CN107471805A - A kind of NEW TYPE OF COMPOSITE pattern applied to composite molding epidermis - Google Patents
A kind of NEW TYPE OF COMPOSITE pattern applied to composite molding epidermis Download PDFInfo
- Publication number
- CN107471805A CN107471805A CN201710905527.2A CN201710905527A CN107471805A CN 107471805 A CN107471805 A CN 107471805A CN 201710905527 A CN201710905527 A CN 201710905527A CN 107471805 A CN107471805 A CN 107471805A
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- China
- Prior art keywords
- module
- epidermis
- mould
- layers
- composite
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/06—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the heating method
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
Landscapes
- Blow-Moulding Or Thermoforming Of Plastics Or The Like (AREA)
- Casting Or Compression Moulding Of Plastics Or The Like (AREA)
- Laminated Bodies (AREA)
Abstract
The invention discloses a kind of NEW TYPE OF COMPOSITE pattern applied to composite molding epidermis, including epidermis module, the epidermis module includes fixture self-clamping module, mold cavity module, base material framework module, PP foam layers and TPO layers, and base material framework module includes mould the first core module and mould Second-Type core module, the quantity of the fixture self-clamping module is eight to ten, and the surrounding of the equidistant side outer wall for being evenly distributed on epidermis module of eight to ten fixture self-clamping modules, the quantity of the first core of mould module and the quantity of mould Second-Type core module are two to six.TPO layers of the present invention meet product base material appearance, PP foam layers meet forming process and the requirement of technique edges size, various sizes of composite bed production, both fluctuate during allow for production epidermis, avoid and crop the waste of epidermis during production epidermis, stock utilization is improved, is realized energy-saving.
Description
Technical field
The present invention relates to composite molding skinning technique field, more particularly to it is a kind of applied to the new multiple of composite molding epidermis
Syntype.
Background technology
Composite molding includes but is not limited to vacuum forming, hot-forming etc.；Epidermis be particularly suitable for use in by MULTILAYER COMPOSITE, and often
The different composite mode of layer material function, and vacuum forming（Including former, formpiston）Epidermis is generally TPO layers and PP foam layers
It is combined, supplier is used when producing epidermis slightly larger than supply of material size（Wide cut direction）Two layers it is compound after, through together cut
Process, is cut to required size, and the rear sheet material supply of material, vacuum forming are supplied or cut to direct coiled material（Including former, formpiston）When roll up
Material or sheet material epidermis clamp through hinge or fixture, are molded after heating through vacuum composite die, it is compound after product appearance requirement just
Face is TPO layers, and foam layers provide soft texture as foamed cotton layer, and epidermis cutting process is mainly that epidermis is compound to technique edges table
Skin is cut, but current the problem of being primarily present is：It is serious waste to cut the technique edges that process crops；Except mould
It is that value-added part, its ratio be not higher in process of producing product outside core.
The content of the invention
Based on technical problem existing for background technology, the present invention proposes a kind of applied to the new multiple of composite molding epidermis
Syntype.
A kind of NEW TYPE OF COMPOSITE pattern applied to composite molding epidermis proposed by the present invention, including epidermis module, the table
Skin module includes fixture self-clamping module, mold cavity module, base material framework module, PP foam layers and TPO layers, and base material bone
Frame module includes mould the first core module and mould Second-Type core module, and the quantity of the fixture self-clamping module is eight to ten
It is individual, and the surrounding of the equidistant side outer wall for being evenly distributed on epidermis module of eight to ten fixture self-clamping modules, the mould
The quantity of one core module and the quantity of mould Second-Type core module are two to six, and two to six core dies of mould first
Block and mould Second-Type core module is equidistant is symmetrically distributed in mold cavity module, two to six cores of mould first
Module is between two mould Second-Type core modules, and the specification of mould Second-Type core module is more than mould the first core module
Specification.
Preferably, the TPO layers are located at the surface of PP foam layers, and the specification of PP foam layers is more than the rule of TPO layers
Lattice, the specification of TPO layers are adapted with the specification of mold cavity module.
Preferably, safe distance module is provided with the epidermis module, and safe distance module is located at mold cavity mould
Between block and fixture self-clamping module, the specification of safe distance module is adapted with the dimensions of PP foam layers and TPO layers.
Preferably, the specification of the epidermis module is adapted with the specification of PP foam layers, and PP foam layers and TPO layers
Size difference is more than the specification of fixture self-clamping module.
Preferably, the composite mode of the PP foam layers and TPO layers is as follows：
S1：Fixture self-clamping module, mold cavity module and safe distance module are set as foam layers；
S2：The upper surface of epidermis module is TPO layers, and TPO layers cover mold cavity module；
S3：It is on the basis of S1 and S2, the PP foam layers in epidermis module and TPO layers is compound between two parties, obtain different sizes
Composite bed.
Preferably, compound rear the step of using, is as follows between two parties for the PP foam layers and TPO layers：
S1：Upper material position clamping fixture self-clamping module, safe distance module are that fixture leaves rational distance with mold cavity module；
S2：The composite portion of TPO layers and PP foam layers in heating station baking epidermis module；
S3：Epidermis module（4）With mould first core module and mould second of the base material framework module in mold cavity module
Composite molding in core module.
Having the beneficial effect that in the present invention：It is compound using various sizes of TPO layers and PP foam layers in the present invention, TPO
Layer meets product base material appearance, and foam layers meet that forming process and the requirement of technique edges size, various sizes of composite bed produce,
Allow for produce epidermis during both fluctuation, one of cutting process can be saved, avoid production epidermis during crop
The waste of epidermis；TPO layer sizes meet Surface Appearance requirement, drastically increase epidermis utilization rate, and PP foam cost
Much smaller than TPO, technique edges are made using PP foam materials, are effectively reduced production cost, while the present invention, have been saved cost,
Waste is reduced, reduces process, epidermis combined efficiency is high, and environment protecting is good, reduces environmental pollution and the wasting of resources, this hair
It is bright, stock utilization is improved, is realized energy-saving.
Brief description of the drawings
Fig. 1 is a kind of composition schematic diagram of NEW TYPE OF COMPOSITE pattern applied to composite molding epidermis proposed by the present invention；
Fig. 2 is that a kind of material of NEW TYPE OF COMPOSITE pattern applied to composite molding epidermis proposed by the present invention forms profile；
Fig. 3 is a kind of process for using figure of NEW TYPE OF COMPOSITE pattern applied to composite molding epidermis proposed by the present invention；
Fig. 4 is a kind of manufacturing flow chart of NEW TYPE OF COMPOSITE pattern applied to composite molding epidermis proposed by the present invention.
In figure：1 mold cavity module, 2 fixture self-clamping modules, 3 the first core of mould modules, 4 epidermis modules, 5 moulds
Two core modules, 6 PP foam layers, 7 TPO layers.
Embodiment
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is carried out clear, complete
Site preparation describes, it is clear that described embodiment is only part of the embodiment of the present invention, rather than whole embodiments.
Reference picture 1-3, a kind of NEW TYPE OF COMPOSITE pattern applied to composite molding epidermis, including epidermis module 4, epidermis module
4 include fixture self-clamping module 2, mold cavity module 1, base material framework module, PP foam layers 6 and TPO layers 7, and base material skeleton
Module includes the first core of mould module 3 and mould Second-Type core module 5, and the quantity of fixture self-clamping module 2 is eight to ten,
And the surrounding of the equidistant side outer wall for being evenly distributed on epidermis module 4 of eight to ten fixture self-clamping modules 2, the core of mould first
The quantity of module 3 and the quantity of mould Second-Type core module 5 are two to six, and two to six the first core of mould modules 3
With mould Second-Type core module 5 is equidistant is symmetrically distributed in mold cavity module 1, two to six mould the first core modules
3 between two mould Second-Type core modules 5, and the specification of mould Second-Type core module 5 is more than the first core of mould module 3
Specification.
In the present invention, TPO layers 7 are located at the surface of PP foam layers 6, and the specification of PP foam layers 6 is more than TPO layers 7
Specification, the specification of TPO layers 7 are adapted with the specification of mold cavity module 1, and safe distance module is provided with epidermis module 4, and
Safe distance module is between mold cavity module 1 and fixture self-clamping module 2, specification and the PP foam of safe distance module
The distance between 6 and TPO of layer layers 7 are adapted, and the specification of epidermis module 4 is adapted with the specification of PP foam layers 6, and PP foam
The size difference of layer 6 and TPO layers 7 is more than the specification of fixture self-clamping module 2.
In the present invention, the composite mode of PP foam layers 6 and TPO layers 7 is as follows：
S1：Fixture self-clamping module 2, mold cavity module and safe distance module are set as foam layers 6；
S2：The upper surface of epidermis module 4 is TPO layers 7, and TPO layers 7 cover mold cavity module 1；
S3：It is on the basis of S1 and S2, the PP foam layers 6 in epidermis module 4 and TPO layers 7 is compound between two parties, obtain difference
The composite bed of size.
In the present invention, compound rear the step of using, is as follows between two parties for PP foam layers 6 and TPO layers 7：
S1：Upper material position clamping fixture self-clamping module 2, safe distance module be fixture and mold cavity module 1 leave reasonably away from
From；
S2：The composite portion of TPO layers 7 and PP foam layers 6 in heating station baking epidermis module 4；
S3：The first core of the mould module 3 and the core of mould second of TPO layers 7 and base material framework module in mold cavity module 1
Composite molding in module 5.
Reference picture 4, a kind of manufacturing process of NEW TYPE OF COMPOSITE pattern applied to composite molding epidermis are：Produce a certain amount of
PP foam materials and TPO material, then TPO material is placed on PP foam materials, it is placed in the middle compound by two.
The foregoing is only a preferred embodiment of the present invention, but protection scope of the present invention be not limited thereto,
Any one skilled in the art the invention discloses technical scope in, technique according to the invention scheme and its
Inventive concept is subject to equivalent substitution or change, should all be included within the scope of the present invention.
Claims (6)
1. a kind of NEW TYPE OF COMPOSITE pattern applied to composite molding epidermis, including epidermis module（4）, it is characterised in that the table
Skin module（4）Include fixture self-clamping module（2）, mold cavity module（1）, base material framework module, PP foam layers（6）And TPO
Layer（7）, and base material framework module includes mould the first core module（3）With mould Second-Type core module（5）, the fixture folder
Hold module（2）Quantity be eight to ten, and eight to ten fixture self-clamping modules（2）It is equidistant to be evenly distributed on epidermis module
（4）Side outer wall surrounding, the first core of mould module（3）Quantity and mould Second-Type core module（5）Quantity
It is two to six, and two to six mould the first core modules（3）With mould Second-Type core module（5）It is equidistant symmetrical point
Cloth is in mold cavity module（1）It is interior, two to six the first core of mould modules（3）Positioned at two mould Second-Type core modules
（5）Between, and mould Second-Type core module（5）Specification be more than mould the first core module（3）Specification.
2. a kind of NEW TYPE OF COMPOSITE pattern applied to composite molding epidermis according to claim 1, it is characterised in that described
TPO layers（7）Positioned at PP foam layers（6）Surface, and PP foam layers（6）Specification be more than TPO layers（7）Specification, TPO
Layer（7）Specification and mold cavity module（1）Specification be adapted.
3. a kind of NEW TYPE OF COMPOSITE pattern applied to composite molding epidermis according to claim 1, it is characterised in that described
Epidermis module（4）On be provided with safe distance module, and safe distance module is located at mold cavity module（1）Mould is clamped with fixture
Block（2）Between, specification and the PP foam layers of safe distance module（6）With TPO layers（7）Dimensions be adapted.
4. a kind of NEW TYPE OF COMPOSITE pattern applied to composite molding epidermis according to claim 1, it is characterised in that described
Epidermis module（4）Specification and PP foam layers（6）Specification be adapted, and PP foam layers（6）With TPO layers（7）Size it is poor
It is different to be more than fixture self-clamping module（2）Specification.
5. a kind of NEW TYPE OF COMPOSITE pattern applied to composite molding epidermis according to claim 1, it is characterised in that described
PP foam layers（6）With TPO layers（7）Composite mode it is as follows：
S1：Fixture self-clamping module（2）, mold cavity module and safe distance module be set as foam layers（6）；
S2：Epidermis module（4）Upper surface be TPO layers（7）, TPO layers（7）Cover mold cavity module（1）；
S3：On the basis of S1 and S2, by epidermis module（4）In PP foam layers（6）With TPO layers（7）It is placed in the middle compound, obtain
Various sizes of composite bed.
6. a kind of NEW TYPE OF COMPOSITE pattern applied to composite molding epidermis according to claim 5, it is characterised in that described
PP foam layers（6）With TPO layers（7）Compound rear the step of using placed in the middle, is as follows：
S1：Upper material position clamping fixture self-clamping module（2）, safe distance module is fixture and mold cavity module（1）Leave rationally
Distance；
S2：Heating station toasts epidermis module（4）In TPO layers（7）With PP foam layers（6）Composite portion；
S3：Epidermis module（4）With base material framework module in mold cavity module（1）In mould the first core module（3）And mould
Has Second-Type core module（5）Middle composite molding.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710905527.2A CN107471805A (en) | 2017-09-29 | 2017-09-29 | A kind of NEW TYPE OF COMPOSITE pattern applied to composite molding epidermis |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710905527.2A CN107471805A (en) | 2017-09-29 | 2017-09-29 | A kind of NEW TYPE OF COMPOSITE pattern applied to composite molding epidermis |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN107471805A true CN107471805A (en) | 2017-12-15 |
Family
ID=60605653
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710905527.2A Pending CN107471805A (en) | 2017-09-29 | 2017-09-29 | A kind of NEW TYPE OF COMPOSITE pattern applied to composite molding epidermis |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN107471805A (en) |
Citations (7)
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|---|---|---|---|---|
| CN1990229A (en) * | 2005-12-28 | 2007-07-04 | 日本塑料株式会社 | Moulded product and insert moulded method |
| CN101323194A (en) * | 2007-06-15 | 2008-12-17 | 全兴工业股份有限公司 | Glue sprayed coating attaching method and attaching device |
| CN101547812A (en) * | 2006-05-25 | 2009-09-30 | 约翰逊控制技术公司 | Molded article including decorative element and method of attaching a decorative element to a vehicle component |
| CN201432383Y (en) * | 2009-06-23 | 2010-03-31 | 苏州工业园区科逸卫浴设备有限公司 | Universal mold |
| CN103180115A (en) * | 2010-10-27 | 2013-06-26 | 博革新元件国际公司 | Customizable mold system |
| CN203331345U (en) * | 2013-06-21 | 2013-12-11 | 慈溪市登辉塑料模具制造有限公司 | Mold additionally provided with mold kernel adjusting blocks |
| CN203752642U (en) * | 2014-01-08 | 2014-08-06 | 北京海纳川江森汽车部件有限公司 | Base plate-coat laminating equipment |
-
2017
- 2017-09-29 CN CN201710905527.2A patent/CN107471805A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1990229A (en) * | 2005-12-28 | 2007-07-04 | 日本塑料株式会社 | Moulded product and insert moulded method |
| CN101547812A (en) * | 2006-05-25 | 2009-09-30 | 约翰逊控制技术公司 | Molded article including decorative element and method of attaching a decorative element to a vehicle component |
| CN101323194A (en) * | 2007-06-15 | 2008-12-17 | 全兴工业股份有限公司 | Glue sprayed coating attaching method and attaching device |
| CN201432383Y (en) * | 2009-06-23 | 2010-03-31 | 苏州工业园区科逸卫浴设备有限公司 | Universal mold |
| CN103180115A (en) * | 2010-10-27 | 2013-06-26 | 博革新元件国际公司 | Customizable mold system |
| CN203331345U (en) * | 2013-06-21 | 2013-12-11 | 慈溪市登辉塑料模具制造有限公司 | Mold additionally provided with mold kernel adjusting blocks |
| CN203752642U (en) * | 2014-01-08 | 2014-08-06 | 北京海纳川江森汽车部件有限公司 | Base plate-coat laminating equipment |
Non-Patent Citations (1)
| Title |
|---|
| 于夺福: "《装饰板制造与应用》", 31 July 1983, 中国林业出版社 * |
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Application publication date: 20171215 |