CN107457393B - All-in-one machine for removing oxide skin of automobile hub - Google Patents

All-in-one machine for removing oxide skin of automobile hub Download PDF

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Publication number
CN107457393B
CN107457393B CN201710870527.3A CN201710870527A CN107457393B CN 107457393 B CN107457393 B CN 107457393B CN 201710870527 A CN201710870527 A CN 201710870527A CN 107457393 B CN107457393 B CN 107457393B
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Prior art keywords
box body
dust collection
hub
oxide skin
box
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CN201710870527.3A
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Chinese (zh)
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CN107457393A (en
Inventor
昝建玖
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Anhui Topler Automobile Technology Co ltd
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Anhui Topler Automobile Technology Co ltd
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Priority to CN201710870527.3A priority Critical patent/CN107457393B/en
Publication of CN107457393A publication Critical patent/CN107457393A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D31/00Cutting-off surplus material, e.g. gates; Cleaning and working on castings
    • B22D31/002Cleaning, working on castings

Abstract

The invention provides an integrated machine for removing oxide skin of an automobile hub, which comprises a box body, wherein the box body is fixed on a conveying mechanism, a cleaning mechanism, a sprinkling mechanism, a dust suction mechanism and a clamping mechanism are respectively fixed in the box body, and the phenomenon that the hub moves to collide with the box body when the cleaning mechanism cleans the hub can be avoided through the action of the clamping mechanism, so that the hub and the box body can be prevented from being damaged; through the functions of the sprinkling mechanism and the dust collection mechanism, the phenomenon that dust flies inside the box body can be effectively avoided, and meanwhile, the effect of removing hub oxide skin and residues can be promoted; further, the removal of the oxide skin and the residues can be maximally realized through the action of the two roller brushes.

Description

All-in-one machine for removing oxide skin of automobile hub
Technical Field
The invention mainly relates to the technical field of metal oxide skin removal, in particular to an integrated machine for removing an automobile hub oxide skin.
Background
In the automobile hub die casting process, due to the factors of a die, temperature and the like, a large amount of residues are formed on the surface of the automobile hub after die casting, and meanwhile, when the hub is calcined at a high temperature and is exposed in the air, the surface of the automobile hub and oxygen in the air are oxidized, so that a layer of oxide skin is formed on the surface of the hub.
The oxide scale is a corrosion product formed by oxidation of steel at high temperature and consists of ferrous oxide, ferroferric oxide and ferric oxide. The method comprises the following steps of: ferrous oxide, ferric oxide. The ferrous oxide has loose structure and weak protection effect, and the ferroferric oxide and ferric oxide have compact structure and good protection effect.
In the whole process for manufacturing the hub, after the hub is subjected to die casting forming and cooling, the residues and the oxide skin on the surface of the automobile hub are manually removed, and when the residues and the oxide skin on the surface of the hub are manually removed, the paint spraying work is performed.
In the prior art market, no equipment capable of completely replacing manual work to remove residues and surface oxide skin on the surface of an automobile hub exists, and meanwhile, the manual work is used for removing, so that labor force is wasted, and industrial production cost is increased.
Based on the above, it is necessary to develop an integrated apparatus capable of effectively removing the residue and scale on the surface of the hub.
Disclosure of Invention
The technical scheme adopted for solving the technical problems is as follows: the integrated machine for removing the oxide skin of the automobile hub comprises a box body, wherein the box body is fixed on a conveying mechanism, a cleaning mechanism is arranged on the box body and comprises a first motor and a second motor, the output ends of the two motors penetrate through the top end of the box body, extend into the box body and are respectively connected with a first roller brush and a second roller brush;
the dust collection device comprises a box body, and is characterized in that a dust collection structure is arranged on the box body, the dust collection structure comprises a dust collection main channel, the dust collection main channel is connected with the top end of the box body through a plurality of first dust collection auxiliary channels, one end of each first dust collection auxiliary channel, which is in contact with the box body, penetrates through the top end of the box body and extends into the box body, the bottom end of each first dust collection auxiliary channel is connected with a second dust collection auxiliary channel, a plurality of suction nozzles are uniformly fixed on the circumference of the periphery of the pipe wall of each second dust collection auxiliary channel, one end of the dust collection main channel is connected with a dust collection box, and a dust collection motor is arranged in the dust collection box;
the two sides of the box body are respectively paved with first water pipes, the first water pipes on the two sides are connected through right-angle water pipes, the bottom ends of the right-angle water pipes are fixedly provided with second water pipes, the second water pipes are positioned in the box body, and the same ends of the water pipes on the two sides are connected with a water tank;
the novel hydraulic lifting device is characterized in that a hub clamping device is arranged in the box body and comprises two hydraulic cylinders fixed on two sides of the box body, a telescopic rod of each hydraulic cylinder penetrates through the box body and extends into the box body, and an arc-shaped fixing piece is fixed at the bottom end of the telescopic rod.
Preferably, the conveying mechanism comprises a conveying roller, two ends of the conveying roller are respectively fixed on the cross beams at two sides, a plurality of supporting frames are respectively fixed below each cross beam, and the box body is fixed on the cross beams at two sides.
Preferably, the first motor extends to the bottom inside the box is connected with a first rotating shaft, a first cross rod is detachably arranged at the bottom of the first rotating shaft, two first roller brushes are arranged in total, and the two first roller brushes are detachably arranged at two ends of the first cross rod respectively.
Preferably, a plurality of first brushes are irregularly distributed on the first roller brushes, and the first brushes are thin iron wires with diameters of 2-3 mm.
Preferably, the second motor extends to the bottom inside the box is connected with a second rotating shaft, a second cross rod is detachably arranged at the bottom of the second rotating shaft, two second roller brushes are arranged in total, and the two second roller brushes are detachably arranged at two ends of the second cross rod respectively.
Preferably, a plurality of second brushes are irregularly distributed on the second roller brushes, and the second brushes are made of hard plastic with the diameter of 2-3 mm.
Preferably, a plurality of sprayers are fixed at the bottom end of the pipe body of the second water pipe.
Preferably, the first motor and the second motor are located vertically directly above the two hub clamping devices.
Preferably, the hydraulic cylinder is electrically connected with the electric cabinet through a wire.
Preferably, two infrared sensors are arranged in the box body and are respectively arranged right above the two hub clamping devices, and the two infrared sensors can respectively detect the position change of the hubs on the two hub clamping devices and simultaneously transmit the position change to a computer of the electric cabinet.
Compared with the prior art, the invention has the beneficial effects that:
1. in the invention, the residue and the oxide skin on the surface of the automobile hub can be effectively removed by the action of the first roller brush and the second roller brush; furthermore, by the action of the two clamping devices in the box body, the wheel hub can be clamped when the surface of the wheel hub of the automobile is cleaned, and the wheel hub can be prevented from moving on the conveying roller to influence the cleaning process; meanwhile, the collision between the hub and the box body can be avoided, and further the damage of equipment and the hub can be avoided;
2. furthermore, the dust collection structure is arranged in the box body, so that dust is prevented from being generated in the box body when the first roller brush and the second roller brush work on the hub, and the service life of each mechanical part in the box body can be prolonged;
3. according to the invention, the second water pipe is fixed in the box body, when the two roller brushes clean the wheel hub, liquid can be sprayed through the second water pipe, so that the removal of residues and oxide scales on the surface of the wheel hub can be promoted, meanwhile, the phenomenon of flying of dust in the box body is further promoted, and the service life of all parts in the box body is further protected.
The invention will be explained in detail below with reference to the drawings and specific embodiments.
Drawings
FIG. 1 is a schematic diagram of the structure of the present invention;
FIG. 2 is a schematic diagram of a first motor according to the present invention;
FIG. 3 is a schematic diagram of a second motor according to the present invention;
FIG. 4 is a schematic view of the dust collection auxiliary road structure of the invention;
FIG. 5 is a schematic view of the structure of the water pipe of the present invention;
FIG. 6 is a schematic structural view of the hub clamping device of the present invention.
Description of the embodiments
In order that the invention may be more fully understood, a more particular description of the invention will be rendered by reference to the appended drawings, in which several embodiments of the invention are illustrated, but which may be embodied in different forms and are not limited to the embodiments described herein, which are, on the contrary, provided to provide a more thorough and complete disclosure of the invention.
When an element is referred to as being "mounted" on another element, it can be directly on the other element or intervening elements may be present, and when an element is referred to as being "connected" to the other element, it may be directly connected to the other element or intervening elements may also be present, the terms "vertical", "horizontal", "left", "right" and the like are used herein for the purpose of illustration only.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly connected to one of ordinary skill in the art to which this invention belongs, and the knowledge of terms used in the description of this invention herein for the purpose of describing particular embodiments is not intended to limit the invention, and the term "and/or" as used herein includes any and all combinations of one or more of the associated listed items.
Referring to fig. 1-6, an integrated machine for removing oxide skin from a hub of an automobile includes a box 1, wherein the box 1 is fixed on a conveying mechanism, and is characterized in that a cleaning mechanism is installed on the box 1, the cleaning mechanism includes a first motor 11 and a second motor 12, output ends of the two motors penetrate through top ends of the box 1, extend into the box 1, and are respectively connected with a first roller brush 113 and a second roller brush 123;
the dust collection structure is arranged on the box body 1, the dust collection structure comprises a dust collection main channel 5, the dust collection main channel 5 is connected with the top end of the box body 1 through a plurality of first dust collection auxiliary channels 51, one end of each first dust collection auxiliary channel 51, which is in contact with the box body 1, penetrates through the top end of the box body 1 and extends into the box body 1, the bottom end of each first dust collection auxiliary channel 51 is connected with a second dust collection auxiliary channel 52, a plurality of suction nozzles 53 are uniformly fixed on the circumference of the periphery of the pipe wall of the second dust collection auxiliary channel 52, one end of the dust collection main channel 5 is connected with a dust collection box, and a dust collection motor is arranged in the dust collection box;
the two sides of the box body 1 are respectively paved with a first water pipe 61, the first water pipes 61 on the two sides are connected through a right-angle water pipe 62, a second water pipe 63 is fixed at the bottom end of the right-angle water pipe 62, the second water pipe 63 is positioned in the box body 1, and the same ends of the water pipes 61 on the two sides are connected with a water tank;
the wheel hub clamping device is installed in the box 1, the wheel hub clamping device comprises two hydraulic cylinders 71 fixed on two sides of the box 1, a telescopic rod 72 of each hydraulic cylinder 71 penetrates through the box 1 and extends into the box 1, and an arc-shaped fixing piece 73 is fixed at the bottom end of the telescopic rod 72.
In the embodiment, the effect of removing the oxide skin and residues on the surface of the hub can be maximally realized through the effect of the two roller brushes; further, the dust collection mechanism can effectively avoid the phenomenon that dust flies inside the box body 1 when the roller brush cleans; furthermore, the second water pipe 63 can be used for sprinkling water into the box body 1, so that the phenomenon of dust flying can be further promoted, and meanwhile, the removal work of residues and oxide scales on the surface of the hub can be promoted; further, through the effect of wheel hub clamping device, can avoid wheel hub to take place to remove when the roller brush cleans to can avoid wheel hub to collide with box 1 inner wall, and form the damage.
Referring to fig. 1, the conveying mechanism includes a conveying roller 3, two ends of the conveying roller 3 are respectively fixed on two side beams 2, a plurality of supporting frames 4 are respectively fixed below each beam 2, and the box 1 is fixed on two side beams 2.
The box body 1 is fixed on the cross beams 2 at two sides, so that the hub can be ensured to move forwards on the conveying roller 3, and the hub can work in the box body 1.
Referring to fig. 2 and fig. 3, a first rotating shaft 111 is connected to the bottom end of the first motor 11 extending into the casing 1, a first cross bar 112 is detachably mounted at the bottom end of the first rotating shaft 111, and two first roller brushes 113 are provided, and are detachably mounted at two ends of the first cross bar 112 respectively.
A plurality of first hairbrushes 114 are irregularly distributed on the first roller brush 113, and the first hairbrushes 114 are thin iron wires with diameters of 2-3 mm.
The second motor 12 extends to the bottom inside the box 1 and is connected with a second rotation shaft 121, a second cross rod 122 is detachably mounted at the bottom of the second rotation shaft 121, two second roller brushes 123 are arranged in total, and the two second roller brushes are detachably mounted at two ends of the second cross rod 122 respectively.
A plurality of second brushes 124 are irregularly distributed on the second roller brush 123, and the second brushes 124 are made of hard plastic with the diameter of 2-3 mm.
In the embodiment, the bottom ends of the output shafts of the two motors are respectively connected with the rotating shafts, and the bottom ends of the two rotating shafts are respectively connected with the two roller brushes, so that the purpose of cleaning the hubs can be realized by the roller brushes; further, through designing two horizontal poles into detachable structure respectively to can select the horizontal pole of different length according to the size of wheel hub internal diameter, satisfy the purpose to wheel hub cleans.
Meanwhile, the thin iron wires are used for designing the bristles of the first hairbrush 114, so that residues on the hub can be cleaned; meanwhile, by utilizing the bristles of the second brush 124 which are hard-molded, not only can the waste material remained when the first brush 114 scrapes the waste residue be cleaned, but also the further cleaning of the oxide skin on the hub can be realized.
Referring to fig. 5, a plurality of sprayers 64 are fixed at the bottom end of the second water pipe 63. By the action of the sprinkler 64, uniform sprinkling of water on the hub in the case 1 can be realized, thereby avoiding the phenomenon that dust in the case 1 flies.
Referring to fig. 1 and 6, the first motor 11 and the second motor 12 are located vertically above the two hub clamping devices. Through setting up first motor 11 and second motor 12 directly over wheel hub clamping device to can guarantee, two motors are concentric, same circle with the wheel hub when driving two horizontal poles respectively and do circular motion, further promoted the effect of cleaning.
Referring to fig. 1 for secondary emphasis, the hydraulic cylinder 71 is electrically connected to the electric cabinet through a wire, two infrared sensors are disposed in the cabinet 1 and respectively mounted directly above the two hub clamping devices, and the two infrared sensors can respectively detect the position changes of the hubs on the two hub clamping devices and simultaneously transmit the position changes to the computer of the electric cabinet.
When the infrared sensor detects that no hub exists in the area of the previous clamping device, the detected signals are transmitted to a computer in a control electric box, the computer converts the signals into control signals to control a hydraulic cylinder 71 in the previous clamping device to work, the hydraulic cylinder 71 controls an arc-shaped fixing piece 73 to move through a control telescopic rod 72, and two symmetrically installed arc-shaped fixing pieces 73 shrink towards the middle at the same time to squeeze and fix the hubs of the wheels.
After the hydraulic cylinder 71 completes the fixing operation, the computer detects the working state of the hydraulic cylinder 71, controls the first motor 11 to start working, and the first motor 11 drives the first rotating shaft 111 to do rotary motion under the control of the computer, and then, the rotating shaft 111 drives the two roller brushes 113 to do circular motion by taking the rotating shaft 111 as a rotation center through the first cross rod 112, so that the cleaning operation of residues inside the hub is realized.
When the first motor 11 works for 2-3 minutes, the computer controls the motor to drive the conveying roller 3 to rotate, the conveying roller 3 drives the hub positioned in the former clamping device area to be conveyed into the latter clamping device area, when the infrared detector detects that the hub is conveyed into the latter clamping device area, the detected signal is transmitted into the computer, the computer converts the signal into a control signal to control two hydraulic cylinders 71 of the latter clamping device, and the two symmetrically installed hydraulic cylinders 71 drive the arc-shaped fixing pieces 73 to stretch towards the middle through the telescopic rods 72 respectively to squeeze the hub, so that the hub is positioned.
After the hydraulic cylinder 71 completes the fixing work, the computer detects the working state of the hydraulic cylinder 71, the computer controls the second motor 12 to work, the second motor 12 drives the second rotating shaft 121 to rotate, the second rotating shaft 121 drives the two roller brushes 123 to do circular motion by taking the second rotating shaft 121 as a central shaft, and accordingly cleaning work of residues inside the hub is achieved.
When the computer controls the first motor 11 and the second motor 12 to rotate, the dust collection motor in the dust collection chamber is controlled to start working, the dust collection motor can absorb dust into the second dust collection auxiliary channel 52 through the plurality of suction nozzles 53, and the dust enters the dust collection main channel 5 through the first dust collection auxiliary channel 51 and then enters the dust collection chamber, so that the dust collection work is completed.
Further, when the computer controls the dust collection structure to start working, the water tank is controlled to be opened, the water source in the water tank is conveyed into the first water pipe 61, enters the right-angle water pipe 62 and the second water pipe 63, and uniformly sprays water into the box body 1 under the action of the sprayer 64.
The foregoing examples merely illustrate certain embodiments of the invention and are described in more detail and are not to be construed as limiting the scope of the invention. It should be noted that it will be apparent to those skilled in the art that several variations and modifications can be made without departing from the spirit of the invention, which are all within the scope of the invention. Accordingly, the scope of protection of the present invention is to be determined by the appended claims.

Claims (10)

1. The integrated machine for removing the oxide skin of the automobile hub comprises a box body (1), wherein the box body (1) is fixed on a conveying mechanism, and is characterized in that a cleaning mechanism is arranged on the box body (1), the cleaning mechanism comprises a first motor (11) and a second motor (12), the output ends of the two motors penetrate through the top end of the box body (1) and extend into the box body (1), and a first roller brush (113) and a second roller brush (123) are respectively connected with the output ends of the two motors;
the dust collection device is characterized in that a dust collection structure is mounted on the box body (1), the dust collection structure comprises a dust collection main channel (5), the dust collection main channel (5) is connected with the top end of the box body (1) through a plurality of first dust collection auxiliary channels (51), one end of each first dust collection auxiliary channel (51) which is in contact with the box body (1) penetrates through the top end of the box body (1) and extends into the box body (1), the bottom end of each first dust collection auxiliary channel (51) is connected with a second dust collection auxiliary channel (52), a plurality of suction nozzles (53) are uniformly fixed on the circumference of the periphery of the pipe wall of each second dust collection auxiliary channel (52), one end of the dust collection main channel (5) is connected with a dust collection box, and a dust collection motor is arranged in the dust collection box;
the two sides of the box body (1) are respectively paved with a first water pipe (61), the first water pipes (61) at the two sides are connected through a right-angle water pipe (62), a second water pipe (63) is fixed at the bottom end of the right-angle water pipe (62), the second water pipe (63) is positioned in the box body (1), and the same ends of the water pipes (61) at the two sides are connected with a water tank;
install wheel hub clamping device in box (1), wheel hub clamping device is including fixing two pneumatic cylinders (71) of box (1) both sides, every telescopic link (72) of pneumatic cylinder (71) run through box (1) extend to in box (1), the bottom of telescopic link (72) is fixed with arc mounting (73).
2. The integrated machine for removing the oxide skin of the automobile hub according to claim 1, wherein the conveying mechanism comprises conveying rollers (3), two ends of each conveying roller (3) are respectively fixed on cross beams (2) on two sides, a plurality of supporting frames (4) are respectively fixed below each cross beam (2), and the box body (1) is fixed on the cross beams (2) on two sides.
3. The integrated machine for removing the oxide skin of the automobile hub according to claim 1, wherein the first motor (11) extends to the bottom end inside the box body (1) and is connected with a first rotating shaft (111), a first cross rod (112) is detachably arranged at the bottom end of the first rotating shaft (111), two first roller brushes (113) are arranged in total, and the two first roller brushes are detachably arranged at two ends of the first cross rod (112).
4. The integrated machine for removing the oxide skin of the automobile hub according to claim 3, wherein a plurality of first hairbrushes (114) are irregularly distributed on the first roller brush (113), and the first hairbrushes (114) are thin iron wires with diameters of 2-3 mm.
5. The integrated machine for removing oxide skin from automobile hubs according to claim 1, wherein the second motor (12) extends to the bottom end inside the box body (1) and is connected with a second rotating shaft (121), a second cross rod (122) is detachably mounted at the bottom end of the second rotating shaft (121), two second roller brushes (123) are arranged in total, and the two second roller brushes are detachably mounted at two ends of the second cross rod (122).
6. The integrated machine for removing oxide skin from automobile hubs according to claim 3, wherein the second roller brush (123) is irregularly distributed with a plurality of second brushes (124), and the second brushes (124) are made of hard plastic with a diameter of 2-3 mm.
7. The integrated machine for removing oxide skin from automobile hubs according to claim 1, wherein a plurality of sprayers (64) are fixed at the bottom end of the second water pipe (63).
8. A car hub oxide removal all-in-one machine according to claim 1 or 3, characterized in that the first motor (11) and the second motor (12) are located directly above two of the hub clamping devices.
9. The integrated machine for removing oxide skin from automobile hubs according to claim 1, wherein the hydraulic cylinder (71) is electrically connected with the electric cabinet through a wire.
10. The integrated machine for removing the oxide skin of the automobile hub according to claim 1, wherein two infrared sensors are arranged in the box body (1), are respectively arranged right above the two hub clamping devices, and can respectively detect the position change of the hubs on the two hub clamping devices and simultaneously transmit the position change to a computer of the electric cabinet.
CN201710870527.3A 2017-09-23 2017-09-23 All-in-one machine for removing oxide skin of automobile hub Active CN107457393B (en)

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CN201710870527.3A CN107457393B (en) 2017-09-23 2017-09-23 All-in-one machine for removing oxide skin of automobile hub

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Application Number Priority Date Filing Date Title
CN201710870527.3A CN107457393B (en) 2017-09-23 2017-09-23 All-in-one machine for removing oxide skin of automobile hub

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CN107457393B true CN107457393B (en) 2024-03-08

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Families Citing this family (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108480263A (en) * 2018-05-22 2018-09-04 昆山市瑞浦鑫涂装机械有限公司 A kind of online wheat flour purifier of wheel hub jig
CN109433682A (en) * 2018-12-05 2019-03-08 徐州胜海机械制造科技有限公司 A kind of mechanical fitting cleaning device
CN112207263A (en) * 2020-09-10 2021-01-12 芜湖市云峰铸造有限责任公司 Be used for sand casting part surface sand removal device
CN113477862B (en) * 2021-07-27 2023-02-28 重庆祥顺机械配件制造有限公司 Deoxidation skin device of knuckle blank

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