CN201871698U - Mould releasing agent spraying device for non-ferrous metal continuous casting machine - Google Patents
Mould releasing agent spraying device for non-ferrous metal continuous casting machine Download PDFInfo
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- CN201871698U CN201871698U CN2010201702494U CN201020170249U CN201871698U CN 201871698 U CN201871698 U CN 201871698U CN 2010201702494 U CN2010201702494 U CN 2010201702494U CN 201020170249 U CN201020170249 U CN 201020170249U CN 201871698 U CN201871698 U CN 201871698U
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Abstract
The utility model discloses a mould releasing agent spraying device for a non-ferrous metal continuous casting machine. The tank body of a storage tank (35) is fixed on a bracket (18), an upper cover (28) of the storage tank is connected with the tank body through a group of bolts, an air filter (34) and a liquid injection opening (29) are arranged on the upper cover (28) of the storage tank, a motor speed reducer (31) is connected with a supporting base (32) through the group of bolts, the upper end of an upper shaft (27) is connected with a shaft of the motor speed reducer (31) through a shaft sleeve (30), the upper shaft (27) stretches into the tank body of the storage tank (35) through a hole on the upper cover (28) of the storage tank, the upper end of a lower shaft (36) is fixedly connected with the lower end of the upper shaft (27) through the group of bolts, and the lower end of the lower shaft (36) is fixedly connected with an inclined blade stirrer (25); a mould releasing agent outlet is arranged at the left side of the tank body of the storage tank (35) and is close to the bottom; a pipeline passes through the tank body and is fixed with the tank body, wherein one end of the pipeline is fixedly connected with a filter (14), and the other end of the pipeline is connected with a liquid inlet of a manual stop valve (38).
Description
Technical field
The utility model relates to the relevant apparatus of aluminum ingot continuous-casting machine group.
Background technology
Existing aluminum ingot continuous-casting machine group mainly is by manually with brush releasing agent being applied to casting machine mold inner chamber.This mode of production is the working strength of workers height not only, and work situation is poor, and the result who smears is very undesirable, and the releasing agent waste is serious, influences the production efficiency of complete machine, is unfavorable for the raising of automation degree of equipment.
Summary of the invention
The purpose of this utility model is that the mode that existing aluminum ingot continuous-casting machine group is manually smeared releasing agent is become automatic spraying method, has reduced labour intensity, improves work situation, has improved the automatization level of production line.
The utility model is the releasing agent spray equipment that is used for non-ferrous metal continuous casting machine, and holding vessel 35 tank bodies are fixed on the support 18, and bottom, tank body left side has hand hole 37, and right upper portion is provided with liquid level thermometer 26, and the bottom is provided with oil ga(u)ge 24; Holding vessel loam cake 28 is connected with tank body by one group of bolt; Holding vessel loam cake 28 is provided with air filter 34 and liquid injection port 29; Motor reducer 31 is connected with bearing 32 by the bolt group, and bearing 32 is connected by the bolt group with holding vessel loam cake 28; The upper end of last axle 27 is connected by axle sleeve 30 with the axle of motor reducer 31; The hole of last axle 27 on holding vessel loam cake 28 stretched in holding vessel 35 tank bodies, between last axle 27 and the bearing 32 bearing 33 is housed; The lower end of the upper end of lower shaft 36 and last axle 27 is connected by the bolt group, and the lower end of lower shaft 36 is fixed with oblique leaf agitator 25; The bottom of holding vessel 35 tank bodies is provided with the waste liquid outlet, and by hand-operated valve 23 gauge taps, the releasing agent outlet is located at holding vessel 35 tank bodies left side near the bottom; Pipeline passes tank body and is fixed together with tank body, and an end and filter 14 are connected, and an other end is connected with the inlet of hand stop valve 38;
The liquid outlet of hand stop valve 38 is connected with the inlet of often opening automatically controlled stop valve 12 through pipeline, and its liquid outlet is connected with the inlet of first threeway 13; Another inlet of first threeway 13 is made up of pipe joint 10, normally closed automatically controlled stop valve 11, pipeline for spray equipment water for cleaning inlet; The liquid outlet of first threeway 13 is connected with pipeline, and the other end of pipeline is connected with the inlet of pneumatic diaphragm pump 15;
The gas outlet of air compressor 20 be connected by the air inlet of pipeline with second threeway 21; Wherein one tunnel gas outlet of second threeway 21 is connected through the air inlet of pipeline with three linked piece 22, and the gas outlet of three linked piece 22 is connected through the air inlet of pipeline with the 3rd threeway 17; One tunnel gas outlet of the 3rd threeway 17 is connected through the air inlet of pipeline with pneumatic diaphragm pump 15, and other one tunnel gas outlet is connected through the air inlet of pipeline with magnetic valve 16; The gas outlet of magnetic valve 16 is connected with first pipeline 9, an other end of first pipeline 9 is connected with the import of the one or two tap 43, an outlet of the one or two tap 43 directly is connected with the control usefulness gas air inlet of the 3rd spray gun 7, the another one outlet is connected through the import of pipeline with another one the two or two tap 41, two outlets of the two or two tap 41 respectively with first spray gun 5, the control usefulness gas air inlet of second spray gun 6 connects, through the control loop that this road gas of first pipeline 9 is spray gun, the spraying of controlling spray gun by the open and close of magnetic valve 16 with close; Other one tunnel gas outlet of second threeway 21 is connected with second pipeline 19, an other end of second pipeline 19 is connected with the import of the three or two tap 44, an outlet of the three or two tap 44 directly is connected with the absorption usefulness gas air inlet of the 3rd spray gun 7, the another one gas outlet is connected through the import of pipeline with another one the four or two tap 42, and two outlets of the four or two tap 42 are connected with the gas air inlet with blowing of first spray gun 5, second spray gun 6 is attached respectively; This road gas through second pipeline 19 is to be made as the attached gas of using of blowing of normal open state;
The liquid outlet of pneumatic diaphragm pump 15 is connected with the 3rd pipeline 8, the other end of the 3rd pipeline 8 is connected with the inlet of the five or two tap 39, an outlet of the five or two tap 39 directly is connected with the inlet of the 3rd spray gun 7, another outlet is connected through the inlet of pipeline with the six or two tap 40, and two outlets of the six or two tap 40 are connected with the inlet of first spray gun 5, second spray gun 6 respectively;
The beneficial effects of the utility model are that the mode of will manually smear releasing agent becomes automatic spraying method, have reduced labor strength, have improved work situation, have improved demolding rate, have improved the security and the reliability of aluminum ingot continuous-casting machine group effectively.For the user has saved manually, improved the automation and the intelligent level of production line simultaneously.
Description of drawings
Fig. 1 releasing agent spray equipment structure principle chart, Fig. 2 releasing agent spray equipment spray gun installation site figure.
Specific implementation
As shown in Figure 1 and Figure 2, the utility model is the releasing agent spray equipment that is used for non-ferrous metal continuous casting machine, and holding vessel 35 tank bodies are fixed on the support 18, and bottom, tank body left side has hand hole 37, and right upper portion is provided with liquid level thermometer 26, and the bottom is provided with oil ga(u)ge 24; Holding vessel loam cake 28 is connected with tank body by one group of bolt; Holding vessel loam cake 28 is provided with air filter 34 and liquid injection port 29; Motor reducer 31 is connected with bearing 32 by the bolt group, and bearing 32 is connected by the bolt group with holding vessel loam cake 28; The upper end of last axle 27 is connected by axle sleeve 30 with the axle of motor reducer 31; The hole of last axle 27 on holding vessel loam cake 28 stretched in holding vessel 35 tank bodies, between last axle 27 and the bearing 32 bearing 33 is housed; The lower end of the upper end of lower shaft 36 and last axle 27 is connected by the bolt group, and the lower end of lower shaft 36 is fixed with oblique leaf agitator 25; The bottom of holding vessel 35 tank bodies is provided with the waste liquid outlet, and by hand-operated valve 23 gauge taps, the releasing agent outlet is located at holding vessel 35 tank bodies left side near the bottom; Pipeline passes tank body and is fixed together with tank body, and an end and filter 14 are connected, and an other end is connected with the inlet of hand stop valve 38;
The liquid outlet of hand stop valve 38 is connected with the inlet of often opening automatically controlled stop valve 12 through pipeline, and its liquid outlet is connected with the inlet of first threeway 13; Another inlet of first threeway 13 is made up of pipe joint 10, normally closed automatically controlled stop valve 11, pipeline for spray equipment water for cleaning inlet; The liquid outlet of first threeway 13 is connected with pipeline, and the other end of pipeline is connected with the inlet of pneumatic diaphragm pump 15;
The gas outlet of air compressor 20 be connected by the air inlet of pipeline with second threeway 21; Wherein one tunnel gas outlet of second threeway 21 is connected through the air inlet of pipeline with three linked piece 22, and the gas outlet of three linked piece 22 is connected through the air inlet of pipeline with the 3rd threeway 17; One tunnel gas outlet of the 3rd threeway 17 is connected through the air inlet of pipeline with pneumatic diaphragm pump 15, and other one tunnel gas outlet is connected through the air inlet of pipeline with magnetic valve 16; The gas outlet of magnetic valve 16 is connected with first pipeline 9, an other end of first pipeline 9 is connected with the import of the one or two tap 43, an outlet of the one or two tap 43 directly is connected with the control usefulness gas air inlet of the 3rd spray gun 7, the another one outlet is connected through the import of pipeline with another one the two or two tap 41, two outlets of the two or two tap 41 respectively with first spray gun 5, the control usefulness gas air inlet of second spray gun 6 connects, through the control loop that this road gas of pipeline 9 is spray gun, the spraying of controlling spray gun by the open and close of magnetic valve 16 with close; Other one tunnel gas outlet of second threeway 21 is connected with second pipeline 19, an other end of second pipeline 19 is connected with the import of the three or two tap 44, an outlet of the three or two tap 44 directly is connected with the gas air inlet with blowing of the 3rd spray gun 7 is attached, the another one gas outlet is connected through the import of pipeline with another one the four or two tap 42, and two outlets of the four or two tap 42 are connected with the gas air inlet with blowing of first spray gun 5, second spray gun 6 is attached respectively; This road gas through second pipeline 19 is to be made as the attached gas of using of blowing of normal open state;
The liquid outlet of pneumatic diaphragm pump 15 is connected with the 3rd pipeline 8, the other end of the 3rd pipeline 8 is connected with the inlet of the five or two tap 39, an outlet of the five or two tap 39 directly is connected with the inlet of the 3rd spray gun 7, another outlet is connected through the inlet of pipeline with the six or two tap 40, and two outlets of the six or two tap 40 are connected with the inlet of first spray gun 5, second spray gun 6 respectively;
As shown in Figure 1 and Figure 2, when needs spray releasing agent toward casting machine mold inner chamber, hand stop valve 38 is in open mode, press continuous casting machine control panel spraying releasing agent button this moment, 31 startups of system PLC control motor reducer also drive oblique leaf agitator 25 rotations, the releasing agent that mixes; Air compressor 20 starts simultaneously, and pneumatic diaphragm pump 15 is started working.Often open automatically controlled stop valve 12 and open, magnetic valve 16 is opened, and first spray gun 5, second spray gun 6, the 3rd spray gun 7 are in open mode; The releasing agent that mixes in the holding vessel 35 through filter 14, pipeline, hand stop valve 38, often open automatically controlled stop valve 12, first threeway 13, pipeline and arrive pneumatic diaphragm pump 15; Arrive first spray gun 5, second spray gun 6, the 3rd spray gun 7 by pneumatic diaphragm pump 15, the 3rd pipeline the 8, the 52 tap the 39, the 62 tap 40 again; Attachedly uniformly spray the mold inner chamber by first spray gun 5, second spray gun 6, the 3rd spray gun 7 under with the effect of gas blowing; When the spray equipment spraying finishes, often opening automatically controlled stop valve 12 closes, normally closed automatically controlled stop valve 11 is opened, clear water enters pneumatic diaphragm pump 15 through pipe joint 10, normally closed automatically controlled stop valve 11 and first threeway 13, system sprays to the mold inner chamber equably by first spray gun 5, second spray gun 6,7 ejections of the 3rd spray gun by the road.
When needs sprayed releasing agent toward casting machine mold inner chamber, hand stop valve 38 was in open mode, pressed continuous casting machine spraying releasing agent button, and system PLC controls motor reducer 31 startups and drives oblique leaf agitator 25 and rotates the releasing agent that mixes.Air compressor 20 starts simultaneously, and pneumatic diaphragm pump (15) is started working.Often open automatically controlled stop valve 12 and open, magnetic valve 16 is opened, and first spray gun 5, second spray gun 6, the 3rd spray gun 7 are in open mode.Releasing agent through filter 14, often open automatically controlled stop valve 12, pneumatic diaphragm pump 15 and arrive the spraying that first spray gun 5, second spray gun 6, the 3rd spray gun 7 are finished releasing agent.
When spray equipment spraying finishing needs clean, often opening automatically controlled stop valve 12 closes, normally closed automatically controlled stop valve 11 is opened, clear water enters pneumatic diaphragm pump 15 through pipe joint 10, normally closed automatically controlled stop valve 11 and first threeway 13, system reaches the purpose of the detergent line and first spray gun 5, second spray gun 6, the 3rd spray gun 7 by first spray gun 5, second spray gun 6,7 ejections of the 3rd spray gun by the road.Releasing agent that splashes down and water are by drip tray 4 recyclings.
Claims (1)
1. the releasing agent spray equipment that is used for non-ferrous metal continuous casting machine, holding vessel (35) tank body is fixed on the support (18), and bottom, tank body left side has hand hole (37), and right upper portion is provided with liquid level thermometer (26), and the bottom is provided with oil ga(u)ge (24); Holding vessel loam cake (28) is connected with tank body by one group of bolt; Holding vessel loam cake (28) is provided with air filter (34) and liquid injection port (29); Motor reducer (31) is connected with bearing (32) by the bolt group, and bearing (32) is connected by the bolt group with holding vessel loam cake (28); The upper end of last axle (27) is connected by axle sleeve (30) with the axle of motor reducer (31); Last axle (27) hole on holding vessel loam cake (28) is stretched in holding vessel (35) tank body, between last axle (27) and the bearing (32) bearing (33) is housed; The lower end of the upper end of lower shaft (36) and last axle (27) is connected by the bolt group, and the lower end of lower shaft (36) is fixed with oblique leaf agitator (25); The bottom of holding vessel (35) tank body is provided with the waste liquid outlet, by hand-operated valve (23) gauge tap, it is characterized in that the releasing agent outlet is located at holding vessel (35) tank body left side near the bottom; Pipeline passes tank body and is fixed together with tank body, and an end and filter (14) are connected, and an other end is connected with the inlet of hand stop valve (38);
The liquid outlet of hand stop valve (38) is connected with the inlet of often opening automatically controlled stop valve (12) through pipeline, and its liquid outlet is connected with the inlet of first threeway (13); Another inlet of first threeway (13) is made up of pipe joint (10), normally closed automatically controlled stop valve (11), pipeline for spray equipment water for cleaning inlet; The liquid outlet of first threeway (13) is connected with pipeline, and the other end of pipeline is connected with the inlet of pneumatic diaphragm pump (15);
The gas outlet of air compressor (20) be connected by the air inlet of pipeline with second threeway (21); Wherein one tunnel gas outlet of second threeway (21) is connected through the air inlet of pipeline with three linked piece (22), and the gas outlet of three linked piece (22) is connected through the air inlet of pipeline with the 3rd threeway (17); One tunnel gas outlet of the 3rd threeway (17) is connected through the air inlet of pipeline with pneumatic diaphragm pump (15), and other one tunnel gas outlet is connected through the air inlet of pipeline with magnetic valve (16); The gas outlet of magnetic valve (16) is connected with first pipeline (9), an other end of first pipeline (9) is connected with the import of the one or two tap (43), an outlet of the one or two tap (43) directly is connected with the control usefulness gas air inlet of the 3rd spray gun (7), the another one outlet is connected through the import of pipeline with another one the two or two tap (41), two outlets of the two or two tap (41) respectively with first spray gun (5), the control usefulness gas air inlet of second spray gun (6) connects, through the control loop that this road gas of first pipeline (9) is spray gun, the spraying of controlling spray gun by the open and close of magnetic valve (16) with close; Other one tunnel gas outlet of second threeway (21) is connected with second pipeline (19), an other end of second pipeline (19) is connected with the import of the three or two tap (44), an outlet of the three or two tap (44) directly is connected with the absorption usefulness gas air inlet of the 3rd spray gun (7), the another one gas outlet is connected through the import of pipeline with another one the four or two tap (42), and two outlets of the four or two tap (42) are connected with the absorption usefulness gas air inlet of first spray gun (5), second spray gun (6) respectively; This road gas through second pipeline (19) is to be made as the attached gas of using of blowing of normal open state;
The liquid outlet of pneumatic diaphragm pump (15) is connected with the 3rd pipeline (8), the other end of the 3rd pipeline (8) is connected with the inlet of the five or two tap (39), an outlet of the five or two tap (39) directly is connected with the inlet of the 3rd spray gun (7), another outlet is connected through the inlet of pipeline with the six or two tap (40), and two outlets of the six or two tap (40) are connected with the inlet of first spray gun (5), second spray gun (6) respectively;
Pneumatic diaphragm pump (15) is connected with support (18); First spray gun (5), second spray gun (6), the 3rd spray gun (7) are fixed on the crossbeam (3), and crossbeam (3) is welded on a pair of swash plate (2), and swash plate (2) is welded on the casting machine frame (1).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN2010201702494U CN201871698U (en) | 2010-04-22 | 2010-04-22 | Mould releasing agent spraying device for non-ferrous metal continuous casting machine |
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CN2010201702494U CN201871698U (en) | 2010-04-22 | 2010-04-22 | Mould releasing agent spraying device for non-ferrous metal continuous casting machine |
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CN201871698U true CN201871698U (en) | 2011-06-22 |
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CN2010201702494U Expired - Lifetime CN201871698U (en) | 2010-04-22 | 2010-04-22 | Mould releasing agent spraying device for non-ferrous metal continuous casting machine |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103056314A (en) * | 2012-10-12 | 2013-04-24 | 青铜峡铝业股份有限公司 | Release agent automatically spraying device of common aluminum ingot casting machine |
CN106391364A (en) * | 2016-10-19 | 2017-02-15 | 大连市铭源全科技开发有限公司 | Release agent coating equipment |
CN110625102A (en) * | 2019-10-25 | 2019-12-31 | 哈尔滨博实自动化股份有限公司 | Full-automatic disc casting system of ferroalloy |
-
2010
- 2010-04-22 CN CN2010201702494U patent/CN201871698U/en not_active Expired - Lifetime
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103056314A (en) * | 2012-10-12 | 2013-04-24 | 青铜峡铝业股份有限公司 | Release agent automatically spraying device of common aluminum ingot casting machine |
CN106391364A (en) * | 2016-10-19 | 2017-02-15 | 大连市铭源全科技开发有限公司 | Release agent coating equipment |
CN110625102A (en) * | 2019-10-25 | 2019-12-31 | 哈尔滨博实自动化股份有限公司 | Full-automatic disc casting system of ferroalloy |
CN110625102B (en) * | 2019-10-25 | 2021-07-02 | 哈尔滨博实自动化股份有限公司 | Full-automatic disc casting system of ferroalloy |
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C14 | Grant of patent or utility model | ||
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Granted publication date: 20110622 |
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CX01 | Expiry of patent term |