CN107477284B - Adjustable ultrahigh pressure adapter - Google Patents
Adjustable ultrahigh pressure adapter Download PDFInfo
- Publication number
- CN107477284B CN107477284B CN201710833727.1A CN201710833727A CN107477284B CN 107477284 B CN107477284 B CN 107477284B CN 201710833727 A CN201710833727 A CN 201710833727A CN 107477284 B CN107477284 B CN 107477284B
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- Prior art keywords
- adapter
- pressure
- fixed
- accommodating cavity
- fixed adapter
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L27/00—Adjustable joints, Joints allowing movement
- F16L27/12—Adjustable joints, Joints allowing movement allowing substantial longitudinal adjustment or movement
- F16L27/125—Adjustable joints, Joints allowing movement allowing substantial longitudinal adjustment or movement having longitudinal and rotary movement
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L15/00—Screw-threaded joints; Forms of screw-threads for such joints
- F16L15/04—Screw-threaded joints; Forms of screw-threads for such joints with additional sealings
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/60—Other road transportation technologies with climate change mitigation effect
- Y02T10/70—Energy storage systems for electromobility, e.g. batteries
Abstract
An adjustable ultrahigh-pressure adapter relates to the field of fluid transmission and mechanical sealing, and comprises a movable adapter, a fixed adapter and an end cover; the movable adapter is gun-shaped, one end of the movable adapter is open and inwards forms a containing cavity, the other end of the movable adapter is provided with a pressure outlet, the pressure outlet is parallel to the opening of the containing cavity and opposite in direction, and the pressure outlet is communicated with the containing cavity through a first flow channel; the end cover is buckled at the opening of the accommodating cavity, and the fixed adapter penetrates through the end cover; one end of the fixed adapter is provided with a pressure inlet, the other end of the fixed adapter is provided with a piston head, the moving path of the piston head is between the first flow passage and the end cover, and the fixed adapter rotates around the axial direction; the fixed adapter is axially provided with a second flow passage, and the second flow passage is communicated with the pressure inlet and the accommodating cavity; the fixed adapter is sleeved with a limit ring, and the limit ring is positioned at the outer side of the end cover. The sealing performance of the invention is not changed, the relative positions of the pressure inlet and the pressure outlet are changed through the movable adapter and the fixed adapter, the ultrahigh pressure hose is not required to be connected, a larger space is not required, and the operation is convenient.
Description
Technical Field
The invention relates to the field of fluid transmission and mechanical sealing, in particular to an adjustable ultrahigh-pressure adapter.
Background
In an ultrahigh pressure system, it is necessary to send a pressure medium to a predetermined device through an ultrahigh pressure line, a valve, an adapter, and other accessories. The main function of the adapter is to connect the pipelines into a certain length along a specified trend according to the process requirement, and finally connect the pipelines with the pressure-bearing member of the equipment.
At present, most of the commonly adopted ultrahigh-pressure adapters at home and abroad are of straight-through type and corner type, and the adapters have a common point that the space positions of the pressure inlet and the pressure outlet of the adapter are relatively fixed, and in the use process, the relative positions between the inlet and the outlet cannot be changed, otherwise, the problems of sealing failure and the like can be caused.
In real-world engineering applications, however, many conditions require that the position of the adapter outlet be changed after the media delivery is complete in order to facilitate disconnection from the pressure-containing member. To address this issue, many manufacturers use ultra-high pressure hoses to alleviate the conflict; one end of the ultrahigh pressure hose is connected with the pressure outlet of the adapter, and the other end of the ultrahigh pressure hose is connected with the pressure-bearing member. However, the pipe wall of the ultrahigh pressure hose is thicker, so that the problems that the bending radius of the pipe is too large, the circumferential rotation angle is almost zero and the like exist, the higher the pressure level is, the larger the bending radius is, and the bending radius of the ultrahigh pressure hose is more than 10 times of the outer diameter of the pipe generally, so that the miniaturization and integration progress of the ultrahigh pressure system are seriously affected.
And in normal pressure operation, the ultrahigh pressure hose connected with the pressure-bearing member needs to be manually removed, and after the spatial positions of the moving parts such as the end cover of the pressure-bearing member interface and the like are adjusted in place, the ultrahigh pressure hose is reconnected, so that the disassembly and the assembly are troublesome, and the operation is complex.
Disclosure of Invention
Aiming at the defects in the prior art, the invention aims to provide an adjustable ultrahigh pressure adapter, which changes the relative positions of a pressure inlet and a pressure outlet through a movable adapter and a fixed adapter on the premise that the tightness is not changed, and does not need to be connected with an ultrahigh pressure hose, does not need a large space and is convenient to operate.
In order to achieve the purpose, the adjustable ultrahigh pressure adapter comprises a movable adapter, a fixed adapter and an end cover, wherein the movable adapter is gun-shaped, one end of the movable adapter is open and inwards forms a containing cavity, the other end of the movable adapter is a pressure outlet, the pressure outlet is parallel to the opening of the containing cavity and opposite in direction, and the pressure outlet is communicated with the containing cavity through a first flow channel; the end cover is buckled at the opening of the accommodating cavity, and the fixed adapter penetrates through the end cover; the fixed adapter is cylindrical, one end of the fixed adapter is a pressure inlet arranged outside the accommodating cavity, the other end of the fixed adapter is a piston head arranged in the accommodating cavity, the moving path of the piston head is between the first flow channel and the end cover, and the fixed adapter rotates around the axial direction; the fixed adapter is axially provided with a second flow passage, and the second flow passage is communicated with the pressure inlet and the accommodating cavity; the fixed adapter is sleeved with a limit ring, and the limit ring is positioned on the outer side of the end cover.
On the basis of the technical scheme, the first flow channel is L-shaped, the short side of the first flow channel is communicated with the pressure outlet, and the long side of the first flow channel is communicated with the accommodating cavity.
On the basis of the technical scheme, the outer surface of the piston head is provided with an annular groove, a sealing ring is sleeved in the annular groove, and the sealing ring is tightly attached to the inner wall of the accommodating cavity.
On the basis of the technical scheme, a guide slip ring matched with the fixed adapter for rotation is further arranged between the fixed adapter and the end cover.
On the basis of the technical scheme, the outer wall of the fixed adapter, which is close to the pressure inlet, is provided with a section of threads connected with a fixed pressure source pipeline.
On the basis of the technical scheme, the limit ring is in threaded connection with the fixed adapter, and the direction of the threads of the outer wall of the fixed adapter matched with the limit ring is opposite to the direction of the threads of the fixed pressure source.
On the basis of the technical scheme, the outer wall of the fixed adapter is provided with a wrench ring groove, and the wrench ring groove is positioned between the piston head and the limiting ring.
On the basis of the technical scheme, the inner wall of the accommodating cavity is an ultrahigh pressure sealing surface, and the surface roughness of the accommodating cavity is not lower than 0.8.
On the basis of the technical scheme, the part, close to the opening, of the inner wall of the accommodating cavity is an ultrahigh pressure sealing cover, and the rest part is a non-ultrahigh pressure sealing cover.
On the basis of the technical scheme, the roughness of the ultra-high pressure sealing surface is not lower than 0.8, and the roughness of the non-ultra-high pressure sealing surface is not lower than 3.2.
The invention has the beneficial effects that:
1. because the outlet is parallel to the opening of the accommodating cavity and opposite in direction, the inlet of the fixed adapter is connected with the fixed pressure source, and the outlet of the movable adapter can be directly connected with the interface of the pressure-bearing member, an ultrahigh-pressure hose is not required, the required space is small, the operation is convenient, and the equipment is convenient to miniaturize and integrate.
2. The fixed adapter is inserted in the accommodating cavity of the movable adapter,
the movable adapter can rotate 360 degrees around the axial direction relative to the fixed adapter and can also axially stretch and retract, so that the movable adapter can move along with the connected pressure-bearing member; after the connection of the pressure-bearing member is disassembled, the movable adapter can be pushed in the direction of the pressure inlet and axially rotated, so that the position of the movable adapter can be conveniently adjusted, an operation space is reserved for the moving members such as the end cover of the pressure-bearing member interface, the tightness cannot be influenced, and after repeated connection, the sealing precision is high.
Drawings
FIG. 1 is a schematic diagram of an embodiment of an adjustable ultra-high pressure adapter;
FIG. 2 is a schematic view of the stationary adapter of FIG. 1 in an extended limit position;
FIG. 3 is a schematic view of the movable adapter of FIG. 1;
fig. 4 is a schematic structural view of the fixed adapter in fig. 1.
Reference numerals:
a movable adapter 1, a housing chamber 11, a pressure outlet 12, and a first flow passage 13;
the adapter 2 is fixed, the pressure inlet 21, the piston head 22, the second flow channel 23, the right-handed threads 24, the left-handed threads 25, the sealing ring 26, the guiding slip ring 27, the wrench ring groove 28 and the ring groove 29.
The end cap 3 is provided with a recess,
and a limit ring 4.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings and examples.
As shown in fig. 1 and 2, the adjustable ultra-high pressure adapter of the present invention comprises a movable adapter 1, a fixed adapter 2 and an end cover 3.
As shown in fig. 3, the movable adaptor 1 has a gun shape, one end of the movable adaptor is open and is internally provided with a receiving cavity 11, the other end is provided with a pressure outlet 12, the pressure outlet 12 is parallel to the opening of the receiving cavity 11 and opposite in direction, and the pressure outlet 12 is communicated with the receiving cavity 11 through a first flow channel 13. The first flow channel 13 is L-shaped, the short side thereof is communicated with the pressure outlet 12, and the long side thereof is communicated with the accommodating cavity 11. The inner wall of the accommodating cavity 11 can be an ultrahigh pressure sealing surface; the part near the opening can be an ultrahigh pressure sealing cover, and the rest part is a non-ultrahigh pressure sealing cover; the roughness of the ultra-high pressure sealing surface is not lower than 0.8, and the roughness of the non-ultra-high pressure sealing surface is not lower than 3.2.
As shown in fig. 1, 2 and 4, the end cover 3 is fastened at the opening of the accommodating cavity 11 of the movable adapter 1, and the fixed adapter 2 passes through the end cover 3 and is partially arranged in the accommodating cavity 11. The fixed adapter 2 is cylindrical, one end of the fixed adapter is a pressure inlet 21 arranged outside the accommodating cavity 11, and the other end is a piston head 22 arranged in the accommodating cavity 11. The outer surface of the piston head 22 is provided with an annular groove 29, a sealing ring 26 is sleeved in the annular groove 29, the sealing ring 26 is tightly attached to the inner wall of the accommodating cavity 11, ultrahigh pressure sealing is realized, a pressure-bearing space is always reserved between the accommodating cavity 11 and the piston head 22, and in the embodiment, two sealing rings 26 are arranged. In order to prevent the seal ring 26 from being flushed out by the ultrahigh pressure medium, the fixed adapter 2 stretches and contracts in the accommodating cavity 11, and the moving path of the piston head 22 is between the first flow channel 13 and the end cover 2.
As shown in fig. 1, 2 and 4, the fixed adapter 2 is provided with a second flow passage 23 along the axial direction, and the second flow passage 23 communicates with the pressure inlet 21 and the accommodating cavity 11. The fixed adapter 2 is sleeved with a limit ring 4, and the limit ring 4 is positioned outside the end cover 3. Specifically, the outer wall of the fixed adapter, which is adjacent to the pressure inlet 21, is provided with a section of thread for threaded connection with a pipeline for fixing a pressure source. The limit ring 4 is adjacent to the thread for connecting the pipeline of the fixed pressure source, preferably, the limit ring 4 is in threaded connection with the fixed adapter 2, and the direction of the thread for matching the limit ring 4 on the outer wall of the fixed adapter 2 is opposite to the direction of the thread for connecting the fixed pressure source. In this embodiment, the portion of the fixed adapter 2 used for connecting to the fixed pressure source is a right-handed thread 24, and the portion used for connecting to the stop collar 4 is a left-handed thread 25, so that the stop collar 4 can bear the reverse torque required during the screwing of the fixed adapter 2 and the pipeline connection of the fixed pressure source. In order to cooperate with the fixed adapter 2 for convenient rotation, a guiding slip ring 27 is also arranged between the fixed adapter 2 and the end cover 3, and preferably, the guiding slip ring is made of metal. The outer wall of the fixed adapter 2 is provided with a spanner ring groove 28, and the spanner ring groove 28 is positioned between the piston head 22 and the limit ring 4.
During installation, the guide slip ring 27 and the end cover 3 are fixed, the sealing ring 26 is installed on the piston head 22, then the fixed adapter 2 passes through the end cover 3, then the spanner is clamped in the spanner ring groove 28, the limiting ring 4 and the fixed adapter 2 are fastened, finally the installed part is installed in the accommodating cavity 11 of the movable adapter 1, the movable adapter 1 and the end cover 3 are screwed, and the ultrahigh-pressure adapter is assembled.
In this embodiment, in the ultrahigh-pressure operation state of the ultrahigh-pressure adapter, the piston head 22 is held in the end cover 3 in the housing chamber 11. When the pressure-bearing member connected with the movable adapter 1 needs to be changed, the movable adapter can be driven to act by the pressure-bearing member through stretching, rotation or a combined action of the two. The post-actuation state is another operating state, typically at normal pressure, and if pressure is desired, an external axial force bearing structure is typically provided, which is provided by an external device.
The principle of the adjustable ultrahigh pressure adapter of the invention is as follows: when the ultrahigh pressure system works, the pressure outlet of the movable adapter 1 is connected with the connecting pressure-bearing member, the fixed adapter 2 is connected with a pipeline of a fixed pressure source, at this time, the movable adapter 1 and the fixed adapter 2 form a pressure-bearing structure through the piston head 22 with the sealing ring 26, the inner diameter of the ultrahigh pressure is not more than 5mm in the embodiment, the additional load generated by the pressure-bearing structure is borne by the movable adapter 1, and the axial force (the value is smaller) caused by the internal pressure of the additional load is borne by the pipeline. When the pipeline pressure is reduced to normal pressure, the movable adapter 1 can be rotated or axially moved at the moment, so that the purpose of changing the spatial position of the left-end ultrahigh-pressure connector is achieved.
The ultrahigh-pressure adapter in the embodiment is convenient to connect, and the circumferential position and the axial position between the movable adapter 1 and the fixed adapter 2 can be timely adjusted, so that the pressure between the two adapters after the position adjustment can be reliably transmitted. The device is very suitable for an ultrahigh pressure test device, and an intermittent ultrahigh pressure medium conveying system with a changed spatial position is required.
The invention is not limited to the embodiments described above, but a number of modifications and adaptations can be made by a person skilled in the art without departing from the principle of the invention, which modifications and adaptations are also considered to be within the scope of the invention. What is not described in detail in this specification is prior art known to those skilled in the art.
Claims (10)
1. An adjustable ultrahigh-pressure adapter is characterized by comprising a movable adapter, a fixed adapter and an end cover,
the movable adapter is gun-shaped, one end of the movable adapter is open and inwards forms a containing cavity, the other end of the movable adapter is provided with a pressure outlet, the pressure outlet is parallel to the opening of the containing cavity and opposite in direction, and the pressure outlet is communicated with the containing cavity through a first flow passage;
the end cover is buckled at the opening of the accommodating cavity, and the fixed adapter penetrates through the end cover;
the fixed adapter is cylindrical, one end of the fixed adapter is a pressure inlet arranged outside the accommodating cavity, the other end of the fixed adapter is a piston head arranged in the accommodating cavity, the moving path of the piston head is between the first flow channel and the end cover, and the fixed adapter rotates around the axial direction; the movable adapter can rotate around the axial direction relative to the fixed adapter; the fixed adapter is axially provided with a second flow passage, and the second flow passage is communicated with the pressure inlet and the accommodating cavity; the fixed adapter is sleeved with a limit ring, and the limit ring is positioned on the outer side of the end cover.
2. The adjustable ultra-high pressure adapter of claim 1, wherein: the first runner is L-shaped, the short side of the first runner is communicated with the pressure outlet, and the long side of the first runner is communicated with the accommodating cavity.
3. The adjustable ultra-high pressure adapter of claim 1, wherein: the outer surface of the piston head is provided with an annular groove, a sealing ring is sleeved in the annular groove, and the sealing ring is tightly attached to the inner wall of the accommodating cavity.
4. The adjustable ultra-high pressure adapter of claim 1, wherein: and a guide slip ring matched with the fixed adapter for rotation is further arranged between the fixed adapter and the end cover.
5. The adjustable ultra-high pressure adapter of claim 1, wherein: the outer wall of the fixed adapter, which is close to the pressure inlet, is provided with a section of screw thread connected with a fixed pressure source pipeline.
6. The adjustable ultra-high pressure adapter of claim 5, wherein: the limit ring is in threaded connection with the fixed adapter, and the direction of the threads of the outer wall of the fixed adapter matched with the limit ring is opposite to the direction of the threads of the fixed pressure source.
7. The adjustable ultra-high pressure adapter of claim 1, wherein: the outer wall of the fixed adapter is provided with a wrench ring groove, and the wrench ring groove is positioned between the piston head and the limit ring.
8. The adjustable ultra-high pressure adapter of claim 1, wherein: the inner wall of the accommodating cavity is an ultrahigh pressure sealing surface, and the surface roughness of the accommodating cavity is not lower than 0.8.
9. The adjustable ultra-high pressure adapter of claim 1, wherein: in the inner wall of the accommodating cavity, the part close to the opening is an ultrahigh pressure sealing cover, and the rest part is a non-ultrahigh pressure sealing cover.
10. The adjustable ultra-high pressure adapter of claim 9, wherein: the roughness of the ultra-high pressure sealing surface is not lower than 0.8, and the roughness of the non-ultra-high pressure sealing surface is not lower than 3.2.
Priority Applications (1)
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CN201710833727.1A CN107477284B (en) | 2017-09-15 | 2017-09-15 | Adjustable ultrahigh pressure adapter |
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CN201710833727.1A CN107477284B (en) | 2017-09-15 | 2017-09-15 | Adjustable ultrahigh pressure adapter |
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CN107477284A CN107477284A (en) | 2017-12-15 |
CN107477284B true CN107477284B (en) | 2023-06-20 |
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GB931266A (en) * | 1961-01-27 | 1963-07-17 | Philips Nv | Improvements in or relating to underground piping |
CN202140715U (en) * | 2011-06-08 | 2012-02-08 | 武汉海王机电工程技术公司 | Mechanical automatic regulation telescopic unit |
CN204083596U (en) * | 2014-07-02 | 2015-01-07 | 武汉华中天纬光电系统有限公司 | A kind of passive telescopic hydraulic oil feed line |
CN207213427U (en) * | 2017-09-15 | 2018-04-10 | 武汉海王机电工程技术公司 | A kind of adjustable type super-pressure adapter |
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Address after: 430000 No. 450, Zhongshan Road, Wuchang, Wuhan, Hubei Applicant after: WUHAN HAIWANG ELECTROMECHANICAL ENGINEERING TECHNOLOGY Co.,Ltd. Address before: 430064 No. 450, Wuchang, Wuhan District, Hubei, Zhongshan Road Applicant before: WUHAN HAIWANG MECHANICAL & ELECTRICAL ENGINEERING TECHNOLOGY Co.,Ltd. |
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