CN107445515A - A kind of method for casting bed piece using waste ceramic and scrap glass - Google Patents
A kind of method for casting bed piece using waste ceramic and scrap glass Download PDFInfo
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- CN107445515A CN107445515A CN201710719623.8A CN201710719623A CN107445515A CN 107445515 A CN107445515 A CN 107445515A CN 201710719623 A CN201710719623 A CN 201710719623A CN 107445515 A CN107445515 A CN 107445515A
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B26/00—Compositions of mortars, concrete or artificial stone, containing only organic binders, e.g. polymer or resin concrete
- C04B26/02—Macromolecular compounds
- C04B26/10—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- C04B26/14—Polyepoxides
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q1/00—Members which are comprised in the general build-up of a form of machine, particularly relatively large fixed members
- B23Q1/01—Frames, beds, pillars or like members; Arrangement of ways
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B18/00—Use of agglomerated or waste materials or refuse as fillers for mortars, concrete or artificial stone; Treatment of agglomerated or waste materials or refuse, specially adapted to enhance their filling properties in mortars, concrete or artificial stone
- C04B18/04—Waste materials; Refuse
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B18/00—Use of agglomerated or waste materials or refuse as fillers for mortars, concrete or artificial stone; Treatment of agglomerated or waste materials or refuse, specially adapted to enhance their filling properties in mortars, concrete or artificial stone
- C04B18/04—Waste materials; Refuse
- C04B18/16—Waste materials; Refuse from building or ceramic industry
- C04B18/165—Ceramic waste
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2201/00—Mortars, concrete or artificial stone characterised by specific physical values
- C04B2201/20—Mortars, concrete or artificial stone characterised by specific physical values for the density
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2201/00—Mortars, concrete or artificial stone characterised by specific physical values
- C04B2201/30—Mortars, concrete or artificial stone characterised by specific physical values for heat transfer properties such as thermal insulation values, e.g. R-values
- C04B2201/32—Mortars, concrete or artificial stone characterised by specific physical values for heat transfer properties such as thermal insulation values, e.g. R-values for the thermal conductivity, e.g. K-factors
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2201/00—Mortars, concrete or artificial stone characterised by specific physical values
- C04B2201/50—Mortars, concrete or artificial stone characterised by specific physical values for the mechanical strength
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/91—Use of waste materials as fillers for mortars or concrete
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Materials Engineering (AREA)
- Structural Engineering (AREA)
- Organic Chemistry (AREA)
- Civil Engineering (AREA)
- Environmental & Geological Engineering (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Mechanical Engineering (AREA)
- Processing Of Solid Wastes (AREA)
Abstract
The present invention proposes a kind of method for casting bed piece using waste ceramic and scrap glass, by regarding waste ceramic piece, scrap glass piece, waste ceramic particle, the broken husky mixing of glass as aggregate, ceramic powder, glass dust, Cab-O-sil, alumina powder mixing are used as powder, aggregate is warmed to 80 DEG C, add in mixer, powder is added again, the solidify afterwards that stir agent mixed solution, it is again stirring for uniformly, finally 1 part of carbon fiber of addition, 1 part of basalt fibre are vacuumized after mixer is sealed by weight, are again stirring for obtaining mixed material;Mixed material vacuum is taken out and is injected into bed piece mould, spontaneous curing, is then stripped, double tempering solidification is carried out, is finally machined, you can required bed piece is made.This method casting bed piece can not only General Promotion bed piece mechanical performance, and solve waste ceramic arbitrarily abandon, be difficult to recovery the problems such as, reach the purpose to turn waste into wealth.
Description
Technical field
The invention belongs to machinery equipment field, more particularly to a kind of utilize waste ceramic and scrap glass casting machine tool
The method of body.
Background technology
At present, the material of most of bed piece is mainly made using cast iron on the market, still, using cast iron
Prepare bed piece and complex process be present, die cost is expensive, and production cycle length, the low precision of product, allowance is big, surface
It is of poor quality, the problems such as damping property is poor, thermal coefficient of expansion is big.Therefore, part also does bed piece using concrete, in recent years,
Because China's machining industry has higher requirements to the static and dynamic performance of lathe, prevent the performance of traditional machine tool structure material from
Meet to require, simultaneously as the manufacturing cost of metal material is higher, it was found from published data, can produce excellent
And the product with long service life is short of very much in actual applications.Resin concrete is done in parts of machine tool use at present
Most common problem is to be also easy to produce cracking, fracture, influences the machinability of lathe;Product strength is relatively low, and fragility is big, larger
Easily crushed under the shock of weight;Using easily deforming under the hot and humid environment of southern area.
I, which takes charge of, is located in Quanzhou, Fujian, has very abundant clay resource, Quanzhou City Dehua County is even more famous hard paste porcelain
All, substantial amounts of porcelain is produced every year, and the ceramics such as breakage, substandard products are also easily produced in production, transportation, daily
Left there is also substantial amounts of waste ceramic using the ceramics such as ceramic bowl, Ceramic Tiles after broken in the field such as life or house decoration
A large amount of waste ceramic fragments, because ceramic steady chemical structure can not natural degradation, it is also difficult to reclaim double teeming, potsherd is often
It can only abandon in the wild, not only break up ecological environment in the past for a long time, and cause the substantial amounts of wasting of resources, and ceramics have hardness
The excellent characteristic such as high, corrosion-resistant, wear-resisting, there is very big recovery value.
The characteristic of glass and ceramics has many similarities, for example, Stability Analysis of Structures, resistance to compression, it is wear-resisting, hardness is high the features such as, lead to
Cross and add the glass that different metallic elements can be varied in color in glass, adding different nonmetallic substances can obtain
To the glass of Various Functions, by the application for increasing thickness and sandwich construction, it is possible to achieve the function such as the heat-insulated of glass, sound insulation,
Therefore glass is widely used in the places such as building, daily living article, and glass is once broken, as ceramics, generally only
Can abandon, rarely have recovery value, and glass is because its structure is relatively stable, can not natural degradation, arbitrarily abandon and be easy to make again
The accident hurt into sanitationman, I is taken charge of by research and development for many years, proposes to utilize waste ceramic and scrap glass casting lathe
The method of lathe bed simultaneously researches and develops success.
The content of the invention
The present invention proposes a kind of method for casting bed piece using waste ceramic and scrap glass, is cast using this method
Bed piece can not only General Promotion bed piece mechanical performance, and this method can solve the problem that waste ceramic arbitrarily abandon,
The problems such as being difficult to recovery, reach the purpose to turn waste into wealth.
Technical solution of the present invention is as follows:
A kind of method for casting bed piece using waste ceramic and scrap glass, comprises the following steps:
First, the waste ceramic of recovery is put into crusher to be crushed, then sorting obtains the discarded pottery that size is 3-15mm
Ceramics is standby;
2nd, take the waste ceramic piece after above-mentioned crush to be put into grinding mill to be crushed, it is the irregular useless of 0.5-3mm to obtain size
It is standby to abandon ceramic particle;
3rd, the part waste ceramic of recovery is put into disintegrating machine to be crushed, it is 30- to wear into size by ball mill after broken
The ceramic powder of 100 mesh is standby;
4th, the scrap glass of recovery is put into crusher to be crushed, then sorting obtains the discarded glass that size is 3-15mm
Glass piece is standby;
5th, the scrap glass piece for taking part above-mentioned is put into grinding mill and crushed, and it is standby to obtain the broken sand of glass that size is 0.5-3mm
With;
6th, the part scrap glass of recovery is put into disintegrating machine to be crushed, it is 30- to wear into size by ball mill after broken
The glass dust of 100 mesh is standby;
7th, take 7-10 parts epoxy resin to add epoxy resin diluent by weight and be mixed into solution, then add by weight
It is standby that 1.75-2.5 parts curing agent and 1 bismuth or antimony are mixed and made into mixed solution;
8th, waste ceramic piece that step 1 obtains and step 4 kind is taken to obtain the mixing of scrap glass piece, two kinds of parts by weight sums are
35-45 parts, take that step 2 obtains waste ceramic particle and step 5 obtains the broken husky mixing of glass, and two kinds of parts by weight sums are 30-
It is 35 parts, waste ceramic piece, scrap glass piece, waste ceramic particle and the broken husky mixing of scrap glass is standby as aggregate;Take step
The glass dust that rapid three obtained ceramic powders and step 6 obtain, two kinds of parts by weight sum is 8-15 parts, then adds 8-10 parts
Cab-O-sil, 0-10 part alumina powders are standby as powder;
9th, the aggregate in step 8 is warmed to 80 DEG C, then added in mixer, then add powder, started mixer, wait to fill
Divide after being mixed evenly, add the mixed solution that step 7 obtains, be again stirring for uniformly, finally adding 1 part by weight
Carbon fiber, 1 part of basalt fibre are vacuumized after mixer is sealed, and it is below 0.001Mpa to make vacuum, is again stirring for
5-10 minutes, obtain mixed material;
Tenth, said mixture material vacuum is taken out and be injected into bed piece mould, spontaneous curing 72 hours, then take off under normal temperature
Mould, it is machined after continuing solidification after the demoulding 72 hours, you can be worth bed piece.
Tenth, by said mixture material vacuum pumping to bed piece mould, spontaneous curing 48-72 hours under normal temperature, so
After be stripped, after the demoulding be made bed piece just base;
11, base at the beginning of bed piece is subjected to double tempering solidification:Double tempering solidification process includes first being heated to 50 from normal temperature
DEG C, maintain 3 hours, be then warmed to 80 DEG C from 50 DEG C, maintain 3 hours, then be warmed to from 80 DEG C 120 DEG C and maintain 3 hours, finally
Naturally rise again to normal temperature, place 10 hours;Initial bed piece is made;
12, initial bed piece obtained above is machined, you can required bed piece is made.
Compared to the prior art, lathe can greatly be improved using method of the present invention casting bed piece
Can, and resource recycling is realized, the casting cost of bed piece is reduced, promotes resources sustainable development, there is great meaning
Justice.
Embodiment
The technical scheme in the embodiment of the present invention will be clearly and completely described below, it is clear that described implementation
Example only part of the embodiment of the present invention, rather than whole embodiments.It is common based on the embodiment in the present invention, this area
The every other embodiment that technical staff is obtained under the premise of creative work is not made, belong to the model that the present invention protects
Enclose.
Embodiment one
A kind of method for casting bed piece using waste ceramic and scrap glass, comprises the following steps:
First, the waste ceramic of recovery is put into crusher to be crushed, then sorting obtains the discarded pottery that size is 3-15mm
Ceramics is standby;
2nd, take the waste ceramic piece after above-mentioned crush to be put into grinding mill to be crushed, it is the irregular useless of 0.5-3mm to obtain size
It is standby to abandon ceramic particle;
3rd, the part waste ceramic of recovery is put into disintegrating machine to be crushed, it is 30- to wear into size by ball mill after broken
The ceramic powder of 100 mesh is standby;
4th, the scrap glass of recovery is put into crusher to be crushed, then sorting obtains the discarded glass that size is 3-15mm
Glass piece is standby;
5th, the scrap glass piece for taking part above-mentioned is put into grinding mill and crushed, and it is standby to obtain the broken sand of glass that size is 0.5-3mm
With;
6th, the part scrap glass of recovery is put into disintegrating machine to be crushed, it is 30- to wear into size by ball mill after broken
The glass dust of 100 mesh is standby;
7th, take 10 parts of epoxy resin to add epoxy resin diluent and be mixed into solution, then add 2.5 parts of curing agent and 1 part of bismuth
It is standby to be mixed and made into mixed solution;
8th, waste ceramic piece that step 1 obtains and step 4 kind is taken to obtain the mixing of scrap glass piece, two kinds of parts by weight sums are
45 parts, take that step 2 obtains waste ceramic particle and step 5 obtains the broken husky mixing of glass, two kinds of parts by weight sums are 30 parts, will
Waste ceramic piece, scrap glass piece, waste ceramic particle and the broken husky mixing of scrap glass are used as aggregate;Take the pottery that step 3 obtains
The glass dust that porcelain powder and step 6 obtain, two kinds of parts by weight sum is 15 parts, and adds 10 parts of powder Cab-O-sils by weight and mix
Conjunction is uniformly used as powder;The weight of waste ceramic piece and scrap glass piece ratio is 1:1, waste ceramic particle and the broken husky ratio of glass
Example is 1:1, the weight ratio of ceramic powder and glass dust is 1:1.
9th, the aggregate in step 8 is warmed to 80 DEG C, then added in mixer, then add powder, start mixer,
After being sufficiently mixed and stirring, the mixed solution that step 7 obtains is added, is again stirring for uniformly, finally adding by weight
1 part of carbon fiber, 1 part of basalt fibre are vacuumized after mixer is sealed, and it is below 0.001Mpa to make vacuum, is stirred again
5-10 minutes are mixed, obtain mixed material;
Tenth, by said mixture material vacuum pumping to bed piece mould, spontaneous curing 48-72 hours, then take off under normal temperature
Mould, bed piece just base is made after the demoulding;
11, base at the beginning of bed piece is subjected to double tempering solidification:Double tempering solidification process includes first being heated to 50 from normal temperature
DEG C, maintain 3 hours, be then warmed to 80 DEG C from 50 DEG C, maintain 3 hours, then be warmed to from 80 DEG C 120 DEG C and maintain 3 hours, finally
Naturally rise again to normal temperature, place 10 hours;Initial bed piece is made;
12, initial bed piece obtained above is machined, you can required bed piece is made.
In the present embodiment, the alumina powder is 200-300 mesh powder.The Cab-O-sil is 500 powder.The carbon fiber
With the chopped fiber that basalt fibre is 35~150mm of length.The curing agent is modified phenolic amine hardener.
In the present embodiment, the multiple batches of bed piece cast according to the method described above is tested, as a result such as following table:
Table one, the bed piece performance test parameter of embodiment one
2nd, shock resistance is analyzed
The bed piece cast for the method for the present invention, is fixed using ground, passes through the earthquake resistant analysis of lathe bed, it can be deduced that with
Lower result:
Table two is cast iron lathe bed modal analysis result(The result is incorporated in《Machine design and manufacture》12nd phase《Speed lathe is spent
Gang Yan and cast iron lathe bed dynamic and static state performance analysis》.)
Table two, the analysis of cast iron lathe bed vibration resistance
Order | 1 | 2 | 3 | 4 | 5 |
Frequency(Hz) | 242.32 | 304.06 | 373.35 | 542.7 | 585.53 |
X is to deformation(mm) | 0.49 | 1.26 | 0.84 | 0.89 | 1.62 |
Y-direction deforms(mm) | 1.80 | 0.31 | 1.88 | 1.46 | 2.08 |
Z-direction deforms(mm) | 0.48 | 0.36 | 0.62 | 1.72 | 1.65 |
For contrast directly perceived, I takes charge of is adjusted to consistent with above table frequency by frequency, and the bed piece of the present invention is tested,
As a result such as following table:
Table three, the analysis of the vibration resistance of embodiment one
Order | 1 | 2 | 3 | 4 | 5 |
Frequency(Hz) | 242.32 | 304.06 | 373.35 | 542.7 | 585.53 |
X is to deformation(mm) | 0.36 | 1.19 | 0.76 | 0.85 | 1.58 |
Y-direction deforms(mm) | 1.51 | 0.28 | 1.77 | 1.41 | 1.95 |
Z-direction deforms(mm) | 0.38 | 0.31 | 0.57 | 1.71 | 1.57 |
Embodiment two
The present embodiment and embodiment one are essentially identical, and difference is:
Step 7: taking 7 parts of epoxy resin to add epoxy resin diluent is mixed into solution, 1.75 parts of curing agent and 1 are then added
It is standby that part antimony is mixed and made into mixed solution;
Step 8: take waste ceramic piece that step 1 obtains and step 4 kind obtains the mixing of scrap glass piece, two kinds of parts by weight it
With for 35 parts, take step 2 to obtain waste ceramic particle and step 5 obtains the broken husky mixing of glass, two kinds of parts by weight sums are 35
Part, using waste ceramic piece, scrap glass piece, waste ceramic particle and the broken husky mixing of scrap glass as aggregate;Step 3 is taken to obtain
To the obtained parts by weight sum of two kinds of glass dust of ceramic powder and step 6 be 8 parts, and add by weight 8 parts of Cab-O-sils and
10 parts of aluminum oxide parts are well mixed to be used as powder;In the present embodiment, the weight ratio of waste ceramic piece and scrap glass piece is 2:1,
Waste ceramic particle and the broken husky ratio of glass are 2:1, the weight ratio of ceramic powder and glass dust is 2:1.
Remaining step is consistent with embodiment one.
In the present embodiment, the multiple batches of bed piece cast according to the method described above is tested, as a result such as following table:
Table four, the bed piece performance test parameter of embodiment two
Table five, the analysis of the shock resistance of embodiment two
Order | 1 | 2 | 3 | 4 | 5 |
Frequency(Hz) | 242.32 | 304.06 | 373.35 | 542.7 | 585.53 |
X is to deformation(mm) | 0.39 | 1.17 | 0.77 | 0.82 | 1.59 |
Y-direction deforms(mm) | 1.53 | 0.31 | 1.79 | 1.39 | 1.92 |
Z-direction deforms(mm) | 0.38 | 0.34 | 0.59 | 1.70 | 1.61 |
The foregoing is merely illustrative of the preferred embodiments of the present invention, is not intended to limit the invention, it is all the present invention spirit and
Within principle, any modification, equivalent substitution and improvements made etc., it should be included in the scope of the protection.
Claims (1)
- A kind of 1. method for casting bed piece using waste ceramic and scrap glass, it is characterised in that comprise the following steps:First, the waste ceramic of recovery is put into crusher to be crushed, then sorting obtains the discarded pottery that size is 3-15mm Ceramics is standby;2nd, take the waste ceramic piece after above-mentioned crush to be put into grinding mill to be crushed, it is the irregular useless of 0.5-3mm to obtain size It is standby to abandon ceramic particle;3rd, the part waste ceramic of recovery is put into disintegrating machine to be crushed, it is 30- to wear into size by ball mill after broken The ceramic powder of 100 mesh is standby;4th, the scrap glass of recovery is put into crusher to be crushed, then sorting obtains the discarded glass that size is 3-15mm Glass piece is standby;5th, the scrap glass piece for taking part above-mentioned is put into grinding mill and crushed, and it is standby to obtain the broken sand of glass that size is 0.5-3mm With;6th, the part scrap glass of recovery is put into disintegrating machine to be crushed, it is 30- to wear into size by ball mill after broken The glass dust of 100 mesh is standby;7th, take 7-10 parts epoxy resin to add epoxy resin diluent by weight and be mixed into solution, then add by weight It is standby that 1.75-2.5 parts curing agent and 1 bismuth or antimony are mixed and made into mixed solution;8th, waste ceramic piece that step 1 obtains and step 4 kind is taken to obtain the mixing of scrap glass piece, two kinds of parts by weight sums are 35-45 parts, take that step 2 obtains waste ceramic particle and step 5 obtains the broken husky mixing of glass, and two kinds of parts by weight sums are 30- It is 35 parts, waste ceramic piece, scrap glass piece, waste ceramic particle and the broken husky mixing of scrap glass is standby as aggregate;Take step The glass dust that rapid three obtained ceramic powders and step 6 obtain, two kinds of parts by weight sum is 8-15 parts, then adds 8-10 parts Cab-O-sil, 0-10 part alumina powders are standby as powder;9th, the aggregate in step 8 is warmed to 80 DEG C, then added in mixer, then add powder, started mixer, wait to fill Divide after being mixed evenly, add the mixed solution that step 7 obtains, be again stirring for uniformly, finally adding 1 part by weight Carbon fiber, 1 part of basalt fibre are vacuumized after mixer is sealed, and it is below 0.001Mpa to make vacuum, is again stirring for 5-10 minutes, obtain mixed material;Tenth, said mixture material vacuum is taken out and be injected into bed piece mould, spontaneous curing 72 hours, then take off under normal temperature Mould, it is machined after continuing solidification after the demoulding 72 hours, you can be worth bed piece;Tenth, by said mixture material vacuum pumping to bed piece mould, spontaneous curing 48-72 hours, then take off under normal temperature Mould, bed piece just base is made after the demoulding;11, base at the beginning of bed piece is subjected to double tempering solidification:Double tempering solidification process includes first being heated to 50 from normal temperature DEG C, maintain 3 hours, be then warmed to 80 DEG C from 50 DEG C, maintain 3 hours, then be warmed to from 80 DEG C 120 DEG C and maintain 3 hours, finally Naturally rise again to normal temperature, place 10 hours;Initial bed piece is made;12, initial bed piece obtained above is machined, you can required bed piece is made.
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Citations (1)
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CN105776949A (en) * | 2016-02-01 | 2016-07-20 | 福建省正丰数控科技有限公司 | Composite machine tool bed mineral casting based on cobblestone and preparation method thereof |
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CN105776949A (en) * | 2016-02-01 | 2016-07-20 | 福建省正丰数控科技有限公司 | Composite machine tool bed mineral casting based on cobblestone and preparation method thereof |
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