CN107487063A - A kind of non-woven base cloth is general to wash tufting printing technology - Google Patents

A kind of non-woven base cloth is general to wash tufting printing technology Download PDF

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Publication number
CN107487063A
CN107487063A CN201710668223.9A CN201710668223A CN107487063A CN 107487063 A CN107487063 A CN 107487063A CN 201710668223 A CN201710668223 A CN 201710668223A CN 107487063 A CN107487063 A CN 107487063A
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China
Prior art keywords
tufting
terylene
retardant
base cloth
woven base
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CN201710668223.9A
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Chinese (zh)
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CN107487063B (en
Inventor
庄跃进
苏添福
王宝荣
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Nuoao (fujian) Environmental Protection Household Articles Co Ltd
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Nuoao (fujian) Environmental Protection Household Articles Co Ltd
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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/12—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
    • B32B5/022—Non-woven fabric
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/22—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
    • B32B5/24—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
    • B32B5/26—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it also being fibrous or filamentary
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/42—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
    • D04H1/4326—Condensation or reaction polymers
    • D04H1/435—Polyesters
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/42—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
    • D04H1/4382—Stretched reticular film fibres; Composite fibres; Mixed fibres; Ultrafine fibres; Fibres for artificial leather
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/44—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling
    • D04H1/46—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres
    • D—TEXTILES; PAPER
    • D05—SEWING; EMBROIDERING; TUFTING
    • D05C—EMBROIDERING; TUFTING
    • D05C17/00—Embroidered or tufted products; Base fabrics specially adapted for embroidered work; Inserts for producing surface irregularities in embroidered products
    • D05C17/02—Tufted products
    • D05C17/023—Tufted products characterised by the base fabric
    • D—TEXTILES; PAPER
    • D05—SEWING; EMBROIDERING; TUFTING
    • D05C—EMBROIDERING; TUFTING
    • D05C17/00—Embroidered or tufted products; Base fabrics specially adapted for embroidered work; Inserts for producing surface irregularities in embroidered products
    • D05C17/02—Tufted products
    • D05C17/026—Tufted products characterised by the tufted pile surface
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/30—Properties of the layers or laminate having particular thermal properties
    • B32B2307/306—Resistant to heat
    • B32B2307/3065—Flame resistant or retardant, fire resistant or retardant

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Mechanical Engineering (AREA)
  • Laminated Bodies (AREA)
  • Carpets (AREA)
  • Artificial Filaments (AREA)

Abstract

Tufting printing technology is washed the invention provides a kind of non-woven base cloth is general, it is to be bonded special terylene base fabric made from polyester fiber raw materials and fire-retardant precursor and terylene tufted fabric with special virgin rubber, and strict control drying temperature, drying time, color development temperature, the factors such as stamp speed, the proportional quantity of the fire-retardant precursor of even more strict control and virgin rubber, special virgin rubber is set to form the effect of one " Synergistic " with special terylene base fabric and terylene tufted fabric, increase substantially the performance of product of the present invention, tested by the present inventor, possesses excellent fire resistance through engineering blanket produced by the present invention, the duration of ignition is up to 18s, Fs==95mm in 20s, also there is excellent physical property simultaneously.

Description

A kind of non-woven base cloth is general to wash tufting printing technology
Technical field
The present invention relates to engineering blanket field, more particularly to a kind of non-woven base cloth is general washs tufting printing technology.
Background technology
Current most engineering blankets are all to use PP base fabrics, PBT yarns or modified dacron to produce tufting grey cloth, warp for raw material Ink-jet decorating machine is crossed, uses vapour steaming colour fixing to produce modified stamp engineering blanket with 100 DEG C of progress fixation operations with this；This side Formula is disadvantageous in that cost can be in any more, and PBT sections or modified section cost are per ton high 3000 yuan.
The content of the invention
In order to overcome above mentioned problem, tufting printing technology is washed the invention provides a kind of non-woven base cloth is general.
To achieve the above object, technical scheme provided by the invention is：
A kind of non-woven base cloth is general to wash tufting printing technology, comprises the following steps：
1）Prepare special terylene base fabric：Polyester fiber raw materials and fire-retardant precursor are pressed 2：1 ratio shredding, mixing, combing, lapping Uniform fibre web is formed, then consolidates to form carpet top layer fabric by pre-needling process；
2）Prepare terylene tufted fabric：Spun polyester thread is subjected to synthetic tuff and/or acupuncture with row's pin machine on fabric backing, forms cluster Pile layer carpet surface coiled material；The selection specification of the fabric backing is 350-400g/m2；The tufting layer have fine hair weight and comprising There is bulked continuous filament yarn yarn, bulked continuous filament yarn yarn includes the filament with predetermined diameter of predetermined quantity；
3）Prepare virgin rubber；
4）Utilize step 3）Obtained virgin rubber is by step 1）With step 2）Obtained terylene base fabric and tufted fabric is bonded and dried： Described drying temperature is 150-170 DEG C, drying time 4-6min；
5）In step 4）It is digital ink-jet printed that high temperature is carried out on obtained non-woven base cloth：Described color development temperature is 175-200 DEG C, Speed is 2-3m/；
6）In step 5）Multiple bottom, obtains finished product terylene tufting stamp engineering blanket on non-woven base cloth after stamp.
In the step 1）In, described fire-retardant precursor is with the primary phosphorous flame-retardant terylene chips 56% of copoly type, copoly type Or blending type regeneration phosphorous flame-retardant terylene foam material 22%, the spinning after high-temperature fusion mixes of Masterbatch 22% obtain fire-retardant precursor.
In the step 3）In, the virgin rubber includes the acrylate that parts by weight are 15-20, parts by weight 22-26 EVA and parts by weight be 2-5 water.
In the step 5）In, described high temperature is digital ink-jet printed to use High Temperature Disperse ink.
Above-mentioned technical proposal is beneficial in that：
Tufting printing technology is washed the invention provides a kind of non-woven base cloth is general, it is by polyester fiber raw materials and resistance with special virgin rubber Special terylene base fabric made from precursor is fired to bond with terylene tufted fabric, and strict control drying temperature, drying time, color development temperature The proportional quantity of the factors such as degree, stamp speed, the fire-retardant precursor of even more strict control and virgin rubber, makes special virgin rubber and special terylene base fabric The effect of one " Synergistic " is formed with terylene tufted fabric, the performance of product of the present invention is increased substantially, by the present invention People tests, and possesses excellent fire resistance through engineering blanket produced by the present invention, and the duration of ignition is up to 18s, and Fs in 20s== 95mm, while also there is excellent physical property.
Technical scheme is clearly and completely described below in conjunction with embodiment, it is clear that retouched The embodiment stated is part of the embodiment of the present invention, rather than whole embodiments.Based on the embodiment in the present invention, this area The every other embodiment that those of ordinary skill is obtained under the premise of creative work is not made, belongs to protection of the present invention Scope.
Embodiment
Embodiment 1
A kind of non-woven base cloth is general to wash tufting printing technology, comprises the following steps：
1）Prepare special terylene base fabric：Polyester fiber raw materials and fire-retardant precursor are pressed 2：1 ratio shredding, mixing, combing, lapping Uniform fibre web is formed, then consolidates to form carpet top layer fabric by pre-needling process；
2）Prepare terylene tufted fabric：Spun polyester thread is subjected to synthetic tuff and/or acupuncture with row's pin machine on fabric backing, forms cluster Pile layer carpet surface coiled material；The selection specification of the fabric backing is 350-400g/m2；The tufting layer have fine hair weight and comprising There is bulked continuous filament yarn yarn, bulked continuous filament yarn yarn includes the filament with predetermined diameter of predetermined quantity；
3）Prepare virgin rubber；
4）Utilize step 3）Obtained virgin rubber is by step 1）With step 2）Obtained terylene base fabric and tufted fabric is bonded and dried： Described drying temperature is 160 DEG C, drying time 5min；
5）In step 4）It is digital ink-jet printed that high temperature is carried out on obtained non-woven base cloth：Described color development temperature is 185 DEG C, speed For 2.5m/；
6）In step 5）Multiple bottom, obtains finished product terylene tufting stamp engineering blanket on non-woven base cloth after stamp.
In the step 1）In, described fire-retardant precursor is with the primary phosphorous flame-retardant terylene chips 56% of copoly type, copoly type Or blending type regeneration phosphorous flame-retardant terylene foam material 22%, the spinning after high-temperature fusion mixes of Masterbatch 22% obtain fire-retardant precursor.
In the step 3）In, the virgin rubber includes the acrylate that parts by weight are 15-20, parts by weight 22-26 EVA and parts by weight be 2-5 water.
In the step 5）In, described high temperature is digital ink-jet printed to use High Temperature Disperse ink, and its transverse precision is 380DPI, Longitudinal precision 380DPI.
Embodiment 2
A kind of non-woven base cloth is general as described in Example 1 washs tufting printing technology, and which part step can also use following work Skill：
In step 1）In, described fire-retardant precursor is with copoly type primary phosphorous flame-retardant terylene chips 50%, copoly type or blending type Regeneration phosphorous flame-retardant terylene foam material 30%, the spinning after high-temperature fusion mixes of Masterbatch 20% obtain fire-retardant precursor.
In step 4）In, described drying temperature is 155 DEG C, drying time 4min.
In step 5）In, described color development temperature is 180 DEG C, speed 2m/s.
Embodiment 3
A kind of non-woven base cloth is general as described in Example 1 washs tufting printing technology, and which part step can also use following work Skill：
In step 1）In, described fire-retardant precursor is with copoly type primary phosphorous flame-retardant terylene chips 60%, copoly type or blending type Regeneration phosphorous flame-retardant terylene foam material 20%, the spinning after high-temperature fusion mixes of Masterbatch 20% obtain fire-retardant precursor.
In step 4）In, described drying temperature is 150 DEG C, drying time 4min.
In step 5）In, described color development temperature is 200 DEG C, speed 2m/s.
Embodiment 4
A kind of non-woven base cloth is general as described in Example 1 washs tufting printing technology, and which part step can also use following work Skill：
In step 1）In, described fire-retardant precursor is with copoly type primary phosphorous flame-retardant terylene chips 50%, copoly type or blending type Regeneration phosphorous flame-retardant terylene foam material 20%, the spinning after high-temperature fusion mixes of Masterbatch 30% obtain fire-retardant precursor.
In step 4）In, described drying temperature is 170 DEG C, drying time 6min.
In step 5）In, described color development temperature is 175 DEG C, speed 3m/s.
Technical key point is that is washed with special virgin rubber by special made from polyester fiber raw materials and fire-retardant precursor Synthetic fibre base fabric bonds with terylene tufted fabric, and the factor such as strict control drying temperature, drying time, color development temperature, stamp speed, The proportional quantity of the fire-retardant precursor of even more strict control and virgin rubber, makes special virgin rubber be formed with special terylene base fabric and terylene tufted fabric The effect of one " Synergistic ", increase substantially the performance of product of the present invention, the experiment of for example following test methods of specific performance As a result it is shown.
Test proves that the terylene tufting stamp engineering blanket obtained by by above-mentioned 4 embodiments of the present invention, i.e., in step Rapid 1）In, described fire-retardant precursor is with the primary phosphorous flame-retardant terylene chips 56% of copoly type, copoly type or blending type regeneration phosphorus system The spinning after high-temperature fusion mixes of flame-resistant terylene foam material 22%, Masterbatch 22% obtains fire-retardant precursor, in step 3）In, the original Glue includes the acrylate that parts by weight are 15-20, the EVA that parts by weight are 22-26 and the water that parts by weight are 2-5, in step Rapid 4）In, described drying temperature is 150-170 DEG C, drying time 4-6min, in step 5）In, described color development temperature is 175-200 DEG C, speed 2-3m/s；The terylene tufting stamp engineering blanket obtained by the preparation technology by the present invention possesses excellent again Different performance, is tested by the present inventor, and the fire resistance of obtained engineering blanket is optimal, and the duration of ignition is up to 18s, 20s Interior Fs==95mm, while also there is excellent physical property.
Technical principle, conventional art use PP base fabrics, PBT yarns or modified dacron to produce tufting grey cloth for raw material, and Due to PP base fabrics, the property of PBT yarns in itself, low temperature fixation mode can only be used in fixation operation, low temperature fixation can influence It is not high to the colouring ability of fabric, i.e., the gorgeous degree of surface light of obtained product；And if using high temperature fixation, influence whether carpet Performance itself, generally use PP base fabrics all intolerant to kicking, with broken, and use PBT yarns or modified dacron, cost mistake again In costliness, it is unfavorable for producing；Technical key point is using ordinary polyester fiber and fire-retardant precursor with purpose made technology system Into base fabric, this base fabric can be subjected to high temperature fixation or color development, while ensureing that there is product excellent outward appearance U.S.A to spend, also can Ensure possess excellent physical property.
Performance test：
Experiment one：For the measure of finished product nonwoven acupuncture exhibition carpet fire resistance.
Test material：Through the terylene tufting stamp engineering blanket described in four embodiments of the invention, conventional polyester tufting work Journey blanket.
Test method：Two kinds of engineering blankets are tested respectively according to standard GB/T/T 8626-2007.
Burning length FsStandard requirement：≤150mm.
Result of the test：
It is as follows through experiment, test result：
（One）, exhibition blanket described in the embodiment of the present invention 1：
The duration of ignition=18s, F in 20ss==95mm。
（Two）, exhibition blanket described in the embodiment of the present invention 2：
The duration of ignition=15s, F in 20ss==105mm。
（Three）, exhibition blanket described in the embodiment of the present invention 3：
The duration of ignition=16s, F in 20ss==122mm。
（Four）, exhibition blanket described in the embodiment of the present invention 4：
The duration of ignition=16s, F in 20ss==119mm。
（Five）, conventional polyester tufting engineering blanket：
The duration of ignition=10s, F in 20ss==180mm。
Conclusion (of pressure testing)：
Technique of the terylene tufting engineering blanket described in through four embodiments of the invention is can be seen that by testing a result of the test After preparation, its fire resistance exceedes existing ordinary polyester tufted carpet, wherein the technical scheme described in embodiment 1, i.e.,： In step 1）In, described fire-retardant precursor is regenerated with the primary phosphorous flame-retardant terylene chips 56% of copoly type, copoly type or blending type The spinning after high-temperature fusion mixes of phosphorous flame-retardant terylene foam material 22%, Masterbatch 22% obtains fire-retardant precursor, in step 3）In, institute State virgin rubber include parts by weight be 15-20 acrylate, parts by weight be 22-26 EVA and parts by weight be 2-5 water, In step 4）In, described drying temperature is 160 DEG C, drying time 5min, in step 5）In, described color development temperature is 185 DEG C, speed 2.5m/s；Terylene tufting stamp engineering blanket obtained by preparation technology by the present invention again, its performance are high It is optimal with the fire resistance of the terylene tufting stamp engineering blanket obtained by embodiment 1 in conventional polyester tufting engineering blanket, and wherein, The duration of ignition is up to 18s, F in 20ss==95mm。
Experiment two：For the measure of finished product terylene tufting stamp engineering blanket related physical performance.
Test material：Through the terylene tufting stamp engineering blanket and ordinary polyester tufting work obtained by four embodiments of the invention Journey blanket.
Test method：Two kinds of engineering blankets are tested respectively according to standard GB/T/T 11746-2008.
Tufted carpet basic performance：
1st, tufting withdrawal force：Cut pile >=10.0N, loop pile >=20.0N；
2nd, backing separation strength：≥20.0N；
3rd, color fastness to light：Xenon arc：≥5、≥4（It is shallow）.
Result of the test：
It is as follows through experiment, test result：
（One）, engineering blanket obtained by the embodiment of the present invention one：
1st, tufting withdrawal force：Cut pile >=35N, loop pile >=45N；
2nd, backing separation strength：≥50N；
3rd, color fastness to light：Xenon arc：≥12、≥13（It is shallow）.
（Two）, engineering blanket obtained by the embodiment of the present invention two：
1st, tufting withdrawal force：Cut pile >=30N, loop pile >=38N；
2nd, backing separation strength：≥40N；
3rd, color fastness to light：Xenon arc：≥11、≥12（It is shallow）.
（Three）, engineering blanket obtained by the embodiment of the present invention three：
1st, tufting withdrawal force：Cut pile >=28N, loop pile >=32N；
2nd, backing separation strength：≥35N；
3rd, color fastness to light：Xenon arc：≥12、≥12（It is shallow）.
（Four）, engineering blanket obtained by the embodiment of the present invention four：
1st, tufting withdrawal force：Cut pile >=32N, loop pile >=29N；
2nd, backing separation strength：≥36N；
3rd, color fastness to light：Xenon arc：≥11、≥10（It is shallow）.
（Five）, ordinary polyester tufting engineering blanket：
1st, tufting withdrawal force：Cut pile >=16N, loop pile >=20N；
2nd, backing separation strength：≥24N；
3rd, color fastness to light：Xenon arc：≥4、≥6（It is shallow）.
Conclusion (of pressure testing)：
Work of the terylene tufting engineering blanket described in through four embodiments of the invention can be seen that by the result of the test of experiment two After prepared by skill, its performance exceedes existing ordinary polyester tufted carpet, wherein being with the technical scheme described in embodiment 1： Step 1）In, described fire-retardant precursor is to regenerate phosphorus with the primary phosphorous flame-retardant terylene chips 56% of copoly type, copoly type or blending type It is that the spinning after high-temperature fusion mixes of flame-resistant terylene foam material 22%, Masterbatch 22% obtains fire-retardant precursor, in step 3）In, it is described Virgin rubber includes the acrylate that parts by weight are 15-20, the EVA that parts by weight are 22-26 and the water that parts by weight are 2-5, step Rapid 4）In, described drying temperature is 160 DEG C, drying time 5min, in step 5）In, described color development temperature is 185 DEG C, Speed is that the physical property of the terylene tufting stamp engineering blanket obtained by 2.5m/s is optimal.

Claims (7)

1. a kind of non-woven base cloth is general to wash tufting printing technology, it is characterised in that comprises the following steps：
1）Prepare special terylene base fabric：Polyester fiber raw materials and fire-retardant precursor are pressed 2：1 ratio shredding, mixing, combing, lapping Uniform fibre web is formed, then consolidates to form carpet top layer fabric by pre-needling process；
2）Prepare terylene tufted fabric：Spun polyester thread is subjected to synthetic tuff and/or acupuncture with row's pin machine on fabric backing, forms cluster Pile layer carpet surface coiled material；The selection specification of the fabric backing is 350-400g/m2；The tufting layer have fine hair weight and comprising There is bulked continuous filament yarn yarn, bulked continuous filament yarn yarn includes the filament with predetermined diameter of predetermined quantity；
3）Prepare virgin rubber；
4）Utilize step 3）Obtained virgin rubber is by step 1）With step 2）Obtained terylene base fabric and tufted fabric is bonded and dried： Described drying temperature is 150-170 DEG C, drying time 4-6min；
5）In step 4）It is digital ink-jet printed that high temperature is carried out on obtained non-woven base cloth：Described color development temperature is 175-200 DEG C, Speed is 2-3m/s；
6）In step 5）Multiple bottom, obtains finished product terylene tufting stamp engineering blanket on non-woven base cloth after stamp.
2. a kind of non-woven base cloth is general as claimed in claim 1 washs tufting printing technology, it is characterised in that：Step 1）In, it is described Fire-retardant precursor be with the primary phosphorous flame-retardant terylene chips 50-60% of copoly type, copoly type or blending type regenerate phosphorous flame-retardant terylene Foam material 20-30%, Masterbatch the 20-30% spinning after high-temperature fusion mixes obtain fire-retardant precursor.
3. a kind of non-woven base cloth is general as claimed in claim 2 washs tufting printing technology, it is characterised in that：Described fire-retardant precursor It is with the primary phosphorous flame-retardant terylene chips 56% of copoly type, copoly type or blending type regeneration phosphorous flame-retardant terylene foam material 22%, color masterbatch The spinning after high-temperature fusion mixes of grain 22% obtains fire-retardant precursor.
4. a kind of non-woven base cloth is general as claimed in claim 1 washs tufting printing technology, it is characterised in that：Step 3）In, it is described Virgin rubber includes the acrylate that parts by weight are 15-20, the EVA that parts by weight are 22-26 and the water that parts by weight are 2-5.
5. a kind of non-woven base cloth is general as claimed in claim 1 washs tufting printing technology, it is characterised in that：Step 4）In, it is described Drying temperature be 160 DEG C, drying time 5min.
6. a kind of non-woven base cloth is general as claimed in claim 1 washs tufting printing technology, it is characterised in that：Step 5）In, it is described Color development temperature be 185 DEG C, speed 2.5m/s.
7. a kind of non-woven base cloth as described in claim 1 or 6 is general to wash tufting printing technology, it is characterised in that：Step 5）In, institute The high temperature stated is digital ink-jet printed using High Temperature Disperse ink.
CN201710668223.9A 2017-08-07 2017-08-07 A kind of non-woven base cloth is general to wash tufting printing technology Active CN107487063B (en)

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Cited By (1)

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Publication number Priority date Publication date Assignee Title
CN112252050A (en) * 2020-09-03 2021-01-22 诺奥(福建)环保家居用品有限公司 Flame-retardant polyester elbow yarn printed full-paved blanket forming method

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CN101697855A (en) * 2009-10-16 2010-04-28 常州环球地毯制造有限公司 Method for manufacturing tufting skid resistant carpet
CN102658708A (en) * 2012-05-30 2012-09-12 天津天雅地毯有限公司 Carpet and carpet manufacturing method
CN105040439A (en) * 2015-06-15 2015-11-11 诺奥(福建)环保家居用品有限公司 Fabrication method of frieze composite carpet
CN105167540A (en) * 2015-06-15 2015-12-23 诺奥(福建)环保家居用品有限公司 Tufting printing exhibition blanket and processing method thereof

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101697855A (en) * 2009-10-16 2010-04-28 常州环球地毯制造有限公司 Method for manufacturing tufting skid resistant carpet
CN102658708A (en) * 2012-05-30 2012-09-12 天津天雅地毯有限公司 Carpet and carpet manufacturing method
CN105040439A (en) * 2015-06-15 2015-11-11 诺奥(福建)环保家居用品有限公司 Fabrication method of frieze composite carpet
CN105167540A (en) * 2015-06-15 2015-12-23 诺奥(福建)环保家居用品有限公司 Tufting printing exhibition blanket and processing method thereof

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112252050A (en) * 2020-09-03 2021-01-22 诺奥(福建)环保家居用品有限公司 Flame-retardant polyester elbow yarn printed full-paved blanket forming method
CN112252050B (en) * 2020-09-03 2023-02-28 诺奥(福建)环保家居用品有限公司 Flame-retardant polyester elbow yarn printed full-paved blanket forming method

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