CN107476453A - A kind of enhanced heat preservation rock composite plate and its manufacture method - Google Patents
A kind of enhanced heat preservation rock composite plate and its manufacture method Download PDFInfo
- Publication number
- CN107476453A CN107476453A CN201710695884.0A CN201710695884A CN107476453A CN 107476453 A CN107476453 A CN 107476453A CN 201710695884 A CN201710695884 A CN 201710695884A CN 107476453 A CN107476453 A CN 107476453A
- Authority
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- China
- Prior art keywords
- rock cotton
- rock
- cotton board
- water
- glass fiber
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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- 239000011435 rock Substances 0.000 title claims abstract description 114
- 239000002131 composite material Substances 0.000 title claims abstract description 31
- 238000004321 preservation Methods 0.000 title claims abstract description 23
- 238000000034 method Methods 0.000 title claims abstract description 20
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 15
- 229920000742 Cotton Polymers 0.000 claims abstract description 91
- 239000004744 fabric Substances 0.000 claims abstract description 43
- 239000003365 glass fiber Substances 0.000 claims abstract description 41
- 238000007581 slurry coating method Methods 0.000 claims abstract description 36
- 239000003638 chemical reducing agent Substances 0.000 claims abstract description 30
- 239000000839 emulsion Substances 0.000 claims abstract description 25
- 229920000642 polymer Polymers 0.000 claims abstract description 25
- 239000000843 powder Substances 0.000 claims abstract description 25
- 239000006004 Quartz sand Substances 0.000 claims abstract description 21
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims abstract description 21
- 239000004568 cement Substances 0.000 claims abstract description 21
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 21
- 239000011490 mineral wool Substances 0.000 claims description 21
- 239000002002 slurry Substances 0.000 claims description 16
- 229920002401 polyacrylamide Polymers 0.000 claims description 9
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 claims description 6
- 239000011734 sodium Substances 0.000 claims description 6
- 229910052708 sodium Inorganic materials 0.000 claims description 6
- 229910017052 cobalt Inorganic materials 0.000 claims description 5
- 239000010941 cobalt Substances 0.000 claims description 5
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 claims description 5
- 238000005520 cutting process Methods 0.000 claims description 5
- 239000002994 raw material Substances 0.000 claims description 5
- 238000007493 shaping process Methods 0.000 claims description 5
- 239000011248 coating agent Substances 0.000 claims description 4
- 238000000576 coating method Methods 0.000 claims description 4
- 229920001495 poly(sodium acrylate) polymer Polymers 0.000 claims description 4
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 claims 1
- 239000011701 zinc Substances 0.000 claims 1
- 229910052725 zinc Inorganic materials 0.000 claims 1
- 238000009413 insulation Methods 0.000 abstract description 6
- 238000010521 absorption reaction Methods 0.000 abstract description 3
- 239000004566 building material Substances 0.000 abstract description 2
- 230000007613 environmental effect Effects 0.000 abstract description 2
- 239000000835 fiber Substances 0.000 description 6
- 239000000463 material Substances 0.000 description 5
- 238000001035 drying Methods 0.000 description 4
- ADJMNWKZSCQHPS-UHFFFAOYSA-L zinc;6-methylheptanoate Chemical compound [Zn+2].CC(C)CCCCC([O-])=O.CC(C)CCCCC([O-])=O ADJMNWKZSCQHPS-UHFFFAOYSA-L 0.000 description 4
- 239000002253 acid Substances 0.000 description 3
- 150000001336 alkenes Chemical class 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 239000012774 insulation material Substances 0.000 description 3
- JRZJOMJEPLMPRA-UHFFFAOYSA-N olefin Natural products CCCCCCCC=C JRZJOMJEPLMPRA-UHFFFAOYSA-N 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- 241000894006 Bacteria Species 0.000 description 2
- 230000001070 adhesive effect Effects 0.000 description 2
- 239000010425 asbestos Substances 0.000 description 2
- 238000010276 construction Methods 0.000 description 2
- 238000009826 distribution Methods 0.000 description 2
- 239000003063 flame retardant Substances 0.000 description 2
- 229910052895 riebeckite Inorganic materials 0.000 description 2
- NNMHYFLPFNGQFZ-UHFFFAOYSA-M sodium polyacrylate Chemical compound [Na+].[O-]C(=O)C=C NNMHYFLPFNGQFZ-UHFFFAOYSA-M 0.000 description 2
- 238000010792 warming Methods 0.000 description 2
- 239000004793 Polystyrene Substances 0.000 description 1
- 208000027418 Wounds and injury Diseases 0.000 description 1
- 239000011358 absorbing material Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000008199 coating composition Substances 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 239000004035 construction material Substances 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000006378 damage Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000002708 enhancing effect Effects 0.000 description 1
- 230000004927 fusion Effects 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 239000011491 glass wool Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 230000002209 hydrophobic effect Effects 0.000 description 1
- 208000014674 injury Diseases 0.000 description 1
- 239000011810 insulating material Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 239000011120 plywood Substances 0.000 description 1
- 229920002223 polystyrene Polymers 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 239000002341 toxic gas Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/62—Insulation or other protection; Elements or use of specified material therefor
- E04B1/74—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
- E04B1/76—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to heat only
- E04B1/78—Heat insulating elements
- E04B1/80—Heat insulating elements slab-shaped
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B13/00—Layered products comprising a a layer of water-setting substance, e.g. concrete, plaster, asbestos cement, or like builders' material
- B32B13/14—Layered products comprising a a layer of water-setting substance, e.g. concrete, plaster, asbestos cement, or like builders' material next to a fibrous or filamentary layer
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B3/00—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form
- B32B3/10—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a discontinuous layer, i.e. formed of separate pieces of material
- B32B3/18—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a discontinuous layer, i.e. formed of separate pieces of material characterised by an internal layer formed of separate pieces of material which are juxtaposed side-by-side
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B3/00—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form
- B32B3/26—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer
- B32B3/30—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer characterised by a layer formed with recesses or projections, e.g. hollows, grooves, protuberances, ribs
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/22—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
- B32B5/24—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
- B32B5/26—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it also being fibrous or filamentary
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2260/00—Layered product comprising an impregnated, embedded, or bonded layer wherein the layer comprises an impregnation, embedding, or binder material
- B32B2260/02—Composition of the impregnated, bonded or embedded layer
- B32B2260/021—Fibrous or filamentary layer
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2260/00—Layered product comprising an impregnated, embedded, or bonded layer wherein the layer comprises an impregnation, embedding, or binder material
- B32B2260/04—Impregnation, embedding, or binder material
- B32B2260/044—Water-setting substance, e.g. concrete, plaster
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
- B32B2262/10—Inorganic fibres
- B32B2262/101—Glass fibres
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
- B32B2262/10—Inorganic fibres
- B32B2262/108—Rockwool fibres
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/30—Properties of the layers or laminate having particular thermal properties
- B32B2307/304—Insulating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/50—Properties of the layers or laminate having particular mechanical properties
- B32B2307/54—Yield strength; Tensile strength
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2607/00—Walls, panels
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Structural Engineering (AREA)
- Physics & Mathematics (AREA)
- Ceramic Engineering (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Electromagnetism (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Inorganic Chemistry (AREA)
- Acoustics & Sound (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Laminated Bodies (AREA)
- Building Environments (AREA)
Abstract
The invention discloses a kind of enhanced heat preservation rock composite plate,It is related to building material field,Including rock cotton board and glass fiber reticular cloth,The rock cotton board has some pieces and every piece of rock cotton board is put together by some rock cotton slivers,The glass fiber reticular cloth is covered in the both sides up and down of rock cotton board and is bonded in by slurry coating in rock cotton board,The rock cotton sliver is vertical with the plane where glass fiber reticular cloth,Some grooves arranged in parallel are additionally provided with the upper and lower surface of institute's rock cotton board,5 9mm gap is left between adjacent rock cotton board,Described slurry coating includes cement,Quartz sand,Polymer emulsion powder,Water-loss reducer,Accelerator and water,The invention also discloses the manufacture method of above-mentioned composite board,The composite board intensity of the present invention is high,Pull resistance is strong,The cohesive force of glass fiber reticular cloth and rock cotton board is strong,Insulation,It is heat-insulated,It is sound absorption properties good,Environmental protection and energy saving.
Description
Technical field
The present invention relates to building material field, and in particular to a kind of enhanced heat preservation rock composite plate and one kind are enhanced
The manufacture method of heat preservation rock composite plate.
Background technology
With the development of society and the increase of the density of population, people it is also proposed higher want to the performance of construction material
Ask, especially in northern area, winter is cold, and the thermal loss of central heating is very big, not only wastes the energy, also makes people can not
Enjoy comfortable indoor temperature.At present building trade mostly using polystyrene as insulation material come filled wall, it is but this
Flame Retardancy can be poor, and substantial amounts of toxic gas can be produced after burning, produces secondary injury to people, existing building board is general
Can not all have insulation and fire protecting performance simultaneously, it is necessary to be constructed twice to realize insulation and fireproof requirement, construction is complicated,
Long in time limit, cost is also higher.
Rock cotton board is using basalt as material, the inorfil that is processed into by high-temperature fusion, has light weight, thermal conductivity factor
Small, heat absorption, it is non-ignitable the characteristics of, common application type is used for industrial building and should met initial development under construction《Building
The application type of heat-insulating material and basic demand》Regulation.Rock cotton board be one week it is new be incubated, be heat-insulated, sound-absorbing material.Through table
The hydrophobic type rock cotton board of face processing is heat insulation layer, is connected using viscous, nail with reference to apartment and base course wall, and by wiping one's face
The fire-retardant type grid cloth that slurry and the alkaline-resisting grid cloth of enhancing meet is combined, so as to form fire-retardant type building heat preservation system
System.
Chinese Patent Application No. is that CN201120515018.7 discloses a kind of rock-wool heat insulation plate.It is a kind of stratiform knot
Structure, including be arranged on the mineral wool layer of centre and be covered each by the glass surface fiber mesh being sticked in mineral wool layer upper and lower surface
Cloth.It mainly solves the technical problem that existing external-wall heat-insulation material does not introduce glass wool material, can make full use of mineral wool material
Expect forming, bulk density is small, thermal conductivity is low, insulation is adiabatic, sound absorption qualities are good, corrosion resistant adorn, stable chemical performance the features such as, and
When improveing it as external-wall heat-insulation material the problem of workability.
Often intensity is not high for the warming plate of current rock wool structure, and layering obscission easily occurs, not only have impact on it
Normal use, potential safety hazard is caused to wall body structure, and also affect its heat-insulating property, in addition, existing above-mentioned warming plate
Because structure design is not reasonable and the enough science of the composition of slurry coating, cause its cohesive force poor, while also reduce its guarantor
Temperature, heat-proof quality.
The content of the invention
It is compound that problem to be solved by this invention is to provide the enhanced heat preservation rock that a kind of scrappage is low, difficulty of processing is low
The manufacture method of plate.
To achieve these goals, the technical scheme taken of the present invention is:A kind of enhanced heat preservation rock provided is answered
Plywood, including rock cotton board and glass fiber reticular cloth, the rock cotton board have some pieces and every piece of rock cotton board by some rock cotton sliver splits
Form, the glass fiber reticular cloth is covered in the both sides up and down of rock cotton board and is bonded in by slurry coating in rock cotton board, the rock
Sliver is vertical with the plane where glass fiber reticular cloth, and 5-9mm gap and the thickness of rock cotton board (1) are left between adjacent rock cotton board
Degree is specially 9-15mm, and some grooves arranged in parallel, the length side of the groove are additionally provided with the upper and lower surface of rock cotton board
To vertical with the plane where gap in rock cotton board, the thickness of the glass fiber reticular cloth is 2-5mm;
Described slurry coating includes cement, quartz sand, polymer emulsion powder, water-loss reducer, accelerator and water, the slurry
The thickness for expecting coating (3) is specially 6-8mm, and the mass ratio of the cement, quartz sand and water is cement: quartz sand: water=1.2:
1.2∶1。
Preferably, the polymer emulsion powder, water-loss reducer and the total amount of accelerator (mass fraction) control are in 3.5%-
5.0%%.
Preferably, the water-loss reducer is specially polyacrylamide -- polyacrylamide or Sodium Polyacrylate-Sodium Polyacrylate,
The accelerator is specially cobalt iso-octoate or zinc Isoocatanoate.
A kind of manufacture method of enhanced heat preservation rock composite plate, comprises the following steps:
(1) some grooves will be cut out in the upper and lower surface of rock cotton board using cutting equipment first, then will by formula
Slurry is made after totally six kinds of raw materials are stirred in cement, quartz sand, polymer emulsion powder, water-loss reducer, accelerator and water, in rock
Cotton wherein spreads glass fiber reticular cloth in one side, then the uniform smearing slurry on glass fiber reticular cloth, after the completion of smearing, holding chamber
24-26 hours are parked under temperature;
(2) after slurry coating drying, rock cotton board is turned over, the another side of rock wool is smeared according still further to above-mentioned steps, together
Sample parks 24-26 hours;
(3) finally after slurry coating is completely dried, the composite board after shaping is cut into required size.
Preferably, the thickness of the slurry coating is 3mm.
Preferably, the polymer emulsion powder, water-loss reducer and the mass ratio of accelerator are 15: 1: 1.
Preferably, the polymer emulsion powder, water-loss reducer and the total amount of accelerator (mass fraction) control are 3.0%.
Beneficial effects of the present invention:
(1) rock cotton sliver and the plane where glass fiber reticular cloth are arranged vertically by composite board of the invention, by means of rock wool
High tensile in bar on rock wool fibers length direction, the tensile strength of composite board can be improved, it is less prone to point
Layer obscission.
(2) present invention thus rock wool that asbestos, CFC, HFC/HCFC etc. are not used in process of production is environmentally harmful
Material, will not be corroded or produce go mouldy, bacterium etc., rock cotton board fiber is elongated, toughness is fabulous, is handled by multiple inverted pleat, fine
Dimension is in vertical type net distribution, it is ensured that rock wool plate surface pulling force, pulling force strengthen more than one times;
(3) for the present invention by leaving certain interval between rock cotton board, slurry coating can have one during smearing again
Part is penetrated into coating, plays a part of improving the cohesive force of glass fiber reticular cloth and rock cotton board, in addition, the groove is being smeared
Also part size can be penetrated into when slurry, consequently, it is possible to be cooperated with gap, strong adhesive effect is formed, avoids
Glass fiber reticular cloth, slurry coating occur separating obscission with rock cotton board.
(4) by optimizing slurry coating formula, particularly polymer emulsion powder, water-loss reducer and the formula of accelerator, a side
Face serves the effect for improving cohesive force, and on the other hand, above-mentioned substance content is few, and the pollution to environment is small, and the feature of environmental protection is high.
(5) method technique of the invention is simple, simple operation, efficiency high.
Brief description of the drawings
Fig. 1 is a kind of cross-sectional view of enhanced heat preservation rock composite plate of the present invention.
Fig. 2 is the top view of rock cotton board in the present invention.
Wherein, 1- rock cotton boards, 2- glass fiber reticular cloths, 3- slurry coatings, 4- gaps, 5- grooves.
Embodiment
In order to deepen the understanding of the present invention, by aggregate embodiment, the invention will be further described below, the embodiment
It is only used for explaining the present invention, is not intended to limit the scope of the present invention..
Embodiment 1
As depicted in figs. 1 and 2, a kind of enhanced heat preservation rock composite plate, including rock cotton board 1 and glass fiber reticular cloth 2, it is described
Rock cotton board 1 has some pieces and every piece of rock cotton board 1 is put together by some rock cotton slivers, and the glass fiber reticular cloth 2 is covered in rock wool
The both sides up and down of plate 1 and it is bonded in by slurry coating 3 in rock cotton board 1, plane of the rock cotton sliver where with glass fiber reticular cloth 2
Vertically, leave 5mm gap between adjacent rock cotton board 1 and the thickness of rock cotton board 1 is specially 9mm, the upper and lower surface of rock cotton board 1
Place is additionally provided with some grooves 5 arranged in parallel, and the length direction of the groove 5 hangs down with the plane where gap in rock cotton board 14
Directly, the thickness of the glass fiber reticular cloth 2 is 2mm;
Described slurry coating bag 3 includes cement, quartz sand, polymer emulsion powder, water-loss reducer, accelerator and water, described
The thickness of slurry coating 3 is specially 6mm, and the mass ratio of the cement, quartz sand and water is cement: quartz sand: water=1.2: 1.2
∶1。
In the present embodiment, the polymer emulsion powder, water-loss reducer and the control of the total amount of accelerator mass fraction exist
3.5%.
In the present embodiment, the water-loss reducer is specially polyacrylamide -- polyacrylamide or Sodium Polyacrylate -- poly- third
Olefin(e) acid sodium, the accelerator are specially cobalt iso-octoate or zinc Isoocatanoate.
A kind of manufacture method of enhanced heat preservation rock composite plate, comprises the following steps:
(1) some grooves will be cut out in the upper and lower surface of rock cotton board using cutting equipment first, then will by formula
Slurry is made after totally six kinds of raw materials are stirred in cement, quartz sand, polymer emulsion powder, water-loss reducer, accelerator and water, in rock
Cotton wherein spreads glass fiber reticular cloth 2 in one side, then the uniform smearing slurry on glass fiber reticular cloth 2, after the completion of smearing, places
Park at room temperature 24 hours;
(2) after the drying of slurry coating 3, rock cotton board 1 is turned over, the another side of rock wool is smeared according still further to above-mentioned steps,
Equally park 24 hours;
(3) finally after slurry coating 3 is completely dried, the size required for the composite board after shaping is cut into is i.e.
Can.
In the present embodiment, the polymer emulsion powder, water-loss reducer and the mass ratio of accelerator are 13: 2: 2.
Embodiment 2
A kind of enhanced heat preservation rock composite plate, including rock cotton board 1 and glass fiber reticular cloth 2, the rock cotton board 1 have some pieces
And every piece of rock cotton board 1 is put together by some rock cotton slivers, the glass fiber reticular cloth 2 be covered in the both sides up and down of rock cotton board 1 and
It is bonded in by slurry coating 3 in rock cotton board 1, the rock cotton sliver rock wool vertical, adjacent with the plane where glass fiber reticular cloth 2
The thickness that 7mm gap and rock cotton board 1 are left between plate 1 is specially 9mm, and some are additionally provided with the upper and lower surface of rock cotton board 1
Groove 5 arranged in parallel, the length direction of the groove 5 is vertical with the plane where gap in rock cotton board 14, the glass fiber net
The thickness of lattice cloth 2 is 4mm;
Described slurry coating 3 includes cement, quartz sand, polymer emulsion powder, water-loss reducer, accelerator and water, described
The thickness of slurry coating 3 is specially 7mm, and the mass ratio of the cement, quartz sand and water is cement: quartz sand: water=1.2: 1.2
∶1。
In the present embodiment, the polymer emulsion powder, water-loss reducer and the control of the total amount of accelerator mass fraction exist
4.0%.
In the present embodiment, the water-loss reducer is specially polyacrylamide -- polyacrylamide or Sodium Polyacrylate-poly- third
Olefin(e) acid sodium, the accelerator are specially cobalt iso-octoate or zinc Isoocatanoate.
A kind of manufacture method of enhanced heat preservation rock composite plate, comprises the following steps:
(1) some grooves will be cut out in the upper and lower surface of rock cotton board using cutting equipment first, then will by formula
Slurry is made after totally six kinds of raw materials are stirred in cement, quartz sand, polymer emulsion powder, water-loss reducer, accelerator and water, in rock
Cotton wherein spreads glass fiber reticular cloth 2 in one side, then the uniform smearing slurry on glass fiber reticular cloth 2, after the completion of smearing, places
Park at room temperature 25 hours;
(2) after the drying of slurry coating 3, rock cotton board 1 is turned over, the another side of rock wool is smeared according still further to above-mentioned steps,
Equally park 25 hours;
(3) finally after slurry coating 3 is completely dried, the size required for the composite board after shaping is cut into is i.e.
Can.
In the present embodiment, the polymer emulsion powder, water-loss reducer and the mass ratio of accelerator are 15: 1: 1.
Embodiment 3
A kind of enhanced heat preservation rock composite plate, including rock cotton board 1 and glass fiber reticular cloth 2, the rock cotton board 1 have some pieces
And every piece of rock cotton board 1 is put together by some rock cotton slivers, the glass fiber reticular cloth 2 be covered in the both sides up and down of rock cotton board 1 and
It is bonded in by slurry coating 3 in rock cotton board 1, the rock cotton sliver rock wool vertical, adjacent with the plane where glass fiber reticular cloth 2
The thickness that 9mm gap and rock cotton board 1 are left between plate 1 is specially 15mm, and some are additionally provided with the upper and lower surface of rock cotton board 1
Groove 5 arranged in parallel, the length direction of the groove 5 is vertical with the plane where gap in rock cotton board 14, the glass fiber net
The thickness of lattice cloth 2 is 5mm;
Described slurry coating 3 includes cement, quartz sand, polymer emulsion powder, water-loss reducer, accelerator and water, described
The thickness of slurry coating 3 is specially 8mm, and the mass ratio of the cement, quartz sand and water is cement: quartz sand: water=1.2: 1.2
∶1。
In the present embodiment, the polymer emulsion powder, water-loss reducer and the control of the total amount of accelerator mass fraction exist
2.8%.
In the present embodiment, the water-loss reducer is specially polyacrylamide -- polyacrylamide or Sodium Polyacrylate -- poly- third
Olefin(e) acid sodium, the accelerator are specially cobalt iso-octoate or zinc Isoocatanoate.
A kind of manufacture method of enhanced heat preservation rock composite plate, comprises the following steps:
(1) some grooves will be cut out in the upper and lower surface of rock cotton board using cutting equipment first, then will by formula
Slurry is made after totally six kinds of raw materials are stirred in cement, quartz sand, polymer emulsion powder, water-loss reducer, accelerator and water, in rock
Cotton wherein spreads glass fiber reticular cloth 2 in one side, then the uniform smearing slurry on glass fiber reticular cloth 2, after the completion of smearing, places
Park at room temperature 26 hours;
(2) after the drying of slurry coating 3, rock cotton board 1 is turned over, the another side of rock wool is smeared according still further to above-mentioned steps,
Equally park 26 hours;
(3) finally after slurry coating 3 is completely dried, the size required for the composite board after shaping is cut into is i.e.
Can.
In the present embodiment, the polymer emulsion powder, water-loss reducer and the mass ratio of accelerator are 13: 2: 2.
Rock cotton sliver and the plane where glass fiber reticular cloth 2 are arranged vertically based on above-mentioned, of the invention composite board, by
High tensile in rock cotton sliver on rock wool fibers length direction, the tensile strength of composite board can be improved, is not easy it
There is layering obscission;The present invention thus rock wool asbestos, CFC, HFC/HCFC etc. are not used in process of production to environment
Harmful material, will not be corroded or produce go mouldy, bacterium etc., the fiber of rock cotton board 1 is elongated, toughness is fabulous, by multiple inverted pleat
Processing, fiber are in vertical type net distribution, it is ensured that the surface pulling force of rock cotton board 1, pulling force strengthen more than one times;The present invention is by rock wool
Certain interval 4 is left between plate 1, slurry coating 3 can be penetrated into coating during smearing again with some, play raising
Glass fiber reticular cloth 2 and the effect of the cohesive force of rock cotton board 1, in addition, the groove can also penetrate into part when slurry is smeared
Slurry, consequently, it is possible to be cooperated with gap, strong adhesive effect is formed, avoids glass fiber reticular cloth, slurry coating and rock
There is separation obscission in cotton plate;It is formulated by optimizing slurry coating 3, particularly polymer emulsion powder, water-loss reducer and accelerator
Formula, on the one hand serve improve cohesive force effect, on the other hand, above-mentioned substance content is few, and the pollution to environment is small, ring
Guarantor property is high;The method technique of the present invention is simple, simple operation, efficiency high.
Obviously present invention specific implementation is not subject to the restrictions described above, as long as employing the methodology and skill of the present invention
Art scheme carry out various unsubstantialities improvement, or it is not improved by the present invention design and technical scheme directly apply to it
Its occasion, within protection scope of the present invention.
Claims (7)
1. a kind of enhanced heat preservation rock composite plate, it is characterised in that including rock cotton board (1) and glass fiber reticular cloth (2), the rock
Cotton plate (1) has some pieces and every piece of rock cotton board (1) is put together by some rock cotton slivers, and the glass fiber reticular cloth (2) is covered in
The both sides up and down of rock cotton board (1) and it is bonded in by slurry coating (3) in rock cotton board (1), the rock cotton sliver and glass fiber reticular cloth
(2) plane where is vertical, left between adjacent rock cotton board (1) 5-9mm gap (4) and rock cotton board (1) thickness it is specific
For 9-15mm, some grooves (5) arranged in parallel, the length of the groove (5) are additionally provided with the upper and lower surface of the rock cotton board
Degree direction is vertical with the plane where gap (4) in rock cotton board (1), and the thickness of the glass fiber reticular cloth (2) is 2-5mm;
Described slurry coating (3) includes cement, quartz sand, polymer emulsion powder, water-loss reducer, accelerator and water, the slurry
The thickness for expecting coating (3) is specially 6-8mm, and the mass ratio of the cement, quartz sand and water is cement: quartz sand: water=1.2:
1.2∶1。
A kind of 2. enhanced heat preservation rock composite plate according to claims 1, it is characterised in that the slurry coating
(3) in, the polymer emulsion powder, water-loss reducer and the total amount of accelerator (mass fraction) control are in 3.5%-5.0%.
3. a kind of enhanced heat preservation rock composite plate according to claims 1, it is characterised in that the water-loss reducer is specific
For polyacrylamide-polyacrylamide or Sodium Polyacrylate-Sodium Polyacrylate, the accelerator is specially cobalt iso-octoate or different pungent
Sour zinc.
4. a kind of manufacture method of enhanced heat preservation rock composite plate according to any one of claim 1-3, its feature
It is, comprises the following steps:
(1) some grooves will be cut out in the upper and lower surface of rock cotton board using cutting equipment first, then by formula by cement,
Slurry is made after totally six kinds of raw materials are stirred in quartz sand, polymer emulsion powder, water-loss reducer, accelerator and water, in rock wool
Glass fiber reticular cloth (2) is wherein spread in one side, then the uniform smearing slurry on glass fiber reticular cloth (2), after the completion of smearing, placed
24-26 hours are parked at room temperature;
(2) after slurry coating (3) is dried, rock cotton board (1) is turned over, the another side of rock wool is smeared according still further to above-mentioned steps,
Equally park 24-26 hours;
(3) finally after slurry coating (3) is completely dried, the composite board after shaping is cut into required size.
5. the manufacture method of a kind of enhanced heat preservation rock composite plate according to claims 4, it is characterised in that described
The thickness of slurry coating (3) is 7mm.
6. the manufacture method of a kind of enhanced heat preservation rock composite plate according to claims 4, it is characterised in that described
Polymer emulsion powder, water-loss reducer and the mass ratio of accelerator are 13: 2: 2.
7. the manufacture method of a kind of enhanced heat preservation rock composite plate according to claims 6, it is characterised in that described
Polymer emulsion powder, water-loss reducer and the total amount of accelerator (mass fraction) control are 4.0%.
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CN107471410A (en) * | 2017-08-07 | 2017-12-15 | 芜湖市秋华保温材料有限责任公司 | A kind of enhanced heat preservation rock composite plate and its manufacture method |
CN107558620A (en) * | 2017-08-07 | 2018-01-09 | 芜湖市秋华保温材料有限责任公司 | A kind of composite plate and its manufacture method |
CN108842935A (en) * | 2018-07-20 | 2018-11-20 | 山西省建筑科学研究院 | The construction method of integrated plate for heat insulation preparation and integrated building wall |
CN109228552A (en) * | 2018-08-06 | 2019-01-18 | 无锡市明江保温材料有限公司 | Regeneration heat preservation cotton material |
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Application publication date: 20171215 |