CN203752642U - Base plate-coat laminating equipment - Google Patents
Base plate-coat laminating equipment Download PDFInfo
- Publication number
- CN203752642U CN203752642U CN201420009817.0U CN201420009817U CN203752642U CN 203752642 U CN203752642 U CN 203752642U CN 201420009817 U CN201420009817 U CN 201420009817U CN 203752642 U CN203752642 U CN 203752642U
- Authority
- CN
- China
- Prior art keywords
- epidermis
- bed die
- laminating
- laminating equipment
- substrate
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 238000010030 laminating Methods 0.000 title claims abstract description 52
- 238000007664 blowing Methods 0.000 claims abstract description 12
- 210000002615 epidermis Anatomy 0.000 claims description 38
- 239000000758 substrate Substances 0.000 claims description 30
- 239000011148 porous material Substances 0.000 claims description 12
- 238000000034 method Methods 0.000 abstract description 16
- 239000012939 laminating adhesive Substances 0.000 abstract 1
- 230000037303 wrinkles Effects 0.000 abstract 1
- 239000011248 coating agent Substances 0.000 description 3
- 238000000576 coating method Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 238000012544 monitoring process Methods 0.000 description 2
- 241000196324 Embryophyta Species 0.000 description 1
- 241000209140 Triticum Species 0.000 description 1
- 235000021307 Triticum Nutrition 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000003306 harvesting Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Landscapes
- Lining Or Joining Of Plastics Or The Like (AREA)
- Casting Or Compression Moulding Of Plastics Or The Like (AREA)
Abstract
The utility model discloses base plate-coat laminating equipment. The equipment comprises an upper mould for fixing the base plate and a lower mould for positioning the coat, wherein a mould cavity is arranged inside the lower mould; and a plurality of air vents which are uniformly distributed are formed in the surface of the lower mould. Preferably, the surface of the lower mould and the mould cavity are uniformly distributed with air vents; the lower mould is connected with a gas inlet pipeline; the gas inlet pipeline is connected with a compressed air source or a gas-blowing part. According to the laminating equipment disclosed by the utility model, a lower mould gas-blowing mode is adopted in the laminating process of the base plate and the coat, so that the coat is effectively and uniformly laminated on the base plate and the coat has no outline quality problems such as wrinkles and air bubbles; and meanwhile, laminating adhesive strength of the coat and the base plate is increased.
Description
Technical field
The utility model relates to automotive upholstery and manufactures field, is specifically related to the laminating equipment of a kind of substrate and epidermis.
Background technology
As everyone knows, in automotive upholstery manufacture field, there is a serious appearance quality about the laminating technique of substrate and epidermis always, be exactly when substrate and epidermis by equipment or manual laminating after, product epidermal surface has gauffer and bubble, can cause so directly scrapping of product, cause the manufacturing cost of enterprise to raise and waste.
With reference to Fig. 1, during present automotive upholstery is manufactured, the laminating technique of general substrate and epidermis is fixing base 3 in the mold 1 in laminating equipment, in bed die 2, locate epidermis 4, and the general vacuum suction epidermis that adopts in epidermis positioning process in bed die 2, in the laminating process of product, stop absorption, carry out pressurize bonding, as shown in the step S1 to S4 in Fig. 1.
In above-mentioned existing laminating equipment, in laminating pressure maintaining period, there is no the technique of blowing.Under the technique without blowing, easily there is gauffer and bubble in the product epidermal surface after laminating, if upper/lower die is combined with deviation, also can cause simultaneously the bonding force of substrate and epidermis inhomogeneous with deficiency.
Utility model content
In order to solve the gauffer and the bubble quality problem that occur in the laminating rear surface of product, in laminating equipment of the present utility model, behind bed die epidermis location, in the laminating process of product, adopt the mode of blowing, after substrate contacts with epidermis, can make epidermis better bond to substrate surface, bonding force strengthens, and has avoided the generation of gauffer and bubble.
For this reason, the utility model can adopt following scheme.
A kind of substrate and the laminating equipment of epidermis, described equipment comprises the mold that fixing base is used and locates the bed die that epidermis is used, and wherein, there is die cavity the inside of described bed die, and the surface of described bed die is formed with the multiple pores that are evenly arranged.
Preferably, the surface of described bed die and described die cavity are covered with pore equably.
Preferably, the diameter of described pore is 1mm.
Preferably, described bed die is provided with the pressure sensor that can monitor the blow gas pressure of product surface.
Preferably, described bed die is connected with air inlet pipeline, and the intake valve that can regulate admission pressure is installed on described air inlet pipeline.
Preferably, described bed die is connected with air inlet pipeline, and described air inlet pipeline connects compressed gas source or air blowing parts.
Preferably, stopping means and electronic ruler are housed on the cylinder of described mold.
Preferably, described equipment comprises the alignment pin for described epidermis being fixed to described bed die.
Preferably, described equipment comprises the closed sensor that detects described mold and described bed die.
Preferably, described substrate is seat back base board, particularly automotive seat postnotum substrate.
The source of the gas of the coating mould in laminating equipment of the present utility model is for example plant compressed air, by air inlet pipeline, air is imported to coating mould.
The pressure sensor of the coating mould bed die in laminating equipment of the present utility model is monitored the pressure of source of the gas, thereby can monitor like this quality of the pressure guarantee laminating rear surface of product of air inlet.
On the air-source inflow pipeline of laminating equipment of the present utility model, air valve is installed, can adjusts charge flow rate, thereby adjust admission pressure.
Counterdie in laminating equipment of the present utility model has die cavity, and bottom mold surface is covered with the pore of diameter 1mm, and in the time blowing, the die cavity of bed die is full of compressed air, and gas could blow out from the pore of bed die uniformly like this.
In the time of mold and bed die closure, provide signal by position sensor, system starts to blow.
On mold cylinder, stopping means is housed, in the time of the closed pressurize of mould, preventing from blowing changes mold occurrence positions, and position electronic ruler is housed on mold cylinder, thereby monitoring mold movement position accuracy ensures the surface quality of product after laminating.
Adopt laminating equipment of the present utility model and laminating technique of the present utility model, what in substrate and the laminating process of epidermis, adopt is the mode that bed die is blown, make epidermis effectively and laminating on substrate equably, and the quality problems such as epidermis is non-wrinkled, bubble outward appearance have increased the laminating bonding force of epidermis and substrate simultaneously.
Brief description of the drawings
Fig. 1 is the schematic diagram of the laminating equipment of prior art.
Fig. 2 is according to the schematic diagram of the laminating equipment of an embodiment of the present utility model.
Detailed description of the invention
Below with reference to Fig. 1 to Fig. 2, principle of the present utility model and illustrative embodiments are described.
For solving the said goods quality problems, the utility model provides a kind of substrate and the laminating equipment of epidermis, and this equipment can be for laminating seat back base board and epidermis, and the utility model is not limited to this certainly.
As shown in Figure 2, described equipment comprises the mold 11 of fixing base 13 use and the bed die 12 of location epidermis 14 use.In a preferred embodiment, there is die cavity the inside of bed die 12, and the surface of bed die 12 is formed with the multiple pores that are evenly arranged.Preferably, the surface of bed die 12 and die cavity are covered with for example pore of diameter 1mm equably.
For this reason, bed die 12 is connected with air inlet pipeline 15 (only showing air inlet pipeline 15 at step S13 place in figure), and air inlet pipeline 15 connects compressed gas source or air blowing parts (such as air blast etc.).
Technique of the present utility model has been taked product substrate and the epidermis mode that bed die is blown in laminating process, can evenly blow to product epidermal surface in order to reach gas, bed die 12 has adopted inside to have die cavity, bottom mold surface and die cavity are evenly covered with the structure of the pore of diameter 1mm, enter by air inlet pipeline 15 after the die cavity of bed die at source of the gas gas, first gas be full of the die cavity of bed die, then gas, under the promotion of system pressure, blows to the epidermal surface of product by the uniform pore of bottom mold surface and die cavity.Simultaneously, in the time of the laminating air blowing of product, on bed die 12, pressure sensor is monitored the blow gas pressure of product surface, and intake valve is installed on air inlet pipeline 15, can adjust admission pressure, stopping means and electronic ruler are housed on the cylinder of mold 11, mold position is positioned and monitored.When above pressure and the monitoring of mold closed position have ensured that in laminating process, equipment is blown, mould cooperation position can not change with the presentation quality of product good, if die location and product surface blow gas pressure have variation, can adjust by mold cylinder stopping means and intake valve, adjust in process parameters range.
As shown in Figure 2, according to technique of the present utility model in process of production, first product epidermis 14 is fixed to the bed die 12 of laminating equipment by alignment pin, substrate 13 is fixed to the mold 11 (referring to step S11) of equipment complex, when mold 11 and bed die 12 closures, when product substrate 13 and epidermis 14 laminating bonding (referring to step S12), mould is closed into level sensor to signal of system, system starts blow (referring to step S13), substrate 13 and the laminating beginning of epidermis 14, now, the electronic ruler of mold 11 is monitored die location, the pressure sensor of bed die 12 is monitored product surface pressure, in the time that laminating step finishes, stop blowing, laminating completing, remove mold 11 and bed die 12 and obtain laminating product (referring to step S14).
Through the work checking of actual three wheat harvesting periods, system works is good.
Above with reference to brief description of the drawings preferred embodiment of the present utility model, still, should be appreciated that above-mentioned explanation is only exemplary.Those skilled in the art can, not departing under the prerequisite of spirit and scope of the present utility model, make various modifications and variations to the utility model.Protection domain of the present utility model is limited by the accompanying claims.
Claims (10)
1. the laminating equipment of substrate and epidermis, described equipment comprises the bed die that mold that fixing base uses and location epidermis are used, and it is characterized in that, and there is die cavity the inside of described bed die, and the surface of described bed die is formed with the multiple pores that are evenly arranged.
2. the laminating equipment of substrate according to claim 1 and epidermis, is characterized in that, the surface of described bed die and described die cavity are covered with pore equably.
3. the laminating equipment of substrate according to claim 2 and epidermis, is characterized in that, the diameter of described pore is 1mm.
4. the laminating equipment of substrate according to claim 1 and epidermis, is characterized in that, described bed die is provided with the pressure sensor that can monitor the blow gas pressure of product surface.
5. the laminating equipment of substrate according to claim 1 and epidermis, is characterized in that, described bed die is connected with air inlet pipeline, and the intake valve that can regulate admission pressure is installed on described air inlet pipeline.
6. the laminating equipment of substrate according to claim 1 and epidermis, is characterized in that, described bed die is connected with air inlet pipeline, and described air inlet pipeline connects compressed gas source or air blowing parts.
7. the laminating equipment of substrate according to claim 1 and epidermis, is characterized in that, stopping means and electronic ruler are housed on the cylinder of described mold.
8. the laminating equipment of substrate according to claim 1 and epidermis, is characterized in that, described equipment comprises the alignment pin for described epidermis being fixed to described bed die.
9. according to the substrate described in any one in claim 1 to 8 and the laminating equipment of epidermis, it is characterized in that, described equipment comprises the closed sensor that detects described mold and described bed die.
10. according to the substrate described in any one in claim 1 to 8 and the laminating equipment of epidermis, it is characterized in that, described substrate is seat back base board.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420009817.0U CN203752642U (en) | 2014-01-08 | 2014-01-08 | Base plate-coat laminating equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420009817.0U CN203752642U (en) | 2014-01-08 | 2014-01-08 | Base plate-coat laminating equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203752642U true CN203752642U (en) | 2014-08-06 |
Family
ID=51247946
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420009817.0U Expired - Lifetime CN203752642U (en) | 2014-01-08 | 2014-01-08 | Base plate-coat laminating equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203752642U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107471805A (en) * | 2017-09-29 | 2017-12-15 | 延锋海纳川汽车饰件系统有限公司 | A kind of NEW TYPE OF COMPOSITE pattern applied to composite molding epidermis |
| CN109823023A (en) * | 2019-02-12 | 2019-05-31 | 京东方科技集团股份有限公司 | Joint tool and three-dimensional cover board applying method |
-
2014
- 2014-01-08 CN CN201420009817.0U patent/CN203752642U/en not_active Expired - Lifetime
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107471805A (en) * | 2017-09-29 | 2017-12-15 | 延锋海纳川汽车饰件系统有限公司 | A kind of NEW TYPE OF COMPOSITE pattern applied to composite molding epidermis |
| CN109823023A (en) * | 2019-02-12 | 2019-05-31 | 京东方科技集团股份有限公司 | Joint tool and three-dimensional cover board applying method |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| ASS | Succession or assignment of patent right |
Owner name: BEIJING JIANGSEN AUTOMOBILE PARTS CO., LTD. Free format text: FORMER OWNER: BEIJING HAINACHUAN AUTOMOTIVE PARTS CO., LTD. Effective date: 20150608 |
|
| C41 | Transfer of patent application or patent right or utility model | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20150608 Address after: 101300 Lin Henan Road, Lin River Industrial Development Zone, Beijing, Shunyi District Patentee after: BEIJING JOHNSON CONTROLS AUTOMOTIVE COMPONENTS CO.,LTD. Address before: 101300, No. 1, Lin Henan street, Lin River Industrial Development Zone, Shunyi District, Beijing, Shunyi Patentee before: BEIJING HAINACHUAN JOHNSON AUTOMOTIVE PARTS CO.,LTD. |
|
| DD01 | Delivery of document by public notice |
Addressee: Wang Yugang Document name: Notification of Passing Examination on Formalities |
|
| CX01 | Expiry of patent term | ||
| CX01 | Expiry of patent term |
Granted publication date: 20140806 |