A kind of equipment and control method for long spiro nail head formation
Technical field
The present invention relates to fastener manufacture field, and in particular to a kind of equipment and controlling party for long spiro nail head formation
Method.
Background technology
In the prior art, the processing of screw head is often processed using heading machine, and the process of heading machine is generally adjusted
Directly, it is that preferentially raw material are carried out that inlet wire, cutting, feeding, which enter main mould, press forging and forming, embryo material step, such heading machine such as to exit,
Feeding enters main mould and carries out press forging and forming again for straightening, and this job order is applied to the shorter screw of length, if screw length compared with
It is long, after preferential straightening, screw may can be made to bend again during inlet wire, cutting, feeding enter main mould, so as to cause
Can not only carry out head formation to screw during press forging and forming, it is also possible to make long spiro nail bending more it is serious it is stuck in a mold, nothing
Method exits main mould, and then needs to safeguard heading machine accordingly, leverages the efficiency of processing.
The content of the invention
The technical problems to be solved by the invention are:There is provided one kind makes long spiro nail carry out straightening in head formation, and
Be not in a kind of equipment and control method for long spiro nail head formation of equipment downtime occur because processing failure.
The technical scheme is that it includes being used for the transport mechanism for transmitting long spiro nail embryo material, the transport mechanism
Top, which is provided with, to be used to material be arranged to and accurately in an orderly manner be placed into material the feeding distribution mechanism in transport mechanism, the biography
Send and be additionally provided with above mechanism for long spiro nail to be carried out into linearity correction and carries out the builder of head formation, the biography
Mechanism is sent to include conveyer belt, the conveyer belt is made up of multiple hinged disks for being hinged to sealed joint ring-type, each described be hinged
A transmission block is connected with disk, the transmission block is provided with the first loading chute for being used for accepting long spiro nail embryo material and second and loaded
Groove, the feeding distribution mechanism include tripper and sub-material push rod, and the tripper, which is provided with one, can only once pass through a root long screw
The first passage of embryo material and the second channel for the movement of sub-material push rod, the lower end of the first passage connect with second channel, institute
The junction for stating first passage and second channel is provided with division board, and the inwall of the division board and second channel is hinged, it is described every
Torsion spring is provided with from the hinged place of plate and second channel, the sub-material push rod can make one in second channel and by movement
And can be by another long spiro nail embryo material during individual long spiro nail embryo material is from first passage through second channel into the first loading chute
Shifting onto above the second loading chute makes another long spiro nail embryo material enter the second loading chute, at the same close first passage prevent it is other
Long spiro nail embryo material enters second channel from first passage, and the builder includes contiguous block, fixed block group and drift group, described
Contiguous block be provided with for transport mechanism pass through and opening direction be horizontal direction open slot, the side inner walls of the contiguous block with
One end of transmission block is fitted, and the fixed block group is connected with the top surface of contiguous block to be grown for being engaged with transmission block with fixed
The bottom surface of screw, the drift group and contiguous block is connected to make long spiro nail head formation.
The present invention program's has the beneficial effect that:Preliminary straightening will have been carried out, has cut and is put into feeding distribution mechanism, by the
The limitation of one passage makes long spiro nail embryo material enter first passage one by one, completes the orderly arrangement of long spiro nail embryo material, and sub-material push rod is received
During contracting, long spiro nail embryo material is after first passage enters second channel, under the limitation of sub-material push rod and division board, a long spiral shell
Embryo material to be followed closely through second channel to enter in the first loading chute, another long spiro nail embryo material enters second channel from first passage,
Sub-material push rod starts movement and another long spiro nail embryo material is pushed through into division board and shifts one of second channel away from sub-material push rod onto
End, then another long spiro nail embryo material is entered in the second loading chute from second channel, long by two by the effect of conveyer belt
Screw embryo material is sent in builder, and correction is fixed to long spiro nail embryo material using builder, then carries out head formation,
Long spiro nail embryo material is separated by these steps, once carries out the head formation processing of two long spiro nail embryo materials and in head
Straightening is carried out to long spiro nail embryo material again when portion forms, not only ensure that the success rate of long spiro nail head formation, moreover it is possible to protect
Demonstrate,prove the linearity of long spiro nail.If there is the situation of long spiro nail head formation failure, long spiro nail embryo material can also be avoided in mould
Inside there is the phenomenon bent, it is stuck in mould to avoid long spiro nail embryo material, during device remains in operation, either head
The long spiro nail embryo material for shaping successful long spiro nail embryo material or head formation failure all easily departs from from loading chute, after not interfering with
Continuous work, it is not necessary to shut down the corresponding maintenance for carrying out device, improve operating efficiency.
As a modification of the present invention, the fixed block group includes being fixed on the first cylinder of contiguous block top surface and with the
The fixed block of the removable connection of motion bar of one cylinder, the transmission block and the removable connection of hinged disk, can by the improvement
, can be with when fixed block and transmission block are combined with by controlling the first cylinder to control the division of fixed block and transmission block
Long spiro nail embryo material is fixed and the linearity of long spiro nail embryo material is corrected, after fixed block separates with transmission block,
Transmission block can send out builder with the long spiro nail machined, while pass through the motion bar of the first cylinder and fixed block
Removable connection and the removable connection of hinged disk and transmission block, are easy to the dismounting, replacing and dimension of fixed block and transmission block
Shield.
As a modification of the present invention, the cross section of first loading chute and the second loading chute is dome-shaped, described
The circular arc of dome-shaped is semicircle, and the fixed block is provided with the first fixing groove being engaged with the first loading chute and loaded with second
The second fixing groove that groove is engaged, the both sides of first fixing groove are provided with to be cooperatively formed for correcting long spiral shell with the first loading chute
The projection of the cylindrical hole of the screw rod linearity of embryo material is followed closely, the both sides of second fixing groove are provided with to be cooperatively formed with the second loading chute
For the projection of the cylindrical hole of the screw rod linearity of correcting long spiro nail embryo material, by the improvement, the design of loading chute can be to prevent
Only long spiro nail departs from the first loading chute and second in transportation and loaded, and the design of the first fixing groove and the second fixing groove can be with
A guide effect from when being combined to fixed block with transmission block, fixed block is avoided to be aligned when being combined with transmission block inaccurate, not only
It ensure that fixed block is combined the fixation of rear long spiro nail with transmission block, also the circularity and linearity of long spiro nail corrected.
As a modification of the present invention, the drift group includes drift base, and the drift base is axial along long spiro nail
The bottom surface of contiguous block is slidably connected at, the drift base, which is connected with, makes the reciprocating drive device of drift base, the drive
Dynamic device includes motor and drive link, one end and the motor rotation connection of the drive link, the drive link it is another
One end is connected with drift base rotation, by the improvement, is easily changed and safeguards drift, while drift base is along long spiro nail axle
To the bottom surface for being slidably connected at contiguous block drift base can be made to avoid rushing when moving back and forth on the groove on the bottom surface of contiguous block
Head base or so skew, avoids eccentric phenomena during long spiro nail head formation, while by drive device, can make drift bottom
Seat moves reciprocatingly on the bottom surface of contiguous block, quickly completes and head formation and disengaging long spiro nail embryo material are carried out to long spiro nail embryo material
Work.
As a modification of the present invention, drift bottom group also includes two punchings with the removable connection of drift base
Head, the junction of the drift base and drift are provided with stopper slot, the junction of the drift and drift base be provided with it is spacing
The adaptable limited block of groove, the axis of two drifts load with the first loading chute and second respectively when head formation is processed
The axis of the semi-circular segments of groove coincides, and passes through the improvement, it is ensured that the link position of drift base and drift, avoids drift
Position finds skew on drift base is connected to, so as to occur the axis on head and long spiro nail when causing long spiro nail head formation
The not conllinear phenomenon of axis.
As a modification of the present invention, the other end of the second channel is provided with the second gas for providing sub-material push rod power
Cylinder, the motion bar of second cylinder are connected with sub-material push rod, by the improvement, can effectively control the shifting of sub-material push rod
It is dynamic, so as to control a long spiro nail embryo material smoothly can enter in the first loading chute and control from first passage through second channel
Another long spiro nail embryo material is moved to the top of the second loading chute and into the from the junction of first passage and second channel
Two loading chutes.
As a modification of the present invention, the diameter of the long spiro nail embryo material is equal with the height of second channel, the length
Screw embryo material enter the first loading chute after it is tangent with second channel, by the improvement, another long spiro nail embryo material can be made more
Easily shifted onto the top of the second loading chute by sub-material push rod, will not both be influenceed by previous long spiro nail embryo material, also will not be by rear
The influence of one long spiro nail embryo material.
As a modification of the present invention, the transport mechanism also includes servomotor and the steering for providing transmission drive
Driven pulley, the servomotor is located at one end of conveyer belt steering and is engaged with conveyer belt for providing transmission drive
With turn to conveyer belt, it is described turn to driven pulley be located at conveyer belt steering the other end and be engaged with conveyer belt be used for make biography
Send band turn to, by the improvement, transport mechanism can with cycle operation and can make by head formation handle long spiro nail
Dropped from transmission block, it is not necessary to artificial to take out.
Invention additionally discloses a kind of control method of the equipment for long spiro nail head formation in addition, it is characterised in that bag
Include following steps:
S1, the long spiro nail embryo material for cutting length is put into feeding distribution mechanism;
S2, long spiro nail embryo material enter first passage one by one;
S3, through sub-material push rod in the second channel it is mobile make a root long screw embryo material separated with other long spiro nail embryo materials and
Into in the first loading chute, another root long screw embryo material is set to separate and enter in the second loading chute with other screw embryo materials;
S4, be loaded with long spiro nail embryo material transmission block enter builder in and fixed block underface stop movement;
S5, fixed block are pushed by the first cylinder action, the first loading chute is engaged with the first fixing groove, make the second loading
Groove is engaged with the second fixing groove, and long spiro nail embryo material is fixed respectively and carries out the correction of linearity;
S6, drift group are moved in the presence of drive device to long spiro nail embryo material direction, and head is carried out to long spiro nail embryo material
Shaping;
After S7, head formation, drift group departs from long spiro nail in the presence of drive device, and the first fixing groove is first
Depart under cylinder action with the first loading chute and coordinate, the second fixing groove departs from the second loading chute under the first cylinder action and matched somebody with somebody
Close;
S8, the transmission block equipped with the long spiro nail for having completed head formation remove builder, and transmission block arrives at servomotor
During place, start 180 degree and turn to, long spiro nail drops from transmission block;
S9, transmission block continue to move to, and when arriving at steering driven pulley, 180 degree turns to again, and then the first loading chute moves
The lower section of first passage is moved, starts to accept lower a pair of long spiro nail embryo materials.
Beneficial effects of the present invention are:The long spiro nail embryo material being put into originally in feeding distribution mechanism is entered by feeding distribution mechanism first
The orderly arrangement of row, is then separated one by one, and the long spiro nail embryo material of two separation is placed on a transmission block, is made follow-up
Head formation processing becomes orderly, efficient, and long spiro nail embryo material can also be avoided the phenomenon of leakage processing or secondary operation occur,
When long spiro nail embryo material is processed, two long spiro nail embryo materials can be processed simultaneously, the productivity ratio of raising, first by long spiro nail embryo
The correction with linearity is fixed in material, ensures the accuracy of processing and avoids long spiro nail embryo material from extruding in process
The stuck phenomenon on transmission block is bent, after long spiro nail embryo material head formation machines, long spiro nail can turn in transmission block
After 180 degree, come off naturally from transmission block, it is not necessary to artificially shut down feeding, greatly save manpower and time.
Brief description of the drawings
Fig. 1 is overall structure diagram of the present invention.
Fig. 2 is builder side structure schematic view of the present invention.
Fig. 3 is that feeding distribution mechanism long spiro nail embryo material of the present invention enters the first loading slot structure schematic diagram (I).
Fig. 4 is that feeding distribution mechanism long spiro nail embryo material of the present invention enters the second loading slot structure schematic diagram.
Fig. 5 is II structure enlargement diagram of the invention.
Fig. 6 is the structural representation when cylinder of builder first of the present invention pushes.
Wherein, reference is:1st, transport mechanism, 1.1, conveyer belt, 1.1.1, hinged disk, 1.2, transmission block, 1.2.1,
First loading chute, 1.2.2, the second loading chute, 1.3, servomotor, 1.4, turn to driven pulley, 2, feeding distribution mechanism, 2.1, sub-material
Device, 2.1.1, first passage, 2.1.2, second channel, 2.1.3, division board, 2.1.4, torsion spring, 2.2, sub-material push rod, 2.3,
Two cylinders, 3, builder, 3.1, contiguous block, 3.1.1, open slot, 3.2, fixed block group, 3.2.1, the first cylinder, 3.2.2,
Fixed block, 3.2.2.1, the first fixing groove, 3.2.2.2, the second fixing groove, 3.3, drift group, 3.3.1, drift base,
3.3.1.1, stopper slot, 3.3.2, drift, 3.3.2.1, limited block, 4, drive device, 4.1, motor, 4.2, drive link.
Embodiment
Embodiments of the invention are further described below in conjunction with the accompanying drawings.
As shown in figures 1 to 6, operation principle of the invention:It includes being used for the transport mechanism 1 for transmitting long spiro nail embryo material, transmission
The top of mechanism 1, which is provided with, to be used to arrange material and material accurately is placed into the depiler in transport mechanism 1 in an orderly manner
Structure 2, the top of transport mechanism 1 are additionally provided with for long spiro nail to be carried out into linearity correction and carries out the builder of head formation
3, transport mechanism 1 includes conveyer belt 1.1, and conveyer belt 1.1 is made up of multiple hinged disk 1.1.1 for being hinged to sealed joint ring-type,
A transmission block 1.2 is connected with each hinged disk 1.1.1, transmission block 1.2, which is provided with, to be used to accept the first of long spiro nail embryo material
Loading chute 1.2.1 and the second loading chute 1.2.2, the first loading chute 1.2.1 and the second loading chute 1.2.2 cross section are circular arch
Shape, the circular arc of dome-shaped is semicircle, and transport mechanism 1 also includes providing the servomotor 1.3 of the power of conveyer belt 1.1 and turned to driven
Wheel 1.4, servomotor 1.3 are located at one end of the steering of conveyer belt 1.1 and are engaged with conveyer belt 1.1 for providing conveyer belt
1.1 power and conveyer belt 1.1 is turned to, turn to driven pulley 1.4 and be located at the other end that conveyer belt 1.1 turns to and and conveyer belt
1.1 are engaged for turning to conveyer belt 1.1, and feeding distribution mechanism 2 includes tripper 2.1 and sub-material push rod 2.2, and tripper 2.1 is set
There is a second channel that can only be once moved by the first passage 2.1.1 and confession sub-material push rod 2.2 of a root long screw embryo material
2.1.2, first passage 2.1.1 lower end connects with second channel 2.1.2, first passage 2.1.1 and second channel 2.1.2 company
Meet place and be provided with division board 2.1.3, division board 2.1.3 and second channel 2.1.2 inwall are hinged, and division board 2.1.3 and second is logical
Road 2.1.2 hinged place is provided with torsion spring 2.1.4, and sub-material push rod 2.2 can make in second channel 2.1.2 and by movement
One long spiro nail embryo material enters in the first loading chute 1.2.1 and can incited somebody to action from first passage 2.1.1 through second channel 2.1.2
Another long spiro nail embryo material, which is shifted onto above the second loading chute 1.2.2, makes another long spiro nail embryo material enter the second loading chute
1.2.2, while closing first passage 2.1.1 prevents other long spiro nail embryo materials from entering second channel from first passage 2.1.1
2.1.2, second channel 2.1.2 one end away from the second loading chute 1.2.2 is provided with the second gas for providing the power of sub-material push rod 2.2
Cylinder 2.3, the motion bar of the second cylinder 2.3 are connected with sub-material push rod 2.2, and builder 3 includes contiguous block 3.1, fixed block group 3.2
With drift group 3.3, contiguous block 3.1 be provided with for transport mechanism 1 pass through and opening direction be horizontal direction open slot 3.1.1,
The side inner walls of contiguous block 3.1 and one end of transmission block 1.2 fit, and fixed block group 3.2 is connected with the top surface of contiguous block 3.1
For being engaged with transmission block 1.2 to fix long spiro nail, fixed block group 3.2 includes being fixed on the first gas of the top surface of contiguous block 3.1
Cylinder 3.2.1 and the fixed block 3.2.2 with the first cylinder 3.2.1 removable connection of motion bar, fixed block 3.2.2 are provided with and the
The first fixing groove 3.2.2.1 that one loading chute 1.2.1 is engaged and the second fixing groove being engaged with the second loading chute 1.2.2
3.2.2.2, the first fixing groove 3.2.2.1 both sides are provided with cooperatively forms for correcting long spiro nail embryo with the first loading chute 1.2.1
Expect the projection of the cylindrical hole of screw rod linearity, the second fixing groove 3.2.2.2 both sides are provided with coordinates shape with the second loading chute 1.2.2
Into the projection of the cylindrical hole for correcting long spiro nail embryo material screw rod linearity, transmission block 1.2 and the removable companies of hinged disk 1.1.1
Connect, drift group 3.3 and the bottom surface of contiguous block 3.1 are connected to make long spiro nail head formation, and drift group 3.3 includes drift base
And the two drift 3.3.2, drift base 3.3.1 and drift 3.3.2 that are detachably connected on drift base 3.3.1 3.3.1
The junction that junction is provided with stopper slot 3.3.1.1, drift 3.3.2 and drift base 3.3.1 is provided with and stopper slot 3.3.1.1 phases
The stopper slot on limited block 3.3.2.1 and drift base 3.3.1 on the limited block 3.3.2.1 of adaptation, drift 3.3.2
3.3.1.1 after connecting, drift 3.3.2 is fixed on drift base 3.3.1 with screw, two drift 3.3.2 axis is in head
Axis when portion forms respectively with the first loading chute 1.2.1 and the second loading chute 1.2.2 semi-circular segments coincides, drift bottom
Seat 3.3.1 is in axial sliding connection in the bottom surface of contiguous block 3.1 along long spiro nail, and drift base 3.3.1, which is connected with, makes drift base
3.3.1 reciprocating drive device 4, drive device 4 include motor 4.1 and drive link 4.2, one end of drive link 4.2
It is rotatablely connected with motor 4.1, the other end and the drift base 3.3.1 of drive link 4.2 are rotatablely connected,.
During plant running, first the long spiro nail embryo material cut is put into tripper 2.1, long spiro nail embryo material can be suitable
The junction that first passage 2.1.1 slips down to first passage 2.1.1 and second channel 2.1.2, if sub-material push rod 2.2 is in
Contraction state, then long spiro nail embryo material can drop in second channel 2.1.2, then entered into through second channel 2.1.2 into
In one loading chute 1.2.1, if sub-material push rod 2.2 is in stretched condition, long spiro nail embryo material can be in first passage 2.1.1
It is interior;Start servomotor 1.3, the first loading chute 1.2.1 of each transmission block 1.2 is moved to first passage 2.1.1 lower section
When will stop;When the first loading chute 1.2.1 is moved to first passage 2.1.1 lower section, the second cylinder 2.3 can be received first
Contracting, long spiro nail embryo material is arrived in second channel 2.1.2 and enter in the first loading chute 1.2.1, then uphold and promote sub-material to push away
Bar 2.2, push another long spiro nail embryo material in second channel 2.1.2 one of second channel 2.1.2 away from the second cylinder 2.3 to
End, this one end can enter the second loading chute 1.2.2 in the second loading chute 1.2.2 top, another long spiro nail embryo material at the end
In, while the sub-material push rod 2.2 upheld can prevent other long spiro nail embryo materials in first passage 2.1.1 from entering second channel
2.1.2 in, the long spiro nail embryo material that the process can ensure to drop to every time on transmission block 1.2 only has two, the first loading chute
1.2.1 with each one in the second loading chute 1.2.2, avoid the occurrence of the long spiro nail embryo material of more than two and drop together, make device groove
The long spiro nail embryo material of more than two can not be accommodated and cause long spiro nail embryo material to drop to outside device and cause waste or long spiro nail
Embryo material causes the not normal phenomenon of plant running between dropping to the gap of device, meanwhile, because the dresses of the first loading chute 1.2.1 and second
The cross section for carrying groove 1.2.2 is dome-shaped, and the first loading chute 1.2.1 and the second loading chute 1.2.2 are entered in long spiro nail embryo material
Afterwards, it is not easy to come off from the first loading chute 1.2.1 and the second loading chute 1.2.2;Transported in the transmission block 1.2 with long spiro nail embryo material
When moving below fixed block 3.2.2, the bottom supporting conveyer belt 1.1 of contiguous block 3.1, the first cylinder 3.2.1 is pushed, and makes fixed block
3.2.2 decline, the first fixing groove 3.2.2.1 on fixed block 3.2.2 is engaged to form a cylinder with the first loading chute 1.2.1
Hole, the second fixing groove 3.2.2.2 are engaged to form another cylindrical hole with the second loading chute 1.2.2, and this two cylindrical hole can be right
The screw rod linearity of two root long screw embryo materials is corrected, and can not only be ensured the screw rod linearity after long spiro nail shaping, may be used also
To avoid long spiro nail embryo material during head formation because the bending of long spiro nail embryo material causes head formation to fail, long spiro nail embryo material
Head formation unsuccessfully easily cause the waste of long spiro nail embryo material, while also result in long spiro nail embryo material and be trapped in device groove not
Easily take out;After the completion of transmission block 1.2 and fixed block 3.2.2 coordinate, drive device 4 drives drift base 3.3.1 to close to long
The direction movement of screw embryo material, and complete the head formation work of long spiro nail embryo material;Then drive device 4 drives drift base
3.3.1 the long spiro nail completed away from head formation, the first cylinder 3.2.1 rise, and make fixed block 3.2.2 away from transmission block 1.2, solution
Except the fixation and correction to long spiro nail, conveyer belt 1.1 continues to move with transmission block 1.2, until being moved at servomotor 1.3
Start to turn to, when the moving direction of transmission block 1.2 turns over 180 degree, the long spiro nail that has machined on transmission block 1.2 can be from
Dropped in first loading chute 1.2.1 and the second loading chute 1.2.2, transmission block 1.2 moves on, and diverted driven pulley 1.4 is again
After the 180 degree that commutates, new long spiral shell is accepted in the underface that the first loading chute 1.2.1 on transmission block 1.2 returns to first passage 2.1.1
Embryo material is followed closely, completes the circulation of a long spiro nail head formation., once can be to two long spiro nail embryos by the operation of said apparatus
Material carries out head formation, substantially increases the efficiency of long spiro nail embryo material head formation.
In this equipment, transmission block 1.2 and hinged disk 1.1.1 removable connection, the first cylinder 3.2.1 and fixed block
3.2.2 removable connection, drift base 3.3.1 and drift 3.3.2 removable connection can be connected by screw
What mode connected, transmission block 1.2, fixed block 3.2.2, drift 3.3.2 specification are so conveniently replaceable, this equipment is applied to more
The processing of the long spiro nail of more specifications.
Described above is only the preferred embodiment of the present invention, and protection scope of the present invention is not limited merely to above-mentioned implementation
Example, all technical schemes belonged under thinking of the present invention belong to protection scope of the present invention.It should be pointed out that for the art
Those of ordinary skill for, some improvements and modifications without departing from the principles of the present invention, these improvements and modifications
It should be regarded as protection scope of the present invention.