WO2015021728A1 - Environmentally-friendly breathable vertical cotton bra cup - Google Patents
Environmentally-friendly breathable vertical cotton bra cup Download PDFInfo
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- WO2015021728A1 WO2015021728A1 PCT/CN2013/090377 CN2013090377W WO2015021728A1 WO 2015021728 A1 WO2015021728 A1 WO 2015021728A1 CN 2013090377 W CN2013090377 W CN 2013090377W WO 2015021728 A1 WO2015021728 A1 WO 2015021728A1
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- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41C—CORSETS; BRASSIERES
- A41C3/00—Brassieres
- A41C3/12—Component parts
- A41C3/14—Stiffening or bust-forming inserts
- A41C3/144—Pads
Definitions
- the present invention relates to a bra cup, and more particularly to an environmentally friendly breathable riser cup.
- the sponge cup is formed by using a sheet or a block of polyurethane (PU) foam sponge material through a mold at a certain high temperature and high pressure.
- PU polyurethane
- the PU sponge is made by chemical reaction and foaming. The unstable chemical structure will dissipate toxic substances during the processing of the cup or when the human body is worn, which will cause certain environmental damage.
- the present invention provides an environmentally-friendly breathable riser cup, comprising a cup body, the cup body comprising a core, a fabric coated on the outer layer of the core and an inner layer, wherein the core is An upright cotton having a honeycomb-like three-dimensional structure, the fabric being a sandwich fabric having a three-dimensional mesh structure.
- the upright cotton has the same resilience and better breathability as the sponge, while the sandwich fabric has good elasticity and excellent breathability. Therefore, the cup body having the above structure has better gas permeability than the sponge cup product.
- the side of the sandwich fabric coated with the outer layer of the ferrule is also attached with a thin layer of erect cotton toward the side of the embossed core.
- the upright cotton layer facilitates the predetermined shape of the outer layer of the sandwich fabric, and increases the adhesion fastness of the outer layer of the sandwich fabric to the quilted upright cotton. More preferably, the thickness of the upright cotton layer is 2-5 mm. Among them, 3mm is the most ideal thickness.
- the upright cotton is made of thermally bonded polyester filament fiber, heat-shrinkable polyester filament fiber, and polyester staple fiber.
- the heat-bonded polyester filament fiber ensures the heat-settable product and improves the elasticity and strong support of the product.
- the heat-shrinkable polyester filament fiber ensures the shape retention and wrinkle resistance of the mold cup.
- the above three kinds of fibers are made into an upright cotton having a honeycomb-like three-dimensional structure by opening cotton, mixing cotton, carding, forming, drying, shaping and cooling, and the upright cotton has the same resilience as the sponge, and the rebound elasticity can be More than 98%, and the hand feels more soft.
- the erect cotton is used as the cotton cup of the American core, which is not easy to be deformed, is not easy to wrinkle, and has excellent water washing and shape retaining performance.
- the erect cotton can be used to make a 100% erected cotton cup without the use of a sponge, which makes the underwear material single, which is beneficial to recycling and environmental protection.
- the erect cotton trim produced in the cutting can be recycled immediately. Reopening cotton, blending cotton and finally making upright cotton improves the utilization of raw materials, reduces waste of resources, and is more environmentally friendly.
- the cup body is molded at one time from an upright cotton and a sandwich fabric.
- the invention has the following advantages: 1) the sandwich fabric adopting the honeycomb structure and the three-dimensional mesh structure, the air permeability of the cup product is increased, and the comfort of the cup is improved; 2) erecting Cotton is a pure fiber product, which has healthier and environmentally friendly characteristics compared to sponges made by chemical reaction. 3) Upright cotton can be recycled and recycled after production and use, which improves raw material utilization and reduces waste of resources. Environmental requirements.
- FIG. 1 is a schematic structural view of an environmentally-friendly breathable riser cup according to the present invention.
- Figure 2 is a cross-sectional view taken along line A-A of Figure 1.
- the embodiment provides an environmentally-friendly breathable riser cup, comprising a cup body 1 , the cup body 1 including a core 10 and an outer layer 20 and a bag wrapped on the outer layer of the core 10
- the inner layer fabric 30 covering the inner layer of the core 10 is added.
- the plus core 10 is an upright cotton having a honeycomb-like three-dimensional structure
- the inner layer fabric 30 and the outer layer fabric 20 are sandwich fabrics having a three-dimensional mesh structure.
- a thin layer of upright cotton 21 is also adhered to one side of the outer layer fabric 20 covering the outer layer of the embossed core 10 toward the mering core 10.
- the upright cotton sheet 21 facilitates the predetermined pattern of the outer layer 20 while increasing the adhesion of the outer layer 20 to the plus core 10.
- the thickness of the upright cotton layer is 2-5 mm, and the embodiment has an optimum thickness of 3 mm.
- the upright cotton is made of thermally bonded polyester filament fiber, heat-shrinkable polyester filament fiber, and polyester staple fiber.
- the manufacturing method of the erect cotton is specifically as follows:
- drying and setting drying the lining mesh layer to make the adjacent fibers of the lining mesh layer adhere to each other and shrink, forming a hot air cotton having a honeycomb-like three-dimensional structure;
- Cooling and setting The hot air cotton is cooled and shaped into an upright cotton.
- the erect cotton prepared by the above method is subjected to one-time compression molding by a hot pressing die after being cut and a predetermined type of sandwich fabric to obtain a cup body.
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- Textile Engineering (AREA)
- Laminated Bodies (AREA)
- Corsets Or Brassieres (AREA)
Abstract
An environmentally-friendly breathable vertical cotton bra cup comprises a bra cup body. The bra cup body comprises a beautifying core and fabric wrapping an outer layer and an inner layer of the beautifying core. The beautifying core is of a honeycomb three-dimensional structure. The fabric is sandwich fabric provided with a three-dimensional meshed structure. Compared with the prior art, the environmentally-friendly breathable vertical cotton bra cup provided in the present invention has better breathability, higher wearing comfortableness and can be recycled, and better meets environmental protection requirements.
Description
技术领域Technical field
本发明涉及一种文胸罩杯,尤其是涉及一种环保透气立棉罩杯。The present invention relates to a bra cup, and more particularly to an environmentally friendly breathable riser cup.
背景技术Background technique
目前,市面上占大多数的文胸罩杯主要是海绵罩杯类产品。海绵罩杯是采用片状或块状聚氨酯(PU)发泡体海绵材料通过模具经一定的高温、高压定型而成。但是海绵罩杯在生产使用中存在一定的缺陷:1)PU海绵由化学反应后发泡制成,其不稳定的化学结构在罩杯加工过程或人体穿着时会散逸出有毒物质,对环境造成一定的污染,对人体产生一定的不良影响;2)海绵体定型加工后原本松散的结构变得致密,使产品的透气性大大降低,影响了海绵罩杯的穿着舒适性;3)海绵产品长期放置后还会发生化学变黄老化现象,影响产品观感和使用性能;4)海绵罩杯在生产中由于定型裁切产生的大量海绵边角料无法立即回收利用,售出后的海绵罩杯产品经穿着后也不能进行循环回收利用,不符合当前人们日益追求的环保要求。At present, most of the bra cups on the market are mainly sponge cups. The sponge cup is formed by using a sheet or a block of polyurethane (PU) foam sponge material through a mold at a certain high temperature and high pressure. However, there are certain defects in the production and use of the sponge cup: 1) The PU sponge is made by chemical reaction and foaming. The unstable chemical structure will dissipate toxic substances during the processing of the cup or when the human body is worn, which will cause certain environmental damage. Contamination has certain adverse effects on the human body; 2) The original loose structure of the sponge body becomes dense, which makes the product's gas permeability greatly reduced, which affects the wearing comfort of the sponge cup; 3) After the sponge product is placed for a long time, Chemical yellowing and aging will occur, affecting product perception and performance; 4) Sponge cups in production cannot be recycled immediately due to the large amount of sponge scraps produced by stereotype cutting. After sale, sponge cup products cannot be recycled after wearing. Recycling does not meet the environmental requirements that people are increasingly pursuing.
发明内容Summary of the invention
为了克服上述现有技术的缺陷,本发明的目的是提供一种透气性更好、可循环回收利用、更加环保的文胸罩杯。In order to overcome the above-mentioned drawbacks of the prior art, it is an object of the present invention to provide a bra cup which is more breathable, recyclable, and more environmentally friendly.
为达到上述目的,本发明提供一种环保透气立棉罩杯,包括罩杯本体,所述罩杯本体包括加美芯、包覆在加美芯外层和内层的面料,其特征在于:所述加美芯为具有蜂巢状立体结构的直立棉,所述面料为具有立体网孔组织结构的三明治面料。In order to achieve the above object, the present invention provides an environmentally-friendly breathable riser cup, comprising a cup body, the cup body comprising a core, a fabric coated on the outer layer of the core and an inner layer, wherein the core is An upright cotton having a honeycomb-like three-dimensional structure, the fabric being a sandwich fabric having a three-dimensional mesh structure.
直立棉具有与海绵相同的回弹性及更好的透气性,而三明治面料具有良好的弹性和优异的透气性。因此,采用上述结构的罩杯本体相比于海绵类罩杯产品具有更好的透气性。The upright cotton has the same resilience and better breathability as the sponge, while the sandwich fabric has good elasticity and excellent breathability. Therefore, the cup body having the above structure has better gas permeability than the sponge cup product.
优选地,包覆在所述加美芯外层的三明治面料上朝向所述加美芯的一面还贴合有直立棉薄层。该直立棉薄层有利于外层三明治面料的预定型,而且增加了外层的三明治面料与加美芯直立棉的粘合牢度,更优选地,所述直立棉薄层的厚度为2-5mm,其中3mm是最理想的厚度。Preferably, the side of the sandwich fabric coated with the outer layer of the ferrule is also attached with a thin layer of erect cotton toward the side of the embossed core. The upright cotton layer facilitates the predetermined shape of the outer layer of the sandwich fabric, and increases the adhesion fastness of the outer layer of the sandwich fabric to the quilted upright cotton. More preferably, the thickness of the upright cotton layer is 2-5 mm. Among them, 3mm is the most ideal thickness.
优选地,所述直立棉由热粘合涤纶长丝纤维、热收缩涤纶长丝纤维及涤纶短纤制成。热粘合涤纶长丝纤维即保证了产品的可热定型型,又提高了产品的弹性和强有力的支撑性。热收缩涤纶长丝纤维则保证了模杯的水洗保形性及抗皱性能。采用以上三种纤维通过开棉、混棉、梳棉、成型、烘干定型和冷却定型后制成具有蜂巢状立体结构的直立棉,该直立棉具有同海绵相一致的回弹性,回弹性可达98%以上,而且手感更加柔软。采用该种直立棉作为加美芯的立棉罩杯水洗不易变形,不易起皱,具有优良的水洗保形性能。采用该种直立棉制作模杯可实现100%直立棉压杯,不用搭配海绵,使内衣材料单一,有利于循环回收利用,符合环保要求;另外,在裁切中产生的直立棉边角料也可以立即回收重新开棉、混棉并最终制成直立棉,提高了原料的利用率,减少了资源浪费,更加环保。Preferably, the upright cotton is made of thermally bonded polyester filament fiber, heat-shrinkable polyester filament fiber, and polyester staple fiber. The heat-bonded polyester filament fiber ensures the heat-settable product and improves the elasticity and strong support of the product. The heat-shrinkable polyester filament fiber ensures the shape retention and wrinkle resistance of the mold cup. The above three kinds of fibers are made into an upright cotton having a honeycomb-like three-dimensional structure by opening cotton, mixing cotton, carding, forming, drying, shaping and cooling, and the upright cotton has the same resilience as the sponge, and the rebound elasticity can be More than 98%, and the hand feels more soft. The erect cotton is used as the cotton cup of the American core, which is not easy to be deformed, is not easy to wrinkle, and has excellent water washing and shape retaining performance. The erect cotton can be used to make a 100% erected cotton cup without the use of a sponge, which makes the underwear material single, which is beneficial to recycling and environmental protection. In addition, the erect cotton trim produced in the cutting can be recycled immediately. Reopening cotton, blending cotton and finally making upright cotton improves the utilization of raw materials, reduces waste of resources, and is more environmentally friendly.
优选地,所述罩杯本体由直立棉和三明治面料一次模压成型。Preferably, the cup body is molded at one time from an upright cotton and a sandwich fabric.
由于采用上述技术方案,本发明具有以下优点:1)采用蜂巢状立体结构的直立棉和立体网孔组织结构的三明治面料,增加了罩杯产品的透气性,提高罩杯穿戴的舒适度;2)直立棉属于纯纤维产品,相比于化学反应制成的海绵具有更加健康、环保的特性;3)直立棉在生产和使用后均可循环回收利用,提高了原料利用率,减少资源浪费,更加符合环保要求。By adopting the above technical solution, the invention has the following advantages: 1) the sandwich fabric adopting the honeycomb structure and the three-dimensional mesh structure, the air permeability of the cup product is increased, and the comfort of the cup is improved; 2) erecting Cotton is a pure fiber product, which has healthier and environmentally friendly characteristics compared to sponges made by chemical reaction. 3) Upright cotton can be recycled and recycled after production and use, which improves raw material utilization and reduces waste of resources. Environmental requirements.
附图说明DRAWINGS
附图1为本发明一种环保透气立棉罩杯的结构示意图。1 is a schematic structural view of an environmentally-friendly breathable riser cup according to the present invention.
附图2为图1中A-A向剖视图。Figure 2 is a cross-sectional view taken along line A-A of Figure 1.
具体实施方式detailed description
下面结合附图对本发明优选的实施方式进行详细说明。Preferred embodiments of the present invention will be described in detail below with reference to the accompanying drawings.
请参阅图1及图2,本实施例提供一种环保透气立棉罩杯,包括罩杯本体1,所述罩杯本体1包括加美芯10、包覆在加美芯10外层的外层面料20和包覆在加美芯10内层的内层面料30。其中,加美芯10为具有蜂巢状立体结构的直立棉,内层面料30和外层面料20为具有立体网孔组织结构的三明治面料。Referring to FIG. 1 and FIG. 2 , the embodiment provides an environmentally-friendly breathable riser cup, comprising a cup body 1 , the cup body 1 including a core 10 and an outer layer 20 and a bag wrapped on the outer layer of the core 10 The inner layer fabric 30 covering the inner layer of the core 10 is added. Among them, the plus core 10 is an upright cotton having a honeycomb-like three-dimensional structure, and the inner layer fabric 30 and the outer layer fabric 20 are sandwich fabrics having a three-dimensional mesh structure.
包覆在所述加美芯10外层的外层面料20上朝向所述加美芯10的一面还贴合有直立棉薄层21。该直立棉薄层21有利于外层面料20的预定型,同时增加了外层面料20与加美芯10的粘合牢度。所述直立棉薄层的厚度为2-5mm,本实施例采用最优厚度3mm。A thin layer of upright cotton 21 is also adhered to one side of the outer layer fabric 20 covering the outer layer of the embossed core 10 toward the mering core 10. The upright cotton sheet 21 facilitates the predetermined pattern of the outer layer 20 while increasing the adhesion of the outer layer 20 to the plus core 10. The thickness of the upright cotton layer is 2-5 mm, and the embodiment has an optimum thickness of 3 mm.
本实施例中,所述直立棉由热粘合涤纶长丝纤维、热收缩涤纶长丝纤维及涤纶短纤制成。直立棉的制作方法具体为:In this embodiment, the upright cotton is made of thermally bonded polyester filament fiber, heat-shrinkable polyester filament fiber, and polyester staple fiber. The manufacturing method of the erect cotton is specifically as follows:
(1)开棉及混棉:将按重量百分比计包含35~45%的热粘合涤纶长丝纤维、25~35%的热收缩涤纶长丝纤维以及20~40%的普通涤纶短纤的原料纤维充分开松并均匀混合,形成莛棉;(1) Open and mixed cotton: 35~45% by weight of thermally bonded polyester filament fiber, 25~35% of heat-shrinkable polyester filament fiber and 20~40% of ordinary polyester staple fiber The raw material fibers are fully opened and uniformly mixed to form a crepe cotton;
(2)梳棉:将所述的莛棉梳理成一张具有一定密度及厚度的相互交织的棉网;(2) carding: combing the quilted cotton into a mutually interwoven cotton web having a certain density and thickness;
(3)成型:将所述的棉网往复摆折形成S
形首尾相接结构,挤压该结构使所述的棉网相互交织形成波浪纹的立棉网层;(3) Forming: reciprocating the cotton web to form S
Forming a head-to-tail joint structure, extruding the structure to interweave the cotton webs to form a wavy strand cotton web layer;
(4)烘干定型:将所述的立棉网层烘干,使所述的立棉网层的相邻的纤维之间相互粘合、收缩,成型为具有蜂巢状立体结构的热风棉;(4) drying and setting: drying the lining mesh layer to make the adjacent fibers of the lining mesh layer adhere to each other and shrink, forming a hot air cotton having a honeycomb-like three-dimensional structure;
(5)冷却定型:将所述的热风棉冷却定型为直立棉。(5) Cooling and setting: The hot air cotton is cooled and shaped into an upright cotton.
由上述方法制备得到的直立棉经过裁切后和预定型的三明治面料通过热压模具一次模压成型,得到罩杯本体。The erect cotton prepared by the above method is subjected to one-time compression molding by a hot pressing die after being cut and a predetermined type of sandwich fabric to obtain a cup body.
上述实施例只为说明本发明的技术构思及特点,其目的在于让熟悉此项技术的人士能够了解本发明的内容并据以实施,并不能以此限制本发明的保护范围,凡根据本发明精神实质所作的等效变化或修饰,都应涵盖在本发明的保护范围之内。The above embodiments are only intended to illustrate the technical idea and the features of the present invention, and the purpose of the present invention is to enable those skilled in the art to understand the contents of the present invention and to implement the present invention. Equivalent changes or modifications made to the spirit of the spirit should be covered by the scope of the present invention.
Claims (5)
1.
一种环保透气立棉罩杯,包括罩杯本体,所述罩杯本体包括加美芯、包覆在加美芯外层和内层的面料,其特征在于:所述加美芯为具有蜂巢状立体结构的直立棉,所述面料为具有立体网孔组织结构的三明治面料。 1.
An environmentally-friendly breathable riser cup includes a cup body, and the cup body comprises a fabric with a core, an outer layer of the core and an inner layer, wherein the core is an upright cotton having a honeycomb structure The fabric is a sandwich fabric having a three-dimensional mesh structure.
2.
根据权利要求1所述的一种环保透气立棉罩杯,其特征在于:包覆在所述加美芯外层的三明治面料上朝向所述加美芯的一面还贴合有直立棉薄层。2.
The environmentally-friendly ventilated cotton cup according to claim 1, wherein a side of the sandwich fabric coated on the outer layer of the ferrule is attached to the side of the embossed core and a thin layer of erect cotton is attached.
3. 根据权利要求2所述的一种环保透气立棉罩杯,其特征在于:所述直立棉薄层的厚度为2-5mm。3. An environmentally-friendly breathable riser cup according to claim 2, wherein the upright cotton layer has a thickness of 2-5 mm.
4.
根据权利要求1所述的一种环保透气立棉罩杯,其特征在于:所述直立棉由热粘合涤纶长丝纤维、热收缩涤纶长丝纤维及涤纶短纤制成。4.
The environmentally-friendly breathable riser cup according to claim 1, wherein the upright cotton is made of thermally bonded polyester filament fiber, heat-shrinkable polyester filament fiber, and polyester staple fiber.
5.
根据权利要求1至4任意一项所述的一种环保透气立棉罩杯,其特征在于:所述罩杯本体由直立棉和三明治面料一次模压成型。5.
An environmentally-friendly breathable riser cup according to any one of claims 1 to 4, wherein the cup body is molded by one piece of erect cotton and a sandwich fabric.
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- 2013-08-16 CN CN201310359204XA patent/CN103416854A/en active Pending
- 2013-12-24 WO PCT/CN2013/090377 patent/WO2015021728A1/en active Application Filing
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CN102058170A (en) * | 2009-11-12 | 2011-05-18 | 苏州美山子制衣有限公司 | Cotton cup and manufacturing method thereof |
CN202774164U (en) * | 2012-07-11 | 2013-03-13 | 上海欧迪芬内衣精品股份有限公司 | Double-organization-structure bra |
CN103416854A (en) * | 2013-08-16 | 2013-12-04 | 苏州美山子制衣有限公司 | Environment-friendly breathable vertical cotton bra cup |
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CN117377404A (en) * | 2021-05-25 | 2024-01-09 | 洁尔玛特工业公司 | Sustainable bra garment and improved biobased padding portion |
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