CN107488913B - Deformation assembly of chemical fiber yarn texturing machine and chemical fiber yarn texturing machine - Google Patents

Deformation assembly of chemical fiber yarn texturing machine and chemical fiber yarn texturing machine Download PDF

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Publication number
CN107488913B
CN107488913B CN201710918690.2A CN201710918690A CN107488913B CN 107488913 B CN107488913 B CN 107488913B CN 201710918690 A CN201710918690 A CN 201710918690A CN 107488913 B CN107488913 B CN 107488913B
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Prior art keywords
yarn
chemical fiber
heating box
wire
steam
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CN107488913A (en
Inventor
张金
陈丹青
张简宁
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Zhuji Zuyin Socks Co ltd
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Zhuji Zuyin Socks Co ltd
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    • DTEXTILES; PAPER
    • D02YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02JFINISHING OR DRESSING OF FILAMENTS, YARNS, THREADS, CORDS, ROPES OR THE LIKE
    • D02J13/00Heating or cooling the yarn, thread, cord, rope, or the like, not specific to any one of the processes provided for in this subclass
    • D02J13/001Heating or cooling the yarn, thread, cord, rope, or the like, not specific to any one of the processes provided for in this subclass in a tube or vessel
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B23/00Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
    • D06B23/04Carriers or supports for textile materials to be treated
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B3/00Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
    • D06B3/04Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of yarns, threads or filaments

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Treatment Of Fiber Materials (AREA)
  • Yarns And Mechanical Finishing Of Yarns Or Ropes (AREA)

Abstract

The invention discloses a deformation assembly of a chemical fiber yarn texturing machine, which belongs to the field of textile yarn texturing equipment and comprises a heating box, wherein the heating box comprises a first yarn inlet hole and a first yarn outlet hole, chemical fiber yarns penetrate through the first yarn inlet hole and the first yarn outlet hole to be heated in the heating box, at least one heating box roller for guiding chemical fiber yarns to travel is arranged in the heating box, at least one linear connecting line deviating from the first yarn inlet hole and the first yarn outlet hole is arranged in the heating box roller, at least one electric heating pipe and at least one steam pipe are arranged in the heating box, the steam pipe is arranged at the side of a yarn path, and a plurality of steam exhaust ports are arranged on the steam pipe at intervals along the yarn traveling direction of the chemical fiber yarns. In addition, the invention also discloses a chemical fiber yarn elasticizer adopting the chemical fiber yarn elasticizer assembly. The invention has the advantages that the temperature control of the heating box is convenient to realize, and the retraction amount of the chemical fiber wires in the heating box can be increased.

Description

Deformation assembly of chemical fiber yarn texturing machine and chemical fiber yarn texturing machine
[ field of technology ]
The invention relates to a deformation assembly of a chemical fiber yarn texturing machine and the chemical fiber yarn texturing machine, and belongs to the field of spinning yarn texturing equipment.
[ background Art ]
The texturing process of the textile yarn utilizes the modes of heating and stretching to enable the textile yarn to have certain elasticity, the yarn bundles are commonly used in the clothing fields of socks and the like, in the texturing process, a heating part is an important link, temperature control and humidity control in the heating process are also very critical, and the final elasticity of the textile yarn can be greatly influenced if the temperature control and the humidity control are not good.
However, the existing elasticizer manufacturing process in the market usually adopts two modes of electric heating or steam heating, but the two modes have certain defects in actual production, if the electric heating mode is adopted only, the humidity is insufficient, the elastic property of the textile yarns is poor and the textile yarns are easy to break due to the fact that the electric heating mode is adopted in a dry heating and dry stretching state, and if the electric heating mode is adopted, the temperature needs to be strictly controlled, the self performance of the textile yarns is greatly affected if the electric heating mode exceeds 150 degrees, and the stretching and elasticizing effects cannot be achieved if the temperature is too low; if the heating is performed by steam alone, the humidity is too high, the elasticity after stretching and retraction is too high, and the toughness is insufficient. In addition, in the existing texturing machine equipment, especially the heating part, because the chemical fiber yarns need to be sufficiently heated, enough yarn paths are often reserved for the chemical fiber yarns, and a great deal of space is often occupied by the heating part of the texturing machine.
[ invention ]
The invention aims to solve the technical problems of overcoming the defects of the prior art and providing a deformation assembly of a chemical fiber yarn texturing machine and the chemical fiber yarn texturing machine, which are convenient for realizing temperature control on a heating box and can increase the retraction amount of the chemical fiber yarn in the heating box.
The technical problems are solved, and the invention adopts the following technical scheme:
the utility model provides a deformation assembly of chemical fiber silk elasticizer, includes the heating cabinet, the heating cabinet includes first wire inlet and first wire outlet, and chemical fiber silk passes first wire inlet and first wire outlet and is in the heating cabinet internal heating, be equipped with at least one guide many silk heater roll wheels of silk that walk in the heating cabinet, at least one skew in the first straight line between wire inlet and the first wire outlet in the heater roll wheel, still be equipped with at least one electric heating pipe and at least one steam pipe in the heating cabinet, the steam pipe is established in walk silk route side, follow the silk direction interval of walking of chemical fiber silk on the steam pipe and be equipped with a plurality of steam vents.
The beneficial effects of the invention are that:
in the invention, the heating box in the deformation assembly comprises two modes of electric heating and steam heating, wherein the electric heating is used for heating the inner cavity of the heating box, and the steam heating is mainly used for heating and humidifying the chemical fiber wires through the steam in the steam pipe, so that the electric heating device has the advantage of quick heating, simultaneously solves the problem of insufficient electric heating humidity, and also solves the problem of overlarge humidity when the independent steam is used for heating, and the humidity can reach a proper range, thereby ensuring that the elasticity of the chemical fiber wires is moderate.
Meanwhile, the electric heating pipe and the steam pipe are arranged in the heating box, so that temperature control is convenient, the temperature generated by the electric heating pipe can play a role in heat preservation for steam exhausted by the steam pipe, excessive heat loss is avoided, and the chemical fiber yarn heating device has the advantages that a plurality of chemical fiber yarns enter the heating box at the same time, and the electric heating pipe and the steam pipe heat the chemical fiber yarns at the same time, so that the structure is simpler, and the space utilization rate is high.
In addition, at least one heating box roller is arranged in the invention, the heating box roller is mainly used for changing the wire feeding path of the chemical fiber, if the heating box roller is not arranged, the chemical fiber enters from the first wire feeding hole and exits from the first wire discharging hole, the wire feeding path is basically straight, and the wire feeding path is shorter.
Preferably, the heating box comprises at least one wire feeding unit, each wire feeding unit comprises a wire feeding end, a wire discharging end and a steam pipe, the wire feeding ends and the wire discharging ends are located on the same side of the wire feeding unit, the heating box rollers are located on opposite sides, a first path is arranged between the wire feeding ends and the heating box rollers, a second path is arranged between the heating box rollers and the wire discharging ends, and the steam pipe is arranged between the first path and the second path.
Preferably, the steam pipe is located in the middle of the first path and the second path, and the steam outlet comprises a first side steam outlet and a second side steam outlet, wherein the first side steam outlet faces the first path, and the second side steam outlet faces the second path.
Preferably, a first wire guide plate is arranged in the heating box, and a first wire guide hole for the chemical fiber wire to pass through is formed in the first wire guide plate.
Preferably, a small heating chamber is arranged on the heating box, a steam main pipe is arranged in the small heating chamber, and the steam pipes are all branched out from the steam main pipe.
Preferably, an auxiliary electric heating tube is arranged in the small heating chamber.
Preferably, the deformation assembly further comprises a cooling box, the cooling box comprises a second wire inlet hole and a second wire outlet hole, at least one cooling box roller for guiding the chemical fiber wires to run is arranged in the cooling box, and at least one of the cooling box rollers is deviated from a linear connecting line between the second wire inlet hole and the second wire outlet hole.
Preferably, the cooling box is provided with an air inlet and an air outlet, and the air inlet and/or the air outlet is/are provided with a cooling fan.
Preferably, a second wire guide plate is arranged in the cooling box, and a second wire guide hole for the chemical fiber wire to pass through is formed in the second wire guide plate.
In addition, the invention also discloses a chemical fiber yarn texturing machine, which comprises a deformation assembly for heating chemical fiber yarns to generate elastic retraction, wherein the deformation assembly is any one of the deformation assemblies.
Other features and advantages of the present invention will be disclosed in the following detailed description of the invention and the accompanying drawings.
[ description of the drawings ]
FIG. 1 is a schematic view of the overall structure of a preferred embodiment of the chemical fiber texturing machine according to the present invention;
FIG. 2 is a schematic diagram showing the overall structure of a chemical fiber texturing machine according to a preferred embodiment of the present invention;
FIG. 3 is a schematic view of the structure of a tension adjuster in a preferred embodiment of the chemical fiber texturing machine of the present invention;
FIG. 4 is a schematic view of the running of chemical fiber yarn in a preferred embodiment of the chemical fiber yarn texturing machine according to the present invention;
FIG. 5 is a schematic view of the structure of the deformation assembly in the preferred embodiment of the chemical fiber texturing machine of the present invention;
FIG. 6 is a schematic view of the filament running of the textured assembly in the textured assembly of the preferred embodiment of the filament texturing machine of the present invention;
FIG. 7 is a schematic view of the structure of the traction roller in the preferred embodiment of the chemical fiber texturing machine of the present invention;
FIG. 8 is a schematic forward view of a pull roll in a preferred embodiment of the present invention;
fig. 9 is a schematic cross-sectional view taken along the direction A-A in fig. 8.
[ detailed description ] of the invention
The technical solutions of the embodiments of the present invention will be explained and illustrated below with reference to the drawings of the embodiments of the present invention, but the following embodiments are only preferred embodiments of the present invention, and not all embodiments. Based on the examples in the implementation manner, other examples obtained by a person skilled in the art without making creative efforts fall within the protection scope of the present invention.
In the following description, the terms such as "inner", "outer", "upper", "lower", "left", "right", etc. are used to indicate an orientation or a positional relationship based on that shown in the drawings, and are merely for convenience of description of the embodiments and to simplify the description, and do not indicate or imply that the apparatus or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as limiting the present invention.
As shown in fig. 1 to 6, the chemical fiber texturing machine of the present embodiment mainly includes three parts, namely, a paying-off device 1, a deforming assembly 2 and a winding device 3, taking fig. 1 as an example, the paying-off device 1 is located at the left part, the winding device 3 is located at the right part in the drawing, the deforming assembly 2 is located between the paying-off device 1 and the winding device 3, the paying-off device 1 includes a paying-off rack 11 for placing a plurality of raw fiber drums 12, the winding device 3 includes a winding frame 31 provided with a plurality of winding units 30, the chemical fiber 40 is paid out from the raw fiber drums 12 in the paying-off rack 11, passes through the deforming assembly 2, and finally winds the heated chemical fiber 40 onto a finished product drum through the winding unit 30, and the winding unit 30 is a structure commonly used on a winding machine, which is not described in detail herein.
The specific structure is as follows:
pay-off device 1:
as shown in fig. 1 and fig. 2, the pay-off rack 11 further includes a plurality of movable hooks 13 rotatably mounted on the pay-off rack 11, each movable hook 13 is connected with a return spring, the return springs are not shown in fig. 1 and fig. 2, after the precursor is pulled out from the precursor reel 12 by a traction roller, the precursor or chemical fiber bypasses and is hung on the movable hook 13, the traction roller in the pay-off rack 1 is a first traction roller 501, the movable hook 13 is connected with a first tension sensor, and the first tension sensor is connected with a control switch, and the control switch controls the first traction roller 501 to run and stop.
The movable hook 13 is installed on an inductor hanging frame 131, the inductor hanging frame 131 is located above the pay-off rack 11, the movable hook 13 is arranged on the inductor hanging frame 131, particularly, the movable hook 13, a reset spring and a first tension sensor are integrated in a sensor box 132, the sensor box 132 is fixedly installed on the inductor hanging frame 131, the inductor hanging frame 131 comprises an upright post 133, a sleeve 134 connected with the upright post 133 in a sleeved mode is arranged on the pay-off rack 11, the upright post 133 is connected with the sleeve 134 in a sleeved mode, accordingly, lifting effect can be achieved, and the inductor hanging frame 131 can be adjusted in height when needed.
The movable hook 13 in this embodiment is a rotatable member capable of automatically resetting, the filament bypasses the movable hook 13 and is hung on the movable hook 13, the filament generates an acting force on the movable hook 13 in the process of being pulled, so that the movable hook 13 generates a certain rotation angle, the movable hook 13 is sensed by the first tension sensor after rotating, when the filament is in a normal pulling state, the first tension sensor senses that the acting force received by the movable hook 13 is in a normal preset range, and when the filament is pulled off or is pulled up, the movable hook 13 is reset to an initial state, or is pulled up to a larger angle, both states can cause the tension value sensed by the first tension sensor to exceed the preset normal range, at the moment, the first tension sensor can control a control switch connected with the first tension sensor, and the control switch can close the first pulling roller 501, so that the paying-off device 1 is in a state of stopping running, and unnecessary energy consumption loss is reduced.
In addition, since the raw wires are wound on the raw wire winding drum 12, and the raw wire winding drum 12 is rotatably hung on the hanging rod 111 of the wire unwinding frame 11, when the raw wires are pulled out by the traction roller, a certain probability of a dead-pulling phenomenon occurs, and in order to detect whether the raw wires are in a dead-pulling state at the first time, the wire unwinding frame 11 is provided with a second tension sensor 14 near each hanging rod 111, and the second tension sensor 14 senses the tension of the raw wires led out from the raw wire winding drum 12. In this embodiment, the first tension sensor is relatively close to the deformation assembly 2, and the second tension sensor is disposed near the hanging rod 111, so that the second tension sensor 14 is disposed, which is helpful for improving the sensing sensitivity, and the phenomenon of dead pulling occurs when the precursor is pulled out from the precursor spool 12, and the second tension sensor 14 can sense immediately, and can sense in advance before the first tension sensor senses.
In order to prevent the chemical fiber 40 from interfering with each other in the paying-off process, the paying-off rack 11 is provided with a filament dividing rack 15, the filament dividing rack 15 is located between the movable hook 13 and the raw filament winding drum 12, and the filament dividing rack 15 is provided with a plurality of filament dividing holes 151 for the raw filament to pass through. The filaments or chemical fibers 40 drawn from each of the filament reels 12 individually correspond to one of the filament dividing holes 151 so that the filaments do not intertwine with each other on the path from the movable hook 13.
In order to concentrate and recover the strands from the movable hook 13, the pay-off rack 11 further includes a strand collecting plate 16, the strand collecting plate 16 is disposed between the movable hook 13 and the first traction roller 501, the strand collecting plate 16 is provided with a plurality of strand collecting holes 161 horizontally arranged in parallel, the horizontal hole distance between adjacent strand collecting holes 161 is between 1mm and 15mm, and the strands can enter the first traction roller 501 more neatly after passing through the strand collecting plate 16.
In this embodiment, a roller is disposed between the filament collecting plate 16 and the first traction roller 501, wherein the roller in the paying-off device 1 includes a first roller 61 and a second roller 62, the first roller 61 is at least partially immersed in the first liquid tank 171, and a softening agent is disposed in the first liquid tank 171, so that when the filament passes through the first roller 61, the softening agent is adhered to the surface of the filament; the second roller 62 is at least partially immersed in the second liquid tank 172, and a lubricant is placed in the second liquid tank 172, so that the surface of the filaments is adhered with the lubricant when the filaments pass the second roller 62.
The wire pressing plate 18 capable of being adjusted in an up-and-down mode is arranged between the roller and the first traction roller 501, the wire pressing plate 18 mainly plays a role in adjusting tension in the paying-off device 1, the wire pressing plate 18 can be lifted up and down, the wire pressing plate 18 mainly comprises a base plate and a plugboard, a slot is formed in the base plate, the plugboard is inserted into the slot, and a precursor passes through a gap between the base plate and the plugboard and enters the traction roller, and particularly, the drawing roller can be seen in fig. 2.
Deformation assembly 2:
as shown in fig. 5 to 6, the deformation assembly 2 in the present embodiment mainly includes two parts, one part being a heating tank 21 and the other part being a cooling tank 22. First, the heating box 21 includes a first wire inlet 211 and a first wire outlet 212, a plurality of chemical fibers simultaneously pass through the first wire inlet 211 and the first wire outlet 212 to be heated in the heating box 21, at least one electric heating pipe 201 and at least one steam pipe 202 are further disposed in the heating box 21, the steam pipe 202 is disposed at a side of the wire path, and a plurality of steam outlets 200 are disposed on the steam pipe 202 along the wire direction of the chemical fibers at intervals.
In this embodiment, the heating box 21 in the deformation assembly includes two modes of electric heating and steam heating, wherein the electric heating is heating the inner cavity of the heating box 21, and the steam heating is mainly heating and humidifying the chemical fiber yarn through the steam in the steam pipe 202, so that the electric heating device has the advantage of quick heating, meanwhile, the problem of insufficient electric heating humidity is solved, and the problem of overlarge humidity during single steam heating is also solved, so that the humidity can reach a more proper range, and the elasticity of the chemical fiber yarn is moderate.
Meanwhile, the electric heating pipe 201 and the steam pipe 202 are arranged in one heating box 21, so that temperature control is convenient, and the temperature generated by the electric heating pipe 201 can play a role in preserving heat for steam discharged by the steam pipe 202, and excessive heat loss is avoided.
In addition, at least one heating box roller 213 for guiding the chemical fiber wire is disposed in the heating box 21, at least one of the heating box rollers 213 deviates from the linear connection line between the first wire inlet 211 and the first wire outlet 212 by preferably more than 10cm, the heating box roller 213 is mainly used for changing the wire path of the chemical fiber wire, if the heating box roller 213 is not disposed, the chemical fiber wire enters from the first wire inlet 211 and exits from the first wire outlet 212, the wire path is basically linear, and the heating box roller 213 is disposed, so that in order to change the linear wire path, one or more turns are added in the middle of the heating box roller 213, thereby lengthening the wire path of the chemical fiber wire, which is helpful for retracting the chemical fiber wire in the heating box 21 for a longer time, and the retraction amount of the chemical fiber wire in the heating box 21 can be increased to a certain extent.
The preferred routing manner in this embodiment is a multi-roundabout routing manner, and the heating box 21 includes at least one wire feeding unit X, in this embodiment, three wire feeding units X actually, each wire feeding unit X includes a wire feeding end, a wire discharging end and a steam pipe 202, and the three wire feeding units X are also connected by the heating box roller 213. Referring to fig. 6, the wire inlet end is at the right lower corner of the wire feeding unit X, the wire outlet end is at the left lower corner of the wire feeding unit X, the wire inlet end and the wire outlet end are located at the same side of the wire feeding unit X, and are located at the bottom side of the heating box 21, the heating box roller 213 is located at the opposite side, and is located at the top side of the heating box 21, a first path is between the wire inlet end and the heating box roller 213, a second path is between the heating box roller 213 and the wire outlet end, and the steam pipe 202 is disposed between the first path and the second path. The layout arrangement maximizes the wire path of the chemical fiber wires, well utilizes the space of the heating box 21, and the self volume of the heating box 21 is not very large.
In order to better utilize the steam pipe 202, the steam outlet 200 of the steam pipe 202 located in the middle of the first path and the second path includes a first side steam outlet 200a and a second side steam outlet 200b, the first side steam outlet 200a faces the first path, and the second side steam outlet 200b faces the second path, i.e. one steam pipe 202 can heat the chemical fiber filaments on the two paths at the same time, so the design improves the utilization rate of the steam pipe 202.
In order to prevent the chemical fiber from jumping under the action of the steam air flow, the heating box 21 is provided with a first wire guide plate 214, the first wire guide plate 214 is provided with a plurality of first wire guide holes 2141 through which the chemical fiber passes, and the first wire guide plate 214 has a plurality of first wire guide holes 2141, and the first wire guide holes 2141 are in a strip shape, so that the heating box 21 can simultaneously pass through a plurality of chemical fiber wires and pass through the chemical fiber wires in parallel, so that the chemical fiber wires can conveniently pass through the strip shape.
In addition, in this embodiment, the heating box 21 is provided with a small heating chamber 215, the small heating chamber 215 is preferably disposed at the bottom of the heating box 21, a steam manifold 2151 is disposed in the small heating chamber 215, and the steam pipes 202 are all branched from the steam manifold 2151. Preferably, an auxiliary electric heating tube 2152 is disposed in the small heating chamber 215, and the auxiliary electric heating tube 2152 is mainly used for insulating the steam manifold 2151, so as to ensure that the temperature of steam entering the steam pipe 202 is closer to the preset temperature.
The deformation assembly in this embodiment includes, in addition to the heating box 21, a cooling box 22, where the structure of the cooling box 22 is somewhat similar to that of the heating box 21, and there are no steam pipes 202 and electric heating pipes 201 in the cooling box 22, specifically, the cooling box 22 includes a second wire inlet hole 221 and a second wire outlet hole 222, at least one cooling box roller 223 guiding the chemical fiber wire is disposed in the cooling box 22, at least one of the cooling box rollers 223 deviates from a straight line connecting between the second wire inlet hole 221 and the second wire outlet hole 222 by a distance preferably greater than 10cm, and the cooling box roller 223 is also disposed to increase a wire path of the chemical fiber wire in the cooling box 22, so as to ensure that the chemical fiber wire is sufficiently cooled in the cooling box 22; the cooling box is internally provided with a second wire guide plate 224, the second wire guide plate 224 is provided with a second wire guide hole 2241 for the chemical fiber wire to pass through, and the wire path of the chemical fiber wire in the cooling box 22 is preferably the same as the wire path in the heating box 21, so that redundant description is omitted.
In addition, the cooling box 22 is provided with an air inlet 225 and an air outlet 226, the air inlet 225 and/or the air outlet 226 are/is provided with a cooling fan, the cooling fan has two functions, one of the two functions is to strengthen the cooling effect of the chemical fiber yarn in the cooling box 22, and the other function is to strengthen the cooling effect of the chemical fiber yarn in the cooling box 22 by means of the cooling effect of the cooling fan, because the surface of the chemical fiber yarn is adhered with steam when passing through the heating box 21, and part of the steam in the heating box 21 leaks out to enter the cooling box 22, the humidity control problem is also caused in the cooling box 22, and the cooling fan is provided to help to control the humidity problem in the cooling box 22, that is to say, the cooling effect of the cooling box 22 is improved by the cooling fan, and the humidity in the cooling box 22 can be controlled by means of the air flow generated by the cooling fan.
Wire winding device 3:
the take-up device 3 in this embodiment includes a take-up frame 31 and traction rollers for traction of the chemical fiber filaments 40, three traction rollers in the take-up device 3 are provided, namely, a second traction roller 502, a third traction roller 503 and a fourth traction roller 504, the second traction roller 502 is located at the outlet of the deformation assembly 2, at the top of the take-up frame 31, the third traction roller 503 is located at the bottom of the take-up frame 31, the route between the second traction roller 502 and the third traction roller 503 is longer, the cooling effect of the chemical fiber filaments 40 is improved, and the fourth traction roller 504 is also located at the top of the take-up frame 31.
The take-up frame 31 is provided with a filament arranging plate 32, the filament arranging plate 32 is provided with a plurality of filament arranging holes 321, and a plurality of chemical filaments 40 output from the deformation assembly 2 respectively pass through each filament arranging hole 321 and are distributed on each winding unit 30, so that each chemical filament 40 is not mutually wound.
In this embodiment, the winding units 30 are of a stacked design, and the pay-off rack 31 includes multiple layers of transverse frames 311, and 1 or more winding units 30 are disposed on each layer of transverse frame 311. Because the positions of the winding units 30 are slightly different, the wire running line and the wire running distance from the chemical fiber 40 after going out of the whole wire plate 32 to each winding unit 30 are different, the chemical fiber 40 with a longer line is easy to generate a loosening problem, so that a finished product winding drum wound by the winding unit 30 with a longer line is different from a finished product winding drum wound by the winding unit 30 with a shorter line, and the winding tightness of the chemical fiber 40 is different.
As shown in fig. 3, the tension adjuster 33 may further include a fixing base 331, a plurality of sliders 332 are slidably mounted on the fixing base 331, each slider 332 is provided with a hole, the chemical fiber filaments 40 pass through the holes after passing out of the whole filament hole 321, and are redistributed onto the winding unit 30, and the sliding distance between the sliders 332 may be used to adjust the tension between each chemical fiber filament 40 and the winding unit 30.
Since the heated chemical fiber filaments 40 have moisture or other additives attached to the surface thereof, if the filaments are not separated, the filaments are easy to attract each other to cause winding, the hole pitch of the whole filament plate 32 is relatively smaller although the whole filament plate 32 has a certain filament separating effect, and in order to improve the filament separating effect, the wire collecting device 3 further comprises a filament separating plate 34, the chemical fiber filaments 40 firstly pass through the filament separating plate 34 before entering the whole filament plate 32, the filament separating plate 34 is provided with a plurality of filament separating through holes 341, and the distance between adjacent filament separating through holes 341 is larger than the distance between adjacent whole filament holes 321, as can be seen in fig. 2 and 3.
The wire collecting device 3 further comprises a comb wire plate 35, the chemical fiber wires 40 sequentially pass through the comb wire plate 35 and the wire dividing plate 34, a plurality of comb wire grooves 351 are formed in the comb wire plate 35, one thick wire dividing process of the comb wire plate 35 is realized, the comb wire plate 35, the wire dividing plate 34 and the whole wire plate 32 are combined in the embodiment, the fact that the chemical fiber wires 40 are gathered and separated from each other and then gathered in the wire feeding process is realized, the chemical fiber wires 40 cannot be loosened in the wire feeding process, each chemical fiber wire 40 is more stretched, and therefore the chemical fiber wires cannot excessively shrink to influence the elasticity of the chemical fiber wires.
The traction rollers, i.e., the first traction roller 501, the second traction roller 502, the third traction roller 503, and the fourth traction roller 504, are all the same structure.
The structure of the traction roller is shown in fig. 7 to 9, and the traction roller comprises a fixed base 51, wherein a driving roller 52 and a pressing wheel 53 which is tightly attached to the surface of the driving roller 52 are installed on the fixed base 51, a first rotating shaft 54 is rotatably installed on the fixed base 51, the driving roller 52 is installed on the first rotating shaft 54, the traction roller further comprises a second rotating shaft 55, the second rotating shaft 55 comprises a first shaft section 551 and a second shaft section 552, the central axis of the second shaft section 552 is radially offset relative to the central axis of the first shaft section 551, the first shaft section 551 is rotatably installed on the fixed base 51, the pressing wheel 53 is installed on the second shaft section 552, and the traction roller further comprises a deflector rod 56 which is used for stirring the pressing wheel 53 to eccentrically rotate towards the driving roller 52 or eccentrically rotate away from the driving roller 52.
In this embodiment, the rotation centers of the first shaft segment 551 and the second shaft segment 552 of the second shaft 55 are not on the same straight line, which is equivalent to that the first shaft segment 551 and the second shaft segment 552 are eccentrically disposed, and the pinch roller 53 is mounted on the second shaft segment 552, so that when the first shaft segment 551 rotates, the distance between the pinch roller 53 and the driving roller 52 will change, and the pinch roller 53 and the driving roller 52 can be pressed or loosened by using the change of the distance, i.e. the pinch roller 53 and the driving roller 52 can be pressed or loosened by using the eccentric principle, and in actual operation, the adjustment can be quickly realized by only pulling the deflector rod 56, which is very convenient to operate, and the whole traction roller structure is also simpler.
As shown in fig. 9, in this embodiment, the first shaft segment 551 includes an eccentric sleeve, an eccentric shaft hole is disposed in the eccentric sleeve, the central axis of the eccentric shaft hole and the central axis of rotation of the eccentric sleeve are not on the same line, and the second shaft segment 552 is inserted into the eccentric shaft hole, so that the central axis of rotation of the second shaft segment 552 is equivalent to the central axis of rotation of the eccentric sleeve and not on the same line, the driving lever 56 is connected to the eccentric sleeve, the driving lever 56 is driven to rotate the eccentric sleeve, and when the eccentric sleeve rotates, the pressing wheel 53 on the second shaft segment 552 is driven to move close to or far away from the driving roller 52.
In order to make the pinch roller 53 always tightly contact with the driving roller 52 in a normal working state, the fixing seat 331 is connected with a tension spring 57, the tension spring 57 is connected to the deflector rod 56, and the tension spring 57 generates a tension force on the deflector rod 56, so that the pinch roller 53 eccentrically rotates towards the driving roller 52.
In order to reduce the rotation friction of the eccentric sleeve, the fixed base 51 is provided with a second mounting hole, the eccentric sleeve is mounted in the second mounting hole, a shaft sleeve 511 is arranged between the eccentric sleeve and the inner wall of the second mounting hole, and after the shaft sleeve 511 is arranged, the friction between the outer wall of the eccentric sleeve and the second mounting hole can be reduced.
In order to prevent the second shaft section 552 from rotating relative to the eccentric sleeve 134, the eccentric sleeve is provided with a fixing hole 5511, the fixing hole is communicated with the eccentric shaft hole from the outer wall of the eccentric sleeve, the fixing hole 5511 is provided with a fastening screw for fixing the second shaft section 552, and in order to enable the fastening screw to be better fixed, the second shaft section 552 is provided with a pressing plane.
In this embodiment, the rotation direction of the lever 56 has a first direction S1 and a second direction S2 opposite to the first direction S1, when the lever 56 rotates in the first direction S1, the pinch roller 53 rotates eccentrically toward the driving roller 52, and when the lever 56 rotates in the second direction S2, the pinch roller 53 rotates eccentrically away from the driving roller 52. Therefore, when the user needs to release the pressing wheel 53, the user needs to dial the shift lever 56 to rotate in the second direction S2, and when the user releases the shift lever 56, the shift lever 56 returns to the first direction S1 under the action of the tension spring 57.
In order to keep the pinch roller 53 and the driving roller 52 in a separated state even when the user is in a loose state, in this embodiment, a limiting block 58 is provided, that is, when the driving lever 56 rotates to a certain angle along the second direction S2, and when the driving lever 56 and the tension spring 57 are at a critical point, if the driving lever 56 continues to rotate in the second direction S2, the driving lever 56 is released, the driving lever 56 does not return to the first direction S1, but continues to rotate in the second direction S2 until the driving roller is tightly contacted again, and the limiting block 58 is provided between the critical point and a range of the re-rotation position when the driving lever 56 rotates in the second direction S2, specifically, referring to fig. 8, the limiting block 58 is provided at the position, the driving lever 56 is stopped on the limiting block 58, and does not rotate in the first direction S1, and also does not rotate in the second direction S2, so that the pinch roller 53 and the driving roller 52 can be mutually separated under the premise of releasing the driving lever 56.
Because pinch roller 53 is close to initiative running roller 52, pinch roller 53 itself is also taking place to rotate, in order to reduce the friction between pinch roller 53 and the second shaft section 552, be equipped with bearing 531 between pinch roller 53 and the second pivot 55, the both ends of pinch roller 53 are equipped with the bearing groove at least one end, the bearing is installed in the bearing groove, after setting up the bearing, can effectively reduce the friction between pinch roller 53 and the second shaft section 552. In addition, in order to reduce the weight of the pressing wheel 53, a plurality of material stealing holes are formed in the pressing wheel 53.
The whole process flow of chemical fiber texturing comprises the following steps: the yarn is pulled out from the yarn winding drum 12, passes through the second tension sensor 14, passes through the yarn dividing hole 151 on the yarn dividing bent 15, then passes through the movable hook 13, the yarn collecting plate 16, the first roller 61, the second roller 62, the yarn pressing plate 18, the first traction roller 501, passes through the deformation assembly, mainly passes through the heating box 21 and the cooling box 22, then passes through the second traction roller 502, the third traction roller 503, the yarn combing plate 35, the yarn dividing plate 34, the yarn arranging plate 32, the fourth traction roller 504 and the tension regulator 33 in sequence, and finally is distributed to the winding unit 30.
While the invention has been described in terms of embodiments, it will be appreciated by those skilled in the art that the invention is not limited thereto but rather includes the drawings and the description of the embodiments above. Any modifications which do not depart from the functional and structural principles of the present invention are intended to be included within the scope of the appended claims.

Claims (9)

1. The chemical fiber yarn texturing machine comprises a paying-off device, a deformation assembly and a yarn collecting device, wherein the paying-off device comprises a paying-off frame, the yarn collecting device comprises a traction roller, the deformation assembly comprises a heating box and a fixed base, the heating box comprises a first yarn inlet hole and a first yarn outlet hole, chemical fiber yarns penetrate through the first yarn inlet hole and the first yarn outlet hole to be heated in the heating box, and the chemical fiber yarn texturing machine is characterized in that at least one heating box roller for guiding a plurality of chemical fiber yarns to travel is arranged in the heating box, at least one of the heating box rollers is deviated from a linear connecting line between the first yarn inlet hole and the first yarn outlet hole, at least one electric heating tube and at least one steam tube are further arranged in the heating box, the steam tubes are arranged at the side of a yarn path, and a plurality of steam exhaust ports are arranged on the steam tubes at intervals along the yarn traveling direction of the chemical fiber yarns; the traction roller comprises a fixed base, a first rotating shaft is rotatably arranged on the fixed base, the driving roller is arranged on the first rotating shaft, the traction roller comprises a second rotating shaft, the second rotating shaft comprises a first shaft section and a second shaft section, the central axis of the second shaft section is radially offset relative to the central axis of the first shaft section, the first shaft section is rotatably arranged on the fixed base, the pressing wheel is arranged on the second shaft section, and the traction roller further comprises a deflector rod for stirring the pressing wheel to eccentrically rotate towards the driving roller or eccentrically rotate away from the driving roller;
the paying-off rack comprises a plurality of movable hooks rotatably arranged on the paying-off rack, each movable hook is connected with a reset spring, after a precursor wire is pulled out from a precursor wire winding drum by a traction roller, the precursor wire or chemical fiber wire bypasses and is hung on the movable hook, the traction roller in the paying-off rack is a first traction roller, the movable hook is connected with a first tension sensor, the first tension sensor is connected with a control switch, and the control switch controls the first traction roller to operate and stop; the movable hook is arranged on an inductor hanging frame, the inductor hanging frame is positioned above the pay-off frame, the movable hook is arranged on the inductor hanging frame, specifically, the movable hook, the reset spring and the first tension sensor are integrated in a sensor box, the sensor box is fixedly arranged on the inductor hanging frame, the inductor hanging frame comprises an upright post, a sleeve connected with the upright post in a sleeved mode is arranged on the pay-off frame, and the upright post is connected with the sleeve in a sleeved mode;
when the precursor is in a normal traction state, the first tension sensor senses the acting force of the movable hook in a normal preset range, and when the precursor is pulled or is pulled to a larger angle, both the two states can lead the tension value sensed by the first tension sensor to exceed the preset normal range, at the moment, the first tension sensor controls a control switch connected with the first tension sensor to close the first traction roller;
the pay-off rack is provided with a second tension sensor near each hanging rod, and the second tension sensor senses the tension of the precursor wire led out from the precursor wire winding drum; the wire distributing frame is provided with a wire distributing bent which is positioned between the movable hook and the raw wire winding drum, and the wire distributing bent is provided with a plurality of wire distributing holes for the raw wires to pass through; the filament or chemical fiber drawn from each filament winding drum is respectively corresponding to one filament dividing hole, so that the filaments cannot be intertwined on the path from the filament winding drum to the movable hook.
2. The chemical fiber yarn texturing machine according to claim 1, wherein the heating box comprises at least one yarn feeding unit, each yarn feeding unit comprises a yarn feeding end, a yarn discharging end and a steam pipe, the yarn feeding end and the yarn discharging end are located on the same side of the yarn feeding unit, the heating box rollers are located on opposite sides, a first path is arranged between the yarn feeding end and the heating box rollers, a second path is arranged between the heating box rollers and the yarn discharging end, and the steam pipe is arranged between the first path and the second path.
3. The chemical fiber yarn texturing machine of claim 2 wherein the steam vents comprise a first side steam vent and a second side steam vent intermediate the first path and the second path, the first side steam vent being oriented toward the first path and the second side steam vent being oriented toward the second path.
4. The chemical fiber yarn texturing machine according to claim 1, wherein a first yarn guide plate is arranged in the heating box, and a first yarn guide hole for the chemical fiber yarn to pass through is formed in the first yarn guide plate.
5. The chemical fiber yarn texturing machine according to claim 1, wherein a small heating chamber is arranged on the heating box, a steam main pipe is arranged in the small heating chamber, and the steam pipes are all branched out from the steam main pipe.
6. The chemical fiber yarn texturing machine according to claim 5, wherein an auxiliary electric heating tube is provided in the small heating chamber.
7. The chemical fiber yarn texturing machine of claim 1, wherein the deformation assembly further comprises a cooling box, the cooling box comprises a second yarn inlet hole and a second yarn outlet hole, at least one cooling box roller for guiding chemical fiber yarn to travel is arranged in the cooling box, and at least one of the cooling box rollers is deviated from a straight line connecting the second yarn inlet hole and the second yarn outlet hole.
8. The chemical fiber yarn texturing machine according to claim 7, wherein the cooling box is provided with an air inlet and an air outlet, and a cooling fan is arranged on the air inlet and/or the air outlet.
9. The chemical fiber yarn texturing machine of claim 7, wherein a second yarn guide plate is arranged in the cooling box, and a second yarn guide hole for the chemical fiber yarn to pass through is arranged on the second yarn guide plate.
CN201710918690.2A 2017-09-30 2017-09-30 Deformation assembly of chemical fiber yarn texturing machine and chemical fiber yarn texturing machine Active CN107488913B (en)

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CN205501531U (en) * 2016-03-24 2016-08-24 福建佳亿化纤有限公司 Add bullet machine heating cabinet

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