invention has the following beneficial effects: according to the invention, the bleaching and dyeing pretreatment system is arranged, so that the fabric after stripping can be subjected to fiber damage detection before being re-dyed, the working mode of the dust collection mechanism is further adjusted, the quality judgment of the fabric is carried out by combining the number of holes, and the next procedure is determined according to the quality condition of the fabric, so that the re-dyeing quality of the fabric is improved.
Drawings
The accompanying drawings are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate the invention and together with the embodiments of the invention, serve to explain the invention. In the drawings:
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic view of the connection of the lower structure of the hydraulic mechanism of the present invention;
FIG. 3 is a schematic view of the mounting position of the cutting blade of the present invention;
FIG. 4 is a schematic diagram of a system of the present invention;
in the figure: 1. a first bracket; 2. a main control box; 3. a second bracket; 4. a first rotating roller; 5. a second rotating roller; 6. a dust collection port; 7. a dust suction box; 8. a cutting knife; 9. a hydraulic control mechanism; 10. a moving rod; 11. a cover plate; 12. a light-sensitive receiver; 13. a impurity removing knife; 14. and a camera.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1-4, the present invention provides the following technical solutions: the intelligent bleaching and dyeing device for the textile based on low-temperature stripping comprises a main control box 2 and a bleaching and dyeing pretreatment system, wherein one side of the main control box 2 is provided with a group of first supports 1, the right side of the group of first supports 1 is provided with a group of second supports 3, a rotating roller I4 is rotatably connected between the group of first supports 1, a rotating roller II 5 is rotatably connected between the group of second supports 3, the surface of the rotating roller II 5 is coated with an illumination plate, the middle of the upper end of the supporting frame II 3 is in threaded connection with a hydraulic control mechanism 9, the inside of the hydraulic control mechanism 9 is in sliding connection with a movable rod 10, the bottom of the movable rod 10 is fixedly connected with a cover plate 11, the left side of the cover plate 11 is fixedly provided with a trash cutter 13, the middle of the inside of the cover plate 11 is provided with a light-sensitive receiver 12, the left side of the rotating roller II 5 is provided with a dust collection mechanism, the dust collection mechanism comprises a dust collection box 7, the left side above the supporting frame II 3 is fixedly connected with a side connecting rod of the dust collection box 7, a lower pipe of the dust collection box 7 is connected with a dust collection port 6, the inside of the dust collection port 6 is provided with a cutter 8, and the left side of the dust collection port 1 is fixedly connected with a camera 14;
through being provided with bleaching and dyeing pretreatment systems, can carry out the fiber damage to the cloth and detect before carrying out the undrawing to the cloth after the stripping, and then adjust dust absorption mechanism's working pattern, combine the hole number simultaneously and carry out the quality judgement of cloth to confirm next step process according to the quality condition of cloth, with the heavy dyeing quality that improves the cloth.
The bleaching and dyeing pretreatment system comprises a cloth detection module, a data processing module and an operation module, wherein the cloth detection module comprises a fixed-section shooting module, a flaw irradiation module and a data input module, the data processing module comprises a data transmission module, an air quantity adjusting module and a quality evaluation module, and the operation module comprises a fixed-section winding module, an impurity removal control module, a dust collection adjusting module and a follow-up operation module;
the fixed-section shooting module is electrically connected with the shooting machine 14, the flaw irradiation module is electrically connected with the light sensation receiver 12, the data processing module is arranged in the main control box 2, the impurity removal control module is electrically connected with the hydraulic control mechanism 9, the dust collection adjusting module is electrically connected with the dust collection mechanism, and the cloth detection module is electrically connected with the operation module through the data processing module.
The operation steps of the bleaching and dyeing pretreatment system are as follows:
s1, under the action of a fixed-section rolling module, the cloth subjected to low-temperature stripping is prepared to be transmitted and detected between rotating rollers;
s2: the worker inputs the total length of the cloth at the main control box 2 through the data input module, and then carries out fixed-section transmission on the cloth so as to conveniently detect the cloth, meanwhile, obtains the total section number of the cloth, and transmits the data to the data transmission module;
s3: when the cloth is subjected to fixed-section transmission, the fixed-section shooting module shoots the cloth, the shooting result is transmitted to the data transmission module, and then the processed data is transmitted to the air quantity adjusting module;
s4: the air quantity adjusting module analyzes the processing data and transmits analysis results to the impurity removal control module and the dust collection adjusting module respectively;
s5: and when the whole cloth is transmitted, repeating the steps S3-S4, detecting the cloth by the flaw irradiation module, and after the transmission and the detection of the whole cloth are finished, carrying out quality evaluation on the whole cloth by the quality evaluation module, transmitting an evaluation result to a subsequent operation module, and grading the stripped cloth.
The specific content of S3 is as follows:
s31: when the cloth is transported in a fixed section, the cloth is stopped for a certain time after being transported for a certain distance until the cloth is transported;
s32: when the fixed section cloth is transmitted, the fixed section shooting module shoots the cloth from the side of the cloth, the data transmission module can directly acquire the thickness of the cloth on one hand, and can detect the density degree of the breakage of the fiber on the surface of the cloth on the other hand, and the data is quantized and then transmitted to the air quantity adjusting module.
The quantitative calculation process of the fiber breakage density degree in S32 is as follows:
setting a comparison rectangular section in the data transmission module, wherein the comparison rectangular section is long by a fixed section distance, the upper surface of the cloth is the lower bottom edge, and the fixed length is wide, so that the area of the comparison rectangular section is a fixed value and is marked as S For a pair of The fixed-section shooting module shoots the cloth in a fixed section, judges the fiber damage area of the cloth according to the chromaticity of the shot image, and directly acquires the clothFiber breakage area data of the stock, and is labeled S Wool (fur) ；
The formula for setting the fiber breakage density degree of the fixed-section cloth is as followsWhen the M value is smaller, the fiber damage of the cloth is smaller, otherwise, the fiber damage is larger, and the data transmission module obtains M and transmits the M to the air quantity adjusting module.
The specific steps of S4 are as follows:
s41: the impurity removal control module acquires thickness data of the cloth from the fixed-section shooting module, and controls the hydraulic control mechanism 9 to enable the movable rod 10 to move to a corresponding position, so that the impurity removal knife 13 on one side of the cover plate 11 just repairs and removes impurities at the fiber breakage of the cloth;
s42: when the fiber breakage is trimmed, the air quantity adjusting module performs logic comparison according to the thickness of the cloth and the M value, and transmits the comparison result to the dust collection adjusting module, so that the operation mode of the dust collection mechanism is adjusted within the pause time of the fixed-section cloth transmission, and the trimmed flock is fully collected.
The logical comparison process of S42 is as follows:
s421: when the thickness of the cloth is input into the data input module and is H, setting the maximum value of the fiber breakage density degree of the cloth as 1, setting the comparison values as 0.1 and 0.3 respectively, and carrying out logic comparison on the detected thickness of the cloth and the M value by the air quantity adjusting module so as to judge the operation mode of the dust collection mechanism and mark the detected thickness of the cloth as H;
s422: when H=h, if M is less than or equal to 0.1, judging the fiber breakage amount as level I, controlling the dust collection port 6 to collect dust in normal air quantity by the dust collection adjusting module, and setting the working mode of the dust collection mechanism as mode one;
if M is 0.1< and is less than or equal to 0.3, judging the fiber breakage amount to be II level, controlling a dust collection port 6 to increase the air quantity for dust collection by a dust collection adjusting module, and setting the working mode of a dust collection mechanism to be a mode II;
if M >0.3, judging the fiber breakage amount as grade III, controlling the dust collection opening 6 to increase the air quantity and collect dust by the dust collection adjusting module, and controlling the cutting knife 8 to rotate at the same time, so that under the condition of large flock amount, the cutting knife 8 stirs and cuts the flock, preventing the dust collection opening 6 from being blocked by excessive flock, and setting the working mode of the dust collection mechanism as mode III;
s423: when H is not equal to H, a thickness contrast value delta is obtained, whereinThen the comparison value of M value is scaled, and compared according to S422, i.e. if M is less than or equal to 0.1 delta, the dust suction mechanism is operated in the first mode, if 0.1 delta<When M is less than or equal to 0.3 delta, the dust collection mechanism operates in a second mode, if M>And at 0.3 delta, the dust collection mechanism is in a third operation mode.
The operation steps of S5 are as follows:
s51: in the transmission process of the cloth, the illumination plate is always in a starting state, when the cloth is in a stopping state, the illumination plate is closed, when the illumination plate is started, the cloth weakens the illumination intensity of light, the light after the cloth with the thickness of h is set to be transmitted to the light sensation receiver 12, the illumination intensity received by the light sensation receiver 12 is a normal value, and the normal value can be adjusted according to the detection thickness so as to unify the judgment standard;
s52: after improper stripping treatment of the cloth, loosening or tiny holes and the like of yarns can occur, when an illumination plate passes through the hole areas, the light-sensitive receiver 12 directly collects data of light which is not weakened, the flaw irradiation module acquires the number D of the holes, and the qualified number D of the holes can be manually set according to the length of the cloth;
s53: the grade of the fiber breakage can be obtained according to different operation modes of the dust collection mechanism, so that the first mode, the second mode and the third mode of the dust collection mechanism are respectively quantized into numbers 1, 2 and 3 and are represented by a reference number T, and the quality evaluation module collects operation mode data of each section of cloth and performs subsequent processing determination.
The judgment rule of the quality evaluation module is as follows:
a1: when D > D, directly judging that the overall quality of the fabric after stripping is low, and enabling subsequent staff to cut the fabric at an effective position and bleach and dye the fabric;
a2: when D is less than or equal to D, carrying out cloth quality judgment according to the grade average value of the fiber breakage, and setting a calculation formula of the grade average value of the fiber breakage asn is the total number of cloth sections, T i The fiber breakage level number of the i section;
when p is more than or equal to 1 and less than or equal to 1.2, the fiber damage of the whole cloth is lower, and the whole quality of the cloth after stripping is higher, so that the whole cloth can be directly bleached and dyed;
when p is less than or equal to 1.2 and less than or equal to 2.2, indicating that the fiber damage of the whole cloth is medium, and in the whole quality of the cloth after stripping, a worker can repair the broken holes or the fiber damage of the whole cloth and then bleach and dye;
when p is less than or equal to 2.2 and less than or equal to 3, the fiber breakage of the whole cloth is higher, and the whole quality of the cloth after stripping is judged to be lower, and the cloth can be cut and then used for bleaching and dyeing.
The fixed section shooting module is used for collecting data of the fiber breakage of the thickness of the cloth, the flaw irradiation module is used for collecting the number of holes of the cloth, the data input module is used for manually inputting relevant data at the 2 end of the main control box, the air quantity adjusting module is used for adjusting the operation mode of the dust collection mechanism according to the degree of intensity of the fiber breakage of the fixed section cloth, the quality evaluation module is used for judging the quality of the whole section of cloth, the fixed section receipt module is used for fixed section transmission and detection of the cloth, the impurity removal control module is used for removing impurities of the flocks on the surface of the cloth according to the thickness of the cloth, the dust collection adjusting module is used for executing the mode adjustment of the dust collection mechanism according to the result of the air quantity adjusting module, and the follow-up operation module is used for setting the next working procedure of the cloth according to the evaluation result of the quality evaluation module, and therefore the bleaching and dyeing quality of the cloth and the cloth utilization rate are improved.
It is noted that relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Finally, it should be noted that: the foregoing description is only a preferred embodiment of the present invention, and the present invention is not limited thereto, but it is to be understood that modifications and equivalents of some of the technical features described in the foregoing embodiments may be made by those skilled in the art, although the present invention has been described in detail with reference to the foregoing embodiments. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (5)
1. The utility model provides a fabrics are with intelligent bleaching and dyeing device based on low temperature is shelled, includes master control case (2) and bleaching and dyeing pretreatment systems, its characterized in that: one side of the main control box (2) is provided with a group of first brackets (1), one group of first brackets (1) are provided with a group of second brackets (3), one group of first brackets (1) are rotatably connected with a first rotating roller (4), one group of second brackets (3) are rotatably connected with a second rotating roller (5), the surface of the second rotating roller (5) is coated with an illumination plate in a circle, the middle screw thread of the upper end of the second brackets (3) is connected with a hydraulic control mechanism (9), the inside of the hydraulic control mechanism (9) is slidably connected with a movable rod (10), the bottom of the movable rod (10) is fixedly connected with a cover plate (11), the left side of the cover plate (11) is fixedly provided with a trash removal knife (13), the middle of the inside of the cover plate (11) is provided with a light sensation receiver (12), the left side of the second rotating roller (5) is provided with a dust collection mechanism, the dust collection mechanism comprises a dust collection box (7), the upper left side of the second brackets (3) is fixedly connected with one side of the dust collection box (7), the dust collection box (7) is fixedly connected with a dust collection opening (6), and the left side of the dust collection box (7) is fixedly connected with a dust collection opening (6), and the dust collection opening (6) is fixedly connected with one side of the dust collection opening (6;
the bleaching and dyeing pretreatment system comprises a cloth detection module, a data processing module and an operation module, wherein the cloth detection module comprises a fixed-section shooting module, a flaw irradiation module and a data input module, the data processing module comprises a data transmission module, an air quantity adjusting module and a quality evaluation module, and the operation module comprises a fixed-section winding module, an impurity removal control module, a dust collection adjusting module and a subsequent operation module;
the fixed-section shooting module is electrically connected with the shooting machine (14), the flaw irradiation module is electrically connected with the light-sensitive receiver (12), the data processing module is arranged in the main control box (2), the impurity removal control module is electrically connected with the hydraulic control mechanism (9), the dust collection adjusting module is electrically connected with the dust collection mechanism, and the cloth detection module is electrically connected with the operation module through the data processing module;
the operation steps of the bleaching and dyeing pretreatment system are as follows:
s1, under the action of a fixed-section rolling module, the cloth subjected to low-temperature stripping is prepared to be transmitted and detected between rotating rollers;
s2: the worker inputs the total length of the cloth at the main control box (2) through the data input module, and then carries out fixed-section transmission on the cloth so as to conveniently detect the cloth, meanwhile, the total section number of the cloth is obtained, and the data is transmitted to the data transmission module;
s3: when the cloth is subjected to fixed-section transmission, the fixed-section shooting module shoots the cloth, the shooting result is transmitted to the data transmission module, then the processed data is transmitted to the air quantity adjusting module, when the cloth is subjected to fixed-section transmission, the cloth is stopped for a certain time after a certain distance is transmitted, until the cloth is transmitted, when the fixed-section cloth is transmitted, the fixed-section shooting module shoots the cloth from the side of the cloth, the data transmission module can directly acquire the thickness of the cloth, and on the other hand, the degree of density of fiber damage on the surface of the cloth can be detected, and the data is quantized and then transmitted to the air quantity adjusting module;
s4: the air quantity adjusting module analyzes the processing data, transmits analysis results to the impurity removing control module and the dust collecting adjusting module respectively, acquires thickness data of cloth from the fixed-section shooting module, controls the hydraulic control mechanism (9) to enable the movable rod (10) to move to a corresponding position, enables the impurity removing knife (13) on one side of the cover plate (11) to just trim and remove impurities at fiber breakage positions of the cloth, and when trimming is carried out at the fiber breakage positions, the air quantity adjusting module carries out logic comparison according to the thickness of the cloth and an M value, transmits comparison results to the dust collecting adjusting module, and further adjusts the operation mode of the dust collecting mechanism within the pause time of fixed-section cloth transmission, so that the trimmed flocks are fully collected;
s5: repeating S3-S4 when the whole cloth is transmitted, detecting the cloth by the flaw irradiation module, performing quality evaluation on the whole cloth by the quality evaluation module after the whole cloth is transmitted and detected, transmitting an evaluation result to a subsequent operation module, and performing grading treatment on the stripped cloth;
the quantitative calculation process of the fiber breakage density degree is as follows:
setting a comparison rectangular section in the data transmission module, wherein the comparison rectangular section is long by a fixed section distance, the upper surface of the cloth is the lower bottom edge, and the fixed length is wide, so that the area of the comparison rectangular section is a fixed value and is marked asThe fixed-section shooting module shoots the cloth in a fixed section, judges the fiber damage area of the cloth according to the chromaticity of the shot image, directly acquires the fiber damage area data of the cloth, and marks the fiber damage area data as +.>；
The formula for setting the fiber breakage density degree of the fixed-section cloth is as followsWhen the M value is smaller, the fiber damage of the cloth is smaller, otherwise, the fiber damage is larger, and the data transmission module obtains M and transmits the M to the air quantity adjusting module.
2. The intelligent bleaching and dyeing device for textiles based on low-temperature stripping according to claim 1, wherein: the logical comparison process is as follows:
inputting cloth thickness into the data input module as followsSetting the maximum value of the fiber breakage density degree as 1, setting the comparison values as 0.1 and 0.3 respectively, carrying out logic comparison on the detected cloth thickness and the M value by the air quantity adjusting module, further judging the operation mode of the dust collection mechanism, and marking the detected cloth thickness as H;
when (when)In the case of->When the fiber breakage is judged to be level I, the dust collection adjusting module controls the dust collection port (6) to collect dust in normal air quantity, and the working mode of the dust collection mechanism is set to be mode I;
if 0.1When the fiber breakage is judged to be level II, the dust collection adjusting module controls the dust collection port (6) to increase the air quantity and collect dust, and the working mode of the dust collection mechanism is set to be a mode II;
if it isWhen the fiber breakage is judged to be III level, the dust collection adjusting module controls the dust collection opening (6) to increase the air quantity and collect dust, and simultaneously controls the cutting knife (8) to rotate, so that the cutting knife (8) stirs and cuts the flock under the condition of larger flock quantityCrushing, preventing the dust collection opening (6) from being blocked by excessive flocks, and setting the working mode of the dust collection mechanism to be a mode III;
when (when)When the thickness contrast value is determined>Wherein->Then the comparison value of M value is scaled, and compared according to S422, i.e. < +.>In the case of the first mode of operation of the suction mechanism, if +.>When the dust collection mechanism is in the second operation mode, if +.>And in the third operation mode of the dust collection mechanism.
3. The intelligent bleaching and dyeing device for textiles based on low-temperature stripping according to claim 2, wherein: the operation steps of the S5 are as follows:
s51: in the transmission process of the cloth, the illumination plate is always in a starting state, when the cloth is in a stop state, the illumination plate is closed, when the illumination plate is started, the cloth weakens the illumination intensity of light, the light after the cloth with the thickness of h is set to be transmitted to the light sensation receiver (12), the illumination intensity received by the light sensation receiver (12) is a normal value, and the normal value can be adjusted according to the detection thickness so as to unify the judgment standard;
s52: after improper stripping treatment of the cloth, loosening or tiny hole breaking of yarns occurs, when an illumination plate passes through a hole breaking area, a light-sensitive receiver (12) directly collects data of light which is not weakened, a flaw irradiation module acquires the number D of the holes, and the qualified number D of the holes can be manually set according to the length of the cloth;
s53: the grade of the fiber breakage can be obtained according to different operation modes of the dust collection mechanism, so that the first mode, the second mode and the third mode of the dust collection mechanism are respectively quantized into numbers 1, 2 and 3 and are represented by a reference number T, and the quality evaluation module collects operation mode data of each section of cloth and performs subsequent processing determination.
4. The intelligent bleaching and dyeing device for textiles based on low-temperature stripping according to claim 3, wherein: the judgment rule of the quality evaluation module is as follows:
a1: when (when)When the fabric is in the stripping state, the overall quality of the fabric is directly judged to be low, and a subsequent worker can cut the fabric at an effective position and bleach and dye the fabric;
a2: when (when)In this case, the cloth quality is determined based on the average value of the fiber breakage level, and the calculation formula of the average value of the fiber breakage level is set to +.>N is the total number of cloth sections, < >>The fiber breakage level number of the i section;
when (when)When the method is used, the defect that the fiber damage amount of the whole cloth is low is indicated, and the whole quality of the whole cloth after stripping is judged to be high, so that the whole cloth can be directly bleached and dyed;
when (when)When the fiber damage amount of the whole cloth is medium, and in judging the whole quality of the whole cloth after stripping, workers can repair the broken holes or the fiber damage parts of the whole cloth and then bleach and dye the whole cloth;
when (when)When the fiber breakage amount of the whole cloth is higher, the whole quality of the whole cloth after stripping is judged to be lower, and the whole cloth can be cut and then used for bleaching and dyeing.
5. The intelligent bleaching and dyeing device for textiles based on low-temperature stripping according to claim 4, wherein: the automatic cloth dyeing machine comprises a fixed section shooting module, a flaw irradiation module, a data input module, an air quantity adjusting module, a quality evaluation module, a fixed section winding module, a cleaning control module and a dust collection module, wherein the fixed section shooting module is used for collecting data of the fiber breakage quantity of cloth thickness, the flaw irradiation module is used for collecting the quantity of broken holes of the cloth, the data input module is used for manually inputting relevant data at the end of a main control box (2), the air quantity adjusting module is used for adjusting the operation mode of a dust collection mechanism according to the degree of intensity of the fiber breakage quantity of the fixed section cloth, the quality evaluation module is used for judging the quality of the whole section cloth, the fixed section winding module is used for fixed section transmission and detection of the cloth, the impurity removal control module is used for removing impurities of the wool on the surface of the cloth according to the cloth thickness, the dust collection adjusting module is used for executing the mode adjustment of the dust collection mechanism according to the result of the air quantity adjusting module, and the follow-up operation module is used for setting the next working procedure of the cloth according to the evaluation result of the quality evaluation module, so that the bleaching quality of the cloth and the cloth utilization rate of the cloth are improved.
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