CN107422154B - IV testing device - Google Patents
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- CN107422154B CN107422154B CN201710442686.3A CN201710442686A CN107422154B CN 107422154 B CN107422154 B CN 107422154B CN 201710442686 A CN201710442686 A CN 201710442686A CN 107422154 B CN107422154 B CN 107422154B
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R1/00—Details of instruments or arrangements of the types included in groups G01R5/00 - G01R13/00 and G01R31/00
- G01R1/02—General constructional details
- G01R1/06—Measuring leads; Measuring probes
- G01R1/067—Measuring probes
- G01R1/06705—Apparatus for holding or moving single probes
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Abstract
本发明公开了一种IV测试装置,包括探针机构、与所述探针机构配合使用的托架机构,还包括第一电机;所述探针机构包括探针和第一转化装置,所述第一转化装置与所述第一电机连接,将所述第一电机的转动转化为直线运动,驱动所述探针的升降。本发明中的IV测试装置增设了第一电机和第一转化装置。第一电机与第一转化装置连接,第一转化装置将第一电机的转动转化为直线运动,从而驱动探针升降。本发明通过第一电机和第一转化装置来调节探针,相较于传统的人工手动调节,本发明实现了探针的自动化调节,且调节精度要高于人工手动调节。另外,本发明中的探针和托架还能够实现左右移动,能够测试不同型号的电芯。
The invention discloses an IV testing device, which includes a probe mechanism, a bracket mechanism used in conjunction with the probe mechanism, and a first motor; the probe mechanism includes a probe and a first conversion device, and the A first conversion device is connected to the first motor, converts the rotation of the first motor into linear motion, and drives the lifting and lowering of the probe. The IV testing device in the present invention is added with a first motor and a first conversion device. The first motor is connected to the first conversion device, and the first conversion device converts the rotation of the first motor into linear motion, thereby driving the probe to rise and fall. The present invention adjusts the probe through the first motor and the first conversion device. Compared with traditional manual adjustment, the present invention realizes automatic adjustment of the probe, and the adjustment accuracy is higher than manual manual adjustment. In addition, the probe and the bracket in the present invention can also move left and right, and can test different types of battery cells.
Description
技术领域Technical field
本发明涉及电芯的生产领域,更具体地说,涉及一种IV测试装置。The present invention relates to the field of battery core production, and more specifically, to an IV testing device.
背景技术Background technique
在电芯的生产过程中,电芯成品需要经过IV测试装置的测试。在进行IV测试时,电芯的极耳放置在托架机构上,探针机构下移直到探针压紧电芯的正极耳,刺刀弹出压紧电芯边缘,这样就能够测出电芯电极与电芯边缘的电压差。在现有技术中,IV测试装置中的托架机构无法调节,因此只能调节探针的高度,但是探针高度的调节仅能通过人工手动调节,人工手动调节的调节精度低,极易造成探针与极耳接触不良或者正极耳被压坏。During the production process of battery cells, the finished battery cells need to be tested by IV testing equipment. When performing an IV test, the pole lug of the battery core is placed on the bracket mechanism. The probe mechanism moves down until the probe presses the positive pole lug of the battery core. The bayonet pops out and presses the edge of the battery core, so that the battery core electrode can be measured. The voltage difference from the cell edge. In the existing technology, the bracket mechanism in the IV test device cannot be adjusted, so the height of the probe can only be adjusted. However, the height of the probe can only be adjusted manually. The adjustment accuracy of manual manual adjustment is low and it is easy to cause The contact between the probe and the terminal lug is poor or the positive terminal lug is crushed.
因此,如何实现探针的自动化调节,提高探针的调节精度,是本领域技术人员亟待解决的关键性问题。Therefore, how to realize automatic adjustment of the probe and improve the adjustment accuracy of the probe is a key issue that those skilled in the art need to solve urgently.
发明内容Contents of the invention
本发明的目的是提供一种IV测试装置,该装置能够实现对探针的自动调节,且调节精度高。The object of the present invention is to provide an IV testing device that can realize automatic adjustment of the probe and has high adjustment accuracy.
为达到上述目的,本发明提供以下技术方案:In order to achieve the above objects, the present invention provides the following technical solutions:
一种IV测试装置,包括探针机构、与所述探针机构配合使用的托架机构,还包括第一电机;所述探针机构包括探针和第一转化装置,所述第一转化装置与所述第一电机连接,将所述第一电机的转动转化为直线运动,驱动所述探针的升降。An IV testing device includes a probe mechanism, a bracket mechanism used in conjunction with the probe mechanism, and a first motor; the probe mechanism includes a probe and a first conversion device, and the first conversion device It is connected with the first motor, converts the rotation of the first motor into linear motion, and drives the lifting and lowering of the probe.
优选地,还包括第二电机;所述托架机构包括托架和第二转化装置,所述第二转化装置与所述第二电机连接,将所述第二电机的转动转化为直线运动,驱动所述托架的升降。Preferably, it also includes a second motor; the bracket mechanism includes a bracket and a second conversion device, the second conversion device is connected to the second motor and converts the rotation of the second motor into linear motion, Drive the lifting of the bracket.
优选地,所述探针机构和所述托架机构均为多个。Preferably, there are multiple probe mechanisms and multiple bracket mechanisms.
优选地,所述第一转化装置包括第一齿轮、与所述第一齿轮啮合的第一齿条,所述第一齿条与所述探针连接,还包括第一转轴,所述第一转轴与所有的所述第一齿轮键连接,所述第一电机驱动所述第一转轴转动。Preferably, the first conversion device includes a first gear, a first rack meshed with the first gear, the first rack is connected to the probe, and a first rotating shaft. The rotating shaft is keyed to all the first gears, and the first motor drives the first rotating shaft to rotate.
优选地,所述第二转化装置包括第二齿轮、与所述第二齿轮啮合的第二齿条,所述第二齿条与所述托架连接,还包括第二转轴,所述第二转轴与所有的所述第二齿轮键连接,所述第二电机驱动所述第二转轴转动。Preferably, the second conversion device includes a second gear, a second rack meshed with the second gear, the second rack is connected to the bracket, and a second rotating shaft, the second The rotating shaft is keyed to all the second gears, and the second motor drives the second rotating shaft to rotate.
优选地,还包括用于驱动所有的所述探针和所有的所述托架左右移动的驱动装置;所有的所述探针均连接于第一连接板上,所有的所述托架均连接于第二连接板上,所述驱动装置与所述第一连接板和所述第二连接板连接。Preferably, it also includes a driving device for driving all the probes and all the brackets to move left and right; all the probes are connected to the first connection plate, and all the brackets are connected to On the second connecting plate, the driving device is connected to the first connecting plate and the second connecting plate.
优选地,所述驱动装置包括:第三电机,与所述第三电机连接的丝杠机构,所述丝杠机构与所述第一连接板和所述第二连接板连接。Preferably, the driving device includes: a third motor, a screw mechanism connected to the third motor, and the screw mechanism is connected to the first connecting plate and the second connecting plate.
优选地,所述第一连接板与所述第二连接板连接,所述第一连接板与连接块连接,所述连接块与所述丝杠机构连接。Preferably, the first connecting plate is connected to the second connecting plate, the first connecting plate is connected to a connecting block, and the connecting block is connected to the screw mechanism.
优选地,还包括与所述第一连接板配合的第一导轨,所述第一导轨在左右方向上延伸。Preferably, it also includes a first guide rail that cooperates with the first connecting plate, and the first guide rail extends in the left and right direction.
优选地,还包括与所述第二连接板配合的第二导轨,所述第二导轨在左右方向上延伸。Preferably, it also includes a second guide rail that cooperates with the second connecting plate, and the second guide rail extends in the left and right direction.
从上述技术方案可以看出,本发明中的IV测试装置增设了第一电机和第一转化装置。第一电机与第一转化装置连接,第一转化装置将第一电机的转动转化为直线运动,从而驱动探针升降。本发明通过第一电机和第一转化装置来调节探针,相较于传统的人工手动调节,本发明实现了探针的自动化调节,且调节精度要高于人工手动调节。It can be seen from the above technical solutions that the IV testing device in the present invention adds a first motor and a first conversion device. The first motor is connected to the first conversion device, and the first conversion device converts the rotation of the first motor into linear motion, thereby driving the probe to rise and fall. The present invention adjusts the probe through the first motor and the first conversion device. Compared with traditional manual adjustment, the present invention realizes automatic adjustment of the probe, and the adjustment accuracy is higher than manual manual adjustment.
附图说明Description of the drawings
为了更清楚地说明本发明实施例中的方案,下面将对实施例中描述所需要使用的附图作简单的介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the solutions in the embodiments of the present invention, a brief introduction will be given below to the drawings needed to describe the embodiments. Obviously, the drawings in the following description are only some embodiments of the present invention. Those skilled in the art can also obtain other drawings based on these drawings without exerting creative efforts.
图1为本发明一具体实施例提供的探针机构与托架机构的结构示意图;Figure 1 is a schematic structural diagram of a probe mechanism and a bracket mechanism provided by a specific embodiment of the present invention;
图2为本发明一具体实施例提供的IV测试装置的整体结构示意图;Figure 2 is a schematic diagram of the overall structure of an IV testing device provided by a specific embodiment of the present invention;
图3为图2的俯视图。FIG. 3 is a top view of FIG. 2 .
其中,1为第一齿条、2为第一齿轮、3为探针、4为第二齿条、5为第二齿轮、6为托架、7为电芯、8为第一转轴、9为第二转轴、10为第一电机、11为第二电机、12为第三电机、13为连接块、14为第一连接板。Among them, 1 is the first rack, 2 is the first gear, 3 is the probe, 4 is the second rack, 5 is the second gear, 6 is the bracket, 7 is the battery core, 8 is the first rotating shaft, 9 is the second rotating shaft, 10 is the first motor, 11 is the second motor, 12 is the third motor, 13 is the connecting block, and 14 is the first connecting plate.
具体实施方式Detailed ways
本发明提供了一种IV测试装置,该装置能够实现对探针的自动调节,且调节精度高。The invention provides an IV testing device, which can realize automatic adjustment of a probe and has high adjustment accuracy.
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明的一部分实施例,而不是全部的实施例。基于本发明的实施例,本领域普通技术人员在没有做出创造性劳动的前提下所获得的所有其它实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some of the embodiments of the present invention, rather than all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without any creative work fall within the scope of protection of the present invention.
请参考附图1-附图3。在本发明一具体实施例中,IV测试装置包括:探针机构、托架机构,还包括第一电机10和第一转化装置。Please refer to Figure 1-Figure 3. In a specific embodiment of the present invention, the IV testing device includes: a probe mechanism, a bracket mechanism, a first motor 10 and a first conversion device.
探针机构包括探针3架、安装在探针3架上的探针3以及第一转化装置。第一转化装置与第一电机10连接。第一电机10驱动第一转化装置运转,第一转化装置将第一电机10的转动转化为直线运动,从而驱动探针3升降。托架机构用于承托电芯7的极耳。待电芯7的极耳置于托架机构上时,探针3下移,直到探针3压紧电芯7的极耳。本实施例通过第一电机10和第一转化装置来调节探针3,相较于传统的人工手动调节,本实施例实现了探针3的自动化调节,且调节精度要高于人工手动调节。将电机的转动转化为直线运动的第一转化装置具体可以为丝杠机构、齿轮齿条机构、液压缸机构等,本文对第一转化装置的具体形式不作限定,只要能够带动托架机构升降,均落入本文的保护范围。The probe mechanism includes a probe 3 frame, a probe 3 installed on the probe 3 frame, and a first conversion device. The first conversion device is connected to the first motor 10 . The first motor 10 drives the first conversion device to operate, and the first conversion device converts the rotation of the first motor 10 into linear motion, thereby driving the probe 3 to rise and fall. The bracket mechanism is used to support the tabs of the battery core 7 . When the pole tab of the battery core 7 is placed on the bracket mechanism, the probe 3 moves downward until the probe 3 presses the pole tab of the battery core 7 . This embodiment uses the first motor 10 and the first conversion device to adjust the probe 3. Compared with traditional manual adjustment, this embodiment realizes automatic adjustment of the probe 3, and the adjustment accuracy is higher than manual manual adjustment. The first conversion device that converts the rotation of the motor into linear motion can specifically be a screw mechanism, a rack and pinion mechanism, a hydraulic cylinder mechanism, etc. This article does not limit the specific form of the first conversion device, as long as it can drive the bracket mechanism to lift. All fall within the scope of this article.
在本发明一具体实施例中还增设了第二电机11。托架机构包括托架6和第二转化装置。第二电机11与第二转化装置连接,第二转化装置又与托架机构连接。第二转化装置将第二电机11的转动转化为直线运动,从而带动托架6升降。在本实施例中,不仅探针3的高度可以调节,托架6的高度也可以调节,这样就能够适应不同规格的电芯7,IV测试装置的适用范围得到了扩展。In a specific embodiment of the present invention, a second motor 11 is also added. The carriage mechanism includes a carriage 6 and a second conversion device. The second motor 11 is connected to the second conversion device, and the second conversion device is connected to the bracket mechanism. The second conversion device converts the rotation of the second motor 11 into linear motion, thereby driving the bracket 6 to rise and fall. In this embodiment, not only the height of the probe 3 can be adjusted, but also the height of the bracket 6 can be adjusted, so that it can adapt to battery cells 7 of different specifications, and the applicable scope of the IV test device is expanded.
在本发明一具体实施例中,限定探针机构和托架机构均为多个。一个探针机构和一个托架机构组合,用于检测一个电芯7。探针3的升降由第一电机10和第一转化装置驱动,托架6的升降由第二电机11和第二转化装置驱动。In a specific embodiment of the present invention, there are multiple limiting probe mechanisms and multiple bracket mechanisms. A probe mechanism and a bracket mechanism are combined to detect an electric core 7 . The lifting and lowering of the probe 3 is driven by the first motor 10 and the first conversion device, and the lifting and lowering of the bracket 6 is driven by the second motor 11 and the second conversion device.
为了实现对所有的探针机构升降的统一控制,在本发明一具体实施例中的第一转化装置具体包括第一齿轮2和第一齿条1。第一齿轮2与第一齿条1相啮合。第一齿条1与探针3连接。还增设了第一转轴8,该第一转轴8与所有的第一齿轮2键连接。第一电机10用于驱动第一转轴8转动。第一转轴8转动时带动所有的第一齿轮2转动,那么所有的第一齿条1就会上升或下降,那么所有的探针3就会同时上升或下降。In order to achieve unified control of the lifting and lowering of all probe mechanisms, the first conversion device in a specific embodiment of the present invention specifically includes a first gear 2 and a first rack 1 . The first gear 2 meshes with the first rack 1 . The first rack 1 is connected with the probe 3 . A first rotating shaft 8 is also added, which is keyed to all first gears 2 . The first motor 10 is used to drive the first rotating shaft 8 to rotate. When the first rotating shaft 8 rotates, it drives all the first gears 2 to rotate, so all the first racks 1 will rise or fall, and then all the probes 3 will rise or fall at the same time.
同样道理,为了实现对所有的托架机构升降的统一控制,在本发明一具体实施例中的第二转化装置具体包括第二齿轮5和第二齿条4。第二齿轮5与第二齿条4相啮合。第二齿条4与托架6连接。还增设了第二转轴9,该第二转轴9与所有的第二齿轮5键连接。第二电机11用于驱动第二转轴9转动。第二转轴9转动时带动所有的第二齿轮5转动,那么所有的第二齿条4就会上升或下降,那么所有的托架6就会同时上升或下降。By the same token, in order to achieve unified control of the lifting and lowering of all bracket mechanisms, the second conversion device in a specific embodiment of the present invention specifically includes a second gear 5 and a second rack 4 . The second gear 5 meshes with the second rack 4 . The second rack 4 is connected to the bracket 6 . A second rotating shaft 9 is also added, which is keyed to all second gears 5 . The second motor 11 is used to drive the second rotating shaft 9 to rotate. When the second rotating shaft 9 rotates, it drives all the second gears 5 to rotate, so that all the second racks 4 will rise or fall, and then all the brackets 6 will rise or fall at the same time.
不同型号的电芯7的极耳的位置稍有不同,为了使IV测试装置能够测试不同型号的电芯7,拓宽IV测试装置的适用范围,本发明一具体实施例中的探针3和托架6能够左右移动,其具体的移动原理如下:所有的探针3均连接于第一连接板14上,所有的托架6均连接于第二连接板上。还增设了一个驱动装置,该驱动装置用于驱动第一连接板14和第二连接板左右移动,那么第一连接板14带动探针3左右移动,第二连接板带动托架6左右移动。The positions of the tabs of different types of battery cores 7 are slightly different. In order to enable the IV test device to test different types of battery cores 7 and broaden the scope of application of the IV test device, the probe 3 and the holder in a specific embodiment of the present invention are The rack 6 can move left and right, and its specific moving principle is as follows: all probes 3 are connected to the first connecting plate 14, and all brackets 6 are connected to the second connecting plate. A driving device is also added, which is used to drive the first connecting plate 14 and the second connecting plate to move left and right. Then the first connecting plate 14 drives the probe 3 to move left and right, and the second connecting plate drives the bracket 6 to move left and right.
具体地,驱动装置为第三电机12和丝杠机构。第三电机12驱动丝杠机构左右伸缩,丝杠机构与第一连接板14和第二连接板连接。丝杠伸缩时带动第一连接板14和第二连接板左右移动。Specifically, the driving device is the third motor 12 and the screw mechanism. The third motor 12 drives the screw mechanism to expand and contract left and right, and the screw mechanism is connected to the first connecting plate 14 and the second connecting plate. When the lead screw expands and contracts, it drives the first connecting plate 14 and the second connecting plate to move left and right.
还可以增设连接块13。首先将第一连接板14和第二连接板连接为一体,之后使第一连接板14连接于连接块13上,该连接块13又与丝杠机构连接。A connecting block 13 can also be added. First, the first connecting plate 14 and the second connecting plate are connected as a whole, and then the first connecting plate 14 is connected to the connecting block 13, and the connecting block 13 is connected to the screw mechanism.
为了确保探针3左右移动的稳定性,在本发明一具体实施例中增设了第一导轨。该第一导轨与第一连接板14配合,对第一连接板14起导向作用,确保第一连接板14左右移动的稳定性,那么也就确保了探针3左右移动的稳定性。第一导轨可以设置在IV测试装置的机架的后板上。In order to ensure the stability of the left and right movement of the probe 3, a first guide rail is added in a specific embodiment of the present invention. The first guide rail cooperates with the first connecting plate 14 to guide the first connecting plate 14 to ensure the stability of the first connecting plate 14 moving left and right, thus ensuring the stability of the probe 3 moving left and right. The first guide rail may be disposed on the rear panel of the rack of the IV testing device.
同样道理,为了确保托架6左右移动的稳定性,在本发明一具体实施例中增设了第二导轨。该第二导轨与第二连接板配合,对第二连接板起导向作用,确保第二接板左右移动的稳定性,那么也就确保了托架6左右移动的稳定性。第二导轨可以设置在IV测试装置的机架的后板上。By the same token, in order to ensure the stability of the left and right movement of the bracket 6, a second guide rail is added in a specific embodiment of the present invention. The second guide rail cooperates with the second connecting plate to guide the second connecting plate and ensure the stability of the left and right movement of the second connecting plate, thus ensuring the stability of the left and right movement of the bracket 6 . The second guide rail may be provided on the rear panel of the rack of the IV testing device.
所公开的实施例的上述说明,使本领域专业技术人员能够实现或使用本发明。对这些实施例的多种修改对本领域的专业技术人员来说将是显而易见的,本文中所定义的一般原理可以在不脱离本发明的精神或范围的情况下,在其它实施例中实现。因此,本发明将不会被限制于本文所示的这些实施例,而是要符合与本文所公开的原理和新颖特点相一致的最宽的范围。The above description of the disclosed embodiments enables those skilled in the art to make or use the invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be practiced in other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
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| CN108536082A (en) * | 2018-04-01 | 2018-09-14 | 格润智能光伏南通有限公司 | A kind of full-automatic IV test methods of photovoltaic module |
| CN109116253B (en) * | 2018-08-28 | 2024-08-20 | 东莞仕能机械设备有限公司 | Automatic detection mechanism for voltage and internal resistance of lithium battery |
| CN120334581A (en) * | 2025-06-18 | 2025-07-18 | 晖耀激光科技(洛阳)有限公司 | A force-bearing detection head and device for soft-pack battery detection |
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