CN107455791B - A kind of powder coated cigarette paper of functional plants and its processing technology - Google Patents
A kind of powder coated cigarette paper of functional plants and its processing technology Download PDFInfo
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- CN107455791B CN107455791B CN201710643449.3A CN201710643449A CN107455791B CN 107455791 B CN107455791 B CN 107455791B CN 201710643449 A CN201710643449 A CN 201710643449A CN 107455791 B CN107455791 B CN 107455791B
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- cigarette paper
- functional plants
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- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24C—MACHINES FOR MAKING CIGARS OR CIGARETTES
- A24C5/00—Making cigarettes; Making tipping materials for, or attaching filters or mouthpieces to, cigars or cigarettes
- A24C5/14—Machines of the continuous-rod type
- A24C5/18—Forming the rod
Abstract
The present invention relates to a kind of powder coated cigarette paper of functional plants and its processing technologys, belong to cigarette supplementary technical field.The technique includes the preparation of functional plants particle, the preparation of adhesive, primary coating and four big steps of secondary coating, and a certain proportion of 100-200 mesh functional plants particle, quantity for spray 2-24g/m are mainly sprayed on cigarette paper2, form the functional cigarette paper that surface is attached with functional plants particle, the i.e. powder coated cigarette paper of functional plants;In its burning, functional plants particle can release certain fragrance, and the mellow and full soft flue gas of energy supplements cigarette perfume, enriches fragrance, improve pleasant impression, promotes cigarette smoking quality;Meanwhile the processing technology is simple, cost is relatively low, is convenient for industrialized production.
Description
Technical field
The invention belongs to cigarette supplementary processing technique field, it is related to a kind of powder coated cigarette paper of functional plants and its adds
Work technique.
Background technique
Cigarette paper is one of the important auxiliary material in production of cigarettes, selects shape, endoplasm and its production to cigarette product
There is highly important influence.
With tobacco business increasingly keen competition and the development of cigarette technology, product technology content and differentiation individual character member
Element become product whether can persistent existence and tremendous development key factor.Since traditional cigarette supplementary is in application characteristic
On limitation, cause functional cigarette supplementary be increasingly becoming improve product technology content important means.With tobacco row
The research of the growth requirement of lowering harm and decreasing coking and flavouring humectation in the industry, functional cigarette paper is taken seriously increasingly.Conventional roll cigarette paper
Function is relatively simple, or even also will affect the comfort of cigarette smoking.It is less about the research report of functional cigarette paper at present.
Number of patent application 200810058015.8 discloses a kind of functional cigarette paper and preparation method thereof, is by the root, stem tuber, squama of plant
Drying and crushing after stem and bulb are stifling, then directly mixes to be fitted on and carries out preparing cigarette paper in paper pulp.Although this method is in certain journey
The suction quality of cigarette paper is improved on degree, but plant fiber is affected to cigarette paper machine direction tensile strength, can also make
Water-soluble aroma component in the vegetable material of addition is largely lost.
Number of patent application 201410366164.6 disclose a kind of surface attachment tobacco leaf fragment and tobacco leaf powder cigarette paper and
Preparation method is broken by a certain proportion of 120-200 mesh offal, 20-60 mesh tobacco leaf by spraying on the cigarette paper of low grammes per square metre
The mixed liquor that piece, tobacco extract, adhesive form forms the cigarette paper of surface attachment smoked sheet and offal.It is used in this patent
Raw material is tobacco material, and ingredient is relatively single, only promotes Cigarette Impact, and rich in taste is bad.In addition, it uses mixing liquid
Spraying, easily produces fracture paper.And the cigarette paper uneven color after spraying, it can also generate yellowish-brown spot.And 20-60
Mesh raw material particle size is excessive, and when spraying easily causes nozzle putty, and the finished surface of preparation is excessively coarse, easily makes cigarette paper damaged.Cause
This problem of how overcome the deficiencies in the prior art is current cigarette supplementary processing technique field urgent need to resolve.
Summary of the invention
In view of the above-mentioned deficiencies in the prior art, it is an object of the present invention to provide a kind of powder coated cigarette paper of functional plants and
Its processing technology, the technique are that a certain proportion of 100-200 mesh functional plants particle, quantity for spray 2- are sprayed on cigarette paper
24g/m2, the functional cigarette paper that surface is attached with functional plants particle is formed, in its burning, functional plants particle energy
Certain fragrance is released, the mellow and full soft flue gas of energy supplements cigarette perfume, enriches fragrance, improve pleasant impression, promotes cigarette smoking quality.
To achieve the above object, The technical solution adopted by the invention is as follows:
A kind of processing technology of the powder coated cigarette paper of functional plants, includes the following steps:
The preparation of functional plants particle: the vegetable material that moisture content is 5%-10% is crushed, grain is screened out for step (1)
Diameter is the particle of -200 mesh of 100 mesh, then will screen out particle and be added in fluidisation casing drum and be fluidised to it and be uniformly mixed, and obtains function
It can property plant granule;
The vegetable material is dark plum, walnut shell, lotus leaf, Radix Glycyrrhizae, offal, orange peel, agalloch eaglewood, pueraria lobata, native Radix Glycyrrhizae, plateau
The combination of one or more of rose and apple flower;
Step (2) preparation of adhesive: prepares the 1# adhesive aqueous solution and mass concentration that mass concentration is 0.5%-10%
For the 2# adhesive aqueous solution of 2%-14%;
The adhesive is one or more of groups of modified starch adhesive, sodium carboxymethylcellulose, xanthan gum and chitosan
It closes;
Step (3), it is primary to be coated with: the 1# adhesive aqueous solution that step (2) obtains to be rolled on the reverse side of cigarette paper, so
On the reverse side of cigarette paper that functional plants particle spray coating made from step (1) to roller coating is had to 1# adhesive aqueous solution afterwards, it
After dry, obtain once being coated with cigarette paper;
Wherein, the coating weight of 1# adhesive is calculated as 0.5-6g/m with dry matter2, the coating weight of functional plants particle is with dry
Substance is calculated as 1-16g/m2;
Step (2) secondary coating: is obtained 2# adhesive aqueous solution and is rolled onto the primary painting that step (3) obtains by step (4)
Cloth cigarette paper is coated on that face of functional plants particle, then functional plants particle spray coating made from step (1) is arrived
Primary coating cigarette paper roller coating has on that face of 2# adhesive aqueous solution, dries later, obtains the powder coated volume of functional plants
Cigarette paper;
Wherein, the coating weight of 2# adhesive is calculated as 0.5-6g/m with dry matter2, the coating weight of functional plants particle is with dry
Substance is calculated as 1-8g/m2。
It is further preferred that the vegetable material that moisture content as described in step (1) is 5%-10% is the plant material to dry in the shade
What material microwave treatment, suffocating treatment, baking processing, biological agent processing or chemical reagent were handled;
The biological agent processing is 20% ~ 35% for the vegetable material to dry in the shade is carried out moisture regulation to water content, it
After digest, inactivate, it is dry to moisture content be 5%-10%;The enzyme is protease, cellulase, one or more of in pectase
Combination;When the present invention is to enzymatic hydrolysis, the dosage of enzyme is not specifically limited, according to the conventional amount used of this field;
The chemical reagent processing is that the vegetable material that will be dried in the shade carries out moisture regulation to water content in 5% ~ 35% range
It is interior, sour processing, alkali process, oxidation processes or the processing of alkali oxygen are carried out later, and finally drying to moisture content is 5%-10%.The present invention couple
There is no limit be the specific processing method that sour processing, alkali process, oxidation processes or alkali oxygen are handled according to conventional methods in the art
It can.
There is no limit for microwave treatment, suffocating treatment, the specific processing method for baking processing and parameter by the present invention, according to
Conventional method in the art carries out.
It is further preferred that the fluidisation time as described in step (1) is 3-5min.
It is further preferred that in parts by weight, the adhesive used in establishing 1# adhesive aqueous solution for
0.5-13 parts by weight, then the amount ranges of modified starch are 1-4 parts by weight, and the amount ranges of sodium carboxymethylcellulose are 0.5-3
Parts by weight, the amount ranges of xanthan gum are 1-3 parts by weight, and the amount ranges of chitosan are 1.5-3 parts by weight.
It is further preferred that in parts by weight, the adhesive used in establishing 2# adhesive aqueous solution for
0.5-13 parts by weight, then the amount ranges of modified starch are 1-4 parts by weight, and the amount ranges of sodium carboxymethylcellulose are 0.5-3
Parts by weight, the amount ranges of xanthan gum are 1-3 parts by weight, and the amount ranges of chitosan are 1.5-3 parts by weight.
It is further preferred that the design parameter of (3) coating process of step is as follows:
Unwinding tension is 100-180N, rolling speed 4-28m/min, winding tension 5-20N;
Roller coating pressure roller air pressure is 0.07-0.2MPa;Baking oven tension is 0.01-0.10MPa;
Drying temperature is 60-80 DEG C.
It is further preferred that the design parameter of step (4) secondary coating process is as follows:
Unwinding tension is 100-180N, winding tension 5-20N, rolling speed 4-28m/min,;
Roller coating pressure roller air pressure is 0.07-0.2MPa;Baking oven tension is 0.01-0.10MPa;
Drying temperature is 60-80 DEG C.
It is further preferred that the drying in step (3) is the drying of continuous three-stage, three segment length are 5.5-
6.5m;Drying in step (4) is also continuous three-stage drying, and three segment length are 5.5-6.5m;It is needed after step (4) drying
Hot pressing smoothing wrinkle is carried out to cigarette paper.
It is further preferred that needing to carry out hot pressing smoothing wrinkle, the temperature 45 of hot pressing smoothing wrinkle to cigarette paper after step (3) drying
DEG C -65 DEG C, pressure 0.01-0.10MPa;It also needs to carry out hot pressing smoothing wrinkle, the temperature of hot pressing smoothing wrinkle to cigarette paper after step (4) drying
45 DEG C -65 DEG C, pressure 0.01-0.10MPa.
The powder coated cigarette paper of the functional plants as made from the above method is claimed in the present invention simultaneously.
The moisture content of vegetable material of the present invention for drying in the shade is not specifically limited, and is conventionally dried in the shade to constant weight i.e.
It can.
1# adhesive aqueous solution is first uniformly rolled on cigarette paper by the present invention using material roller, then by the functional plants
Particle is by the way that on dust gun even application to cigarette paper, the particle being not adhered on cigarette paper can be recycled by recyclable device
It recycles, cigarette paper is dried later;Then material roller is recycled first uniformly to be rolled onto 2# adhesive aqueous solution on cigarette paper, then
By the functional plants particle by the way that on dust gun even application to cigarette paper, the particle being not adhered on cigarette paper can
By recyclable device recycling and reusing, cigarette paper is dried later, obtains the powder coated cigarette paper of functional plants.
Compared with prior art, the present invention has the advantages that:
1, form processing of the present invention is convenient, flexible, is combined using roller coating technology and spraying process, and coating uniformly, can pass through tune
The load of dust gun is saved to control quantity for spray, meanwhile, unattached material is collected by recyclable device, then circulation makes
With, stock utilization close to 100%.
2, the cigarette paper obtained by the present invention is used for cigarette products, due to being attached to functional plants particle on cigarette paper,
And adhesion amount is larger, and the suction quality of cigarette can be made to significantly improve, and fragrance is plentiful, the mellow and full soft, harmony of flue gas, clear saturating
Hair, oral cavity refreshing noresidue.
3, the present invention prepares the simple process of the powder coated cigarette paper of functional plants, and cost is relatively low, convenient for industrial metaplasia
It produces.
Detailed description of the invention
Fig. 1 is the flow diagram being once coated in preparation method of the present invention with secondary coating;
Used by Fig. 2 is the preparation method of the 5 powder coated cigarette paper of functional plants of 3- of embodiment of the present invention embodiment
Process equipment schematic diagram;
Wherein, idler wheel, 5- bis- heat in 1- unwinding device, mono- area's applicator roll of 2- and pressure roller, mono- area's drying unit of 3-, mono- area 4-
Idler wheel, 8- wrap-up, the automatically controlled unit of 9- heat in area's applicator roll and pressure roller, bis- area's drying unit of 6-, 2nd area 7-;10- spray gun,
11- recyclable device;
Fig. 3 is the photo that the embodiment of the present invention 1 prepares product.
Specific embodiment
Below with reference to embodiment, the present invention is described in further detail.
It will be understood to those of skill in the art that the following example is merely to illustrate the present invention, and it should not be regarded as limiting this hair
Bright range.In the examples where no specific technique or condition is specified, described technology or conditions according to the literature in the art
Or it is carried out according to product description.Production firm person is not specified in material therefor or equipment, is that can be obtained by purchase
Conventional products.
The present invention is unless otherwise stated, percentage sign is mass percent.
Process equipment schematic diagram such as Fig. 2 institute used by the preparation method of the powder coated cigarette paper of functional plants of the present invention
Show, the present invention is unreeled by unwinding device 1, and wrap-up 8 is wound, and passes through area's applicator roll and pressure roller first during the preparation process
2 applied coating solutions are dried by area's drying unit 3, with 10 spraying function plant granule of spray gun then through one later
Heat 4 hot pressing smoothing wrinkle of idler wheel in area;Then two area's applicator rolls and pressure roller 5 applied coating solution again are used, with 10 spraying function of spray gun
Property plant granule, later by two area's drying units 6 dry, finally by 2nd area heat 7 hot pressing smoothing wrinkle of idler wheel.Wherein, it unreels
Device 1, area's applicator roll and pressure roller 2, area's drying unit 3, area heating idler wheel 4, two area's applicator rolls and pressure roller 5,2nd area are dried
Equipment for drying 6,2nd area heating idler wheel 7 and wrap-up 8 all control work by automatically controlled unit 9.Equipment shown in Fig. 2 is existing set
It is standby.The functional plants particle fallen is sprayed to recycle using recyclable device 11.
Embodiment 1
A kind of processing technology of the powder coated cigarette paper of functional plants, includes the following steps:
Step (1) preparation of functional plants particle: the vegetable material that moisture content is 5% is crushed, screening out partial size is
The particle of -200 mesh of 100 mesh, then will screen out particle and be added in fluidisation casing drum and be fluidised to it and be uniformly mixed, and obtain function
Property plant granule;
The vegetable material is dark plum;
Step (2), the preparation of adhesive: the 1# adhesive aqueous solution and mass concentration that preparation mass concentration is 0.5% are 2%
2# adhesive aqueous solution;
The adhesive is modified starch adhesive;
Step (3), it is primary to be coated with: the 1# adhesive aqueous solution that step (2) obtains to be rolled on the reverse side of cigarette paper, so
On the reverse side of cigarette paper that functional plants particle spray coating made from step (1) to roller coating is had to 1# adhesive aqueous solution afterwards, it
After dry, obtain once being coated with cigarette paper;
Wherein, the coating weight of 1# adhesive is calculated as 0.5g/m with dry matter2, the coating weight of functional plants particle is with dry
Matter is calculated as 2g/m2;
Step (2) secondary coating: is obtained 2# adhesive aqueous solution and is rolled onto the primary painting that step (3) obtains by step (4)
Cloth cigarette paper is coated on that face of functional plants particle, then functional plants particle spray coating made from step (1) is arrived
Primary coating cigarette paper roller coating has on that face of 2# adhesive aqueous solution, dries later, obtains the powder coated volume of functional plants
Cigarette paper;
Wherein, the coating weight of 2# adhesive is calculated as 0.5g/m with dry matter2, the coating weight of functional plants particle is with dry
Matter is calculated as 1g/m2。
The powder coated cigarette paper of functional plants is subjected to cutting and rewinding, is packed to get finished product is arrived.
Respectively with body paper and the powder coated cigarette paper tobacco curing Zhi Jinhang sensory evaluation of functional plants for preparing, wherein making
Cigarette flue gas with functional plant powder coating cigarette paper is mellow and full, and fragrance is elegant, oral cavity refreshing noresidue.
Embodiment 2
A kind of processing technology of the powder coated cigarette paper of functional plants, includes the following steps:
Step (1) preparation of functional plants particle: the vegetable material that moisture content is 8% is crushed, screening out partial size is
The particle of -200 mesh of 100 mesh, then will screen out particle be added to fluidisation casing drum in fluidize 3min, obtain functional plants
Grain;
The vegetable material is Radix Glycyrrhizae;
Step (2), the preparation of adhesive: prepare mass concentration be 1.5% 1# adhesive aqueous solution and mass concentration be
2.5% 2# adhesive aqueous solution;
The adhesive is sodium carboxymethylcellulose;
Step (3), it is primary to be coated with: the 1# adhesive aqueous solution that step (2) obtains to be rolled on the reverse side of cigarette paper, so
On the reverse side of cigarette paper that functional plants particle spray coating made from step (1) to roller coating is had to 1# adhesive aqueous solution afterwards, it
After dry, obtain once being coated with cigarette paper;
Wherein, the coating weight of 1# adhesive is calculated as 1g/m with dry matter2, the coating weight of functional plants particle is with dry matter
It is calculated as 6g/m2;
The design parameter of coating process is as follows:
Unwinding tension is 180N, rolling speed 28m/min, winding tension 20N;
Roller coating pressure roller air pressure is 0.2MPa;Baking oven tension is 0.10MPa;
Drying temperature is 60-80 DEG C.
Step (2) secondary coating: is obtained 2# adhesive aqueous solution and is rolled onto the primary painting that step (3) obtains by step (4)
Cloth cigarette paper is coated on that face of functional plants particle, then functional plants particle spray coating made from step (1) is arrived
Primary coating cigarette paper roller coating has on that face of 2# adhesive aqueous solution, dries later, hot pressing smoothing wrinkle obtains functional plants powder
End coating cigarette paper;
Wherein, the coating weight of 2# adhesive is calculated as 2g/m with dry matter2, the coating weight of functional plants particle is with dry matter
It is calculated as 4g/m2;
The design parameter of secondary coating process is as follows:
Unwinding tension is 180N, winding tension 20N, rolling speed 28m/min,;
Roller coating pressure roller air pressure is 0.2MPa;Baking oven tension is 0.10MPa;
Drying temperature is 60-80 DEG C.
Wherein, the Radix Glycyrrhizae that moisture content as described in step (1) is 8% is that the Radix Glycyrrhizae dried in the shade is handled through biological agent processing
It arrives;Cellulase room temperature is added to 25%-30% in Radix Glycyrrhizae elder generation moisture regulation of the biological agent processing will to dry in the shade later
Lower enzymatic hydrolysis 3h, then inactivates 5min at 80 DEG C, and being dried later to moisture content is 8%.The additional amount of cellulase is Radix Glycyrrhizae quality
0.5%;
The powder coated cigarette paper of functional plants is subjected to cutting and rewinding, is packed to get finished product is arrived.
Respectively with body paper and the powder coated cigarette paper tobacco curing Zhi Jinhang sensory evaluation of functional plants for preparing, wherein making
Cigarette flue gas with functional plant powder coating cigarette paper is sweet, and fragrance is abundant.
Embodiment 3
A kind of processing technology of the powder coated cigarette paper of functional plants, includes the following steps:
Step (1) preparation of functional plants particle: the vegetable material that moisture content is 5% is crushed, screening out partial size is
The particle of -200 mesh of 100 mesh, then will screen out particle be added to fluidisation casing drum in fluidize 3min, obtain functional plants
Grain;
The vegetable material is the combination (mass ratio 1:1) of lotus leaf and offal;
Step (2), the preparation of adhesive: prepare mass concentration be 0.5% 1# adhesive aqueous solution and mass concentration be
14% 2# adhesive aqueous solution;
Preparing adhesive used in 1# adhesive aqueous solution and 2# adhesive aqueous solution is modified starch adhesive and carboxymethyl
The composition (mass ratio 1:1) of sodium cellulosate;
Step (3), it is primary to be coated with: the 1# adhesive aqueous solution that step (2) obtains to be rolled on the reverse side of cigarette paper, so
On the reverse side of cigarette paper that functional plants particle spray coating made from step (1) to roller coating is had to 1# adhesive aqueous solution afterwards, it
After dry, hot pressing smoothing wrinkle obtains once being coated with cigarette paper;
Wherein, the coating weight of 1# adhesive is calculated as 1g/m with dry matter2, the coating weight of functional plants particle is with dry matter
It is calculated as 10g/m2;
The design parameter of coating process is as follows:
Unwinding tension is 100N, rolling speed 4m/min, winding tension 5N;
Roller coating pressure roller air pressure is 0.07MPa;Baking oven tension is 0.01MPa;
Drying is that continuous three-stage is dried, and three segment length are 5.5-6.5m, and temperature is respectively 60 DEG C, 60 DEG C, 60 DEG C;
The temperature 45 C of hot pressing smoothing wrinkle, pressure 0.01MPa;
Step (2) secondary coating: is obtained 2# adhesive aqueous solution and is rolled onto the primary painting that step (3) obtains by step (4)
Cloth cigarette paper is coated on that face of functional plants particle, then functional plants particle spray coating made from step (1) is arrived
Primary coating cigarette paper roller coating has on that face of 2# adhesive aqueous solution, dries later, hot pressing smoothing wrinkle obtains functional plants powder
End coating cigarette paper;
Wherein, the coating weight of 2# adhesive is calculated as 1g/m with dry matter2, the coating weight of functional plants particle is with dry matter
It is calculated as 5g/m2;
The design parameter of secondary coating process is as follows:
Unwinding tension is 100N, winding tension 5N, rolling speed 4m/min,;
Roller coating pressure roller air pressure is 0.07MPa;Baking oven tension is 0.01MPa;
Drying is that continuous three-stage is dried, and three segment length are 5.5m, and temperature is respectively 60 DEG C, 60 DEG C, 60 DEG C;
The temperature 45 C of hot pressing smoothing wrinkle, pressure 0.01MPa.
Wherein, the lotus leaf that moisture content as described in step (1) is 5% is that the lotus leaf to dry in the shade is handled through suffocating treatment;
It is 20-30cm that the suffocating treatment, which is by averaging projection's area,2Lotus leaf blade stifling, the 20min that is put into 100 DEG C of steamers, it
Being dried afterwards to moisture content is 5%.
The offal that moisture content as described in step (1) is 5% is that the offal to dry in the shade is handled through chemical reagent;It is described
Chemical reagent processing for the offal to dry in the shade is crushed to 20-40 mesh, then adjust moisture content to 8%-13%, later by quality
Concentration is that 0.2% ammonium dibasic phosphate aqueous solution uniformly sprays thereon, and the addition quality of ammonium dibasic phosphate aqueous solution is the offal to dry in the shade
The 0.6% of quality then places 2h, and being dried later to moisture content is 5%.
The powder coated cigarette paper of functional plants is subjected to cutting and rewinding, is packed to get finished product is arrived.
Respectively with body paper and the powder coated cigarette paper tobacco curing Zhi Jinhang sensory evaluation of functional plants for preparing, wherein making
With functional plant powder coating cigarette paper cigarette flue gas it is mellow and full and it is sweet feel, fragrance is pure and fresh elegant.
Embodiment 4
A kind of processing technology of the powder coated cigarette paper of functional plants, includes the following steps:
Step (1) preparation of functional plants particle: the vegetable material that moisture content is 5% is crushed, screening out partial size is
The particle of -200 mesh of 100 mesh, then will screen out particle be added to fluidisation casing drum in fluidize 5min, obtain functional plants
Grain;
The vegetable material is that orange peel, agalloch eaglewood and pueraria lobata combine (mass ratio 1:2:1);
Step (2), the preparation of adhesive: the 1# adhesive aqueous solution and mass concentration that preparation mass concentration is 2% are 3%
2# adhesive aqueous solution;
Prepare the group that adhesive used in 1# adhesive aqueous solution and 2# adhesive aqueous solution is xanthan gum and chitosan
Close object;
The mass ratio for preparing xanthan gum used by 1# adhesive aqueous solution and chitosan is 1:3;
The mass ratio for preparing xanthan gum used by 2# adhesive aqueous solution and chitosan is 3:5;
Step (3), it is primary to be coated with: the 1# adhesive aqueous solution that step (2) obtains to be rolled on the reverse side of cigarette paper, so
On the reverse side of cigarette paper that functional plants particle spray coating made from step (1) to roller coating is had to 1# adhesive aqueous solution afterwards, it
After dry, hot pressing smoothing wrinkle obtains once being coated with cigarette paper;
Wherein, the coating weight of 1# adhesive is calculated as 2g/m with dry matter2, the coating weight of functional plants particle is with dry matter
It is calculated as 5g/m2;
The design parameter of coating process is as follows:
Unwinding tension is 180N, rolling speed 28m/min, winding tension 20N;
Roller coating pressure roller air pressure is 0.07-0.2MPa;Baking oven tension is 0.10MPa;
Drying is that continuous three-stage is dried, and three segment length are 6.5m, and temperature is respectively 80 DEG C, 80 DEG C, 80 DEG C;
65 DEG C of the temperature of hot pressing smoothing wrinkle, pressure 0.10MPa;
Step (2) secondary coating: is obtained 2# adhesive aqueous solution and is rolled onto the primary painting that step (3) obtains by step (4)
Cloth cigarette paper is coated on that face of functional plants particle, then functional plants particle spray coating made from step (1) is arrived
Primary coating cigarette paper roller coating has on that face of 2# adhesive aqueous solution, dries later, hot pressing smoothing wrinkle obtains functional plants powder
End coating cigarette paper;
Wherein, the coating weight of 2# adhesive is calculated as 2g/m with dry matter2, the coating weight of functional plants particle is with dry matter
It is calculated as 3g/m2;
The design parameter of secondary coating process is as follows:
Unwinding tension is 180N, winding tension 20N, rolling speed 28m/min,;
Roller coating pressure roller air pressure is 0.2MPa;Baking oven tension is 0.10MPa;
Drying is that continuous three-stage is dried, and three segment length are 5.5-6.5m, and temperature is respectively 80 DEG C, 80 DEG C, 80 DEG C;
- 65 DEG C of the temperature 45 C of hot pressing smoothing wrinkle, pressure 0.01-0.10MPa.
Wherein, dried orange peel is not processed with agalloch eaglewood in the vegetable material that moisture content as described in step (1) is 5%, and pueraria lobata uses
Microwave treatment;
The microwave treatment is to carry out the vegetable material to dry in the shade in two times, first time microwave firepower 50%, time 30-
40s;Second of microwave firepower 80%, time 40-50s.
The powder coated cigarette paper of functional plants is subjected to cutting and rewinding, is packed to get finished product is arrived.
Respectively with body paper and the powder coated cigarette paper tobacco curing Zhi Jinhang sensory evaluation of functional plants for preparing, wherein making
Cigarette cigarette flue gas with functional plant powder coating cigarette paper is sweet, and fragrance is abundant, oral cavity refreshing.
Embodiment 5
A kind of processing technology of the powder coated cigarette paper of functional plants, includes the following steps:
Step (1) preparation of functional plants particle: the vegetable material that moisture content is 8% is crushed, screening out partial size is
The particle of -200 mesh of 100 mesh, then will screen out particle be added to fluidisation casing drum in fluidize 4min, obtain functional plants
Grain;
The vegetable material be native Radix Glycyrrhizae, walnut shell, plateau rose and apple flower combination (mass ratio 1:1:5:
3);
Step (2), the preparation of adhesive: the 1# adhesive aqueous solution and mass concentration that preparation mass concentration is 10% are 2%
2# adhesive aqueous solution;
Preparing adhesive used in 1# adhesive aqueous solution and 2# adhesive aqueous solution is modified starch adhesive, carboxymethyl fibre
Tie up the composition of plain sodium and xanthan gum;
In parts by weight, the adhesive used in establishing 1# adhesive aqueous solution is for 13 parts by weight, then modified to form sediment
The dosage of powder is 4 parts by weight, and the dosage of sodium carboxymethylcellulose is 3 parts by weight, and the dosage of xanthan gum is 3 parts by weight, chitosan
Dosage be 3 parts by weight;
In parts by weight, the adhesive used in establishing 2# adhesive aqueous solution is for 4.5 parts by weight, then modified to form sediment
The dosage of powder is 1 parts by weight, and the dosage of sodium carboxymethylcellulose is 0.5 parts by weight, and the dosage of xanthan gum is 1 parts by weight, and shell is poly-
The dosage of sugar is 2 parts by weight;
Step (3), it is primary to be coated with: the 1# adhesive aqueous solution that step (2) obtains to be rolled on the reverse side of cigarette paper, so
On the reverse side of cigarette paper that functional plants particle spray coating made from step (1) to roller coating is had to 1# adhesive aqueous solution afterwards, it
After dry, hot pressing smoothing wrinkle obtains once being coated with cigarette paper;
Wherein, the coating weight of 1# adhesive is calculated as 1g/m with dry matter2, the coating weight of functional plants particle is with dry matter
It is calculated as 16g/m2;
The design parameter of coating process is as follows:
Unwinding tension is 130N, rolling speed 20m/min, winding tension 10N;
Roller coating pressure roller air pressure is 0.1MPa;Baking oven tension is 0.05MPa;
Drying is that continuous three-stage is dried, and three segment length are 6m, and temperature is respectively 70 DEG C, 65 DEG C, 65 DEG C;
52 DEG C of the temperature of hot pressing smoothing wrinkle, pressure 0.04MPa;
Step (2) secondary coating: is obtained 2# adhesive aqueous solution and is rolled onto the primary painting that step (3) obtains by step (4)
Cloth cigarette paper is coated on that face of functional plants particle, then functional plants particle spray coating made from step (1) is arrived
Primary coating cigarette paper roller coating has on that face of 2# adhesive aqueous solution, dries later, hot pressing smoothing wrinkle obtains functional plants powder
End coating cigarette paper;
Wherein, the coating weight of 2# adhesive is calculated as 1g/m with dry matter2, the coating weight of functional plants particle is with dry matter
It is calculated as 8g/m2;
The design parameter of secondary coating process is as follows:
Unwinding tension is 130N, winding tension 8N, rolling speed 15m/min,;
Roller coating pressure roller air pressure is 0.15MPa;Baking oven tension is 0.08MPa;
Drying is that continuous three-stage is dried, and three segment length are 5.5-6.5m, and temperature is respectively 70 DEG C, 65 DEG C, 65 DEG C;
The temperature 50 C of hot pressing smoothing wrinkle, pressure 0.06MPa.
Wherein, the vegetable material that moisture content as described in step (1) is 8% is that plateau rose and apple flower are not handled, and soil is sweet
Grass and the baked processing of walnut shell obtain, and baking temperature is 90-100 DEG C, and baking time is 10-30 minutes.
The powder coated cigarette paper of functional plants is subjected to cutting and rewinding, is packed to get finished product is arrived.
Embodiment 6
A kind of processing technology of the powder coated cigarette paper of functional plants, includes the following steps:
Step (1) preparation of functional plants particle: the vegetable material that moisture content is 8% is crushed, screening out partial size is
The particle of -200 mesh of 100 mesh, then will screen out particle be added to fluidisation casing drum in fluidize 4min, obtain functional plants
Grain;
The vegetable material be native Radix Glycyrrhizae, walnut shell, plateau rose and apple flower combination (mass ratio 1:1:5:
3);
Step (2), the preparation of adhesive: the 1# adhesive aqueous solution and mass concentration that preparation mass concentration is 10% are 2%
2# adhesive aqueous solution;
Preparing adhesive used in 1# adhesive aqueous solution and 2# adhesive aqueous solution is modified starch adhesive, carboxymethyl fibre
Tie up the composition of plain sodium and xanthan gum;
In parts by weight, the adhesive used in establishing 1# adhesive aqueous solution is for 13 parts by weight, then modified to form sediment
The dosage of powder is 4 parts by weight, and the dosage of sodium carboxymethylcellulose is 3 parts by weight, and the dosage of xanthan gum is 3 parts by weight, chitosan
Dosage be 3 parts by weight;
In parts by weight, the adhesive used in establishing 2# adhesive aqueous solution is for 4.5 parts by weight, then modified to form sediment
The dosage of powder is 1 parts by weight, and the dosage of sodium carboxymethylcellulose is 0.5 parts by weight, and the dosage of xanthan gum is 1 parts by weight, and shell is poly-
The dosage of sugar is 2 parts by weight;
Step (3), it is primary to be coated with: the 1# adhesive aqueous solution that step (2) obtains to be rolled on the reverse side of cigarette paper, so
On the reverse side of cigarette paper that functional plants particle spray coating made from step (1) to roller coating is had to 1# adhesive aqueous solution afterwards, it
After dry, hot pressing smoothing wrinkle obtains once being coated with cigarette paper;
Wherein, the coating weight of 1# adhesive is calculated as 1g/m with dry matter2, the coating weight of functional plants particle is with dry matter
It is calculated as 16g/m2;
The design parameter of coating process is as follows:
Unwinding tension is 130N, rolling speed 20m/min, winding tension 10N;
Roller coating pressure roller air pressure is 0.1MPa;Baking oven tension is 0.05MPa;
Drying is that continuous three-stage is dried, and three segment length are 6m, and temperature is respectively 70 DEG C, 65 DEG C, 65 DEG C;
52 DEG C of the temperature of hot pressing smoothing wrinkle, pressure 0.04MPa;
Step (2) secondary coating: is obtained 2# adhesive aqueous solution and is rolled onto the primary painting that step (3) obtains by step (4)
Cloth cigarette paper is coated on that face of functional plants particle, then functional plants particle spray coating made from step (1) is arrived
Primary coating cigarette paper roller coating has on that face of 2# adhesive aqueous solution, dries later, hot pressing smoothing wrinkle obtains functional plants powder
End coating cigarette paper;
Wherein, the coating weight of 2# adhesive is calculated as 1g/m with dry matter2, the coating weight of functional plants particle is with dry matter
It is calculated as 8g/m2;
The design parameter of secondary coating process is as follows:
Unwinding tension is 130N, winding tension 8N, rolling speed 15m/min,;
Roller coating pressure roller air pressure is 0.15MPa;Baking oven tension is 0.08MPa;
Drying is that continuous three-stage is dried, and three segment length are 5.5-6.5m, and temperature is respectively 70 DEG C, 65 DEG C, 65 DEG C;
The temperature 50 C of hot pressing smoothing wrinkle, pressure 0.06MPa.
Wherein, plateau rose is handled using biological agent in the vegetable material that moisture content as described in step (1) is 8%, will
It is 20% ~ 35% that the plateau rose dried in the shade, which carries out moisture regulation to water content, is digested later, is inactivated, and drying to moisture content is 8%;Institute
The enzyme stated is the combination of protease and pectase, and the quality used of protease is the 0.05% of plateau rose quality, pectase
Quality used is the 0.08% of plateau rose quality;
Apple flower is handled using chemical reagent, specially carries out moisture regulation first to water content in 20% ~ 25% range,
Sour processing is carried out later, and finally drying to moisture content is 8%;
Native Radix Glycyrrhizae and the baked processing of walnut shell obtain, and baking temperature is 90-100 DEG C, and baking time is 10-30 minutes.
The powder coated cigarette paper of functional plants is subjected to cutting and rewinding, is packed to get finished product is arrived.
Performance detection
Respectively with body paper and the powder coated cigarette paper tobacco curing Zhi Jinhang sensory evaluation of functional plants for preparing, wherein making
Cigarette smoke with functional plant powder coating cigarette paper is sweet, and fragrance is abundant, oral cavity refreshing.
If preparing sample according to 200810058015.8 embodiment 1 of patent as comparison 1(DB1), according to patent
201410366164.6 embodiments 1 prepare sample as comparison 2(DB2), and DB1, DB2 and product of the embodiment of the present invention are subjected to object
Character Comparison is managed, comparing result is shown in Table 1.
The comparison of 1 cigarette sample physical characteristic of table
As it can be seen from table 1 DB1 sample influences less material appearance, although the vegetable material amount used is seldom, also
It is reduction of the machine direction tensile strength of cigarette paper, increases the disconnected paper rate in later period cigarette preparation process.DB2 indulges cigarette paper
Zeeil tensile strength Z influences less, but larger to the appearance effects of cigarette paper, generates a large amount of macula luteas, can not be applied to cigarette.This
The uniform sense of touch of the appearance color of invention product is homogeneous, influences on the machine direction tensile strength of cigarette paper smaller.
If preparing sample according to 200810058015.8 embodiment 1 of patent as comparison 1(DB1), according to patent
201410366164.6 embodiments 1 prepare sample as comparison 2(DB2), and DB1, DB2 and product of the embodiment of the present invention are rolled up
Tobacco curing Zhi Jinhang sensory evaluation, specific evaluation result are shown in Table 2.
2 cigarette sample sensory evaluating smoking's result of table
Remarks;Minimum score unit is 0.5.
From table 2 it can be seen that the sample organoleptic quality prepared using the invention patent is obvious from the point of view of sensory evaluating smoking's result
It is better than DB1 and DB2, fragrance, miscellaneous gas and pleasant impression are promoted.
Meanwhile the present invention will be at microwave treatment, suffocating treatment, baking processing, biological agent processing and chemical reagent processing
Influence of the reason front and back to product of the invention is studied, as a result such as table 3.
The aesthetic quality's comparison of 3 vegetable material of table pretreatment front and back
The basic principles, main features and advantages of the present invention have been shown and described above.The technology of the industry
Personnel are it should be appreciated that the present invention is not limited to the above embodiments, and the above embodiments and description only describe this
The principle of invention, without departing from the spirit and scope of the present invention, various changes and improvements may be made to the invention, these changes
Change and improvement all fall within the protetion scope of the claimed invention.The claimed scope of the invention by appended claims and its
Equivalent thereof.
Claims (10)
1. a kind of processing technology of the powder coated cigarette paper of functional plants, which comprises the steps of:
Step (1) preparation of functional plants particle: the vegetable material that moisture content is 5%-10% is crushed, screening out partial size is
The particle of -200 mesh of 100 mesh, then will screen out particle and be added in fluidisation casing drum and be fluidised to it and be uniformly mixed, and obtain functionality
Plant granule;
The vegetable material is dark plum, walnut shell, lotus leaf, Radix Glycyrrhizae, offal, orange peel, agalloch eaglewood, pueraria lobata, native Radix Glycyrrhizae, plateau rose
With the combination of one or more of apple flower;
Step (2), the preparation of adhesive: prepare mass concentration be 0.5%-10% 1# adhesive aqueous solution and mass concentration be
The 2# adhesive aqueous solution of 2%-14%;
The adhesive is one or more of combinations of modified starch adhesive, sodium carboxymethylcellulose, xanthan gum and chitosan;
Step (3), it is primary to be coated with: the 1# adhesive aqueous solution that step (2) obtains being rolled on the reverse side of cigarette paper, then will
Functional plants particle spray coating made from step (1) has to roller coating on the reverse side of the cigarette paper of 1# adhesive aqueous solution, dries later
It is dry, it obtains once being coated with cigarette paper;
Wherein, the coating weight of 1# adhesive is calculated as 0.5-6g/m with dry matter2, the coating weight of functional plants particle is with dry matter
It is calculated as 1-16g/m2;
Step (2) secondary coating: is obtained 2# adhesive aqueous solution and is rolled onto the primary painting yardage roll that step (3) obtains by step (4)
Cigarette paper is coated on that face of functional plants particle, then by functional plants particle spray coating made from step (1) to once
Coating cigarette paper roller coating has on that face of 2# adhesive aqueous solution, dries later, obtains the powder coated cigarette paper of functional plants;
Wherein, the coating weight of 2# adhesive is calculated as 0.5-6g/m with dry matter2, the coating weight of functional plants particle is with dry matter
It is calculated as 1-8g/m2。
2. the processing technology of the powder coated cigarette paper of functional plants according to claim 1, which is characterized in that step
(1) vegetable material that the moisture content described in is 5%-10% is the vegetable material microwave treatment dried in the shade, suffocating treatment, at baking
What reason, biological agent processing or chemical reagent were handled;
The biological agent processing is 20% ~ 35% for the vegetable material to dry in the shade is carried out moisture regulation to water content, later enzyme
Solution, inactivation, drying to moisture content are 5%-10%;The enzyme is protease, cellulase, group one or more of in pectase
It closes;
The chemical reagent processing is that the vegetable material that will be dried in the shade carries out moisture regulation to water content in 5% ~ 35% range, it
Sour processing, alkali process, oxidation processes or the processing of alkali oxygen are carried out afterwards, and finally drying to moisture content is 5%-10%.
3. the processing technology of the powder coated cigarette paper of functional plants according to claim 1, which is characterized in that step
(1) the fluidisation time described in is 3-5min.
4. the processing technology of the powder coated cigarette paper of functional plants according to claim 1, which is characterized in that according to weight
Number meter is measured, the adhesive used in establishing 1# adhesive aqueous solution is 0.5-13 parts by weight, then the dosage model of modified starch
It encloses for 1-4 parts by weight, the amount ranges of sodium carboxymethylcellulose are 0.5-3 parts by weight, and the amount ranges of xanthan gum are 1-3 weight
Part, the amount ranges of chitosan are 2-3 parts by weight.
5. the processing technology of the powder coated cigarette paper of functional plants according to claim 1, which is characterized in that according to weight
Number meter is measured, the adhesive used in establishing 2# adhesive aqueous solution is 0.5-4 parts by weight, then amount ranges of modified starch
For 1-4 parts by weight, the amount ranges of sodium carboxymethylcellulose are 0.5-13 parts by weight, and the amount ranges of xanthan gum are 1-3 weight
Part, the amount ranges of chitosan are 2-3 parts by weight.
6. the processing technology of the powder coated cigarette paper of functional plants according to claim 1, which is characterized in that step
The specific process parameter of (3) coating process is as follows:
Unwinding tension is 100-180N;Winding tension is 5-20N, rolling speed 4-28m/min;
Roller coating pressure roller air pressure is 0.07-0.2MPa;Baking oven tension is 0.01-0.10MPa;
Drying temperature is 60-80 DEG C.
7. the processing technology of the powder coated cigarette paper of functional plants according to claim 1, which is characterized in that step
(4) design parameter of secondary coating process is as follows:
Unwinding tension is 100-180N;Winding tension is 5-20N, rolling speed 4-28m/min;
Roller coating pressure roller air pressure is 0.07-0.2MPa;Baking oven tension is 0.01-0.10MPa;
Drying temperature is 60-80 DEG C.
8. the processing technology of the powder coated cigarette paper of functional plants according to claim 6 or 7, which is characterized in that step
Suddenly (3), the baking in (4) are continuous three stage structure, and length is 5.5-6.5m;It needs after step (4) drying to volume
Cigarette paper carries out hot pressing smoothing wrinkle.
9. the processing technology of the powder coated cigarette paper of functional plants according to claim 1, which is characterized in that step
(3) it needs to carry out hot pressing smoothing wrinkle, -65 DEG C of the temperature 45 C of hot pressing smoothing wrinkle, pressure 0.01-0.10MPa to cigarette paper after drying;Step
(4) it also needs to carry out hot pressing smoothing wrinkle, -65 DEG C of the temperature 45 C of hot pressing smoothing wrinkle, pressure 0.01-0.10MPa to cigarette paper after drying.
10. function made from the processing technology of the powder coated cigarette paper of functional plants described in claim 1-7,9 any one
It can property plant powder coating cigarette paper.
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