CN107486521A - A kind of automobile front shaft forging line mould oil foglubrication heat sink - Google Patents

A kind of automobile front shaft forging line mould oil foglubrication heat sink Download PDF

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Publication number
CN107486521A
CN107486521A CN201710756747.3A CN201710756747A CN107486521A CN 107486521 A CN107486521 A CN 107486521A CN 201710756747 A CN201710756747 A CN 201710756747A CN 107486521 A CN107486521 A CN 107486521A
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China
Prior art keywords
liquid
heat sink
automobile front
front shaft
line mould
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Application number
CN201710756747.3A
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Chinese (zh)
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CN107486521B (en
Inventor
胡家明
张文强
郝晓康
曹鹏
王超
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Blue Axletree Co Ltd In Hubei Hundred
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Blue Axletree Co Ltd In Hubei Hundred
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Priority to CN201710756747.3A priority Critical patent/CN107486521B/en
Publication of CN107486521A publication Critical patent/CN107486521A/en
Application granted granted Critical
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21JFORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
    • B21J3/00Lubricating during forging or pressing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B30PRESSES
    • B30BPRESSES IN GENERAL
    • B30B15/00Details of, or accessories for, presses; Auxiliary measures in connection with pressing
    • B30B15/0088Lubricating means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B30PRESSES
    • B30BPRESSES IN GENERAL
    • B30B15/00Details of, or accessories for, presses; Auxiliary measures in connection with pressing
    • B30B15/34Heating or cooling presses or parts thereof

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Forging (AREA)

Abstract

The present invention relates to metal-pressed machine technical field, more specifically, it is related to a kind of automobile front shaft forging line mould oil foglubrication heat sink, the device includes control unit and spray unit, wherein control unit includes programmable controller, manual text display and switch, spray unit includes device pillar and the liquid-storage system on device pillar, stirring system and paint finishing, liquid-storage system includes being used for the fluid reservoir for containing metalworking coolant, stirring system is used for the stirring of metalworking coolant in fluid reservoir, paint finishing includes reservation for pressure device, gas-liquid regulating valve, the anti-shape pipeline of U-typed mist cooling and the anti-shape pipeline of mist cooling can be driven to advance, the synchronizing cylinder of retrogressing.The present invention controls bi-directional synchronization pushing mechanism by intelligence control system, by oil foglubrication assembling it is steady, be quickly sent between upper and lower mould cooling be lubricated to mould, and everything and returning quickly were completed in 3 seconds, it is simple to operate, reliable and stable, succinct efficient.

Description

A kind of automobile front shaft forging line mould oil foglubrication heat sink
Technical field
The present invention relates to metal-pressed machine technical field, more specifically to a kind of automobile front shaft forging line mould Oil foglubrication heat sink.
Background technology
Front axle is one of main construction of automobile, and finished product is referred to as " front axle assembly ", and it is located at the front portion of automobile, then again Name propons, for installing front-wheel, automotive front weight is supported, is connected with front suspension with vehicle frame.In addition to vehicle weight is born, also hold Bending moment caused by vertical load, brake force, side force and side force between by ground and vehicle frame etc., it utilizes knuckle Front-wheel is driven to make motor turning, therefore also known as steeraxle around stub.Automobile front axle is as security part, its machining accuracy simultaneously Determine the assembly performance of full-vehicle steering system.
Due to during automobile front axle warm and hot forging, all very high, the too high temperature of the temperature of mould under mould and hot forging in its hot forging Degree can cause the hardness of mould to reduce, and can influence its intensity, so the lubrication that must cool in time to it.At present to forging mold Cool-down method be:Using stock shower nozzle, manually hold, between shower nozzle is stretched into hot forging upper die and lower die, before this by shower nozzle Mould spray aquadag aqua liquid cooling under towards hot forging, then shower nozzle is overturn, make shower nozzle cold towards mould spray aquadag aqua liquid in hot forging But.The deficiency of this spray solution cool-down method is:Labor strength is big, and low production efficiency, mold lubrication is uneven, hot forging The temperature drop of mould is not got off, and causes unstable product quality, mould thermal fatigue failure are fast, supplementary material utilization rate is low etc..
The content of the invention
For technical problem present in prior art, it is an object of the invention to provide a kind of automobile front shaft forging line mould Has oil foglubrication heat sink, this oil foglubrication heat sink can be by lubrication cooling liquid with vaporific, diversity automatic spraying On hot forged mould surface, and everything and returning quickly, simple to operate, reliable and stable, succinct height can be completed in 3 seconds Effect.
The technical proposal of the invention is realized in this way:
A kind of automobile front shaft forging line mould oil foglubrication heat sink, including control unit and spray unit, the control Unit processed connects spray unit, and wherein control unit includes programmable controller, text display and switch;
The spray unit includes device pillar and liquid-storage system, stirring system and spray on device pillar System, the liquid-storage system include being used for the fluid reservoir for containing metalworking coolant, and the stirring system is cold for being lubricated in fluid reservoir But the stirring of liquid, stirring system include agitator, agitating shaft and stirring motor;Paint finishing includes reservation for pressure device, gas-liquid The anti-shape pipeline of regulating valve, U-typed mist cooling and the synchronizing cylinder that the anti-shape pipeline of mist cooling can be driven to advance, retreat, institute State reservation for pressure device to be connected with gas-liquid regulating valve, for keeping system pressure balance;The gas-liquid regulating valve is connected by pipeline Connect source of the gas and liquid storage tank system;The bottom of the anti-shape pipeline of U-typed mist cooling sets some in upper and lower mould direction respectively Nozzle, the synchronizing cylinder are arranged on device pillar.
As the further scheme of the present invention, the switch of described control unit is opened, stopped including power switch, motor stirring Close, functional select switch and manual, automatic, jerk reset switch.
As the further scheme of the present invention, lid sets lubricant input port on the fluid reservoir.
As the further scheme of the present invention, filter cartridge is set on the fluid reservoir.
As the further scheme of the present invention, the fluid reservoir sets liquid surface height sensor, the liquid level sensing Device connects liquid level instruction device.
As the further scheme of the present invention, the gas-liquid regulating valve of the spray unit is by solenoid valve control.
As the further scheme of the present invention, described device pillar both sides set rail plate, U-typed spray drop respectively The anti-shape pipe movable of temperature is installed on rail plate.
As the further scheme of the present invention, described device also includes the tap water pipe line of washer jet, the running water Pipeline one terminates the anti-shape entrance of U-typed mist cooling of spray unit, and the other end is connected to water water source.
Beneficial effects of the present invention:A kind of automobile front shaft forging line mould oil foglubrication heat sink disclosed by the invention, Increase a spraying apparatus with stirring, supercharging in the side of equipment, redesign a set of bi-directional synchronization track bar mechanism, will spray Lubrication assembling is steady, is quickly sent between upper and lower mould.And everything and returning quickly can be completed in 3 seconds, operation letter It is single, reliable and stable, succinct efficient.
Brief description of the drawings
Fig. 1 is mould oil foglubrication heat sink structural representation of the embodiment of the present invention;
In figure:1st, equipment pillar, 2, liquid storage, stirring system, 3, dynamical system, 4, electrical control cubicles, 5, pressure charging system, 6, synchronous Cylinder, 7, the anti-shape pipeline 8 of U-typed mist cooling, nozzle, 9, mould
Embodiment
Show that example illustrates certain embodiments of the present invention, and should not be construed as the model of the limitation present invention Enclose.Present disclosure can be improved from material, method and reaction condition simultaneously, all these improvement all should Fall within the spirit and scope of the present invention.
Embodiment:Automobile front shaft forging line mould oil foglubrication heat sink
A kind of automobile front shaft forging line mould oil foglubrication heat sink, including control unit and spray unit, wherein controlling Unit processed includes programmable controller, text display and switch, and operating personnel are dropped by programmable controller to mold lubrication Warm program is inputted, edited and changed, and coordinates the solenoid valve block running of forging press connecting move control so as to the whole work of intelligent control Make flow and technique;Text display is relative with programmable controller, for setting, adjusting the journey of mold lubrication cooling manually The parameter of degree and each process, such as blows and spray time, workpiece take out and the interval time of lubrication cooling process, whole profit Downhill race temperature activity time etc.;The switch of control unit include power switch, motor stirring open, guard's valve, functional select switch and Manually, automatically, jerk reset switch.
As shown in figure 1, the spray unit of automobile front shaft forging line mould oil foglubrication heat sink include device pillar and Liquid-storage system 2, stirring system and paint finishing on device pillar, the liquid-storage system include cold for containing lubrication But the stainless steel fluid reservoir 2 that the volume of liquid is 360 liters, thickness is 2.5mm, no pressure in fluid reservoir, sets in the upper lid of fluid reservoir 2 Put lubricant entry, it is not necessary to which shutdown can supplemental lubrication agent;Filter cartridge and liquid surface height sensor are also equipped with fluid reservoir 2, Filter cartridge can ensure that conveyance conduit is unobstructed, liquid surface height sensor connection liquid level instruction device, when liquid level exceedes lower limit, system Indicator light alarm can be passed through.
Stirring system is used for the stirring of metalworking coolant in fluid reservoir, ensures that lubricant will not precipitate, stirring system includes Agitator, agitating shaft and stirring motor, stirring motor are cycloidal-pin wheel reducing motor, and power 750W, speed is than being 1:17.
Paint finishing includes reservation for pressure device, gas-liquid regulating valve, the anti-shape pipeline 7 of U-typed mist cooling and can driven The synchronizing cylinder 6 that the anti-shape pipeline of mist cooling advances, retreated, the reservation for pressure device is connected with gas-liquid regulating valve, for protecting Hold system pressure balance;The gas-liquid regulating valve connects source of the gas and fluid reservoir 2, the anti-shape of U-typed mist cooling by flexible pipe The bottom of pipeline 7 sets some nozzles 8 in upper and lower mould direction respectively, and synchronizing cylinder 6 is arranged on equipment pillar 1;Equipment branch Post both sides also set rail plate respectively, and the anti-shape pipe movable of U-typed mist cooling is installed on rail plate, in synchronizing cylinder Driving under, the anti-shape pipeline of U-typed mist cooling moves back and forth on rail plate.
The gas-liquid regulating valve of paint finishing is by solenoid valve control, and the flexible pipe of gas-liquid regulating valve connection nozzle is 1/2 inch, gas The interface of liquid regulating valve connection air pump is 1 inch, and whole pipe-line systems use stainless steel and brass ball valve.Shop air pressure is 6kg.f/cm2, the Specifeca tion speeification of air pump are:Maximum supply gas pressure is 7kg.f/cm2, outlet pressure 6kg.f/cm2, stream Measure for 0--2.4m3/ when, maximum specific air consumption be 0.6cm3/ point, lift 0-30m.
In the present embodiment, oil foglubrication heat sink there is also mounted with a set of running water pipe for being used to clean spray unit Road, tap water pipe line one terminate the anti-entrance of shape pipeline 7 of U-typed mist cooling of spray unit, and the other end is connected to water water source.
The operation principle of automobile front shaft forging line mould oil foglubrication heat sink:
The method that automobile front shaft forging line mould oil foglubrication cooling is carried out using the device in above-described embodiment is:
Step 1:Operating personnel are inputted by programmable controller, edit mold lubrication cooling process, or are compiled by text The parameter that device was inputted, edited each process is collected, such as blows and spray time, workpiece take out and the interval of lubrication cooling process Time, whole lubrication cooling activity time, spray speed etc.;
Step 2:After forging workpiece taking-up, it is delayed after certain time (being adjusted by step 1), passes through the control unit of device Start oil foglubrication cooling process, start air blowing-nebulisation cycle;Or text editing is started by manual pushbutton or floor push The process edited on device, so as to start air blowing-nebulisation cycle.
A kind of automobile front shaft forging line mould oil foglubrication heat sink disclosed by the invention, increase by one in the side of equipment The stirring of platform band, the spraying apparatus of supercharging, redesign a set of bi-directional synchronization thrust mechanism, and oil foglubrication is assembled and steadily, quickly sent To between upper and lower mould.And everything and returning quickly, simple to operate, reliable and stable, succinct height can be completed in 3 seconds Effect.
The foregoing is only a preferred embodiment of the present invention, but protection scope of the present invention be not limited thereto, Any one skilled in the art the invention discloses technical scope in, technique according to the invention scheme and its Inventive concept is subject to equivalent substitution or change, should all be included within the scope of the present invention.

Claims (8)

1. a kind of automobile front shaft forging line mould oil foglubrication heat sink, it is characterised in that single including control unit and spraying Member, described control unit connection spray unit, wherein control unit include programmable controller, text display and switch;
The spray unit includes device pillar and liquid-storage system, stirring system and paint finishing on device pillar, The liquid-storage system includes being used for the fluid reservoir for containing metalworking coolant, and the stirring system is used for metalworking coolant in fluid reservoir Stirring, stirring system includes agitator, agitating shaft and stirring motor;Paint finishing includes reservation for pressure device, gas-liquid is adjusted The anti-shape pipeline of valve, U-typed mist cooling and the synchronizing cylinder that the anti-shape pipeline of mist cooling can be driven to advance, retreat, the pressure Power storage device is connected with gas-liquid regulating valve, for keeping system pressure balance;The gas-liquid regulating valve connects gas by pipeline Source and liquid storage tank system;The bottom of the anti-shape pipeline of U-typed mist cooling sets some sprays in upper and lower mould direction respectively Mouth, the synchronizing cylinder are arranged on device pillar.
A kind of 2. automobile front shaft forging line mould oil foglubrication heat sink according to claim 1, it is characterised in that institute State the switch of control unit and include power switch, motor stirring is opened, guard's valve, functional select switch and manually, automatic, jerk is multiple Bit switch.
A kind of 3. automobile front shaft forging line mould oil foglubrication heat sink according to claim 1, it is characterised in that institute State lid on fluid reservoir and lubricant input port is set.
A kind of 4. automobile front shaft forging line mould oil foglubrication heat sink according to claim 1, it is characterised in that institute State and filter cartridge is set on fluid reservoir.
A kind of 5. automobile front shaft forging line mould oil foglubrication heat sink according to claim 1, it is characterised in that institute State fluid reservoir and liquid surface height sensor is set, the liquid surface height sensor connects liquid level instruction device.
A kind of 6. automobile front shaft forging line mould oil foglubrication heat sink according to claim 1, it is characterised in that institute The gas-liquid regulating valve of spray unit is stated by solenoid valve control.
A kind of 7. automobile front shaft forging line mould oil foglubrication heat sink according to claim 1, it is characterised in that institute The device pillar both sides stated set rail plate respectively, and the anti-shape pipe movable of U-typed mist cooling is installed on rail plate.
A kind of 8. automobile front shaft forging line mould oil foglubrication heat sink according to claim 1, it is characterised in that its It is characterised by:Described device also includes the tap water pipe line of washer jet, and the tap water pipe line one terminates " U " of spray unit The anti-shape entrance of type mist cooling, the other end are connected to water water source.
CN201710756747.3A 2017-08-29 2017-08-29 A kind of automobile front shaft forging line mold oil foglubrication cooling device Active CN107486521B (en)

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CN201710756747.3A CN107486521B (en) 2017-08-29 2017-08-29 A kind of automobile front shaft forging line mold oil foglubrication cooling device

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109433982A (en) * 2018-12-05 2019-03-08 天津昭阳科技有限公司 Annular forging piece base forging press cools down paint finishing

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2008080377A (en) * 2006-09-28 2008-04-10 Toyota Central R&D Labs Inc Method and apparatus for spraying lubricating agent
CN101406924A (en) * 2008-11-11 2009-04-15 浙江跃进锻造有限公司 Lubrication apparatus for demoulding of forging and molding mold
CN202062041U (en) * 2011-03-12 2011-12-07 合肥市远大轴承锻造有限公司 Intelligent cold control device
CN202779584U (en) * 2012-09-21 2013-03-13 怀集登云汽配股份有限公司 Lubricating agent atomization device used for lubricating and cooling hot forged mold
CN103212658A (en) * 2013-03-28 2013-07-24 韩丽华 Automatic de-molding agent spraying system
CN104476802A (en) * 2014-10-25 2015-04-01 马钢(集团)控股有限公司 Press machine mold lubrication cooling device
CN205393425U (en) * 2016-02-19 2016-07-27 中国重型机械研究院股份公司 Mould automatically cooling lubricating arrangement

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2008080377A (en) * 2006-09-28 2008-04-10 Toyota Central R&D Labs Inc Method and apparatus for spraying lubricating agent
CN101406924A (en) * 2008-11-11 2009-04-15 浙江跃进锻造有限公司 Lubrication apparatus for demoulding of forging and molding mold
CN202062041U (en) * 2011-03-12 2011-12-07 合肥市远大轴承锻造有限公司 Intelligent cold control device
CN202779584U (en) * 2012-09-21 2013-03-13 怀集登云汽配股份有限公司 Lubricating agent atomization device used for lubricating and cooling hot forged mold
CN103212658A (en) * 2013-03-28 2013-07-24 韩丽华 Automatic de-molding agent spraying system
CN104476802A (en) * 2014-10-25 2015-04-01 马钢(集团)控股有限公司 Press machine mold lubrication cooling device
CN205393425U (en) * 2016-02-19 2016-07-27 中国重型机械研究院股份公司 Mould automatically cooling lubricating arrangement

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109433982A (en) * 2018-12-05 2019-03-08 天津昭阳科技有限公司 Annular forging piece base forging press cools down paint finishing
CN109433982B (en) * 2018-12-05 2023-08-22 天津昭阳科技有限公司 Cooling spraying system of annular forging blank forging press

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