CN107442330A - A kind of intelligent spray equipment of automobile production - Google Patents
A kind of intelligent spray equipment of automobile production Download PDFInfo
- Publication number
- CN107442330A CN107442330A CN201710886479.7A CN201710886479A CN107442330A CN 107442330 A CN107442330 A CN 107442330A CN 201710886479 A CN201710886479 A CN 201710886479A CN 107442330 A CN107442330 A CN 107442330A
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- CN
- China
- Prior art keywords
- drive hydraulic
- spray equipment
- hydraulic thruster
- electric drive
- electric
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/04—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation
Abstract
The invention discloses a kind of automobile production with intelligent spray equipment, including electric drive hydraulic thruster one, the upper end of electric drive hydraulic thruster one is provided with linear electric motors, the linear motor rotor lower end is installed with electric drive hydraulic thruster three and displacement transducer, institute's displacement sensors lower end is provided with spray equipment, the electric drive hydraulic thruster one side is provided with control cabinet, and the control cabinet front is inlaid with touch-screen, and the fuselage of the electric drive hydraulic thruster one is embedded in cabinet.Beneficial effect is：The automobile production is equipped with the running rail with intelligent spray equipment lower end, the spray equipment can be driven to be moved along the running rail spraying operation is carried out to all parts on whole auto production line, compared to the spray robot of traditional fixed installation, spraying operation scope greatly increases, it is simultaneously simple in construction, cost is low, is adapted to most of medium-sized and small enterprises to use, and practicality is good.
Description
Technical field
The present invention relates to automobile production field, more particularly to a kind of automobile production with intelligent spray equipment.
Background technology
At present, exist in automobile production process, typically carried out for the spraying operation of auto parts and components using spray robot
Automatic spraying, because spray robot cost is high, complicated, spraying operation limited area, therefore needed on auto production line
The operation simultaneously of multiple spray robots could complete the spraying operation of parts, therefore, in general manufacturing enterprise very
Hardly possible purchases substantial amounts of spray robot and carries out full-automatic spraying operation, which has limited the development of most of medium-sized and small enterprises, for upper
Situation is stated, a kind of automobile production can be designed with intelligent spray equipment to solve the above problems.
The content of the invention
The purpose of the present invention is that to solve the above problems and provides a kind of automobile production with intelligent spray equipment.
The present invention is achieved through the following technical solutions above-mentioned purpose：
A kind of intelligent spray equipment of automobile production, including electric drive hydraulic thruster one, on the electric drive hydraulic thruster one
End is provided with linear electric motors, and the linear motor rotor lower end is installed with electric drive hydraulic thruster three and displacement transducer, institute
Displacement sensors lower end is provided with spray equipment, and the electric drive hydraulic thruster one side is provided with control cabinet, the control cabinet
Front is inlaid with touch-screen, and the fuselage of the electric drive hydraulic thruster one is embedded in cabinet, and the cabinet lower end is provided with electronic
Hydraulic push rod two and support arm, the support arm lower end are provided with support wheel, and the lower end of electric drive hydraulic thruster two is provided with rail wheel,
The track wheel side is provided with stepper motor, and the rail wheel lower end is provided with running rail；
The spray equipment include installing plate, suspension rod, clamp, hook, electrical painting rifle, paint kettle, laser range finder and
Tightener, the installing plate are fixedly mounted on the push rod lower end of the electric drive hydraulic thruster three, and the suspension rod is fixedly mounted on institute
Installing plate lower end is stated, its quantity has two, and two downrod lower ends are fixedly connected with the hook and the clamp respectively, its
In, the clamp and it is fixedly mounted on the suspension rod of the clamp upper end and is provided with the tightener, the electrical painting
Rifle is clamped on the clamp, and the paint kettle is suspended on the hook, and the laser range finder is fixedly mounted on the electricity
In the middle part of dynamic spray gun side, wherein, the measurement direction of the laser range finder is straight down；
Be provided with processor, PLC, electric machine controller and motor driver in the control cabinet, the processor with it is described
Displacement transducer, laser range finder electrical connection, the PLC and the processor, the touch-screen, the electrical painting rifle
Electrically connected with the electric machine controller, the motor driver and the electric machine controller, the linear electric motors, stepping electricity
Machine and electric drive hydraulic thruster electrical connection；Wherein, the electric drive hydraulic thruster includes the electric drive hydraulic thruster one, the electronic liquid
Press push rod two and the electric drive hydraulic thruster three.
Wherein, the quantity of electric drive hydraulic thruster one has two, respectively on the both ends lower surface of the linear electric motors.
Wherein, the fuselage of the electric drive hydraulic thruster one is embedded in the cabinet, and its push rod cup is with being that linear electric motors are determined
Sub- lower end is fixedly connected.
Wherein, the quantity of electric drive hydraulic thruster two has two, is respectively and fixedly installed in the middle part of the cabinet lower surface.
Wherein, the fuselage of the electric drive hydraulic thruster two is fixedly connected with the cabinet, its push rod cup and the rail wheel
Upper end is fixedly connected.
Wherein, the rail wheel, which rolls, is arranged in the running rail.
Wherein, on the wheel carrier of the rail wheel, its output shaft is fixedly connected with the wheel shaft of the rail wheel, drives the rail
Road wheel rotates.
Wherein, the running rail is fixedly mounted on the ground.
Wherein, the two sides lower end front and rear sides of each cabinet are installed with the support arm, each branch
Arm lower end, which rolls, is provided with the support wheel；Wherein, four support arms are axisymmetricly distributed centered on the cabinet.
Wherein, the fuselage of the electric drive hydraulic thruster three is fixedly mounted in the middle part of the mover lower surface of the linear electric motors,
Its push rod cup is fixedly connected with the installing plate upper surface.
Wherein, institute's displacement sensors are fixedly mounted on the mover side of the linear electric motors, and it is capable of detecting when institute
State the displacement of mover.
Beneficial effect is：The automobile production is equipped with the running rail with intelligent spray equipment lower end, can drive
The spray equipment moves along the running rail and carries out spraying operation, phase to all parts on whole auto production line
Than the spray robot of traditional fixed installation, spraying operation scope greatly increases, while simple in construction, and cost is low, is adapted to big
Most of small enterprises uses, and practicality is good.
Brief description of the drawings
Fig. 1 is a kind of structural representation of the intelligent spray equipment of automobile production of the present invention；
Fig. 2 is a kind of structural representation of automobile production spray equipment of intelligent spray equipment of the present invention；
Fig. 3 is a kind of scheme of installation of automobile production rail wheel of intelligent spray equipment of the present invention；
Fig. 4 is a kind of control flow chart of the intelligent spray equipment of automobile production of the present invention.
Description of reference numerals is as follows：
1st, electric drive hydraulic thruster one；2nd, linear electric motors；3rd, displacement transducer；4th, electric drive hydraulic thruster three；5th, installing plate；6、
Suspension rod；7th, clamp；8th, link up with；9th, electrical painting rifle；10th, paint kettle；11st, laser range finder；12nd, tightener；13rd, control cabinet；
14th, touch-screen；15th, processor；16、PLC；17th, electric machine controller；18th, motor driver；19th, stepper motor；20th, cabinet；
21st, electric drive hydraulic thruster two；22nd, support arm；23rd, support wheel；24th, rail wheel；25th, running rail.
Embodiment
Below in conjunction with the accompanying drawings and specific embodiment the invention will be further described：
As Figure 1-Figure 4, the intelligent spray equipment of a kind of automobile production, including electric drive hydraulic thruster 1, the electricity
The upper end of hydrodynamic pressure push rod 1 is provided with linear electric motors 2, and the linear electric motors 2 are used to drive spray equipment to move left and right, described straight
The mover lower end of line motor 2 is installed with electric drive hydraulic thruster 34 and displacement transducer 3, and the electric drive hydraulic thruster 34 is used for
The spray equipment is driven to move up and down, the lower end of institute's displacement sensors 3 is provided with the spray equipment, and the electric hydaulic pushes away
The side of bar 1 is provided with control cabinet 13, and the front of control cabinet 13 is inlaid with touch-screen 14, the electric drive hydraulic thruster 1
Fuselage is embedded in cabinet 20, and the lower end of cabinet 20 is provided with electric drive hydraulic thruster 2 21 and support arm 22, under the support arm 22
End is provided with support wheel 23, and the lower end of electric drive hydraulic thruster 2 21 is provided with rail wheel 24, and the side of rail wheel 24 is set
There is stepper motor 19, the stepper motor 19 is used to drive the spray equipment movable along running rail 25, the rail
The lower end of road wheel 24 is provided with the running rail 25；
The spray equipment includes installing plate 5, suspension rod 6, clamp 7, hook 8, electrical painting rifle 9, paint kettle 10, Laser Measuring
Distance meter 11 and tightener 12, the installing plate 5 are fixedly mounted on the push rod lower end of the electric drive hydraulic thruster 34, the suspension rod 6
Be fixedly mounted on the lower end of installing plate 5, its quantity has two, two lower ends of suspension rod 6 respectively with the hook 8 and described
Clamp 7 is fixedly connected, wherein, the clamp 7 and being fixedly mounted on the suspension rod 6 of the upper end of clamp 7 is provided with described
Tightener 12, the tightener 12 are used to control the clamp 7 to clamp or unclamp the electrical painting rifle 9, the electrical painting
Rifle 9 is clamped on the clamp 7, and the paint that the electrical painting rifle 9 is used to draw in the paint kettle 10 sprays to zero, automobile
Part surface, the paint kettle 10 are suspended on the hook 8, and the laser range finder 11 is fixedly mounted on the electrical painting rifle
In the middle part of 9 sides, wherein, the measurement direction of the laser range finder 11 is straight down；
Processor 15, PLC16, electric machine controller 17 and motor driver 18, the place are provided with the control cabinet 13
Reason device 15 electrically connects with institute displacement sensors 3, the laser range finder 11, the PLC16 and the processor 15, described tactile
Touch screen 14, the electrical painting rifle 9 and the electric machine controller 17 to electrically connect, the motor driver 18 and the motor control
Device 17, the linear electric motors 2, the stepper motor 19 and electric drive hydraulic thruster electrical connection；Wherein, the electric drive hydraulic thruster bag
Include the electric drive hydraulic thruster 1, the electric drive hydraulic thruster 2 21 and the electric drive hydraulic thruster 34.
In said structure, during work, the stepper motor 19, which rotates, drives the rail wheel 24 in the running rail 25
The interior mobile surface for driving the spray equipment to be moved to auto parts and components to be sprayed, then, the linear electric motors 2 rotate
The spray equipment is driven to be moved along the linear electric motors 2, in moving process, the laser range finder 11 can measure constantly
Detection information to the distance between auto parts and components and is passed to the processor 15 by the electrical painting rifle 9, through the place
Reason device 15 passes to the PLC16 after handling, the PLC16 operates the touch-screen 14 according to operator and writes input for it
Programmed instruction sends control instruction to the electric machine controller 17, and the electric machine controller 17 controls the motor driver 18 to drive
The dynamic electric drive hydraulic thruster 34 drives the electrical painting rifle 9 to move up and down, and ensures the electrical painting rifle 9 and automobile zero
The distance between part moment is equal, and the moment of institute's displacement sensors 3 detects the spray equipment in the lower end of linear electric motors 2
Displacement and detection information is passed into the processor 15, through the processor 15 processing after pass to the PLC16,
The PLC16 writes the programmed instruction of input for it according to operator's operation touch-screen 14 and sent out to the electric machine controller 17
Control instruction is sent, the electric machine controller 17 controls the motor driver 18 to drive the linear electric motors 2 to drive the spraying
The device arrival linear electric motors 2 are easy to rear auto-returned to carry out spraying operation next time, when the spray equipment prepares to return
Hui Shi, the PLC16 operate the touch-screen 14 according to operator and write the programmed instruction of input to the motor control for it
Device 17 sends control instruction, and the electric machine controller 17 controls the motor driver 18 to drive the rotational band of stepper motor 19
Move the spray equipment to move a certain distance along the running rail 25, then, after the spray equipment prepares to return just
Directly the next place of auto parts and components can be sprayed, so move in circles, complete the spraying operation to whole auto parts and components,
In whole spraying process, operator only needs to operate the touch-screen 14 for PLC16 input programmed instruction.
In the present embodiment, the quantity of electric drive hydraulic thruster 1 has two, respectively positioned at the two of the linear electric motors 2
Hold on lower surface.
In the present embodiment, the fuselage of the electric drive hydraulic thruster 1 is embedded in the cabinet 20, and its push rod cup is with being
The stator lower end of linear electric motors 2 is fixedly connected.
In the present embodiment, the quantity of electric drive hydraulic thruster 2 21 has two, is respectively and fixedly installed to the cabinet 20
In the middle part of lower surface.
In the present embodiment, the fuselage of the electric drive hydraulic thruster 2 21 is fixedly connected with the cabinet 20, its push rod cup
It is fixedly connected with the upper end of rail wheel 24.
In the present embodiment, the rail wheel 24, which rolls, is arranged in the running rail 25.
In the present embodiment, on the wheel carrier of the rail wheel 24, the wheel shaft of its output shaft and the rail wheel 24, which is fixed, to be connected
Connect, drive the rail wheel 24 to rotate.
In the present embodiment, the running rail 25 is fixedly mounted on the ground.
In the present embodiment, the two sides lower end front and rear sides of each cabinet 20 are installed with the support arm
22, each lower end of support arm 22, which rolls, is provided with the support wheel 23；Wherein, four support arms 22 are with the cabinet 20
Centered on be axisymmetricly distributed.
In the present embodiment, the fuselage of the electric drive hydraulic thruster 34 is fixedly mounted under the mover of the linear electric motors 2
Surface middle part, its push rod cup are fixedly connected with the upper surface of installing plate 5.
In the present embodiment, institute's displacement sensors 3 are fixedly mounted on the mover side of the linear electric motors 2, its energy
Enough detect the displacement of the mover.
The basic principles, principal features and advantages of the present invention have been shown and described above.The technical staff of the industry should
Understand, the present invention is not limited to the above embodiments, the original for simply illustrating the present invention described in above-described embodiment and specification
Reason, without departing from the spirit and scope of the present invention, various changes and modifications of the present invention are possible, these changes and improvements
It all fall within the protetion scope of the claimed invention.The claimed scope of the invention is by appended claims and its Xiao Wu circle
It is fixed.
Claims (10)
- A kind of 1. intelligent spray equipment of automobile production, it is characterised in that：Including electric drive hydraulic thruster one, the electric hydaulic The upper end of push rod one is provided with linear electric motors, and the linear motor rotor lower end is installed with electric drive hydraulic thruster three and displacement passes Sensor, institute's displacement sensors lower end are provided with spray equipment, and the electric drive hydraulic thruster one side is provided with control cabinet, described Control cabinet front is inlaid with touch-screen, and the fuselage of the electric drive hydraulic thruster one is embedded in cabinet, and the cabinet lower end is set There are electric drive hydraulic thruster two and support arm, the support arm lower end is provided with support wheel, and the lower end of electric drive hydraulic thruster two is provided with Rail wheel, the track wheel side are provided with stepper motor, and the rail wheel lower end is provided with running rail；The spray equipment includes installing plate, suspension rod, clamp, hook, electrical painting rifle, paint kettle, laser range finder and elastic Device, the installing plate are fixedly mounted on the push rod lower end of the electric drive hydraulic thruster three, and the suspension rod is fixedly mounted on the peace Loading board lower end, its quantity have two, and two downrod lower ends are fixedly connected with the hook and the clamp respectively, wherein, The clamp and it is fixedly mounted on the suspension rod of the clamp upper end and is provided with the tightener, the electrical painting rifle folder Tightly on the clamp, the paint kettle is suspended on the hook, and the laser range finder is fixedly mounted on the electronic spray Apply in the middle part of rifle side, wherein, the measurement direction of the laser range finder is straight down；Processor, PLC, electric machine controller and motor driver, the processor and the displacement are provided with the control cabinet Sensor, laser range finder electrical connection, the PLC and the processor, the touch-screen, the electrical painting rifle and institute State electric machine controller electrical connection, the motor driver and the electric machine controller, the linear electric motors, the stepper motor and Electric drive hydraulic thruster electrically connects；Wherein, the electric drive hydraulic thruster includes the electric drive hydraulic thruster one, the electric hydaulic pushes away Bar two and the electric drive hydraulic thruster three.
- A kind of 2. intelligent spray equipment of automobile production according to claim 1, it is characterised in that：The electric hydaulic The quantity of push rod one has two, respectively on the both ends lower surface of the linear electric motors.
- A kind of 3. intelligent spray equipment of automobile production according to claim 1, it is characterised in that：The electric hydaulic The fuselage of push rod one is embedded in the cabinet, and its push rod cup is with being that linear motor stator electric lower end is fixedly connected.
- A kind of 4. intelligent spray equipment of automobile production according to claim 1, it is characterised in that：The electric hydaulic The quantity of push rod two has two, is respectively and fixedly installed in the middle part of the cabinet lower surface.
- A kind of 5. intelligent spray equipment of automobile production according to claim 1, it is characterised in that：The electric hydaulic The fuselage of push rod two is fixedly connected with the cabinet, and its push rod cup is fixedly connected with the rail wheel upper end.
- A kind of 6. intelligent spray equipment of automobile production according to claim 1, it is characterised in that：The rail wheel rolling It is dynamic to be arranged in the running rail.
- It is 7. according to claim 1, it is characterised in that：The fuselage of the stepper motor is fixedly mounted on the rail wheel On wheel carrier, its output shaft is fixedly connected with the wheel shaft of the rail wheel, drives the rail wheel to rotate.
- A kind of 8. intelligent spray equipment of automobile production according to claim 1, it is characterised in that：Each cabinet Two sides lower end front and rear sides be installed with the support arm, each support arm lower end, which rolls, is provided with the support Wheel；Wherein, four support arms are axisymmetricly distributed centered on the cabinet.
- A kind of 9. intelligent spray equipment of automobile production according to claim 1, it is characterised in that：The electric hydaulic The fuselage of push rod three is fixedly mounted in the middle part of the mover lower surface of the linear electric motors, its push rod cup and the installing plate upper surface It is fixedly connected.
- A kind of 10. intelligent spray equipment of automobile production according to claim 1, it is characterised in that：The displacement passes Sensor is fixedly mounted on the mover side of the linear electric motors, and it is capable of detecting when the displacement of the mover.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710886479.7A CN107442330A (en) | 2017-09-27 | 2017-09-27 | A kind of intelligent spray equipment of automobile production |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710886479.7A CN107442330A (en) | 2017-09-27 | 2017-09-27 | A kind of intelligent spray equipment of automobile production |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN107442330A true CN107442330A (en) | 2017-12-08 |
Family
ID=60498199
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710886479.7A Withdrawn CN107442330A (en) | 2017-09-27 | 2017-09-27 | A kind of intelligent spray equipment of automobile production |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN107442330A (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108672148A (en) * | 2018-06-15 | 2018-10-19 | 安徽枫帆轨道装备有限公司 | A kind of conveying spray-painting plant certainly |
| CN108672165A (en) * | 2018-05-17 | 2018-10-19 | 重庆市和众急速汽车经纪有限公司 | A kind of car detailing spray painting structure |
| CN109127221A (en) * | 2018-09-07 | 2019-01-04 | 佛山朝鸿新材料科技有限公司 | A kind of automobile production intelligent spray equipment and its spraying method |
| CN109894312A (en) * | 2019-04-18 | 2019-06-18 | 陈明福 | A kind of efficient spraying drying unit for automotive hub spraying |
-
2017
- 2017-09-27 CN CN201710886479.7A patent/CN107442330A/en not_active Withdrawn
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108672165A (en) * | 2018-05-17 | 2018-10-19 | 重庆市和众急速汽车经纪有限公司 | A kind of car detailing spray painting structure |
| CN108672148A (en) * | 2018-06-15 | 2018-10-19 | 安徽枫帆轨道装备有限公司 | A kind of conveying spray-painting plant certainly |
| CN109127221A (en) * | 2018-09-07 | 2019-01-04 | 佛山朝鸿新材料科技有限公司 | A kind of automobile production intelligent spray equipment and its spraying method |
| CN109894312A (en) * | 2019-04-18 | 2019-06-18 | 陈明福 | A kind of efficient spraying drying unit for automotive hub spraying |
| CN109894312B (en) * | 2019-04-18 | 2021-06-22 | 陈明福 | A high-efficient spraying drying device for automobile wheel hub spraying |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| WW01 | Invention patent application withdrawn after publication |
Application publication date: 20171208 |
|
| WW01 | Invention patent application withdrawn after publication |