CN107930324A - Device and method for adsorption and purification treatment of viscous or wet dusty flue gas - Google Patents
Device and method for adsorption and purification treatment of viscous or wet dusty flue gas Download PDFInfo
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Abstract
Description
技术领域technical field
本发明涉及烟气除尘领域,尤其涉及一种对粘性或含湿粉尘烟气进行吸附净化处理的装置及方法。The invention relates to the field of flue gas dust removal, in particular to a device and method for adsorption and purification treatment of viscous or wet dust-containing flue gas.
背景技术Background technique
焦炉生产装煤过程中排出的烟气含有焦油等粘性物质,这类烟气中的焦油物质如果不加处理直接进入布袋除尘器势必造成糊袋,从而损坏滤袋,影响除尘器的正常工作。在以前的技术中多采用燃烧+水洗方式进行处理,但这种处理方式存在能耗高、耗水量大、造成二次污染等弊端,特别是对现有焦炉装煤烟气净化实施起来非常困难;另外在垃圾焚烧行业设备开工调试阶段的烟气往往含湿量比较大且烟温不高,如果含湿烟气不加处理直接进入布袋除尘器也会造成糊袋、布袋损坏的现象,从而影响设备的正常工作。在以前的技术中多采用调试布袋进行替代,待设备投产后换工作滤袋的方式,但是这种方法存在资源浪费、成本高、增加更换滤袋工作量等缺点。The flue gas discharged from the coke oven production process contains tar and other viscous substances. If the tar substances in the flue gas are not treated and directly enter the bag filter, it will inevitably cause sticky bags, which will damage the filter bag and affect the normal operation of the dust collector. . In the previous technology, the combustion + water washing method was often used for treatment, but this treatment method has disadvantages such as high energy consumption, large water consumption, and secondary pollution, especially for the implementation of the existing coke oven coal charging flue gas purification. Difficult; in addition, the flue gas during the commissioning stage of equipment in the waste incineration industry often has relatively high moisture content and low flue temperature. If the wet flue gas is not treated and directly enters the bag filter, it will also cause sticky bags and bag damage. Thus affecting the normal operation of the equipment. In the previous technology, debugging cloth bags were often used to replace them, and the working filter bags were replaced after the equipment was put into production. However, this method has the disadvantages of wasting resources, high cost, and increasing the workload of replacing filter bags.
发明内容Contents of the invention
本发明的目的是提供一种对粘性或含湿粉尘烟气进行吸附净化处理的装置及方法,该装置及方法对粘性或含湿粉尘烟气净化效果好,装置使用寿命长。The object of the present invention is to provide a device and method for adsorption and purification treatment of viscous or wet dust-containing flue gas. The device and method have good purification effect on viscous or wet dust-containing flue gas, and the device has a long service life.
为了达到上述目的,本发明采用以下技术方案实现:In order to achieve the above object, the present invention adopts the following technical solutions to realize:
对粘性或含湿粉尘烟气进行吸附净化处理的装置,包括吸附剂存储单元、烟气净化单元、管道单元、吸附剂输送单元、气压平衡单元、风机单元、烟囱,吸附剂存储单元底部与吸附剂输送单元相接,吸附剂输送单元的送料口连接烟气净化单元入口处的管道单元,烟气净化单元出口、风机单元、烟囱之间通过管道单元连接;吸附剂存储单元顶部设有气压平衡单元,气压平衡单元另一端连接烟气净化单元入口处的管道单元。A device for adsorption and purification of viscous or wet dust-containing flue gas, including an adsorbent storage unit, a flue gas purification unit, a pipeline unit, an adsorbent delivery unit, an air pressure balance unit, a fan unit, a chimney, the bottom of the adsorbent storage unit and the adsorption The feed port of the adsorbent delivery unit is connected to the pipeline unit at the entrance of the flue gas purification unit, and the outlet of the flue gas purification unit, the fan unit, and the chimney are connected through the pipeline unit; the top of the adsorbent storage unit is equipped with an air pressure balance Unit, the other end of the air pressure balance unit is connected to the pipe unit at the inlet of the flue gas purification unit.
所述吸附剂存储单元包括料仓、悬浮器、喷射器、插板阀、星型卸灰阀、计量给料机,料仓的顶部设有进料口,料仓下部锥斗处设有悬浮器,料仓出口依次连接插板阀、星型卸灰阀、计量给料机、喷射器,所述喷射器的喷射动力来源于风机或压缩空气,悬浮器也连接风机或压缩空气源。The adsorbent storage unit includes a silo, a suspender, an injector, a gate valve, a star-shaped ash unloading valve, and a metering feeder. The outlet of the silo is connected to the gate valve, the star dust discharge valve, the metering feeder, and the ejector in turn. The injection power of the ejector comes from the fan or compressed air, and the suspension is also connected to the fan or compressed air source.
所述喷射器为文丘里管结构。The injector is a Venturi tube structure.
所述悬浮器包括环形管道、短管,环形管道环绕料仓设置,在环形管道的内圈均匀布置有若干个短管,短管与料仓相连通。The suspender includes an annular pipe and a short pipe, the annular pipe is arranged around the silo, and several short pipes are evenly arranged on the inner ring of the annular pipe, and the short pipe communicates with the silo.
所述风机为罗茨风机。The blower is a Roots blower.
所述吸附剂输送单元的送料口包括主管和分送料短管,主管环绕在烟气净化单元入口处的管道单元上,主管内侧设置有多个分送料短管与烟气净化单元入口处的管道单元相连通,所述分送料短管与管道单元之间径向倾斜设置,所有分送料短管的倾斜方向一致。The feed port of the adsorbent delivery unit includes a main pipe and a short feeding pipe, the main pipe surrounds the pipe unit at the entrance of the flue gas purification unit, and a plurality of short feeding pipes and pipes at the entrance of the flue gas purification unit are arranged inside the main pipe The units are connected, and the short distribution and feeding pipes are radially inclined to the pipeline unit, and the inclination directions of all the distribution and feeding short pipes are consistent.
所述的吸附剂输送单元的送料口连接烟气净化单元入口处的管道单元,该处的管道单元呈文丘里管结构。The feed port of the adsorbent delivery unit is connected to the pipeline unit at the inlet of the flue gas purification unit, where the pipeline unit has a Venturi tube structure.
所述烟气净化单元采用滤袋过滤。The flue gas purification unit uses a filter bag to filter.
一种进行烟气吸附净化的方法,该方法采用吸附、布袋净化的方式对粘性或含湿粉尘烟气进行吸附净化处理,当焦炉开始装煤或者垃圾焚烧厂设备调试开始时,控制单元接收到信号开启吸附剂存储单元和风机单元;罗茨风机或者压缩空气开始工作,悬浮器使料仓中吸附剂悬浮起来形成更加分散均匀的介质;气压平衡单元有效平衡压力保证吸附剂顺利通过插板阀、星型卸灰阀、计量给料机进入喷射器,在罗茨风机或压缩空气的驱动下通过吸附剂输送单元进入烟气净化单元入口处的管道单元中,优先到达烟气净化单元实现滤袋外表面预喷涂,在此基础上实现与烟气的均匀混合,有效去除粘性粉尘及含湿粉尘,保证滤袋长期稳定高效。A method for adsorption and purification of flue gas, which uses adsorption and bag purification to adsorb and purify viscous or wet dust-containing flue gas. When the signal is received, the adsorbent storage unit and fan unit are turned on; Roots blower or compressed air starts to work, and the suspender suspends the adsorbent in the silo to form a more uniformly dispersed medium; the air pressure balance unit effectively balances the pressure to ensure that the adsorbent passes through the plugboard smoothly The valve, star-shaped ash unloading valve, and metering feeder enter the ejector, and are driven by the Roots blower or compressed air to enter the pipeline unit at the entrance of the flue gas purification unit through the adsorbent delivery unit, and reach the flue gas purification unit first. The outer surface of the filter bag is pre-sprayed. On this basis, it can be evenly mixed with the flue gas, effectively remove sticky dust and wet dust, and ensure the long-term stability and high efficiency of the filter bag.
与现有技术相比,本发明的有益效果是:Compared with prior art, the beneficial effect of the present invention is:
本发明不仅可以有效净化粘性或含湿粉尘烟气,并且具有设备简单,投资少,设备维护方便等优点,具体叙述如下:The present invention can not only effectively purify viscous or wet dust-containing flue gas, but also has the advantages of simple equipment, less investment, and convenient equipment maintenance. The specific description is as follows:
1)料仓锥斗处布置有环形悬浮器的结构形式使吸附剂下料开启时料仓中的吸附剂悬浮起来,保证吸附剂不板结且下料通畅;1) The structure of the annular suspender arranged at the cone bucket of the silo makes the adsorbent in the silo suspended when the adsorbent feeding is started, ensuring that the adsorbent is not compacted and the feeding is smooth;
2)星型卸灰阀与定量螺旋给料机的组合保证精确给料的同时具有密封锁气功能;2) The combination of star-shaped ash unloading valve and quantitative screw feeder ensures accurate feeding and has the function of airtight and air-tight;
3)文丘里管式喷射器结构简单、耐用,有利于吸附剂的下料;3) The Venturi tube injector has a simple structure and is durable, which is conducive to the feeding of the adsorbent;
4)送料口环形布置的结构形式保证吸附剂与烟气能够快速均匀混合,提高烟气中粘性物质和含湿粉尘去除率,延长滤袋的使用寿命;4) The circular structure of the feeding port ensures that the adsorbent and the flue gas can be mixed quickly and evenly, which improves the removal rate of viscous substances and wet dust in the flue gas, and prolongs the service life of the filter bag;
5)气压平衡单元有效平衡吸附剂下料过程的压力,保证吸附剂顺畅下料;5) The air pressure balance unit effectively balances the pressure of the adsorbent feeding process to ensure the smooth feeding of the adsorbent;
6)送料口处管道单元做成文丘里管的结构形式使得烟气通过喉部时速度增加,产生高度紊流及气固混合,保证吸附剂与烟气充分混合;6) The pipe unit at the feeding port is made into a Venturi tube structure so that the velocity of the flue gas increases when it passes through the throat, resulting in highly turbulent flow and gas-solid mixing to ensure that the adsorbent is fully mixed with the flue gas;
7)罗茨风机或压缩空气作为输送动力保证吸附剂顺利输送到管道单元;7) Roots blower or compressed air is used as the delivery power to ensure the smooth delivery of the adsorbent to the pipeline unit;
8)烟气净化单元采用多个带有阀门的进出风口集合管的结构形式有利于气体气流均布、压损降低;8) The flue gas purification unit adopts the structural form of multiple air inlet and outlet manifolds with valves, which is conducive to the uniform distribution of gas flow and the reduction of pressure loss;
9)风机单元采用变频或者耦合器调速的结构形式有利于节省资源,绿色环保。9) The fan unit adopts the structural form of frequency conversion or coupler speed regulation, which is conducive to resource saving and environmental protection.
附图说明Description of drawings
图1是本发明对粘性或含湿粉尘烟气进行吸附净化处理的装置的结构示意图。Figure 1 is a schematic structural view of the device for adsorption and purification of viscous or wet dust-containing flue gas according to the present invention.
图2是本发明中吸附剂输送单元的送料口的结构示意图。Fig. 2 is a structural schematic diagram of the feeding port of the adsorbent delivery unit in the present invention.
图中:1-吸附剂存储单元;2-烟气净化单元;3-管道单元;4-吸附剂输送单元;5-气压平衡单元;6-风机单元;7-烟囱;8-控制单元;9-料仓;10-悬浮器;11-喷射器;12-插板阀;13-星型卸灰阀;14-计量给料机;15-进料口;16-送料口;17-主管;18-分送料短管。In the figure: 1-adsorbent storage unit; 2-flue gas purification unit; 3-pipeline unit; 4-adsorbent delivery unit; 5-air pressure balance unit; 6-fan unit; 7-chimney; 8-control unit; 9 -Storage bin; 10-suspension device; 11-ejector; 12-flap valve; 13-star ash discharge valve; 14-metering feeder; 15-feeding port; 16-feeding port; 18-distribute the short pipe for feeding.
具体实施方式Detailed ways
下面结合附图对本发明的具体实施方式作进一步说明:The specific embodiment of the present invention will be further described below in conjunction with accompanying drawing:
见图1-图2,对粘性或含湿粉尘烟气进行吸附净化处理的装置,包括吸附剂存储单元1、烟气净化单元2、管道单元3、吸附剂输送单元4、气压平衡单元5、风机单元6、烟囱7、控制单元8,吸附剂存储单元1底部与吸附剂输送单元4相接,吸附剂输送单元4的送料口16连接烟气净化单元2入口处的管道单元3,烟气净化单元2出口、风机单元6、烟囱7之间通过管道单元3连接;吸附剂存储单元1顶部设有气压平衡单元5,气压平衡单元5另一端连接烟气净化单元2入口处的管道单元3;控制单元8对整个吸附净化工艺过程进行控制。See Figure 1-2, the device for adsorption and purification of viscous or wet dust-containing flue gas, including adsorbent storage unit 1, flue gas purification unit 2, pipeline unit 3, adsorbent delivery unit 4, air pressure balance unit 5, Fan unit 6, chimney 7, control unit 8, the bottom of the adsorbent storage unit 1 is connected to the adsorbent delivery unit 4, the feed port 16 of the adsorbent delivery unit 4 is connected to the pipeline unit 3 at the entrance of the flue gas purification unit 2, and the flue gas The outlet of the purification unit 2, the fan unit 6, and the chimney 7 are connected through the pipeline unit 3; the top of the adsorbent storage unit 1 is provided with an air pressure balance unit 5, and the other end of the air pressure balance unit 5 is connected to the pipeline unit 3 at the entrance of the flue gas purification unit 2 ; The control unit 8 controls the entire adsorption purification process.
所述吸附剂存储单元1包括料仓9、悬浮器10、喷射器11、插板阀12、星型卸灰阀13、计量给料机14,料仓9的顶部设有进料口15,料仓9下部锥斗处设有悬浮器10,料仓9出口依次连接插板阀12、星型卸灰阀13、计量给料机14、喷射器11,所述喷射器11的喷射动力来源于风机或压缩空气,悬浮器10也连接风机或压缩空气源。插板阀12仅作为吸附剂存储单元检修用,正常工况为开启状态。The adsorbent storage unit 1 includes a silo 9, a suspender 10, an injector 11, a gate valve 12, a star-shaped ash discharge valve 13, and a metering feeder 14. The top of the silo 9 is provided with a feed port 15, A suspender 10 is provided at the cone bucket at the lower part of the silo 9, and the outlet of the silo 9 is sequentially connected with a gate valve 12, a star-shaped ash discharge valve 13, a metering feeder 14, and an injector 11. The injection power source of the injector 11 is For fans or compressed air, the levitator 10 is also connected to a source of fans or compressed air. The flapper valve 12 is only used for maintenance of the adsorbent storage unit, and is in an open state under normal working conditions.
所述喷射器11为文丘里管结构。喷射器11及吸附剂输送单元4均内衬有耐磨材料。The injector 11 is a Venturi tube structure. Both the injector 11 and the adsorbent delivery unit 4 are lined with wear-resistant materials.
所述悬浮器10包括环形管道、短管,环形管道环绕料仓9设置,在环形管道的内圈均匀布置有若干个短管,短管与料仓9相连通,环形管道连接风机或压缩空气源。The suspender 10 includes an annular pipe and a short pipe. The annular pipe is arranged around the silo 9. Several short pipes are evenly arranged on the inner ring of the annular pipe. The short pipes communicate with the silo 9. The annular pipe is connected to a fan or compressed air. source.
所述风机为罗茨风机。The blower is a Roots blower.
所述吸附剂输送单元4的送料口16包括主管17和分送料短管18,主管17环绕在烟气净化单元2入口处的管道单元3上,主管17内侧设置有多个分送料短管18与烟气净化单元2入口处的管道单元3相连通,所述分送料短管18与管道单元3之间径向倾斜设置,所有分送料短管18的倾斜方向一致。The feed port 16 of the adsorbent delivery unit 4 includes a main pipe 17 and a short delivery pipe 18. The main pipe 17 surrounds the pipe unit 3 at the entrance of the flue gas purification unit 2. A plurality of short pipes 18 are arranged inside the main pipe 17 It communicates with the pipeline unit 3 at the entrance of the flue gas purification unit 2, and the distribution short pipe 18 is radially inclined to the pipeline unit 3, and the inclination direction of all the distribution short pipes 18 is the same.
所述的吸附剂输送单元4的送料口16连接烟气净化单元2入口处的管道单元3,该处的管道单元3呈文丘里管结构。主管17可以以圆环形的结构形式环绕在文丘里管的管道单元3上;也可以以螺旋的结构形式环绕在文丘里管的管道单元3上,其螺旋方向以及分送料短管18的倾斜方形与烟气流动方向一致,形成高速旋流风,可促进烟气流动,加快吸附剂与烟气的均匀混合。The feed port 16 of the adsorbent delivery unit 4 is connected to the pipeline unit 3 at the entrance of the flue gas purification unit 2, where the pipeline unit 3 has a Venturi tube structure. The main pipe 17 can be wound around the piping unit 3 of the Venturi tube in a circular structure; it can also be wound around the piping unit 3 of the Venturi tube in a spiral structure, and the helical direction and the inclination of the distribution short pipe 18 The square shape is consistent with the flue gas flow direction, forming a high-speed swirl wind, which can promote the flue gas flow and speed up the uniform mixing of the adsorbent and the flue gas.
所述烟气净化单元2采用滤袋过滤。烟气净化单元2的进出风口集合管上设有多个带有阀门的进出风口与每个布袋除尘单元连接,可以单独控制每个布袋除尘单元风压,有效控制气流均布、稳定流场。The flue gas purification unit 2 uses a filter bag to filter. The air inlet and outlet collection pipe of the flue gas purification unit 2 is provided with multiple inlet and outlet outlets with valves connected to each bag dust removal unit, which can individually control the wind pressure of each bag dust removal unit, effectively controlling the uniform distribution of air flow and stabilizing the flow field.
一种进行烟气吸附净化的方法,该方法采用吸附、布袋净化的方式对粘性或含湿粉尘烟气进行吸附净化处理,当焦炉开始装煤或者垃圾焚烧厂设备调试开始时,控制单元8接收到信号开启吸附剂存储单元1和风机单元6;罗茨风机或者压缩空气开始工作,悬浮器10使料仓9中吸附剂悬浮起来形成更加分散均匀的介质;气压平衡单元5有效平衡压力保证吸附剂顺利通过插板阀12、星型卸灰阀13、计量给料机14进入喷射器11,在罗茨风机或压缩空气的驱动下通过吸附剂输送单元4进入烟气净化单元2入口处的管道单元3中,优先到达烟气净化单元2实现滤袋外表面预喷涂,在此基础上实现与烟气的均匀混合,有效去除粘性粉尘及含湿粉尘,保证滤袋长期稳定高效。A method for adsorption and purification of flue gas, which uses adsorption and bag purification to adsorb and purify viscous or wet dust-containing flue gas. After receiving the signal, the adsorbent storage unit 1 and the fan unit 6 are turned on; the Roots blower or compressed air starts to work, and the suspender 10 suspends the adsorbent in the silo 9 to form a more uniformly dispersed medium; the air pressure balance unit 5 effectively balances the pressure to ensure The adsorbent enters the ejector 11 smoothly through the gate valve 12, the star unloading valve 13, and the metering feeder 14, and enters the entrance of the flue gas purification unit 2 through the adsorbent delivery unit 4 driven by the Roots blower or compressed air. In the pipeline unit 3, it will first reach the flue gas purification unit 2 to realize pre-spraying on the outer surface of the filter bag. On this basis, it can evenly mix with the flue gas, effectively remove sticky dust and wet dust, and ensure long-term stability and high efficiency of the filter bag.
吸附剂存储单元1采用活性度比较高的吸附剂,如活性炭粉、消石灰粉、硅藻土等。该方法应用于焦炉装煤除尘净化系统时通常采用焦炉出焦或干熄焦及焦处理除尘过程中收集到的焦粉。The adsorbent storage unit 1 adopts an adsorbent with relatively high activity, such as activated carbon powder, slaked lime powder, diatomaceous earth and the like. When this method is applied to the coke oven coal charging dust removal and purification system, the coke powder collected during coke discharge or CDQ and coke treatment and dust removal is usually used.
当装煤过程中粘性粉尘增多或者烟气中湿度变大时,可以通过星型卸灰阀13、计量螺旋给料机14实现定量给料,同时有效保证密封锁气。When the viscous dust increases or the humidity in the flue gas increases during the coal loading process, quantitative feeding can be realized through the star-shaped ash unloading valve 13 and the metering screw feeder 14, while effectively ensuring airtight sealing.
文丘里管式的喷射器11的结构形式保证吸附剂下料通畅,不易阻塞。The structure of the venturi-type injector 11 ensures that the adsorbent is unobstructed and not easily blocked.
送料口16呈环形布置的结构形式及此处管道单元3做成文丘里管的结构形式保证吸附剂与烟气充分均匀混合,提高脱除效率。The structural form of the feeding port 16 is arranged in a ring and the structural form of the pipeline unit 3 here is made of a Venturi tube to ensure that the adsorbent and the flue gas are fully and uniformly mixed and the removal efficiency is improved.
烟气净化单元2做成多个进出风口集合管的结构形式有利于气体气流均布、稳定流场。The flue gas purification unit 2 is made into a plurality of air inlet and outlet collection pipes, which is conducive to the uniform distribution of gas flow and the stability of the flow field.
风机单元6可以实现调速,可有效节能。The fan unit 6 can realize speed regulation, which can effectively save energy.
本发明一种对粘性或含湿粉尘烟气进行吸附净化处理的装置及方法,具有投资成本低、结构简单、净化效率高、使用寿命长等特点,能够很好地处理含粘性或含湿粉尘的烟气。The present invention is a device and method for adsorbing and purifying viscous or wet dust-containing flue gas, which has the characteristics of low investment cost, simple structure, high purification efficiency, long service life, etc., and can handle viscous or wet dust well. smoke.
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