CN107426950A - A kind of electronic device natural heat dissipation device - Google Patents

A kind of electronic device natural heat dissipation device Download PDF

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CN107426950A
CN107426950A CN201710601491.9A CN201710601491A CN107426950A CN 107426950 A CN107426950 A CN 107426950A CN 201710601491 A CN201710601491 A CN 201710601491A CN 107426950 A CN107426950 A CN 107426950A
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heat dissipation
heat
substrate
fins
electronic device
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何雅玲
张凯
王飞龙
汤松臻
朱月
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Xian Jiaotong University
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Xian Jiaotong University
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    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K7/00Constructional details common to different types of electric apparatus
    • H05K7/20Modifications to facilitate cooling, ventilating, or heating
    • H05K7/2039Modifications to facilitate cooling, ventilating, or heating characterised by the heat transfer by conduction from the heat generating element to a dissipating body
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K7/00Constructional details common to different types of electric apparatus
    • H05K7/20Modifications to facilitate cooling, ventilating, or heating
    • H05K7/20009Modifications to facilitate cooling, ventilating, or heating using a gaseous coolant in electronic enclosures
    • H05K7/20127Natural convection

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  • Engineering & Computer Science (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Cooling Or The Like Of Electrical Apparatus (AREA)
  • Cooling Or The Like Of Semiconductors Or Solid State Devices (AREA)

Abstract

一种电子器件自然散热装置,所述散热装置由基板、设置在基板上的散热翅片和后壳构成;所述散热翅片采用W型结构,垂直基板布置,拐角处打断处理;所述后壳由绝热材料制造,紧贴基板背部。工作过程中,散热装置垂直布置,电子器件产生的热量经由热管传递到铝制平板上,铝制平板被放置在所述后壳中,再与所述散热器的基板贴合,最后通过W型散热翅片将热量散失到环境中去。利用W型翅片特有的布置方式,增加了散热面积,减小了气体与翅片的接触流程,大大增加了水平方向的进气量,使得换热温差变大,提高了自然对流换热效率,从而达到了延长电子器件寿命,提高设备可靠性的目的。

A natural heat dissipation device for an electronic device, the heat dissipation device is composed of a substrate, a heat dissipation fin arranged on the substrate, and a rear case; the heat dissipation fin adopts a W-shaped structure, arranged vertically to the substrate, and interrupted at the corner; The back shell is made of heat-insulating material and is attached to the back of the substrate. During the working process, the cooling device is vertically arranged, and the heat generated by the electronic device is transferred to the aluminum plate through the heat pipe. The cooling fins dissipate heat to the environment. Using the unique arrangement of W-shaped fins, the heat dissipation area is increased, the contact process between the gas and the fins is reduced, the air intake in the horizontal direction is greatly increased, the heat transfer temperature difference becomes larger, and the natural convection heat transfer efficiency is improved. , so as to achieve the purpose of prolonging the life of electronic devices and improving the reliability of equipment.

Description

一种电子器件自然散热装置A natural cooling device for electronic devices

技术领域technical field

本发明属于散热技术领域,具体涉及一种适用于化工、冶金、空调、电子通讯等各行业需要强化散热的设备中的高热流密度下的电子器件自然散热装置。The invention belongs to the technical field of heat dissipation, and specifically relates to a natural heat dissipation device for electronic devices under high heat flux density, which is suitable for chemical industry, metallurgy, air conditioning, electronic communication and other industries that need to strengthen heat dissipation.

背景技术Background technique

随着电子及通讯技术的迅速发展,高性能芯片和集成电路的使用越来越广泛。电子产业的发展一直遵循着摩尔定律:当价格不变时,集成电路上可容纳的晶体管数目,约每隔18~24个月便会增加一倍,性能也将提升一倍。因此电子器件芯片的功率不断增大,加之设备体积日益减小,导致设备单位表面热流密度不断增大,温度不断上升。随着温度的升高,当超过其额定值时,电子元件的失效率呈指数增长,相应地降低了设备的可靠性。为保证电子设备系统参数的稳定性,提高电子设备的工作性能和可靠性,就必需对设备进行热设计,使其工作温度低于额定温度。目前电子器件主要的冷却方式有主动式和被动式。一般来说,主动式散热量远大于被动式散热量,但是由于被动式散热具有无需供给能源、性能可靠稳定、安全性高、无噪音且制造成本较低等优点,越来越受到关注。并且,由于环境适应性要求,一些产品内部不允许安装风扇,且其外壳相对密封,通常是将集中热源安装在设备底部或机壳内侧,并借助散热肋片或翅片来增大散热面积,通过自然散热方式进行散热。With the rapid development of electronics and communication technology, high-performance chips and integrated circuits are used more and more widely. The development of the electronics industry has always followed Moore's Law: when the price remains constant, the number of transistors that can be accommodated on an integrated circuit will double every 18 to 24 months, and the performance will also double. Therefore, the power of the electronic device chip is continuously increasing, and the volume of the equipment is decreasing day by day, which leads to the continuous increase of the heat flux on the unit surface of the equipment and the continuous rise of the temperature. As temperature increases, the failure rate of electronic components increases exponentially when their ratings are exceeded, correspondingly reducing the reliability of the equipment. In order to ensure the stability of electronic equipment system parameters and improve the performance and reliability of electronic equipment, it is necessary to thermally design the equipment so that its operating temperature is lower than the rated temperature. At present, the main cooling methods of electronic devices are active and passive. Generally speaking, the amount of active heat dissipation is much greater than that of passive heat dissipation. However, due to the advantages of no energy supply, reliable and stable performance, high safety, no noise and low manufacturing cost, passive heat dissipation has attracted more and more attention. Moreover, due to environmental adaptability requirements, some products do not allow fans to be installed inside, and their casings are relatively sealed. Usually, the concentrated heat source is installed on the bottom of the device or inside the casing, and the heat dissipation area is increased by means of cooling ribs or fins. Heat dissipation through natural heat dissipation.

对于广泛用于通信、网络行业的自然散热模块,分析其从模块内部热源(发热元件)到外界环境的散热过程可知,模块外壳侧的散热热阻远大于模块内部的接触热阻以及导热、对流等环节热阻。外壳侧的散热则包括了自然对流散热和辐射散热,特别是其中的自然对流热阻极高(约占整个模块热阻的50%以上),是制约模块散热能力提高的关键之所在。随着自然散热模块功耗水平的不断增加,如何充分降低自然散热模块外壳侧的热阻、增强模块散热能力,是降低模块温度水平的必然要求,也是保证自然散热模块正常稳定运行的前提。考虑到模块表面情况和温度水平限制,其辐射换热的强化和优化空间有限,所以自然散热模块的强化传热主要是要强化其外壳侧的自然对流散热能力,因此以往的研究者对此进行了大量的实验与数值模拟研究。目前应用于自然对流散热模块的翅片结构主要有平板翅片、波纹翅片以及百叶窗翅片。平板翅片具有加工方便,制造成本低,便于规模化生产等优点,但是对于生产实际中经常用到的竖直平板翅片而言,其上部分由于气流温度较高,换热温差变小,所以其散热能力也相应地恶化。波纹翅片与百叶窗翅片结构复杂、加工困难,流动阻力较大,且在实际生产中用到的竖直波纹翅片和百叶窗翅片的上部分也存在类似于竖直平板翅片中流场速度矢量和温度梯度之间协同性较差的缺点。鉴于此,目前设备的热设计已经成为制约电子通信等行业新技术发展的关键问题。因此,亟需开发一种能够显著降低高热流密度下电子设备内部温度,提高设备可靠性的高效散热器。For natural heat dissipation modules widely used in communication and network industries, the analysis of the heat dissipation process from the heat source (heating element) inside the module to the external environment shows that the heat dissipation thermal resistance on the side of the module shell is much greater than the contact thermal resistance inside the module, as well as heat conduction and convection. Etc. link thermal resistance. The heat dissipation on the shell side includes natural convection heat dissipation and radiation heat dissipation, especially the high natural convection thermal resistance (accounting for more than 50% of the entire module thermal resistance), which is the key to restricting the improvement of the module's heat dissipation capability. As the power consumption of natural heat dissipation modules continues to increase, how to fully reduce the thermal resistance of the natural heat dissipation module shell side and enhance the heat dissipation capacity of the module is an inevitable requirement to reduce the temperature level of the module and a prerequisite for ensuring the normal and stable operation of the natural heat dissipation module. Considering the limitation of the surface condition and temperature level of the module, the enhancement and optimization space of the radiation heat transfer is limited, so the enhanced heat transfer of the natural heat dissipation module is mainly to enhance the natural convection heat dissipation capacity of the shell side, so previous researchers have done this A large number of experiments and numerical simulation studies have been carried out. The fin structures currently used in natural convection cooling modules mainly include flat fins, corrugated fins and louver fins. Flat fins have the advantages of convenient processing, low manufacturing cost, and large-scale production. However, for the vertical flat fins that are often used in actual production, the upper part of the fins has a smaller heat transfer temperature difference due to the higher airflow temperature. Therefore, its heat dissipation capability also deteriorates accordingly. Corrugated fins and louver fins have complex structures, difficult processing, and large flow resistance, and the upper part of the vertical corrugated fins and louver fins used in actual production also has a flow field similar to that of vertical flat fins. The disadvantage of poor synergy between velocity vectors and temperature gradients. In view of this, the thermal design of equipment has become a key issue restricting the development of new technologies in industries such as electronic communications. Therefore, there is an urgent need to develop a high-efficiency heat sink that can significantly reduce the internal temperature of electronic equipment under high heat flux and improve equipment reliability.

发明内容Contents of the invention

针对上述提出的竖直平板翅片上部气流温度较高,流速较小导致自然对流传热效果恶化的技术问题,本发明提供一种能有效降低自然散热条件下散热设备中发热元件的温度,从而达到延长寿命,提高设备可靠性的电子器件自然散热装置。Aiming at the above-mentioned technical problem that the airflow temperature on the upper part of the vertical flat fins is high and the flow velocity is small, the effect of natural convection heat transfer is deteriorated. A natural heat dissipation device for electronic devices that prolongs life and improves equipment reliability.

为达到上述目的,本发明采用的技术方案是:包括自下而上依次设置的绝热后壳、热源铝板、基板和W型散热翅片,所述W型散热翅片拐角处断开,对称布置在基板上;所述热源铝板设置在绝热后壳中,并紧贴在基板背面。In order to achieve the above-mentioned purpose, the technical solution adopted by the present invention is: including the heat-insulating rear shell, the heat source aluminum plate, the base plate and the W-shaped heat dissipation fins arranged in sequence from bottom to top, and the corners of the W-shaped heat dissipation fins are disconnected and arranged symmetrically On the base plate; the aluminum plate of the heat source is arranged in the heat-insulating back shell, and is closely attached to the back of the base plate.

所述的W型散热翅片的开口角度a为45°~90°。The opening angle a of the W-shaped cooling fins is 45°-90°.

所述的W型散热翅片断开部位尺寸d与基板宽度尺寸L之比d/L=0.03~0.10。The ratio d/L of the dimension d of the disconnected part of the W-shaped heat dissipation fin to the width dimension L of the substrate is 0.03˜0.10.

所述的W型散热翅片翅片厚度l与翅片间距p宽度尺寸L之比l/p=0.05~0.10。The ratio l/p of the fin thickness l of the W-shaped heat dissipation fins to the width dimension L of the fin pitch p=0.05˜0.10.

所述的W型散热翅片在基板上均匀布置。所述的后壳绝热处理。The W-shaped cooling fins are uniformly arranged on the substrate. The heat insulation treatment of the rear shell.

电子器件工作时产生的热量经由热管传递到热源铝板上,热源铝板再与所述散热器基板贴合,最后通过W型散热翅片将热量散失到环境中去。与竖直平板翅片底部进气相比,W型散热翅片改变了空气的进气方式,使得更多的空气从水平方向进气,增大了换热温差,增大了换热面积,从而大大提高了换热效率。The heat generated by the electronic device is transferred to the heat source aluminum plate through the heat pipe, and the heat source aluminum plate is bonded to the heat sink substrate, and finally dissipates the heat to the environment through the W-shaped heat dissipation fins. Compared with the air intake at the bottom of the vertical flat fins, the W-shaped cooling fins change the air intake mode, allowing more air to enter from the horizontal direction, increasing the heat exchange temperature difference and increasing the heat exchange area. Thereby greatly improving the heat exchange efficiency.

本发明与现有技术相比,具有以下优点:Compared with the prior art, the present invention has the following advantages:

1)增大了换热面积。W型散热翅片倾斜的翅片布置方式,相对于传统竖直平板翅片,更加高效的利用了散热空间,在保证翅片散热效率的同时,增大了换热面积,强化换热效果。1) Increased heat transfer area. Compared with the traditional vertical flat fins, the inclined fin arrangement of W-shaped fins makes more efficient use of the heat dissipation space. While ensuring the heat dissipation efficiency of the fins, it increases the heat transfer area and enhances the heat transfer effect.

2)改变了进气方式。传统的竖直平板翅片主要是从底部进气,空气沿重力方向上升,与翅片进行换热。这种进气方式导致的直接结果是,基板上部空气温度逐渐升高,换热温差变小;同时,由于在进气的流程比较大,热边界层的厚度大,使得换热性能变差。W型散热翅片使得空气的主要的进气方式是水平方向进气,使得更多的冷空气直接进入翅片附近,参与换热过程,使得气体流程减小,换热温差增大,翅片整体的换热性能得到强化。2) The air intake method has been changed. The traditional vertical flat fins mainly take in air from the bottom, and the air rises in the direction of gravity to exchange heat with the fins. The direct result of this air intake method is that the temperature of the air above the substrate gradually increases, and the heat transfer temperature difference becomes smaller; at the same time, due to the relatively large air intake process and the large thickness of the thermal boundary layer, the heat transfer performance deteriorates. The W-shaped heat dissipation fins make the main way of air intake is horizontal air intake, so that more cold air directly enters the vicinity of the fins and participates in the heat exchange process, which reduces the gas flow and increases the heat exchange temperature difference. The overall heat transfer performance is enhanced.

3)增加了进气量。W型散热翅片水平方向的进气主要是在翅片拐角打断部位。相比于V型翅片,W型散热翅片大大增加了水平方向的进气量,使得更多的进气能够达到翅片底部,甚至冲刷基板,从而达到强化散热效果的目的。3) Increased air intake. The air intake in the horizontal direction of the W-shaped cooling fin is mainly at the interrupted part of the fin corner. Compared with V-shaped fins, W-shaped fins greatly increase the air intake in the horizontal direction, so that more air can reach the bottom of the fins, and even wash the substrate, thereby achieving the purpose of enhancing heat dissipation.

4)本发明结构简单。在传统竖直平板散热结构基础上,不改变翅片高度,保留原来散热空间,仅仅是改变翅片的布置方式;不增加斜肋、圆弧结构,有效保留了其流动阻力较小,加工方便,制造成本低等优点。4) The present invention is simple in structure. On the basis of the traditional vertical flat plate heat dissipation structure, the height of the fins is not changed, and the original heat dissipation space is retained, only the arrangement of the fins is changed; the oblique ribs and arc structures are not added, and the flow resistance is effectively retained, and the processing is convenient , low manufacturing cost and other advantages.

5)高效的散热效率。在电子器件功率为100W,外界环境温度为25℃时,目前行业中广泛应用的翅片式散热器在传统竖直平板散热器的基础上,基板平均降温不到2.5℃,利用热管技术能够达到平均温降3.8℃,而本发明中W型散热翅片能够达到最高温降5.1℃,平均温降3.9℃。5) High heat dissipation efficiency. When the power of the electronic device is 100W and the ambient temperature is 25°C, the finned radiators widely used in the industry are based on the traditional vertical flat radiators, and the average temperature of the substrate is less than 2.5°C, which can be achieved by using the heat pipe technology. The average temperature drop is 3.8°C, while the W-shaped cooling fins in the present invention can achieve the highest temperature drop of 5.1°C, and the average temperature drop is 3.9°C.

附图说明Description of drawings

下面结合附图所描述的实施方式对本发明进一步说明。The following embodiments are described in conjunction with the accompanying drawings to further illustrate the present invention.

图1为本发明的爆炸图。Figure 1 is an exploded view of the present invention.

图2为本发明的正视图。Figure 2 is a front view of the present invention.

图3为本发明的左视图。Fig. 3 is a left view of the present invention.

图4为本发明结构与传统竖直平板翅片散热器的测温点温度对比图。Fig. 4 is a comparison diagram of the temperature of the temperature measuring point between the structure of the present invention and the traditional vertical flat fin radiator.

图中1、W型散热翅片,2、基板,3、铝板热源,4、绝热后壳。In the figure, 1. W-shaped heat dissipation fins, 2. base plate, 3. heat source of aluminum plate, 4. heat-insulating back shell.

具体实施方式detailed description

参见附图1,本发明的散热装置包括W型散热翅片1和设置在所述W型散热翅片1底部的基板2,和紧贴在所述基板2背面的热源铝板3,和包裹所述热源铝板3的绝热后壳4;所述W型散热翅片1拐角处断开,均布在所述基板2上。其中,所述的W型散热翅片1的开口角度a为45°~90°;所述的W型散热翅片1断开部位尺寸d与基板2宽度尺寸L之比d/L=0.03~0.10;所述的W型散热翅片1的厚度l与翅片间距p宽度尺寸L之比l/p=0.05~0.10。Referring to accompanying drawing 1, heat dissipating device of the present invention comprises W-shaped cooling fin 1 and the substrate 2 that is arranged on the bottom of described W-shaped cooling fin 1, and the heat source aluminum plate 3 that is close to the back side of described substrate 2, and package all The heat-insulating back shell 4 of the heat source aluminum plate 3; the corners of the W-shaped heat dissipation fins 1 are disconnected and evenly distributed on the substrate 2. Wherein, the opening angle a of the W-shaped heat dissipation fin 1 is 45° to 90°; the ratio of the dimension d of the disconnected part of the W-shaped heat dissipation fin 1 to the width dimension L of the substrate 2 is d/L=0.03~ 0.10; the ratio l/p of the thickness l of the W-shaped heat dissipation fin 1 to the width dimension L of the fin pitch p=0.05˜0.10.

电子器件工作时产生的热量经由热管传递到铝板热源上,铝板热源再与所述散热器基板贴合,最后通过W型散热翅片将热量散失到环境中去。通过改变空气的进气方式,使得更多的空气从水平方向进气,并沿着倾斜通道快速离开翅片区域,减小了空气流程,增大了换热温差,增大了换热面积,从而大大提高了换热效率。The heat generated by the electronic device is transferred to the heat source of the aluminum plate through the heat pipe, and then the heat source of the aluminum plate is bonded to the heat sink substrate, and finally the heat is dissipated to the environment through the W-shaped heat dissipation fins. By changing the way of air intake, more air is taken in from the horizontal direction and quickly leaves the fin area along the inclined channel, which reduces the air flow, increases the heat exchange temperature difference, and increases the heat exchange area. Thereby greatly improving the heat exchange efficiency.

以下是本发明的一个实施例,基板高度H为355mm,基板宽度L为210mm,基板厚度b为3mm。对于w型散热翅片,开口角度a为60°,翅片厚度l为1.8mm,翅片间距p为11.2mm。5个测温点在基板上均匀布置。五个热源总功率100W,在基板上均与布置,环境温度35℃。针对此结构参数,分别对传统竖直平板翅片散热器与本发明结构的换热与流动特性进行数值计算,同时对两种结构基板上的温度分布进行对比分析。采用上述高效电子器件散热器,与传统的竖直平板翅片散热器相比,5个测温点温度分布如图3所示。从图3可以看出,与传统的竖直平板翅片散热器相比,采用本发明结构,基板温度最高降低约5.1℃,显著强化对流换热。The following is an embodiment of the present invention, the height H of the substrate is 355 mm, the width L of the substrate is 210 mm, and the thickness b of the substrate is 3 mm. For w-type cooling fins, the opening angle a is 60°, the fin thickness l is 1.8mm, and the fin spacing p is 11.2mm. Five temperature measurement points are evenly arranged on the substrate. The total power of the five heat sources is 100W, and they are all arranged on the substrate, and the ambient temperature is 35°C. Aiming at this structural parameter, the heat transfer and flow characteristics of the traditional vertical flat fin radiator and the structure of the present invention are numerically calculated, and the temperature distribution on the substrate of the two structures is compared and analyzed. Using the high-efficiency electronic device radiator, compared with the traditional vertical flat-fin radiator, the temperature distribution of the five temperature measurement points is shown in Figure 3. It can be seen from Fig. 3 that, compared with the traditional vertical flat-fin radiator, the structure of the present invention can reduce the maximum substrate temperature by about 5.1°C, which significantly enhances convective heat transfer.

Claims (5)

  1. A kind of 1. electronic device natural heat dissipation device, it is characterised in that:Including set gradually from bottom to top adiabatic rear shell (4), Thermal source aluminium sheet (3), substrate (2) and W types radiating fin (1), W types radiating fin (1) corner disconnect, and are arranged symmetrically in base On plate (2);The thermal source aluminium sheet (3) is arranged in adiabatic rear shell (4), and is close to substrate (2) back side.
  2. 2. electronic device natural heat dissipation device according to claim 1, it is characterised in that:Described W types radiating fin (1) Opening angle a be 45 °~90 °.
  3. 3. electronic device natural heat dissipation device according to claim 1, it is characterised in that:Described W types radiating fin (1) Disconnect the ratio between spot size d and substrate (2) width dimensions L d/L=0.03~0.10.
  4. 4. electronic device natural heat dissipation device according to claim 1, it is characterised in that:Described W types radiating fin (1) The ratio between fin thickness l and spacing of fin p width dimensions L l/p=0.05~0.10.
  5. 5. electronic device natural heat dissipation device according to claim 1, it is characterised in that:Described W types radiating fin (1) It is evenly arranged on substrate (2).
CN201710601491.9A 2017-07-21 2017-07-21 A kind of electronic device natural heat dissipation device Pending CN107426950A (en)

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CN112040753A (en) * 2020-10-13 2020-12-04 中国石油大学(华东) A 5G communication equipment cooling device
CN113207263A (en) * 2021-03-26 2021-08-03 苏州久越金属科技有限公司 High-heat-dissipation 5G communication equipment cavity and glue-free copper pipe burying process thereof
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CN101487584A (en) * 2009-02-25 2009-07-22 华南理工大学 Heat radiating module for high-power LED lamp
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Publication number Priority date Publication date Assignee Title
CN112040753A (en) * 2020-10-13 2020-12-04 中国石油大学(华东) A 5G communication equipment cooling device
CN113207263A (en) * 2021-03-26 2021-08-03 苏州久越金属科技有限公司 High-heat-dissipation 5G communication equipment cavity and glue-free copper pipe burying process thereof
WO2024222511A1 (en) * 2023-04-24 2024-10-31 中兴通讯股份有限公司 Passive heat dissipation device and communication apparatus

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