CN107470746A - Low current input, the energy storage of High-current output release condenser discharge welder - Google Patents

Low current input, the energy storage of High-current output release condenser discharge welder Download PDF

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Publication number
CN107470746A
CN107470746A CN201710875810.5A CN201710875810A CN107470746A CN 107470746 A CN107470746 A CN 107470746A CN 201710875810 A CN201710875810 A CN 201710875810A CN 107470746 A CN107470746 A CN 107470746A
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China
Prior art keywords
current
energy storage
rechargeable battery
limiting resistance
resistance
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Pending
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CN201710875810.5A
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Chinese (zh)
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陈炳周
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Individual
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Individual
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Priority to CN201710875810.5A priority Critical patent/CN107470746A/en
Publication of CN107470746A publication Critical patent/CN107470746A/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K9/00Arc welding or cutting
    • B23K9/10Other electric circuits therefor; Protective circuits; Remote controls
    • B23K9/1081Arc welding by means of accumulated energy
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K9/00Arc welding or cutting
    • B23K9/10Other electric circuits therefor; Protective circuits; Remote controls
    • B23K9/1006Power supply
    • B23K9/1043Power supply characterised by the electric circuit

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Plasma & Fusion (AREA)
  • Mechanical Engineering (AREA)
  • Charge And Discharge Circuits For Batteries Or The Like (AREA)

Abstract

Present invention is disclosed a kind of input of low current, the energy storage of High-current output to discharge condenser discharge welder, including charger module, rechargeable battery pack and at least one current-limiting resistance;Charger module is coupling between external power source and rechargeable battery pack, and the electric current of rechargeable battery pack exports after at least one current-limiting resistance current limliting.The electric welding machine can not be limited by external power source, be adapted to field construction welding, and exported direct current of voltage regulation, high current, and the steady no pulse vibration of electric current, be splashed during welding few, welding quality is good.

Description

Low current input, the energy storage of High-current output release condenser discharge welder
Technical field
Embodiments of the invention are related to a kind of electric welding equipment, in particular to a kind of input of low current, High-current output Energy storage release condenser discharge welder.
Background technology
The principle of electric welding machine is come on consumable electrode using positive and negative polarities in high-temperature electric arc caused by instantaneous short circuit Solder and materials to be welded, make to be touched the purpose that thing is combined.Equivalent to one powerful transformer of electric welding machine, by 220/ 380V alternating currents are changed into the power supply of low-voltage, high current, export direct current or alternating current.
Mainly had using more welding of common welder at present:Ac arc wedling machine, DC welder, frequency conversion welding machine etc., these For the universal input power of electric welding machine at 8-12 kilowatts or so, this must take bulky hair when meaning that construction welding in the wild Group of motors connects equipment with larger cable and wire, extremely inconvenient.Moreover, if DC welder, it will also be in alternating current generator Basis under install rectifier cell additional, or use dc generator.
The content of the invention
It is an object of the invention to for drawbacks described above of the prior art, there is provided a kind of low current input, high current are defeated The energy storage release condenser discharge welder gone out, is adapted to field work, and constant voltage DC exports.
For achieving the above object, present invention employs following technical scheme:A kind of low current input, High-current output Energy storage release condenser discharge welder, including charger module, rechargeable battery pack and at least one current-limiting resistance;Charger module It is coupling between external power source and rechargeable battery pack, the output current of rechargeable battery pack is through above-mentioned at least one current-limiting resistance Exported after current limliting.
In addition, the present invention also provides following attached technical scheme:
Preferably, charger module includes several chargers parallel with one another, the power output difference of each charger For 250W.
Preferably, the output voltage of rechargeable battery pack is 60V.
Preferably, each current-limiting resistance includes the quota resistance and adjustable resistance being serially connected.
Preferably, at least one current-limiting resistance includes the first current-limiting resistance and the second current-limiting resistance, first current limliting electricity Resistance and the second current-limiting resistance are parallel with one another.
Preferably, the first current-limiting resistance includes the first quota resistance and the first adjustable resistance being serially connected;Second current limliting Resistance includes the second quota resistance and the second adjustable resistance being serially connected.
Preferably, electric welding machine also includes voltage-stabilized power supply and at least one radiator fan, and voltage-stabilized power supply is coupling in chargeable electricity Between pond group and at least one radiator fan.
Preferably, at least one radiator fan includes the first radiator fan and the second radiator fan, first radiation air Fan and the second radiator fan are parallel with one another.
Compared to prior art, the advantage of electric welding machine of the invention is:Which employs rechargeable battery pack, passes through charging Device module can be by commercial power charged or by 220V, and 400-800W electrical power generators charge, therefore are not limited by external power source, are adapted to Field construction welds;Rechargeable battery pack exports direct current of voltage regulation, while electricity connects at least one current-limiting resistance, exports high current, And the vibration of electric current steady no pulse, splash during welding few, welding quality is good.
Brief description of the drawings
In order to illustrate the technical solution of the embodiments of the present invention more clearly, below will be in embodiment or description of Related Art The required accompanying drawing used is briefly described, it should be apparent that, drawings in the following description merely relate to some of the present invention Embodiment, not limitation of the present invention.
Fig. 1 is the circuit theory diagrams of the electric welding machine of present pre-ferred embodiments.
Reference:U1- charger modules, J1- rechargeable battery packs, S1- switches, U2- voltage-stabilized power supplies, R1- first are fixed Volume resistance, the adjustable resistances of RT1- first, R2- the second quota resistance, the adjustable resistances of RT2- second, the radiator fans of W1- first, W2- Second radiator fan.
Embodiment
It is below in conjunction with the accompanying drawings and specific real in order to be more clearly understood that the above objects, features and advantages of the present invention Apply mode and make further nonrestrictive detailed description to technical solution of the present invention.
See Fig. 1 schematic diagrams, electric welding machine includes charger module, rechargeable battery pack, the first current-limiting resistance, the second current limliting electricity Resistance, voltage-stabilized power supply, the first radiator fan and the second radiator fan.
The charger module of the present embodiment is conventional charger module, and it inputs termination civil power or generator, inputs 220V Alternating current, output termination rechargeable battery pack.The charger module of the present embodiment includes three chargers parallel with one another, each Charger controls independently of each other, and power output is 250W, therefore this charger module has three kinds of output modes:First Kind is that a charger connects rechargeable battery pack, then power output is 250 watts, output current 5A;It is two and fills for second Electrical equipment is parallel with one another, then connects rechargeable battery pack, then power output is 500 watts, output current 10A;The third is three Individual charger is parallel with one another, then connects rechargeable battery pack, then power output is 750 watts, output current 15A.
The machine sets the purpose of three kinds of charging output mainly to consider that power output more hour uses, at charger module In the first output mode, power output is 250 watts, and if not being welded incessantly to workpiece, this electric welding machine is still Can be in normal working condition, and for electric power scarcity area ensure its good working order, as island, Grassland, high and cold mountain area etc., when possessing abundant wind resource operation, the wind-driven generator carried can be used to provide charging.
In fact, in daily welding process, welder needs to clear up workpiece, repairing, changes welding rod, checks welding matter Amount etc., so electric welding machine is typically in discontinuous work, the charger module of the present embodiment is substantially met needed for routine work.
The rechargeable battery pack of the present embodiment is in series by the battery of five same specifications, the specified electricity of each battery Press as 12V, when rated capacity is 20A, so the exportable 60V stable DCs electricity of rechargeable battery pack, output current 120- 150A。
First current-limiting resistance and the second current-limiting resistance are parallel with one another, and electricity connects rechargeable battery pack, two current limlitings Resistance can suitably increase output current using parallel way.First current-limiting resistance includes the first quota resistance for being serially connected and the One adjustable resistance, the resistance value of the first quota resistance is 0.2-0.3 Ω, and the resistance value scope of the first adjustable resistance is 0-0.5 Ω. Second current-limiting resistance is identical with the first current-limiting resistance specification, and including the second quota resistance being serially connected and the second adjustable electric Resistance, the resistance value of the second quota resistance is 0.2-0.3 Ω, and the resistance value scope of the second adjustable resistance is 0-0.5 Ω.
Voltage-stabilized power supply input couples with rechargeable battery pack, output end and the first radiator fan, the second radiator fan coupling Close, output end voltage 24V, electric current 0.25A.First radiator fan and the second radiator fan power requirements are identical, and phase It is mutually in parallel.A diameter of 110mm of the flabellum of two radiator fans.
The course of work of the electric welding machine of the present embodiment is about:The charged device module of 220V alternating currents is to rechargeable battery pack Charged, the electric energy of rechargeable battery pack exports after current limliting, there is provided the welding current needed for welding rod.Two radiator fans To rechargeable battery pack and two current-limiting resistance pectinid radiatings, job stability is improved.This electric welding machine employs rechargeable battery Group energy storage discharges again, is remained to work on (depending on the working time is by battery capacity) even if disconnecting 220V power supplies.
After the current-limiting resistance adjustment resistor power of the electric welding machine of the present embodiment is increased, charger module power also adds to 1-2 kilowatt hours, when rechargeable battery pack also increases capacity to about 100A, various large scale equipments can be welded completely.
It is pointed out that the technical concepts and features of above-mentioned preferred embodiment only to illustrate the invention, its object is to Allow person skilled in the art to understand present disclosure and implement according to this, the protection of the present invention can not be limited with this Scope.Any equivalent change or modification in accordance with the spirit of the invention, it should all be included within the scope of the present invention.

Claims (8)

1. a kind of low current input, the energy storage of High-current output release condenser discharge welder, it is characterised in that:Including charger module, Rechargeable battery pack and at least one current-limiting resistance;Charger module is coupling between external power source and rechargeable battery pack, can The output current of rechargeable battery set exports after above-mentioned at least one current-limiting resistance current limliting.
2. low current input according to claim 1, the energy storage of High-current output release condenser discharge welder, it is characterised in that: The charger module includes several chargers parallel with one another, and the power output of each charger is respectively 250W.
3. low current input according to claim 1, the energy storage of High-current output release condenser discharge welder, it is characterised in that: The output voltage of the rechargeable battery pack is 60V.
4. low current input according to claim 1, the energy storage of High-current output release condenser discharge welder, it is characterised in that: Each current-limiting resistance includes the quota resistance and adjustable resistance being serially connected.
5. low current input according to claim 1, the energy storage of High-current output release condenser discharge welder, it is characterised in that: At least one current-limiting resistance includes the first current-limiting resistance and the second current-limiting resistance, first current-limiting resistance and the second current limliting electricity Hinder parallel with one another.
6. low current input according to claim 5, the energy storage of High-current output release condenser discharge welder, it is characterised in that: First current-limiting resistance includes the first quota resistance and the first adjustable resistance being serially connected;Second current-limiting resistance includes The second quota resistance being serially connected and the second adjustable resistance.
7. low current input according to claim 1, the energy storage of High-current output release condenser discharge welder, it is characterised in that: Also include voltage-stabilized power supply and at least one radiator fan, voltage-stabilized power supply is coupling in rechargeable battery pack and at least one radiation air Between fan.
8. low current input according to claim 7, the energy storage of High-current output release condenser discharge welder, it is characterised in that: At least one radiator fan includes the first radiator fan and the second radiator fan, first radiator fan and the second radiation air Fan parallel with one another.
CN201710875810.5A 2017-09-25 2017-09-25 Low current input, the energy storage of High-current output release condenser discharge welder Pending CN107470746A (en)

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CN201710875810.5A CN107470746A (en) 2017-09-25 2017-09-25 Low current input, the energy storage of High-current output release condenser discharge welder

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CN201710875810.5A CN107470746A (en) 2017-09-25 2017-09-25 Low current input, the energy storage of High-current output release condenser discharge welder

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Citations (14)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH06297145A (en) * 1993-04-19 1994-10-25 Kishiden Kogyo Kk Arc welding equipment
CN1374164A (en) * 2002-04-22 2002-10-16 俞岳皋 Energy-storing multifunctional welding machine
KR20050050522A (en) * 2003-11-25 2005-05-31 신병주 Power supply for an electric welding machine
RU63278U1 (en) * 2007-02-26 2007-05-27 Общество с ограниченной ответственностью Научно-производственное предприятие "Донэлектроприбор" (ООО НПП "Донэлектроприбор") MULTIFUNCTIONAL WELDING DEVICE
CN201086167Y (en) * 2007-09-19 2008-07-16 吕乃亮 Electric soldering appliance
JP2009296719A (en) * 2008-06-03 2009-12-17 Nippon Telegr & Teleph Corp <Ntt> Dc backup power system and method of charging the same
CN102205455A (en) * 2011-05-16 2011-10-05 王军翔 Portable rechargeable direct-current electric welding machine
CN202622214U (en) * 2012-06-07 2012-12-26 刘大心 Multifunctional power generation welding cutting machine
CN103252569A (en) * 2013-05-27 2013-08-21 北京工业大学 Portable miniature energy-storing spot welding machine
CN203843347U (en) * 2014-02-18 2014-09-24 杜育 Portable off-grid type direct-current arc welding machine with built-in lithium battery pack
CN204967299U (en) * 2015-07-22 2016-01-13 成都启鸿汽车有限责任公司 High -power charger of sightseeing vehicle
US20160197500A1 (en) * 2013-08-13 2016-07-07 Zte Corporation Mobile Terminal Charger
CN106059346A (en) * 2015-04-17 2016-10-26 林肯环球股份有限公司 Hybrid welding supply
CN207154966U (en) * 2017-09-25 2018-03-30 陈炳周 Low current input, the energy storage of High-current output release condenser discharge welder

Patent Citations (14)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH06297145A (en) * 1993-04-19 1994-10-25 Kishiden Kogyo Kk Arc welding equipment
CN1374164A (en) * 2002-04-22 2002-10-16 俞岳皋 Energy-storing multifunctional welding machine
KR20050050522A (en) * 2003-11-25 2005-05-31 신병주 Power supply for an electric welding machine
RU63278U1 (en) * 2007-02-26 2007-05-27 Общество с ограниченной ответственностью Научно-производственное предприятие "Донэлектроприбор" (ООО НПП "Донэлектроприбор") MULTIFUNCTIONAL WELDING DEVICE
CN201086167Y (en) * 2007-09-19 2008-07-16 吕乃亮 Electric soldering appliance
JP2009296719A (en) * 2008-06-03 2009-12-17 Nippon Telegr & Teleph Corp <Ntt> Dc backup power system and method of charging the same
CN102205455A (en) * 2011-05-16 2011-10-05 王军翔 Portable rechargeable direct-current electric welding machine
CN202622214U (en) * 2012-06-07 2012-12-26 刘大心 Multifunctional power generation welding cutting machine
CN103252569A (en) * 2013-05-27 2013-08-21 北京工业大学 Portable miniature energy-storing spot welding machine
US20160197500A1 (en) * 2013-08-13 2016-07-07 Zte Corporation Mobile Terminal Charger
CN203843347U (en) * 2014-02-18 2014-09-24 杜育 Portable off-grid type direct-current arc welding machine with built-in lithium battery pack
CN106059346A (en) * 2015-04-17 2016-10-26 林肯环球股份有限公司 Hybrid welding supply
CN204967299U (en) * 2015-07-22 2016-01-13 成都启鸿汽车有限责任公司 High -power charger of sightseeing vehicle
CN207154966U (en) * 2017-09-25 2018-03-30 陈炳周 Low current input, the energy storage of High-current output release condenser discharge welder

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