CN107457508B - It is a kind of efficiently, full rotation type intelligence welding equipment and its working method - Google Patents
It is a kind of efficiently, full rotation type intelligence welding equipment and its working method Download PDFInfo
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- CN107457508B CN107457508B CN201710640519.XA CN201710640519A CN107457508B CN 107457508 B CN107457508 B CN 107457508B CN 201710640519 A CN201710640519 A CN 201710640519A CN 107457508 B CN107457508 B CN 107457508B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/02—Carriages for supporting the welding or cutting element
- B23K37/0252—Steering means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/053—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work aligning cylindrical work; Clamping devices therefor
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- Mechanical Engineering (AREA)
- Butt Welding And Welding Of Specific Article (AREA)
Abstract
The invention discloses a kind of efficient, the working method of full rotation type intelligence welding equipment, it include: to be detected by the diameter detection control unit order diameter detecting instrument in controller module to the diameter of staving, controller module will drive back-up roller wheel to carry out spacing adjusting by back-up roller wheel drive control module, then bond pad locations detection control unit command position detector starts to detect the position of welding required on staving, welding mechanism is driven to be moved to the position that staving needs to weld by sliding connector according to the data of detection, welding mechanism starts to weld；Driving mechanism driving sliding bar, which starts to be moved to next welding position, to be further continued for welding；Start to rotate staving by flip module order turnover mechanism；Staving is welded again, whole work process is simple, detects the diameter detecting instrument of staving diameter and the location detector for judging welding position on staving, greatly improves the precision of welding robot welding.
Description
Technical field
The invention belongs to intelligence manufacture field, in particular to a kind of efficient, full rotation type intelligence welding equipment and its work
Make method.
Background technique
With the rapid development of social economy, people's lives are horizontal and quality of life all in the continuous improvement, and no matter
It is that production or life, the rhythm of people are all constantly being accelerated, the production of either people still lives and all realizes the modern times
Change and intelligent, staving welding is also such.
Present staving is all to use manually to weld mostly due to the particularity of its shape in process, by
In human weld, there are uncontrollable and othernesses, cause each product different, once and its technology of human weld it is not really up to the mark, that
The solder joint that will lead to its welding is excessively coarse, cause bad product rate to increase, the serious quality of production for influencing its product.
Summary of the invention
Goal of the invention: in order to overcome the above deficiency, the object of the present invention is to provide a kind of efficient, full rotation type intelligence welderings
The working method of equipment is connect, structure is simple, and design rationally, is easily installed, and greatly improves the stability of its structure and makes
Safety.
Technical solution: to achieve the goals above, the present invention provides a kind of efficient, full rotation type intelligence welding equipments
Working method, efficiently, full rotation type intelligence welding equipment include: fixed mechanism, staving, welding robot, provide welding wire
Welding wire mechanism, the source of welding current, testing agency and control device, wherein in the fixed mechanism be equipped with for fixing staving
Staving fixed mechanism and robot fixed mechanism for erecting and welding robot are equipped with for detecting bucket in the testing agency
The diameter detecting instrument of body diameter and location detector for judging welding position on staving, the diameter detecting instrument are set to staving
One end of fixed mechanism, the location detector are set on robot fixed mechanism；
The staving is set on staving fixed mechanism, and the welding robot is connected by sliding bar and robot fixed mechanism
It connects, and, welding mechanism is equipped in the welding robot, the welding wire mechanism and the source of welding current are set to robot fixed mechanism
On, the welding robot, welding wire mechanism, the source of welding current, sliding bar and testing agency connect with control device.
A kind of heretofore described efficient, full rotation type intelligence welding equipment working method, is provided with detection
The diameter detecting instrument of staving diameter and location detector for judging welding position on staving, to determine required welding on staving
Position, greatly improve welding robot welding precision, meanwhile, the setting of sliding bar allows welding robot being capable of root
According to actual demand, its position is adjusted, it is allowed to better meet the demand of welding.
Guiding track, turning rolls are equipped in heretofore described staving fixed mechanism, the turning rolls is set to guiding track
On, the turning rolls is equipped with back-up roller wheel, and the spacing of the back-up roller wheel is adjustable, it is allowed to can satisfy different-diameter staving
Demand.
It at least 2 groups of heretofore described welding mechanism, realizes while welding, improve its welding efficiency.
Walking beam is equipped in heretofore described robot fixed mechanism, the walking beam is equipped with mobile for sliding bar
Sliding slot, the sliding bar is flexibly connected with walking beam, realizes movement according to demand convenient for robot.
One end of heretofore described sliding bar is equipped with the installing mechanism for installing component, and the installing mechanism is using peace
Platen is filled, the welding wire mechanism, the source of welding current are mounted in loading stand.
It further include turnover mechanism in the present invention, the turnover mechanism is set on the support column of walking beam, it is allowed to realize to bucket
The overturning of body can effectively save the time of staving overturning, improve speed of welding, shorten the construction period, further increase working efficiency.
Heretofore described welding robot is connect by sliding connector with sliding bar, and the sliding connector is equipped with
Guarantee that its transportable sliding recess, the sliding recess are matched with sliding bar.
It is equipped with electric appliance control box and robot control cabinet in heretofore described control device, is set in the electric appliance control box
Have robot control module, welding wire control module, energy supply control module, detection control module, back-up roller wheel drive control module,
Sliding bar drive control module, overturning control module and controller module, wherein be equipped with diameter in the detection control module and examine
It surveys control unit and bond pad locations detection control unit, the robot control module connect with welding robot, the welding wire
Control module is connect with welding wire mechanism, and the energy supply control module is connect with the source of welding current, straight in the detection control module
Diameter detection control unit and bond pad locations detection control unit are connect with diameter detecting instrument and location detector respectively, the support
Idler wheel drive control module is connect with back-up roller wheel, and the driving mechanism on the sliding bar drive control module and sliding bar connects
It connects, the overturning control module is connect with turnover mechanism, and the robot control module, welding wire control module, power supply control mould
Block, detection control module, back-up roller wheel drive control module, sliding bar drive control module and flip module are and controller
Module connection.
Sliding connector driving unit, welding control unit and machine are equipped in heretofore described robot control module
People's controller, the sliding connector driving unit are connect with sliding connector, the welding control unit and welding robot
On welding mechanism connection, the sliding connector driving unit and welding control unit are connect with robot controller.
Heretofore described efficient, the intelligent welding equipment of full rotation type working method, specific working method is such as
Under:
(1): fixed mechanism is assembled first, then by welding robot, welding wire mechanism that welding wire is provided, welding electricity
Source and control device are installed, and complete to be electrically connected；
(2): after the completion of above-mentioned installation, connection, the staving welded will be needed to be placed into the idler wheel in staving fixed mechanism
On frame；
(3): after staving places, can start switch, it is allowed to enter welded condition；
(4): and then controller module will pass through the diameter detection control unit order diameter detecting instrument in controller module
The diameter of staving is detected, the data transmission that will test of existing side by side passes through the number in controller module to controller module
The specific value of staving diameter is obtained according to processing module analysis；
(5): after the completion of the detection of staving diameter, controller module will be driven by back-up roller wheel drive control module and be supported
Idler wheel carries out spacing adjusting；
(6): after the completion of rolling wheel spacing adjustment to be supported, welding can be begun preparing；
(7): the bond pad locations detection control unit command position detector first passed through in controller module starts to staving
The position welded needed for upper is detected, and the data transmission that will test of existing side by side is to controller module, by controller module
Data processing module analysis obtain the positions specifically welded of needs；
(8): then controller module will according to analysis obtain as a result, controller module passes through robot control module
In sliding connector driving unit order sliding connector drive welding mechanism to be moved to staving to need the position welded；
(9): during adjusting to above-mentioned steps (7) to (8), controller module controls welding wire by welding wire control module
Mechanism, which begins preparing, provides welding wire for welding；
(10): and then robot controller will start to weld by welding control unit order welding mechanism；
(11): after the completion of the welding of the position of welding needed for the position, controller module passes through sliding bar drive control mould
Driving mechanism driving sliding bar on block command sliding bar, which starts to be moved to next welding position, to be further continued for welding, to staving
After side has been welded；
(12): controller module starts to rotate staving by flip module order turnover mechanism, its is unwelded
Side turn to top；
(13): after the completion of to be flipped, repeating (7) to (11) step and staving is welded, until welding in need
Position weld complete.
Above-mentioned technical proposal can be seen that the invention has the following beneficial effects:
1, heretofore described a kind of efficient, full rotation type intelligence welding equipment working method, is provided with inspection
The diameter detecting instrument of staving diameter and the location detector for judging welding position on staving are surveyed, to determine required weldering on staving
The position connect greatly improves the precision of welding robot welding, meanwhile, the setting of sliding bar allows welding robot can
According to actual demand, its position is adjusted, it is allowed to better meet the demand of welding.
2, guiding track, turning rolls are equipped in heretofore described staving fixed mechanism, the turning rolls, which is set to, to be guided to
On rail, the turning rolls is equipped with back-up roller wheel, and the spacing of the back-up roller wheel is adjustable, it is allowed to can satisfy different-diameter bucket
The demand of body.
3, walking beam is equipped in heretofore described robot fixed mechanism, the walking beam is equipped with to be moved for sliding bar
Dynamic sliding slot, the sliding bar are flexibly connected with walking beam, and the welding robot is connected by sliding connector and sliding bar
It connects, the sliding connector, which is equipped with, guarantees that its transportable sliding recess, the sliding recess are matched with sliding bar, just
Movement is realized according to demand in robot, saves the time of its displacement, it is allowed to realize whole-course automation production.
4, the working method of efficient, full rotation type intelligence welding equipment the working method of heretofore described one kind,
The diameter of staving is detected by the diameter detection control unit order diameter detecting instrument in controller module, controller mould
Block will drive back-up roller wheel to carry out spacing adjusting by back-up roller wheel drive control module, then bond pad locations detection control unit
Command position detector starts to detect the position of welding required on staving, passes through sliding connector according to the data of detection
Welding mechanism is driven to be moved to the position that staving needs to weld；Welding mechanism starts to weld；Driving mechanism driving sliding bar starts
It is moved to next welding position to be further continued for welding, after the side of staving has been welded；Pass through flip module order turnover mechanism
Start to rotate staving, its unwelded side is turned into top；Staving is welded again, until weldering in need
The position welding connect is completed；Whole work process is simple, detects the diameter detecting instrument of staving diameter and for judging staving
The location detector of upper welding position greatly improves welding robot welding to determine the position of required welding on staving
Precision, meanwhile, welding robot can be adjusted, be passed through to its position according to actual demand for the setting of sliding bar
Testing agency, turnover mechanism and walking beam and sliding connector are realized full-automatic and intelligent under control of the control means
Production.
Detailed description of the invention
Fig. 1 is the structural diagram of the present invention；
Fig. 2 is front view of the invention；
Fig. 3 is side view of the invention；
Fig. 4 is the electrical connection schematic diagram in the present invention.
Specific embodiment
In the following with reference to the drawings and specific embodiments, the present invention is furture elucidated.
Embodiment 1
A kind of efficient, full rotation type intelligence welding equipment working method as shown in the figure, efficient, full rotation type intelligence
Changing welding equipment includes: fixed mechanism 1, staving 2, welding robot 3, the welding wire mechanism 4 for providing welding wire, the source of welding current 5, detection
Mechanism 6 and control device 7；
The relationship of above-mentioned each component is as follows:
Wherein, it is equipped with the staving fixed mechanism 11 for fixing staving 2 in the fixed mechanism 1 and is used for erecting and welding machine
The robot fixed mechanism 12 of device people is equipped with the diameter detecting instrument 61 for detecting 2 diameter of staving in the testing agency 6 and uses
In the location detector 62 for judging welding position on staving 2, the diameter detecting instrument 61 is set to one end of staving fixed mechanism 11,
The location detector 62 is set on robot fixed mechanism 12；
The staving 2 is set on staving fixed mechanism 11, and the welding robot 3 is fixed by sliding bar 8 with robot
Mechanism 12 connects, and, welding mechanism is equipped in the welding robot 3, the welding wire mechanism 4 and the source of welding current 5 are set to machine
On people's fixed mechanism 12, the welding robot 3, welding wire mechanism 4, the source of welding current 5, sliding bar 8 and testing agency 6 with control
Device 7 processed connects.
Guiding track 111, turning rolls 12 are equipped in staving fixed mechanism described in the present embodiment 11, the turning rolls 12 is set
In in guiding track 111, the turning rolls 12 is equipped with back-up roller wheel 112, and the spacing of the back-up roller wheel 112 is adjustable.
At least 2 groups of welding wire mechanism described in the present embodiment 4.
Walking beam 121 is equipped in robot fixed mechanism described in the present embodiment 12, the walking beam 121 is equipped with and is used for
The mobile sliding slot of sliding bar 8, the sliding bar 8 are flexibly connected with walking beam 121.
One end of sliding bar 8 described in the present embodiment is equipped with the installing mechanism for installing component, and the installing mechanism is adopted
With loading stand, the welding wire mechanism 4, the source of welding current 5 are mounted in loading stand.
It further include turnover mechanism 9 in the present embodiment, the turnover mechanism 9 is set on the support column of walking beam 121.
Welding robot 3 described in the present embodiment is connect by sliding connector 10 with sliding bar 8, the sliding connector
10 are equipped with its transportable sliding recess of guarantee, and the sliding recess is matched with sliding bar 8.
Electric appliance control box 71 and robot control cabinet 72, the electric appliance control are equipped in control device 7 described in the present embodiment
Robot control module, welding wire control module, energy supply control module, detection control module, back-up roller wheel drive are equipped in case 71 processed
Dynamic control module, sliding bar drive control module, overturning control module and controller module, wherein the detection control module
In be equipped with diameter detection control unit and bond pad locations detection control unit, the robot control module and welding robot 3
Connection, the welding wire control module are connect with welding wire mechanism 4, and the energy supply control module is connect with the source of welding current 5, the detection
Diameter detection control unit and bond pad locations detection control unit in control module are examined with diameter detecting instrument 61 and position respectively
Instrument 62 is surveyed to connect, the back-up roller wheel drive control module connect with back-up roller wheel 112, the sliding bar drive control module and
Driving mechanism connection on sliding bar 8, the overturning control module are connect with turnover mechanism 9, the robot control module, weldering
Silk control module, energy supply control module, detection control module, back-up roller wheel drive control module, sliding bar drive control module
And flip module is connect with controller module.
Sliding connector driving unit, welding control unit and machine are equipped in robot control module described in the present embodiment
Device people's controller, the sliding connector driving unit are connect with sliding connector 10, the welding control unit and bonding machine
Welding mechanism connection on device people 2, the sliding connector driving unit and welding control unit are and robot controller
Connection.
Embodiment 2
A kind of efficient, full rotation type intelligence welding equipment working method as shown in the figure, efficient, full rotation type intelligence
Changing welding equipment includes: fixed mechanism 1, staving 2, welding robot 3, the welding wire mechanism 4 for providing welding wire, the source of welding current 5, detection
Mechanism 6 and control device 7；
The relationship of above-mentioned each component is as follows:
Wherein, it is equipped with the staving fixed mechanism 11 for fixing staving 2 in the fixed mechanism 1 and is used for erecting and welding machine
The robot fixed mechanism 12 of device people is equipped with the diameter detecting instrument 61 for detecting 2 diameter of staving in the testing agency 6 and uses
In the location detector 62 for judging welding position on staving 2, the diameter detecting instrument 61 is set to one end of staving fixed mechanism 11,
The location detector 62 is set on robot fixed mechanism 12；
The staving 2 is set on staving fixed mechanism 11, and the welding robot 3 is fixed by sliding bar 8 with robot
Mechanism 12 connects, and, welding mechanism is equipped in the welding robot 3, the welding wire mechanism 4 and the source of welding current 5 are set to machine
On people's fixed mechanism 12, the welding robot 3, welding wire mechanism 4, the source of welding current 5, sliding bar 8 and testing agency 6 with control
Device 7 processed connects.
Guiding track 111, turning rolls 12 are equipped in staving fixed mechanism described in the present embodiment 11, the turning rolls 12 is set
In in guiding track 111, the turning rolls 12 is equipped with back-up roller wheel 112, and the spacing of the back-up roller wheel 112 is adjustable.
At least 2 groups of welding wire mechanism described in the present embodiment 4.
Walking beam 121 is equipped in robot fixed mechanism described in the present embodiment 12, the walking beam 121 is equipped with and is used for
The mobile sliding slot of sliding bar 8, the sliding bar 8 are flexibly connected with walking beam 121.
One end of sliding bar 8 described in the present embodiment is equipped with the installing mechanism for installing component, and the installing mechanism is adopted
With loading stand, the welding wire mechanism 4, the source of welding current 5 are mounted in loading stand.
It further include turnover mechanism 9 in the present embodiment, the turnover mechanism 9 is set on the support column of walking beam 121.
Welding robot 3 described in the present embodiment is connect by sliding connector 10 with sliding bar 8, the sliding connector
10 are equipped with its transportable sliding recess of guarantee, and the sliding recess is matched with sliding bar 8.
Electric appliance control box 71 and robot control cabinet 72, the electric appliance control are equipped in control device 7 described in the present embodiment
Robot control module, welding wire control module, energy supply control module, detection control module, back-up roller wheel drive are equipped in case 71 processed
Dynamic control module, sliding bar drive control module, overturning control module and controller module, wherein the detection control module
In be equipped with diameter detection control unit and bond pad locations detection control unit, the robot control module and welding robot 3
Connection, the welding wire control module are connect with welding wire mechanism 4, and the energy supply control module is connect with the source of welding current 5, the detection
Diameter detection control unit and bond pad locations detection control unit in control module are examined with diameter detecting instrument 61 and position respectively
Instrument 62 is surveyed to connect, the back-up roller wheel drive control module connect with back-up roller wheel 112, the sliding bar drive control module and
Driving mechanism connection on sliding bar 8, the overturning control module are connect with turnover mechanism 9, the robot control module, weldering
Silk control module, energy supply control module, detection control module, back-up roller wheel drive control module, sliding bar drive control module
And flip module is connect with controller module.
Sliding connector driving unit, welding control unit and machine are equipped in robot control module described in the present embodiment
Device people's controller, the sliding connector driving unit are connect with sliding connector 10, the welding control unit and bonding machine
Welding mechanism connection on device people 2, the sliding connector driving unit and welding control unit are and robot controller
Connection.
Efficient described in the present embodiment, the intelligent welding equipment of full rotation type working method, specific working method
It is as follows:
(1): fixed mechanism 1 is assembled first, then by welding robot 3, welding wire mechanism 4 that welding wire is provided, weldering
It connects power supply 5 and control device 7 is installed, and complete to be electrically connected；
(2): after the completion of above-mentioned installation, connection, the staving 2 welded will be needed to be placed into the rolling in staving fixed mechanism 11
On wheel carrier 12；
(3): after staving 2 places, can start switch, it is allowed to enter welded condition；
(4): and then controller module will pass through the diameter detection control unit order diameter detecting instrument in controller module
The diameter of 61 pairs of stavings 2 detects, and the data transmission that will test of existing side by side is to controller module, by controller module
Data processing module analyzes the specific value for obtaining 2 diameter of staving；
(5): after the completion of the detection of 2 diameter of staving, controller module will drive branch by back-up roller wheel drive control module
It supports idler wheel 112 and carries out spacing adjusting；
(6): after the completion of 112 spacing of idler wheel to be supported is adjusted, welding can be begun preparing；
(7): the bond pad locations detection control unit command position detector 62 first passed through in controller module starts to bucket
The position of required welding is detected on body 2, and the data transmission that will test of existing side by side passes through controller module to controller module
In data processing module analysis obtain the positions specifically welded of needs；
(8): then controller module will according to analysis obtain as a result, controller module passes through robot control module
In sliding connector driving unit order sliding connector 10 drive welding mechanism to be moved to staving 2 to need the position welded；
(9): during adjusting to above-mentioned steps (7) to (8), controller module controls welding wire by welding wire control module
Mechanism 4, which begins preparing, provides welding wire for welding；
(10): and then robot controller will start to weld by welding control unit order welding mechanism；
(11): after the completion of the welding of the position of welding needed for the position, controller module passes through sliding bar drive control mould
Driving mechanism driving sliding bar 8 on block command sliding bar 8, which starts to be moved to next welding position, to be further continued for welding, to staving
After 2 side has been welded；
(12): controller module starts to rotate staving 2 by flip module order turnover mechanism 9, it is not welded
The side connect turns to top；
(13): after the completion of to be flipped, repeat 7 to 11 steps and staving 2 welded, until welding in need position
Welding is set to complete.
The above is only a preferred embodiment of the present invention, it is noted that for the ordinary skill people of the art
For member, without departing from the principle of the present invention, several improvement can also be made, these improvement also should be regarded as of the invention
Protection scope.
Claims (9)
1. a kind of efficient, full rotation type intelligence welding equipment working method, it is characterised in that: wherein efficient, full rotation type
Intelligent welding equipment includes: fixed mechanism (1), staving (2), welding robot (3), the welding wire mechanism (4) for providing welding wire, weldering
Connect power supply (5), testing agency (6) and control device (7), wherein be equipped in the fixed mechanism (1) for fixing staving (2)
Staving fixed mechanism (11) and robot fixed mechanism (12) for erecting and welding robot, in the testing agency (6)
Equipped with the diameter detecting instrument (61) for detecting staving (2) diameter and the position detection for judging welding position on staving (2)
Instrument (62), the diameter detecting instrument (61) are set to the one end of staving fixed mechanism (11), and the location detector (62) is set to machine
On device people fixed mechanism (12)；
The staving (2) is set on staving fixed mechanism (11), and the welding robot (3) passes through sliding bar (8) and robot
Fixed mechanism (12) connection, and, welding mechanism, the welding wire mechanism (4) and the source of welding current are equipped in the welding robot (3)
(5) it is set on robot fixed mechanism (12), the welding robot (3), welding wire mechanism (4), the source of welding current (5), sliding bar
(8) and testing agency (6) connect with control device (7)；
Efficiently, the specific working method of full rotation type intelligence welding equipment is as follows:
(1): fixed mechanism (1) is assembled first, then by welding robot (3), provide welding wire welding wire mechanism (4),
The source of welding current (5) and control device (7) are installed, and complete to be electrically connected；
(2): after the completion of above-mentioned installation, connection, the staving (2) welded will be needed to be placed into the rolling in staving fixed mechanism (11)
On wheel carrier (12)；
(3): after staving (2) places, can start switch, it is allowed to enter welded condition；
(4): and then controller module will pass through the diameter detection control unit order diameter detecting instrument (61) in controller module
The diameter of staving (2) is detected, the data transmission that will test of existing side by side is to controller module, by controller module
Data processing module analyzes the specific value for obtaining staving (2) diameter；
(5): after the completion of the detection of staving (2) diameter, controller module will be driven by back-up roller wheel drive control module and be supported
Idler wheel (112) carries out spacing adjusting；
(6): after the completion of idler wheel (112) spacing to be supported is adjusted, welding can be begun preparing；
(7): the bond pad locations detection control unit command position detector (62) first passed through in controller module starts to staving
(2) position of required welding is detected on, and the data transmission that will test of existing side by side passes through controller module to controller module
In data processing module analysis obtain the positions specifically welded of needs；
(8): then controller module will be obtained according to analysis as a result, controller module by robot control module
Sliding connector driving unit order sliding connector (10) drives welding mechanism to be moved to the position that staving (2) need to weld；
(9): during adjusting to above-mentioned steps (7) to (8), controller module controls welding wire mechanism by welding wire control module
(4) it begins preparing and provides welding wire for welding；
(10): and then robot controller will start to weld by welding control unit order welding mechanism；
(11): after the completion of the welding of the position of welding needed for the position, controller module is ordered by sliding bar drive control module
Enable driving mechanism on sliding bar (8) that sliding bar (8) is driven to start to be moved to next welding position and be further continued for welding, to staving
(2) after side has been welded；
(12): controller module starts to rotate staving (2) by flip module order turnover mechanism (9), it is not welded
The side connect turns to top；
(13): after the completion of to be flipped, repeat (7) staving (2) welded to (11) step, until welding in need
Position welding is completed.
2. efficient, full rotation type intelligence welding equipment working method according to claim 1, it is characterised in that: institute
It states and is equipped with guiding track (111), turning rolls (12) in staving fixed mechanism (11), the turning rolls (12) is set to guiding track
(111) on, the turning rolls (12) is equipped with back-up roller wheel (112), and the spacing of the back-up roller wheel (112) is adjustable.
3. efficient, full rotation type intelligence welding equipment working method according to claim 1, it is characterised in that: institute
State at least 2 groups of welding wire mechanism (4).
4. efficient, full rotation type intelligence welding equipment working method according to claim 1, it is characterised in that: institute
It states in robot fixed mechanism (12) and is equipped with walking beam (121), the walking beam (121) is equipped with mobile for sliding bar (8)
Sliding slot, the sliding bar (8) is flexibly connected with walking beam (121).
5. efficient, full rotation type intelligence welding equipment working method according to claim 1, it is characterised in that: institute
The one end for stating sliding bar (8) is equipped with the installing mechanism for being used for installing component, and the installing mechanism uses loading stand, the welding wire
Mechanism (4), the source of welding current (5) are mounted in loading stand.
6. efficient, full rotation type intelligence welding equipment working method according to claim 1, it is characterised in that: also
Including turnover mechanism (9), the turnover mechanism (9) is set on the support column of walking beam (121).
7. efficient, full rotation type intelligence welding equipment working method according to claim 1, it is characterised in that: institute
It states welding robot (3) to connect by sliding connector (10) with sliding bar (8), the sliding connector (10), which is equipped with, to be guaranteed
Its transportable sliding recess, the sliding recess are matched with sliding bar (8).
8. efficient, full rotation type intelligence welding equipment working method according to claim 1, it is characterised in that: institute
It states and is equipped with electric appliance control box (71) and robot control cabinet (72) in control device (7), be equipped in the electric appliance control box (71)
Robot control module, welding wire control module, energy supply control module, detection control module, back-up roller wheel drive control module, cunning
Lever drive control module, overturning control module and controller module, wherein be equipped with diameter in the detection control module and detect
Control unit and bond pad locations detection control unit, the robot control module connect with welding robot (3), the welding wire
Control module is connect with welding wire mechanism (4), and the energy supply control module is connect with the source of welding current (5), the detection control module
In diameter detection control unit and bond pad locations detection control unit respectively with diameter detecting instrument (61) and location detector
(62) connect, the back-up roller wheel drive control module connect with back-up roller wheel (112), the sliding bar drive control module and
Driving mechanism connection on sliding bar (8), the overturning control module are connect with turnover mechanism (9), and the robot controls mould
Block, welding wire control module, energy supply control module, detection control module, back-up roller wheel drive control module, sliding bar drive control
Module and flip module are connect with controller module.
9. efficient, full rotation type intelligence welding equipment working method according to claim 1, it is characterised in that: institute
It states and is equipped with sliding connector driving unit, welding control unit and robot controller, the sliding in robot control module
Connector driving unit is connect with sliding connector (10), the bonding machine on the welding control unit and welding robot (3)
Structure connection, the sliding connector driving unit and welding control unit are connect with robot controller.
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| CN201710640519.XA CN107457508B (en) | 2017-07-31 | 2017-07-31 | It is a kind of efficiently, full rotation type intelligence welding equipment and its working method |
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| CN107457508B true CN107457508B (en) | 2019-04-30 |
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| CN107457508A (en) | 2017-12-12 |
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