CN107469491A - Ashes process for producing line and processing method - Google Patents
Ashes process for producing line and processing method Download PDFInfo
- Publication number
- CN107469491A CN107469491A CN201710850600.0A CN201710850600A CN107469491A CN 107469491 A CN107469491 A CN 107469491A CN 201710850600 A CN201710850600 A CN 201710850600A CN 107469491 A CN107469491 A CN 107469491A
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- Prior art keywords
- ashes
- dust
- ash bucket
- rollers
- pairs
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
- B01D46/02—Particle separators, e.g. dust precipitators, having hollow filters made of flexible material
- B01D46/023—Pockets filters, i.e. multiple bag filters mounted on a common frame
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
- B01D46/02—Particle separators, e.g. dust precipitators, having hollow filters made of flexible material
- B01D46/04—Cleaning filters
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/60—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a horizontal or inclined axis
- B01F27/72—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a horizontal or inclined axis with helices or sections of helices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/71—Feed mechanisms
- B01F35/717—Feed mechanisms characterised by the means for feeding the components to the mixer
- B01F35/7179—Feed mechanisms characterised by the means for feeding the components to the mixer using sprayers, nozzles or jets
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/71—Feed mechanisms
- B01F35/717—Feed mechanisms characterised by the means for feeding the components to the mixer
- B01F35/71805—Feed mechanisms characterised by the means for feeding the components to the mixer using valves, gates, orifices or openings
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/80—Forming a predetermined ratio of the substances to be mixed
- B01F35/88—Forming a predetermined ratio of the substances to be mixed by feeding the materials batchwise
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J2/00—Processes or devices for granulating materials, e.g. fertilisers in general; Rendering particulate materials free flowing in general, e.g. making them hydrophobic
- B01J2/22—Processes or devices for granulating materials, e.g. fertilisers in general; Rendering particulate materials free flowing in general, e.g. making them hydrophobic by pressing in moulds or between rollers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F2101/00—Mixing characterised by the nature of the mixed materials or by the application field
- B01F2101/25—Mixing waste with other ingredients
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A50/00—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE in human health protection, e.g. against extreme weather
- Y02A50/20—Air quality improvement or preservation, e.g. vehicle emission control or emission reduction by using catalytic converters
- Y02A50/2351—Atmospheric particulate matter [PM], e.g. carbon smoke microparticles, smog, aerosol particles, dust
Abstract
The invention discloses a kind of ashes process for producing line and processing method, ashes process for producing line includes ashes collection system, ashes feeding system, ashes delivery system, stirring system and ball system processed, the ashes collection system is connected with ashes feeding system by pipeline, sealing gasket is provided with the pipe interface, the ashes delivery system is sequentially connected ashes feeding system and stirring system, the stirring system is connected with ball system processed, ashes process for producing line cost is low, noise is small, automaticity is high, fault rate is low, production line is completely carried out all in the state of totally-enclosed, avoid airborne dust, thoroughly solves ashes this technical problem of dust pollution to caused by environment.
Description
Technical field
The invention belongs to ashes processing technology field, and in particular to a kind of intelligent ashes process for producing line and processing method.
Background technology
The insoluble technical problem that existing foundry enterprise faces is exactly：The ashes collected in sand preparing system
The secondary dust to caused by environment pollutes in dress bag and transportation.Because the particle of ashes is very tiny, granularity only has
280 mesh, visually see just as flour, somewhat have air flow to fly upward everywhere, and water imbibition is poor, deals with
It is extremely difficult.Traditional processing method be exactly the gate in ashes storehouse opening, allow ashes flow to ready ton bag in advance or
In special hopper, then entruck and carry away, in whole packaging and transportation, ashes is flown upward everywhere, to whole workshop and
Working environment causes very serious secondary pollution.
The content of the invention
In order to overcome above-mentioned technical problem existing for prior art, it is an object of the present invention to provide a kind of ashes
Process for producing line and processing method, cost is low, noise is small, automaticity is high, fault rate is low, effectively prevent dust and treats
Secondary pollution in journey.
Ashes process for producing line provided by the invention, it includes ashes collection system, ashes feeding system, ashes force feed system
System, stirring system and ball system processed, the ashes collection system are connected with ashes feeding system by pipeline, and the pipeline connects
Mouthful place is provided with sealing gasket, and the ashes delivery system is sequentially connected ashes feeding system and stirring system, the stirring system and
Ball system connection processed.
The ashes collection system includes dust shield, dust collection pipeline, pulsaire collector, gas exhaust piping, centrifugal fan,
Described dust collection pipeline one end is connected with dust shield, and the other end is connected with pulsaire collector, described centrifugal fan one end and arteries and veins
The connection of formula deduster is rushed, the other end is connected with gas exhaust piping.
The pulsaire collector includes support, deduster stores ash bucket, body of deduster, the deduster store ash bucket and
Body of deduster is rack-mount, and deduster stores the underface that ash bucket is located at body of deduster, and the deduster stores ash bucket
Provided with air inlet and maintenance door, the air inlet is located at the top that deduster stores ash bucket, is connected with dust collection pipeline, the deduster
Body includes upper box body, lower part box, cover plate, gas bag, pulse valve, control valve, injection tube, filter bag, filter cylinder, the upper tank
Body is installed on lower part box, and the cover plate is arranged on upper box body, and the filter cylinder and filter bag are inside lower part box, filter
Jacket casing is loaded on inside filter bag, and the filter cylinder is vertically set up in parallel, and top connects with injection tube, and the injection tube is located at upper box body
Inside, the pipe end of injection tube are connected with pulse valve, and pulse valve is connected with control valve, gas bag respectively, and the control valve, pulse valve are set
Outside upper box body, the gas bag is installed on outside lower part box, and the upper box body is provided with exhaust outlet, the exhaust outlet with
Centrifugal fan connects.
The ashes feeding system includes U-shaped screw(-type) feeder, stores ash bucket, the U-shaped screw(-type) feeder includes motor、
Reductor, main shaft, discharging opening, housing, the motor, reductor, main shaftThree is sequentially connected, the motor, reductor
On the outside of one end of housing, the main shaftThrough housing, the main shaftOn be evenly equipped with some right-handed screw blades, main shaft
End is provided with a piece of backpitch blade, for the housing cross-sectional into " u "-shaped, the shell end bottom is provided with discharging opening, described
Discharging opening is by the pipeline that discharges with storing ash bucketConnection, the discharging pipeline are provided with pneumatic flashboard, the storage ash bucketPacify at top
Equipped with level-sensing device。
The ashes delivery system includes air compressor, moisture trap, gas-accumulating tank, positive pressure conveying tank, storage ash can, institute
State air compressor, moisture trap, gas-accumulating tank, positive pressure conveying tank to be sequentially connected by tracheae, the positive pressure conveying tank enters
Tracheae passes through flexible coupling joint with tracheaeConnection, the air inlet pipe of the positive pressure conveying tank are provided with Pneumatic butterfly valve, the strength pressure
The ash inlet tube of tank sending is with storing ash bucketPass through flexible coupling joint Connection, the ash inlet tube of the positive pressure conveying tank are provided with Pneumatic butterfly valve , the tank body top of the positive pressure conveying tank is provided with pressure gauge, and the tank body upper and lower part of the positive pressure conveying tank is provided with upper respectively
Level-sensing device and lower level-sensing device, the tank base of the positive pressure conveying tank is using circular arc type cone bottom, and the positive pressure conveying tank is with storing ash
Tank is connected by ashes pressure line, and exhaust and filtration apparatus is provided with the top of the gas-accumulating tank, and the grey pot bottom of storage is provided with gas
Dynamic flashboard.
The stirring system includes ashes mixer, binding agent loading system and stores ash bucket , the binding agent loading system
Installed in the top of ashes mixer, the storage ash bucket The bottom of ashes mixer is connected to, the ashes mixer includes
Motor , reductor , shaft coupling, casing, base, main shaft , the motor , reductor , shaft coupling, main shaft Successively
Connection, the casing are arranged on base, the U-shaped profile of the casing, and the top of casing is provided with several observation doors, institute
State main shaft Installed in box house, the main shaft Initiating terminal be provided with right-handed screw blade , the main shaft End be provided with
Backpitch blade , the right-handed screw blade With backpitch blade Between be provided with stirring vane, the stirring vane passes through spiral shell
It is rotated with fixed main shaft On, stirring vane angle can be adjusted arbitrarily, and the binding agent loading system includes the control being sequentially connected
Valve, binding agent addition area, high-pressure nozzle and high-pressure atomization shower nozzle, the quantity of the high-pressure atomization shower nozzle can be according to actual use
It is required that any setting, each two high-pressure atomization shower nozzle is one group and V-shaped setting, is in cross arrangement between group and group.
The ball system processed includes motor , transmission system and nodulizer, the motor , transmission system and nodulizer according to
Secondary connection, the transmission system include belt pulley, belt pulley , V belt, gearbox, shaft coupling , transfer case, it is described
V belt is sleeved on belt pulleyAnd belt pulley On, the belt pulleyAnd belt pulley Outside is covered with pulley cover, the skin
Belt wheelWith motor Output axis connection, the belt pulley It is connected with gearbox, the gearbox and shaft coupling Connection, institute
State shaft coupling It is connected with transfer case, the transfer case is connected with nodulizer, and the nodulizer includes two pairs of rollers, two pairs of rollers Plus ash
Mouth, two pairs of rollers tensioning regulating bolt, described plus grey mouth are located at two pairs of rollers, two pairs of rollers Both surfaces, the two pairs of rollers, two pairs of rollers It is outer
Surface is symmetrically provided with several semiellipse shape ball-and-sockets, the two pairs of rollers, two pairs of rollers Be arranged right below out ball chute.
The two pairs of rollers, two pairs of rollers For cylinder.
The method that ashes process for producing line handles dust, comprises the following steps：
First, dust and gas is collected：Air containing ashes is drawn onto pulsaire collector by dust shield by centrifugal fan；
2nd, dust and gas separates：The dusty gas being drawn onto in pulsaire collector, during by filter bag, dust is delayed at filter bag
Outer surface, filter bag separate dust and gas, and the air after isolation of purified is discharged by filter cylinder from top, and control valve control pulse valve is opened
Opening, compressed air sprays from nozzle at high speeds, is entered together inside filter cylinder with induction air of big 5-7 times than own vol,
Filter bag drastically expands in the presence of air is induced, and causes impact shock, makes to be attached to dust releasing outside filter bag to deduster
Store in ash bucket；
3rd, it is fed：Deduster stores the U-shaped screw(-type) feeder of ash bucket lower end, in motor, reductorSuccessive drive under, main shaft
Constantly rotation, dust is transported to discharging opening, storage ash bucket is transported to through discharging opening, store ash bucketTop is provided with level-sensing device, it is described
Level-sensing deviceWhen detecting that ashes highly reaches the upper limit, U-shaped screw(-type) feeder is stopped, the pneumatic brake that discharging pipeline is provided with
PlateClose, while ashes delivery system starts work, the level-sensing deviceWhen detecting that ashes highly reaches lower limit, ashes force feed
System stalls, while the pneumatic flashboard that the pipeline that discharges is provided withOpen, U-shaped screw(-type) feeder transports dust to storing ash bucket；
4th, dust force feed：Store ash bucketDust reaches the upper limit, after ashes delivery system starts work, Pneumatic butterfly valve Close, together
When Pneumatic butterfly valveOpen, gas-accumulating tank connects with positive pressure conveying tank, and the dust in positive pressure conveying tank leads in the presence of gas pressure
Ashes pressure line force feed is crossed to ash can is stored, when storage ash bucketWhen the height of dust reaches lower limit, Pneumatic butterfly valveClose, while gas
Dynamic butterfly valve Open, now store ash bucketConnected with positive pressure conveying tank, dust is added in positive pressure conveying tank；
5th, stir：The inlet tube of ashes mixer is connected with storing ash can, in motor Driving under, right-handed screw blade Dust
Stirring region is pushed to, the front end of stirring region is provided with binding agent addition area, sprayed by control valve, high-pressure nozzle and high-pressure atomization
The proportioning Comprehensive Control of head as required completes the addition of binding agent, the angle of stirring vane is regulated, by dust and binding agent
Stir, the dust to stir is sent to storage ash bucket ；
6th, it is sent to storage ash bucket Dust according still further to certain speed be added to nodulizer plus grey mouth, nodulizer cylinder
Two pairs of rollers outer surface be symmetrically provided with the ball-and-sockets of several semiellipse shapes, the upper end dust of two pairs of rollers is entered inside ball-and-socket, works as two pairs of rollers
Behind the common section that ball-and-socket corresponding to relative operating passes through two two pairs of rollers, by the extruding of two pairs of rollers, dust is in two corresponding ball-and-sockets
Face balling-up, and throw away ball-and-socket in the lower end of two pairs of rollers under the influence of centrifugal force and enter out ball chute, and fill transport vehicle and transport out of.
Ashes process for producing line provided by the invention and processing method, its advantage be, production line be all completely
Carried out in the state of totally-enclosed, avoid airborne dust, thoroughly solving ashes, this is technical for dust pollution to caused by environment
Problem；The main shaftOn be evenly equipped with some right-handed screw blades, main shaftEnd is provided with a piece of backpitch blade, it is reasonable in design, really
Protect dust smoothly quickly to discharge from discharging opening, avoid dust accumulation, caking；, can automatic detection dust by setting level-sensing device
Amount of storage, realize Automatic Detection and Control；The tank base of the positive pressure conveying tank is using circular arc type cone bottom, it is ensured that smoothly pressure
Send, be not easy buildup, force feed is thorough；The angle of the ashes mixer stirring vane, can arbitrarily it be adjusted according to different situations,
To meet different requirements, the V-shaped setting of high-pressure atomization shower nozzle, spray area is big, and addition is more uniform；Setting pair
Roller is tensioned regulating bolt, adjusts the extruding force of two pairs of rollers, promotes balling-up consolidation, balling ratio height.
Brief description of the drawings
Fig. 1 is the overall structure diagram of one embodiment of the invention；
Fig. 2 is pulsaire collector structural representation；
Fig. 3 is U-shaped screw(-type) feeder structural representation；
Fig. 4 is to store ash bucket structural representation；
Fig. 5 is positive pressure conveying jar structure schematic diagram；
Fig. 6 is ashes mixer structural representation；
Fig. 7 is ashes mixer left view；
Fig. 8 is ball system front view processed；
Fig. 9 is ball system top view processed；
Figure 10 is ball system left view processed；
Figure 11 is ball system structure diagram processed.
Marked in figure：
1. air compressor；2. moisture trap；3. gas-accumulating tank；4. centrifugal fan；5. gas exhaust piping；6. pulsed dedusting
Device；7.U shape screw(-type) feeders；8. dust collection pipeline；9. dust shield；10. exhaust and filtration apparatus；11. deduster stores ash bucket；12. store
Ash bucket；13. positive pressure conveying tank；14. ashes pressure line；15. pneumatic flashboard；16. store ash can；17. ashes mixer；18. store
Ash bucket ；19. nodulizer；20. transport vehicle；21. cover plate；22. injection tube；23. exhaust outlet；24. filter cylinder；25. filter bag；26. remove
Dirt device stores ash bucket；27. maintenance door；28. support；29. air inlet；30. gas bag；31. control valve；32. pulse valve；33. upper tank
Body；34. motor；35. reductor；36. main shaft；37. right-handed screw blade；38. backpitch blade；39. discharging opening；40. material
Position meter；41. pneumatic flashboard；42. tank body；43. Pneumatic butterfly valve；44. flexible coupling joint；45. Pneumatic butterfly valve ；46. pressure
Table；Level-sensing device on 47.；48. lower level-sensing device；49. flexible coupling joint ；50. motor ；51. reductor ；52. shaft coupling；53.
Right-handed screw blade ；54. ash inlet；55. high-pressure nozzle；56. control valve；57. binding agent adds area；58. high-pressure atomization shower nozzle；
59. casing；60. base；61. observe door；62. stirring vane；63. main shaft ；64. backpitch blade ；65. pulley cover；
66. belt pulley ；67. gearbox；68. shaft coupling ；69. transfer case；70. add grey mouth；71. two pairs of rollers are tensioned regulating bolt；72.
V belt；73. belt pulley；74. motor ；75. two pairs of rollers；76. two pairs of rollers ；77. ball-and-socket；78. go out ball chute.
Embodiment
With reference to the accompanying drawings, with reference to one embodiment, ashes process for producing line provided by the invention and processing method are entered
Row detailed description.
Embodiment
Reference picture 1- Figure 11, the ashes process for producing line of the present embodiment, it includes ashes collection system, ashes feed system
System, ashes delivery system, stirring system and ball system processed, the ashes collection system, ashes feeding system, ashes force feed system
System is provided with two sets, and the ashes collection system is connected with ashes feeding system by pipeline, and sealing is provided with the pipe interface
Pad, the ashes delivery system are sequentially connected ashes feeding system and stirring system, and the stirring system is connected with ball system processed,
Whole production line is completely carried out all in the state of totally-enclosed, avoids airborne dust, thoroughly solves ashes and environment is caused
Dust pollution this technical problem.
The ashes collection system includes dust shield 9, dust collection pipeline 8, pulsaire collector 6, gas exhaust piping 5, centrifugal
Blower fan 4, described one end of dust collection pipeline 8 are connected with dust shield 9, and the other end is connected with pulsaire collector 6, the centrifugal fan
4 one end are connected with pulsaire collector 6, and the other end is connected with gas exhaust piping 5.
The pulsaire collector 6 includes support 28, deduster stores ash bucket 11, body of deduster, and the deduster stores ash
Bucket 26 and body of deduster are arranged on support 28, and deduster stores the underface that ash bucket 11 is located at body of deduster, described
Deduster stores ash bucket 11 and is provided with air inlet 29 and maintenance door 27, and the air inlet 29 is located at the top that deduster stores ash bucket 11, with
Dust collection pipeline 8 connects, and the body of deduster includes upper box body 33, lower part box, cover plate 21, gas bag 30, pulse valve 32, control
Valve 31 processed, injection tube 22, filter bag 25, filter cylinder 24, the upper box body 33 are installed on lower part box, and the cover plate 21 is arranged on
On upper box body 33, the filter cylinder 24 and filter bag 25 are inside lower part box, and filter cylinder 24 is set in inside filter bag 25, the filter
Cylinder 24 is vertically set up in parallel, and top connects with injection tube 22, and the injection tube 22 is located inside upper box body 33, injection tube 22
Pipe end is connected with pulse valve 32, and pulse valve 32 is connected with control valve 31, gas bag 30 respectively, and the control valve 31, pulse valve 32 are set
Outside upper box body 33, the gas bag 30 is installed on outside lower part box, and the upper box body 33 is provided with exhaust outlet 23, described
Exhaust outlet 23 is connected with centrifugal fan 4.
The ashes feeding system includes U-shaped screw(-type) feeder 7, stores ash bucket12, the U-shaped screw(-type) feeder includes electricity
Machine34th, reductor35th, main shaft36th, discharging opening 39, housing, the motor34th, reductor35th, main shaft36 threes connect successively
Connect, the motor34th, reductor35 are arranged on the outside of one end of housing, the main shaft36 run through housing, the main shaftOn 36
It is evenly equipped with some right-handed screw blades37, main shaft36 ends are provided with a piece of backpitch blade38, the housing cross-sectional is into " U "
Shape, the shell end bottom are provided with discharging opening 39, and the discharging opening 39 is by the pipeline that discharges with storing ash bucket12 connections, it is described
Discharging pipeline is provided with pneumatic flashboard41, the storage ash bucket12 tops are provided with level-sensing device40。
The ashes delivery system includes air compressor 1, moisture trap 2, gas-accumulating tank 3, positive pressure conveying tank 13, storage ash
Tank 16, the air compressor 1, moisture trap 2, gas-accumulating tank 3, positive pressure conveying tank 13 are sequentially connected by tracheae, the gas
The air inlet pipe and tracheae for forcing tank sending 13 pass through flexible coupling joint44 connections, the air inlet pipe of the positive pressure conveying tank 13 are provided with
Pneumatic butterfly valve43, the ash inlet tube of the positive pressure conveying tank 13 is with storing ash bucket12 pass through flexible coupling joint 49 connections, the strength
The ash inlet tube of conveying pot 13 is provided with Pneumatic butterfly valve 45, the top of tank body 42 of the positive pressure conveying tank 13 is provided with pressure gauge 46,
The upper and lower part of tank body 42 of the positive pressure conveying tank 13 is provided with upper level-sensing device 47 and lower level-sensing device 48, the positive pressure conveying tank respectively
13 bottom of tank body 42 is not easy buildup, force feed is thorough, and the positive pressure conveying tank 13 passes through with storing ash can 16 using circular arc type cone bottom
Ashes pressure line 14 connects, and the top of gas-accumulating tank 3 is provided with exhaust and filtration apparatus 10, and storage ash can 16 bottom is provided with gas
Dynamic flashboard 15.
The stirring system includes ashes mixer 17, binding agent loading system and stores ash bucket 18, the binding agent filling
System is arranged on the top of ashes mixer 17, the storage ash bucket 18 are connected to the bottom of ashes mixer 17, ashes stirring
The top ash inlet 54 of machine 17 is connected with storing ash can 16, and the ashes mixer 17 includes motor 50th, reductor 51st, shaft coupling
52nd, casing 59, base 60, main shaft 63, the motor 50th, reductor 51st, shaft coupling52nd, main shaft 63 are sequentially connected, institute
Casing 59 is stated on base 60, the U-shaped profile of the casing 59, the top of casing 59 is provided with several observation doors
61, the main shaft 63 are arranged on inside casing 59, the main shaft 63 initiating terminal is provided with right-handed screw blade 53, the master
Axle 63 end is provided with backpitch blade 64, the right-handed screw blade 53 and backpitch blade Paddle is provided between 64
Piece 62, the main shaft that the stirring vane 62 is fixed by spiral On 63, the angle of stirring vane 62 can be adjusted arbitrarily, the bonding
Agent loading system includes control valve 56, binding agent addition area 57, high-pressure nozzle 55 and the high-pressure atomization shower nozzle 58 being sequentially connected,
The high-pressure atomization shower nozzle 58 is provided with two groups, and each two high-pressure atomization shower nozzle 58 is one group and V-shaped setting, between group and group
In cross arrangement.
The ball system processed includes motor 74th, transmission system and nodulizer 19, the motor 74th, transmission system and into
Ball machine 19 is sequentially connected, and the transmission system includes belt pulley73rd, belt pulley 66th, V belt 72, gearbox 67, shaft coupling
Device 68th, transfer case 69, the V belt are sleeved on belt pulley73 and belt pulley On 66, the belt pulley73 and belt
Wheel 66 outsides are covered with pulley cover 65, the belt pulley73 and motor 74 output axis connection, the belt pulley 66 with
Gearbox 67 connects, the gearbox 67 and shaft coupling 68 connections, the shaft coupling 68 are connected with transfer case 69, described point
Dynamic case 69 is connected with nodulizer 19, and the nodulizer 19 includes two pairs of rollers75th, two pairs of rollers 76th, plus grey mouth 70, two pairs of rollers tensioning adjust spiral shell
Bolt 71, described plus grey mouth 70 are located at two pairs of rollers75th, two pairs of rollers 76 both surfaces, the two pairs of rollers75th, two pairs of rollers 76 outer surface
Symmetrically it is provided with the ball-and-socket 77 of several semiellipse shapes, the two pairs of rollers75th, two pairs of rollers 76 are arranged right below out ball chute 78.
The two pairs of rollers75th, two pairs of rollers 76 be cylinder.
The ashes process for producing line of the present embodiment, in addition to the dust shield and dust collection pipeline of ashes collection system, other systems
System can be located at underground.
For ashes process for producing line in the production process for carrying out ashes processing, processing method is as follows：Air warp containing ashes
Cross dust shield and pulsaire collector is drawn onto by centrifugal fan, when dusty gas passes through filter bag, dust is delayed at the outer of filter bag
Surface, filter bag separate dust and gas, and the air after isolation of purified is discharged by filter cylinder from top, and control valve control pulse valve is opened,
Compressed air sprays from nozzle at high speeds, is entered together inside filter cylinder with induction air of big 5-7 times than own vol, filter bag
Drastically expanded in the presence of air is induced, cause impact shock, made to be attached to dust releasing to the deduster outside filter bag and store ash
In bucket, deduster stores the U-shaped screw(-type) feeder of ash bucket lower end, in motor, reductorSuccessive drive under, main shaftConstantly rotation
Turn, transport dust to discharging opening, storage ash bucket is transported to through discharging opening, store ash bucketTop is provided with level-sensing device, the level-sensing device
When detecting that ashes highly reaches the upper limit, U-shaped screw(-type) feeder is stopped, the pneumatic flashboard that discharging pipeline is provided withClose,
Ashes delivery system starts work, the level-sensing device simultaneouslyWhen detecting that ashes highly reaches lower limit, ashes delivery system stops
Work, while the pneumatic flashboard that the pipeline that discharges is provided withOpen, U-shaped screw(-type) feeder transports dust to storing ash bucket.Store ash bucket
Dust reaches the upper limit, after ashes delivery system starts work, Pneumatic butterfly valve Close, while Pneumatic butterfly valveOpen, gas-accumulating tank with
Positive pressure conveying tank connects, and the dust in positive pressure conveying tank is in the presence of gas pressure by ashes pressure line force feed to storing ash
Tank, when storage ash bucketWhen the height of dust reaches lower limit, Pneumatic butterfly valveClose, while Pneumatic butterfly valve Open, now store ash bucket
Connected with positive pressure conveying tank, dust is added in positive pressure conveying tank.The inlet tube of ashes mixer is connected with storing ash can, in motor Driving under, right-handed screw blade Dust is pushed to stirring region, the front end of stirring region is provided with binding agent addition area, glued
The addition of knot agent is to be completed by control valve, high-pressure nozzle and high-pressure atomization shower nozzle according to certain proportioning Comprehensive Control, stirring
The angle of blade can arbitrarily be adjusted according to different situations, to meet different requirements；Addition binding agent stirs
Dust be sent to storage ash bucket , the be added to nodulizer plus grey mouth according still further to certain speed, the two pairs of rollers of nodulizer cylinder
Outer surface is symmetrically provided with the ball-and-socket of several semiellipse shapes, and the upper end dust of two pairs of rollers is entered inside ball-and-socket, is transported when two pairs of rollers are relative
Behind the common section that ball-and-socket corresponding to turning passes through two two pairs of rollers, by the extruding of two pairs of rollers, dust balling-up inside two corresponding ball-and-sockets,
And throw away ball-and-socket in the lower end of two pairs of rollers under the influence of centrifugal force and enter out ball chute, and fill transport vehicle 20 and transport out of.Whole mistake
Journey is all completed in the closed condition, and manufactured grey sphere of powder hardness is high, is not easy defeated and dispersed, is readily transported, is effectively avoided
In workshop by ashes conveyer belt Lai reentrainment of dust pollute.
Claims (9)
- A kind of 1. ashes process for producing line, it is characterised in that：It includes ashes collection system, ashes feeding system, ashes force feed System, stirring system and ball system processed, the ashes collection system are connected with ashes feeding system by pipeline, the pipeline Interface is provided with sealing gasket, and the ashes delivery system is sequentially connected ashes feeding system and stirring system, the stirring system It is connected with ball system processed.
- 2. ashes process for producing line according to claim 1, it is characterised in that：The ashes collection system includes dust suction Cover, dust collection pipeline, pulsaire collector, gas exhaust piping, centrifugal fan, described dust collection pipeline one end are connected with dust shield, separately One end is connected with pulsaire collector, and described centrifugal fan one end is connected with pulsaire collector, the other end and gas exhaust piping Connection.
- 3. ashes process for producing line according to claim 2, it is characterised in that：The pulsaire collector include support, Deduster stores ash bucket, body of deduster, and the deduster stores ash bucket and body of deduster is rack-mount, and deduster stores Ash bucket is located at the underface of body of deduster, and the deduster stores ash bucket and is provided with air inlet and maintenance door, and the air inlet is located at Deduster stores the top of ash bucket, is connected with dust collection pipeline, and the body of deduster includes upper box body, lower part box, cover plate, gas Bag, pulse valve, control valve, injection tube, filter bag, filter cylinder, the upper box body are installed on lower part box, and the cover plate is arranged on On upper box body, the filter cylinder and filter bag are inside lower part box, and filter cylinder is set in inside filter bag, and the filter cylinder is vertically arranged side by side Set, top connects with injection tube, and the injection tube is inside upper box body, and the pipe end of injection tube is connected with pulse valve, arteries and veins Rush valve to be connected with control valve, gas bag respectively, outside upper box body, the gas bag is installed on down for the control valve, pulse valve Outside portion's casing, the upper box body is provided with exhaust outlet, and the exhaust outlet is connected with centrifugal fan.
- 4. ashes process for producing line according to claim 1, it is characterised in that：The ashes feeding system includes U-shaped spiral shell Revolve batcher, store ash bucket, the U-shaped screw(-type) feeder includes motor, reductor, main shaft, discharging opening, housing, the motor、 Reductor, main shaftThree is sequentially connected, the motor, reductorOn the outside of one end of housing, the main shaftThrough shell Body, the main shaftOn be evenly equipped with some right-handed screw blades, main shaftEnd is provided with a piece of backpitch blade, the housing cross-sectional Into " u "-shaped, the shell end bottom is provided with discharging opening, and the discharging opening is by the pipeline that discharges with storing ash bucketConnection, it is described go out Expects pipe road is provided with pneumatic flashboard, the storage ash bucketTop is provided with level-sensing device。
- 5. ashes process for producing line according to claim 4, it is characterised in that：The ashes delivery system includes air pressure Contracting machine, moisture trap, gas-accumulating tank, positive pressure conveying tank, storage ash can, the air compressor, moisture trap, gas-accumulating tank, gas Force tank sending to be sequentially connected by tracheae, air inlet pipe and the tracheae of the positive pressure conveying tank pass through flexible coupling jointConnection, it is described The air inlet pipe of positive pressure conveying tank is provided with Pneumatic butterfly valve, the ash inlet tube of the positive pressure conveying tank is with storing ash bucketConnect by being flexible coupling Head Connection, the ash inlet tube of the positive pressure conveying tank are provided with Pneumatic butterfly valve , the tank body top of the positive pressure conveying tank is provided with Pressure gauge, the tank body upper and lower part of the positive pressure conveying tank are provided with upper level-sensing device and lower level-sensing device respectively, the positive pressure conveying tank Tank base is connected using circular arc type cone bottom, the positive pressure conveying tank with storing ash can by ashes pressure line, the gas-accumulating tank Top is provided with exhaust and filtration apparatus, and the grey pot bottom of storage is provided with pneumatic flashboard.
- 6. ashes process for producing line according to claim 1, it is characterised in that：The stirring system stirs including ashes Machine, binding agent loading system and storage ash bucket , the binding agent loading system is arranged on the top of ashes mixer, described to store ash Bucket The bottom of ashes mixer is connected to, the ashes mixer includes motor , reductor , shaft coupling, casing, base, Main shaft , the motor , reductor , shaft coupling, main shaft It is sequentially connected, the casing is arranged on base, the casing U-shaped profile, the top of casing are provided with several observation doors, the main shaft Installed in box house, the main shaft Rise Top is provided with right-handed screw blade , the main shaft End be provided with backpitch blade , the right-handed screw blade With backpitch leaf Piece Between be provided with stirring vane, the main shaft that the stirring vane is fixed by spiral On, stirring vane angle can be adjusted arbitrarily, The binding agent loading system includes control valve, binding agent addition area, high-pressure nozzle and the high-pressure atomization shower nozzle being sequentially connected, The high-pressure atomization shower nozzle is provided with several, and wherein each two sets for two high-pressure atomization shower nozzles in one group, each group are V-shaped Put, be in cross arrangement between group and group.
- 7. ashes process for producing line according to claim 1, it is characterised in that：The ball system processed includes motor , transmission System and nodulizer, the motor , transmission system and nodulizer be sequentially connected, the transmission system includes belt pulley, belt Wheel , V belt, gearbox, shaft coupling , transfer case, the V belt is sleeved on belt pulleyAnd belt pulley On, it is described Belt pulleyAnd belt pulley Outside is covered with pulley cover, the belt pulleyWith motor Output axis connection, the belt pulley With Gearbox connects, the gearbox and shaft coupling Connection, the shaft coupling It is connected with transfer case, the transfer case and nodulizer Connection, the nodulizer include two pairs of rollers, two pairs of rollers Plus grey mouth, two pairs of rollers tensioning regulating bolt, described plus grey mouth are located at two pairs of rollers, it is right Roller Both surfaces, the two pairs of rollers, two pairs of rollers Outer surface be symmetrically provided with several semiellipse shape ball-and-sockets, the two pairs of rollers, it is right Roller Be arranged right below out ball chute.
- 8. ashes process for producing line according to claim 7, it is characterised in that：The two pairs of rollers, two pairs of rollers For cylinder.
- 9. using the ashes process for producing line any one of claim 1-8, the method for handling dust, it is characterised in that： Comprise the following steps：First, dust and gas is collected：Air containing ashes is drawn onto pulsaire collector by dust shield by centrifugal fan；2nd, dust and gas separates：The dusty gas being drawn onto in pulsaire collector, during by filter bag, dust is delayed at filter bag Outer surface, filter bag separate dust and gas, and the air after isolation of purified is discharged by filter cylinder from top, and control valve control pulse valve is opened Opening, compressed air sprays from nozzle at high speeds, is entered together inside filter cylinder with induction air of big 5-7 times than own vol, Filter bag drastically expands in the presence of air is induced, and causes impact shock, makes to be attached to dust releasing outside filter bag to deduster Store in ash bucket；3rd, it is fed：Deduster stores the U-shaped screw(-type) feeder of ash bucket lower end, in motor, reductorSuccessive drive under, main shaftNo Disconnected rotation, dust is transported to discharging opening, storage ash bucket is transported to through discharging opening, store ash bucketTop is provided with level-sensing device, the material Position meterWhen detecting that ashes highly reaches the upper limit, U-shaped screw(-type) feeder is stopped, the pneumatic flashboard that discharging pipeline is provided with Close, while ashes delivery system starts work, the level-sensing deviceWhen detecting that ashes highly reaches lower limit, ashes force feed system System is stopped, while the pneumatic flashboard that the pipeline that discharges is provided withOpen, U-shaped screw(-type) feeder transports dust to storing ash bucket；4th, dust force feed：Store ash bucketDust reaches the upper limit, after ashes delivery system starts work, Pneumatic butterfly valve Close, simultaneously Pneumatic butterfly valveOpen, gas-accumulating tank connects with positive pressure conveying tank, and the dust in positive pressure conveying tank passes through in the presence of gas pressure Ashes pressure line force feed is to ash can is stored, when storage ash bucketWhen the height of dust reaches lower limit, Pneumatic butterfly valveClose, while pneumatically Butterfly valve Open, now store ash bucketConnected with positive pressure conveying tank, dust is added in positive pressure conveying tank；5th, stir：The inlet tube of ashes mixer is connected with storing ash can, in motor Driving under, right-handed screw blade Dust is pushed away Stirring region is delivered to, the front end of stirring region is provided with binding agent addition area, by control valve, high-pressure nozzle and high-pressure atomization shower nozzle Proportioning Comprehensive Control as required completes the addition of binding agent, regulates the angle of stirring vane, dust and binding agent are stirred Mix uniformly, the dust to stir is sent to storage ash bucket ；6th, ball processed：It is sent to storage ash bucket Dust according still further to certain speed be added to nodulizer plus grey mouth, nodulizer circle The two pairs of rollers outer surface of cylindricality is symmetrically provided with the ball-and-socket of several semiellipse shapes, and the upper end dust of two pairs of rollers is entered inside ball-and-socket, when Behind the common section that ball-and-socket corresponding to the relative operating of two pairs of rollers passes through two two pairs of rollers, by the extruding of two pairs of rollers, dust is in two corresponding balls Balling-up inside nest, and throw away ball-and-socket in the lower end of two pairs of rollers under the influence of centrifugal force and enter out ball chute, and fill transport vehicle fortune From.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710850600.0A CN107469491A (en) | 2017-09-20 | 2017-09-20 | Ashes process for producing line and processing method |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710850600.0A CN107469491A (en) | 2017-09-20 | 2017-09-20 | Ashes process for producing line and processing method |
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| CN107469491A true CN107469491A (en) | 2017-12-15 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201710850600.0A Pending CN107469491A (en) | 2017-09-20 | 2017-09-20 | Ashes process for producing line and processing method |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112006011A (en) * | 2020-09-09 | 2020-12-01 | 灏瑰己 | Bird repelling equipment for power equipment |
| CN112642232A (en) * | 2020-12-21 | 2021-04-13 | 安徽皖龙环保科技有限公司 | Ash storage barrel of pulse bag type dust collector |
| CN114307479A (en) * | 2022-01-22 | 2022-04-12 | 诸暨华匠工程设计咨询有限公司 | Be used for high-efficient dust collector of construction protection |
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| CN114307479A (en) * | 2022-01-22 | 2022-04-12 | 诸暨华匠工程设计咨询有限公司 | Be used for high-efficient dust collector of construction protection |
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