CN107410550A - A kind of tea leaf withering device - Google Patents

A kind of tea leaf withering device Download PDF

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Publication number
CN107410550A
CN107410550A CN201710773089.9A CN201710773089A CN107410550A CN 107410550 A CN107410550 A CN 107410550A CN 201710773089 A CN201710773089 A CN 201710773089A CN 107410550 A CN107410550 A CN 107410550A
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CN
China
Prior art keywords
withering
fixed
room
fixed cylinder
drying box
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Granted
Application number
CN201710773089.9A
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Chinese (zh)
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CN107410550B (en
Inventor
陈晓勇
朱雪锋
朱芷影
罗燕
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Fenggang Fengming Spring Tea Ltd
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Fenggang Fengming Spring Tea Ltd
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    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23FCOFFEE; TEA; THEIR SUBSTITUTES; MANUFACTURE, PREPARATION, OR INFUSION THEREOF
    • A23F3/00Tea; Tea substitutes; Preparations thereof
    • A23F3/06Treating tea before extraction; Preparations produced thereby

Abstract

The present invention relates to the production equipment field of tealeaves, discloses a kind of tea leaf withering device, including frame, air inlet mechanism and withering mechanism;Motor is fixed with frame;Withering mechanism includes fixed cylinder and rotating shaft, and room of withering is fixed with rotating shaft circumference, and room side wall of withering is provided with passage, and room of withering is provided with oral area, and is provided with lid by torsion spring at oral area, and room side wall of withering is fixed with electromagnet;Discharge chamber is provided with rotating shaft, discharge chamber side wall is provided with steam vent;Fixed cylinder is located at rotating shaft periphery, and fixed cylinder side wall is provided with two closure members, and fixed cylinder top and bottom sidewall is respectively equipped with feeding gate and discharge door;Air inlet mechanism includes blower fan and drying box, and the outlet air end of blower fan connects with fixed cylinder, and drying box connects with discharge chamber, and drying box connects with the air intake of blower fan.This programme makes to wither uniformly and reduce tea leaf fermentation degree.

Description

A kind of tea leaf withering device
Technical field
The present invention relates to the production equipment field of tealeaves, more particularly to tea leaf withering apparatus field.
Background technology
Tealeaves comes from China, contains multiple nutritional components and effective component in tealeaves, having tea is beneficial to health, now The people having tea is more and more.The fresh leaf of tealeaves can not directly be drunk, but need just drink by a series of processing.Wither It is one of step of fresh tea passes processing to wither, and is by the thin stand of tea fresh leaves, evaporates its internal moisture, is changed into wilting from brittle and is withered Thank to the process of situation.Wither purpose, one is evaporation section moisture, reduces the tension force of tea cell, make leaf stalk soft by embrittlement, increase Add the toughness of bud-leaf, be easy to knead into bar;The second is a series of of the internal substance in the tea tip are caused due to scattering and disappearing for moisture Chemical change, to form the certain quality of tealeaves color, establish the basis of material change.
Current method of withering mainly has that Indoor Natural withers, daylight withers and semi-automatic processing, and when withering, tealeaves It can also be fermented in the case where temperature and humidity is suitable, so withering typically in the case where sunlight is not strong to enter naturally OK;Semi-automation processing mainly uses withering trough heating deterioration technology.Production at present is upper to be withered using slot type hot blast mostly, When withering, fresh tea passes are put into withering trough, and hot blast is passed through into withering trough, the temperature into the hot blast in withering trough Can constantly it scatter and disappear, therefore the hot blast temperature highest having just enter into withering trough, the effect of withering of the fresh tea passes at this is more preferable, and is put into and withers The fresh tea passes in groove of withering will not be stirred, therefore the effect of withering of the fresh tea passes of withering trough everywhere differs.It can make during due to withering Temperature rise around tealeaves, and the moisture evaporation in tealeaves can raise the humidity around tealeaves, now tealeaves can be sent out Ferment, fermentation can change the mouthfeel of tealeaves;And it is related to temperature and moisture in air, oxygen content to ferment.
In order to solve this problem, notification number discloses a kind of cellular-type tealeaves for CN104255960B Chinese patent and withered Withered machine, including frame, the conveyer belt being located in frame, and multiple withers upper chambers are formed by upper spacer in frame, transmits band logical Cross lower clapboard and form multiple lower chambers of withering, withers upper chamber collectively forms withers chamber with lower chambers of withering;Under each withering Additional heating source is provided with below chamber, the left and right ends of each withers upper chamber are respectively equipped with hot-air mouth and air outlet, and hot-air mouth leads to Piping connects air-heater;Conveyer belt is latticed conveyer belt, and the rotor of support conveyer belt is provided with below conveyer belt, is each withered Conveyer belt beneath portions corresponding to lower chambers are provided with vibrating device;Moisture content detection device and auxiliary is provided with the top of each withers upper chamber Help light source.When to tealeaves wither processing, tealeaves is put into multiple withers chambers, air-heater is by hot-air mouth to withering Hot-air is passed through in chamber, vibrating device makes the tealeaves on conveyer belt become fluffy.After the completion of withering, rotor moves conveyer belt, Tealeaves is set to depart from from conveyer belt.
Although the dividing plate of this deteriorating machine can separate tealeaves, conveyer belt is latticed, when withering, from one The moisture of evaporated can pass through latticed conveyer belt in fresh tea passes in individual withers chamber, make the humidity of conveyer belt surrounding environment Rise, make efficiency reduction of withering, so can be interacted between adjacent withers chamber.Secondly, during whole wither, tealeaves All stack on a moving belt, heating source is located at below lower withers chamber, so the temperature positioned at the tealeaves of downside is higher, more than institute The withering degree of the tealeaves of lower floor differs.Further, since tealeaves all on a moving belt, in the tealeaves of downside still can by accumulation The vapor evaporated from tealeaves is remained, and the tealeaves positioned at downside still can be fermented, and the tealeaves through everfermentation Mouthfeel change.
The content of the invention
Wither uniformly it is an object of the invention to provide a kind of and reduce the tea leaf withering device of attenuation degree.
To reach above-mentioned purpose, the technical scheme is that:A kind of tea leaf withering device, including frame, air inlet mechanism And withering mechanism;Motor is fixed with frame;Withering mechanism includes fixed cylinder and the rotating shaft that can be motor driven, in rotating shaft circumference Multiple rooms of withering are fixed with, room side wall of withering is provided with multiple passages, and room of withering is provided with the oral area passed through for tealeaves, and oral area Place is provided with lid by torsion spring, and room side wall of withering is fixed with the electromagnet of adsorbable lid;Discharge chamber, discharge chamber are provided with rotating shaft Side wall is provided with the steam vent connected with room of withering;Fixed cylinder is located at rotating shaft periphery, and fixed cylinder side wall, which is provided with two, can stretch into fixation The closure member for closing electromagnet in cylinder, fixed cylinder top and bottom sidewall are respectively equipped with closable feeding gate and discharge door;Air intake Mechanism includes the blower fan being fixed in frame and the drying box for being built-in with drier, and the outlet air end of blower fan connects with fixed cylinder, does Dry case connects with discharge chamber, and drying box connects with the air intake of blower fan.
Tealeaves wither processing when, first opening feeding gate and motor, motor makes axis of rotation, promotes the closing of top Part makes the closure member stretch into fixed cylinder, and turns off the reduction of the distance between part and rotating shaft, when closure member is passed through in room of withering, closes Closing member presses the switch of the electromagnet on room that withers, and electromagnet is closed, and lid can not be by electromagnetism ferropexy, therefore in the work of torsion spring With lower rotation, open oral area.Wither when room is moved at face feeding gate and close motor, fresh tea passes are put into from oral area and withered It is indoor;Now the switch of electromagnet is reopened away from closure member, electromagnet, and lid is acted on by torsion spring and rotated, lid and electricity Magnet has certain distance, electromagnet can not cover lid automatically after opening, therefore promotes lid after fresh tea passes are put into room of withering Rotate backward, electromagnet adsorbs lid, lid closing oral area.Then motor is again turned on, motor makes axis of rotation, and repeats Aforesaid operations, all interiors of withering all is placed with fresh tea passes, finally close feeding gate, open motor, and pull closure member, make The distance between closure member and rotating shaft increase, and motor makes axis of rotation.
Blower fan is opened, blower fan discharges the gas in discharge chamber, formation negative pressure in discharge chamber, and the gas in fixed cylinder passes through Passage enters room of withering, and is then passed through steam vent and enters in rotating shaft.Gas in fixed cylinder passes through increase when withering interior to wither Indoor air velocity, accelerates the moisture evaporation in fresh tea passes, and the vapor of evaporation enters in rotating shaft with gas, then enters again Enter in drying box, the vapor in gas is absorbed by drier, and dry gas is again introduced into fixed cylinder by blower fan, then Enter interior of withering through passage, reduce the humidity for interior of withering, promote fresh tea passes moisture evaporation.
During whole wither, as axis of rotation, tealeaves roll along room side wall of withering, tealeaves will not one for room of withering Straight be attached to is withered in the side wall of room, avoids tealeaves from blocking passage and steam vent.During withering, can close motor, open into Bin gate, and by the switch of motor magnet, open the tealeaves that lid takes out each interior of withering.After the completion of withering, discharge door is opened, Promote the closure member of downside, the closure member of downside make to wither completion room of withering closed electromagnetic valve, oral area opens, wither room with And pour out tealeaves during axis of rotation, tealeaves leaves withering mechanism from discharge door.
This programme has the beneficial effect that:(One)Dry gas enters from passage to wither interior, at first with room of withering The fresh tea passes that side wall is affixed contact, after the moisture evaporation at this in fresh tea passes in entrained gas, and with gas and other tealeaves Contact, therefore the effect of withering of the tealeaves contacted with passage is best.Motor makes axis of rotation, and room of withering is fresh with axis of rotation Tealeaves constantly changes in indoor rolling of withering with the fresh tea passes that a certain side wall and steam vent of room of withering contact, and makes to wither It is more uniformly distributed;Secondly, fresh tea passes can also be avoided to block passage and steam vent, the gas holding stream for withering indoor can be made It is dynamic.
(Two)The gas flowed out out of rotating shaft first passes through drying box, and mixed vapor can be by drying box in gas Drier absorbs, and the humidity of gas is small;The gas that blower fan makes humidity small reenters fixed cylinder, can be with subsequently into room of withering The humidity for interior of withering effectively is reduced, the humidity in environment reduces, and can accelerate the evaporation rate of moisture in fresh tea passes, promote to wither The progress withered, improve efficiency.Secondly as tea leaf fermentation needs suitable temperature and humidity, therefore under the relatively low environment of humidity The attenuation degree of tealeaves can also be reduced.
(Three)After gas enters fixed cylinder, room of withering, discharge chamber are sequentially entered, then is extracted out by blower fan, then by drying Be passed through again in fixed cylinder after heating, and the air pressure that the air pressure in fixed cylinder is more than in discharge chamber is thusly-formed air-flow, thus During entirely withering, the gas for interior of withering does not pass through passage, therefore the indoor gas for being mixed with vapor that withers will not enter Enter other interior of withering, so as to which the withering for tealeaves for the interior that will not be withered to others impacts.
(Four)Fresh tea passes are located at multiple interiors of withering, and individually a certain fresh tea passes for withering interior can be detected, directly The fresh tea passes of interior of being withered to this reach requirement of withering, and further take out the fresh tea passes of the room of withering, the tealeaves of taking-up can be made to wither Degree of withering all meets the requirements.
Preferred scheme one, as the further improvement to base case, the drier in drying box is molecular sieve.Molecular sieve Taken out after adsorption moisture out of drying box, then molecular sieve is heated, now the moisture of absorption can exclude in molecular sieve, point Son sieve may be reused, and effectively reduce cost, environmental protection.
Preferred scheme two, as the further improvement to preferred scheme one, adding thermal resistance is fixed with outside drying box and can be sealed The delivery port closed.After a large amount of water are adsorbed with molecular sieve, open adding thermal resistance and delivery port, adding thermal resistance add to molecular sieve Heat, the water discharge of the absorption in molecular sieve, and drying box is flowed out from delivery port, it can so not have to molecular sieve out of drying box Take out, reduce the workload of worker.
Preferred scheme three, as the further improvement to preferred scheme two, adding thermal resistance is located at drying box periphery.Open and add Thermal resistance, adding thermal resistance heat from surrounding to molecular sieve, and heating effect is more preferable, arrange faster the water in molecular sieve Go out.
Preferred scheme four, as the further improvement to preferred scheme three, the outlet air end of blower fan is fixed with heating member.In ring When border temperature is relatively low, heating member is opened, the gas being passed through in fixed cylinder is heated, so as to improve the temperature for interior of withering, Promote progress of withering.
The further improvement of preferred scheme five, preferably four, heating member are resistance screen.Gas passes through resistance wire The contact area with gas, the heated speed of gas can be increased by the Resistant heating resistance screen of surrounding during online hole Faster, heat also evenly.
Brief description of the drawings
The present invention is further detailed explanation with reference to the accompanying drawings and detailed description:
Fig. 1 is the structural representation of the embodiment of the present invention;
Fig. 2 is the sectional view of withering mechanism in Fig. 1.
Embodiment
Reference is:Frame 1, motor 11, blower fan 12, drying box 13, delivery port 14, adding thermal resistance 15, fixed cylinder 2, Feeding gate 21, closure member 22, discharge door 23, rotating shaft 3, rotate gear 31, discharge chamber 32, steam vent 33, fixed block 34, room of withering 4th, lid 41, electromagnet 42, switch 43, passage 44, conveyer belt 5.
As shown in Figure 1 and Figure 2, a kind of tea leaf withering device, including frame 1, the structure of air inlet fan 12 and withering mechanism;In frame 1 Motor 11 is fixed with bolt.Withering mechanism includes rotating shaft 3 and fixed cylinder 2, and four rooms 4 of withering are welded with the circumference of rotating shaft 3, turns The left end of axle 3 is welded with rotate gear 31, and the drive gear engaged with rotate gear 31 is welded with the drive shaft of motor 11;Rotating shaft Discharge chamber 32 is provided with 3, the side wall of discharge chamber 32 is provided with several steam vents 33 connected with room 4 of withering.The side wall of room 4 of withering is provided with Several passages 44, room 4 of withering are provided with the oral area passed through for tealeaves and are provided with lid 41 by torsion spring, inlayed in lid 41 Embedded with iron block, the sidewall weld of room 4 that withers has electromagnet 42 and can close the switch 43 of electromagnet 42,42 adsorbable lid of electromagnet 41.Fixed cylinder 2 is located at the periphery of rotating shaft 3, and the left and right ends of fixed cylinder 2 are welded in frame 1, and the top and bottom sidewall of fixed cylinder 2 is equipped with The closure member 22 for closing electromagnet 42 that can be stretched into fixed cylinder 2.2 upper and lower side wall of fixed cylinder, which is respectively equipped with, can be caught in fixation Feeding gate 21 and discharge door 23 in cylinder 2, the closure member 22 of downside and the closure member 22 of upside are respectively at left and right sides of door;Enter The structure of blower fan 12 includes the blower fan 12 and drying box 13 being fixed by bolts in frame 1, and the top of drying box 13 is provided with drain hole, blowing Mouth is externally provided with the closure that can be slided along drying box 13;Drier is placed with drying box 13, drier can be high-hydroscopicity Resin or molecular sieve, the drier of the present embodiment is molecular sieve.The outlet air end of blower fan 12, which is glued, heating member, and the present embodiment adds Warmware is resistance screen, and the outlet air end of blower fan 12 is also connected by pipeline with fixed cylinder 2, and the right-hand member of rotating shaft 3 is provided with fixed block 34, Gu Determine block 34 to be fixed in frame 1, and can be rotated relative to rotating shaft 3, the air intake of blower fan 12 is connected by another pipeline and drying box 13 It is logical.Drying box 13 is fixed with discharge pipe, and fixed block 34 is run through in discharge pipe upper end, and is connected with discharge chamber 32, discharge pipe and fixation Block 34 is glued.The bottom of drying box 13 is provided with delivery port 14, and delivery port 14 is externally provided with the sealing-plug for closing delivery port 14, drying box 13 Also being glued outside has five adding thermal resistances 15.
Tealeaves wither processing when, first remove feeding gate 21, open motor 11, motor 11 makes rotating shaft 3 turn counterclockwise It is dynamic, promote the closure member 22 of top and the closure member 22 of top is stretched into fixed cylinder 2, between the closure member 22 and rotating shaft 3 Distance reduces, and when the closure member 22 of upside is passed through in room 4 of withering, closure member 22 presses the switch of the electromagnet 42 on room 4 that withers 43, electromagnet 42 is closed, and lid 41 can not be fixed by electromagnet 42, therefore be rotated in the presence of torsion spring, open oral area.Wither Motor 11 is closed when room 4 is moved at face feeding gate 21, fresh tea passes are put into from oral area and withered in room 4, fresh tea passes are put into Withering promotes lid 41 to rotate backward behind room 4, and during closure member 22 away from upside of the switch 43 of electromagnet 42, electromagnet 42 is again Open, therefore electromagnet 42 adsorbs lid 41, lid 41 closes oral area.Then motor 11 is again turned on, motor 11 makes rotating shaft 3 inverse Hour hands rotate, and repeat aforesaid operations, make all to be placed with fresh tea passes in all rooms 4 of withering, and are finally caught in feeding gate 21, open electricity Machine 11, and closure member 22 is pulled, the increase of the distance between part 22 and rotating shaft 3 is turned off, motor 11 rotates rotating shaft 3.
Blower fan 12 is opened, blower fan 12 discharges the gas in discharge chamber 32, formation negative pressure in discharge chamber 32, in fixed cylinder 2 Gas enter through passage 44 and wither room 4, be then passed through steam vent 33 and enter in rotating shaft 3.Gas in fixed cylinder 2, which passes through, to wither Wither the air velocity that increase is withered in room 4 when in room 4, accelerates the moisture evaporation in fresh tea passes, the vapor of evaporation is with gas Into in discharge chamber 32, then enter back into drying box 13, the vapor in gas is absorbed by drier, and dry gas passes through Blower fan 12 is again introduced into fixed cylinder 2, is then passed through passage 44 into withering in room 4, is reduced the humidity withered in room 4, promote Enter fresh tea passes moisture evaporation.
During withering, motor 11 can be closed, open feeding gate 21, and by the switch 43 of motor magnet 42, open lid Body 41 takes out each tealeaves to wither in room 4.After the completion of withering, discharge door 23 is opened, promotes the closure member 22 of downside, downside Closure member 22 make to wither completion room 4 of withering closed electromagnetic valve, oral area opens, and room 4 of withering will be with will in the rotation process of rotating shaft 3 Tealeaves is poured out, and tealeaves leaves withering mechanism from discharge door 23 and fallen on conveyer belt 5.When room temperature is relatively low, heating member is opened, to logical The gas entered in fixed cylinder 2 is heated.When molecular sieve sucks more water, sealing-plug is removed, and opens adding thermal resistance 15, is heated Resistance 15 heats to molecular sieve, and the water of molecular sieve suction is separated, and is flowed out from delivery port 14, then places into sealing Plug, closing delivery port 14, such molecular sieve can continue to absorb water.
Above-described is only the preferred embodiment of the present invention, it is noted that for those skilled in the art, Without departing from the inventive concept of the premise, several modifications and improvements can also be made, these should also be considered as the guarantor of the present invention Scope is protected, these effects and practical applicability for implementing all without the influence present invention.The present invention omits the technology of description, shape Shape, construction part are known technology.

Claims (6)

1. a kind of tea leaf withering device, including frame, air inlet mechanism and withering mechanism;It is characterized in that, fixed in the frame There is motor;The withering mechanism includes fixed cylinder and the rotating shaft that can be motor driven, and multiple wither is fixed with the rotating shaft circumference Wither room, the room side wall of withering is provided with multiple passages, and the room of withering is provided with the oral area passed through for tealeaves, and leads at oral area Cross torsion spring and be provided with lid, the room side wall of withering is fixed with the electromagnet of adsorbable lid;Discharge chamber, institute are provided with the rotating shaft State discharge chamber side wall and be provided with the steam vent connected with room of withering;The fixed cylinder is located at rotating shaft periphery, and the fixed cylinder side wall is set There are two closure members for closing electromagnet that can be stretched into fixed cylinder, the fixed cylinder top and bottom sidewall is respectively equipped with closable Feeding gate and discharge door;The air inlet mechanism includes the blower fan being fixed in frame and the drying box for being built-in with drier, described The outlet air end of blower fan connects with fixed cylinder, and the drying box connects with discharge chamber, and the drying box connects with the air intake of blower fan.
2. tea leaf withering device according to claim 1, it is characterised in that the drier in the drying box is molecule Sieve.
3. tea leaf withering device according to claim 2, it is characterised in that the drying box is provided with closed water outlet Mouthful, it is fixed with adding thermal resistance outside the drying box.
4. tea leaf withering device according to claim 3, it is characterised in that the adding thermal resistance is located at drying box periphery.
5. tea leaf withering device according to claim 4, it is characterised in that the outlet air end of the blower fan is fixed with heating Part.
6. tea leaf withering device according to claim 5, it is characterised in that the heating member is resistance screen.
CN201710773089.9A 2017-08-31 2017-08-31 Tea leaf withering device Active CN107410550B (en)

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Application Number Priority Date Filing Date Title
CN201710773089.9A CN107410550B (en) 2017-08-31 2017-08-31 Tea leaf withering device

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CN107410550B CN107410550B (en) 2020-04-21

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Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN203608783U (en) * 2013-12-24 2014-05-28 福建省千氏茗茶业有限公司 Tea withering device
CN104255960A (en) * 2014-08-26 2015-01-07 浙江工业大学 Separated tea withering machine
CN204444034U (en) * 2015-01-23 2015-07-08 云南大理华庆茶业有限公司 A kind of three-dimensional tealeaves with overall arousal function leaves standstill deterioration device
CN204634956U (en) * 2015-05-11 2015-09-16 云南省农业科学院茶叶研究所 A kind of tea withering machine
CN205214071U (en) * 2015-10-29 2016-05-11 耿马澜沧江茶业有限公司 Black tea drying -machine
CN205492422U (en) * 2016-03-16 2016-08-24 广元市白龙茶叶有限公司 Tea leaf withering machine
CN106212750A (en) * 2016-08-05 2016-12-14 贵州省凤冈县浪竹有机茶业有限公司 A kind of drum-type tea deteriorating machine
CN106889220A (en) * 2017-03-01 2017-06-27 刘冬林 The method that fresh leaves of tea plant makes white tea is planted by a kind of use Shan Nan colonies

Patent Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN203608783U (en) * 2013-12-24 2014-05-28 福建省千氏茗茶业有限公司 Tea withering device
CN104255960A (en) * 2014-08-26 2015-01-07 浙江工业大学 Separated tea withering machine
CN104255960B (en) * 2014-08-26 2016-11-23 浙江工业大学 Cellular-type tea withering machine
CN204444034U (en) * 2015-01-23 2015-07-08 云南大理华庆茶业有限公司 A kind of three-dimensional tealeaves with overall arousal function leaves standstill deterioration device
CN204634956U (en) * 2015-05-11 2015-09-16 云南省农业科学院茶叶研究所 A kind of tea withering machine
CN205214071U (en) * 2015-10-29 2016-05-11 耿马澜沧江茶业有限公司 Black tea drying -machine
CN205492422U (en) * 2016-03-16 2016-08-24 广元市白龙茶叶有限公司 Tea leaf withering machine
CN106212750A (en) * 2016-08-05 2016-12-14 贵州省凤冈县浪竹有机茶业有限公司 A kind of drum-type tea deteriorating machine
CN106889220A (en) * 2017-03-01 2017-06-27 刘冬林 The method that fresh leaves of tea plant makes white tea is planted by a kind of use Shan Nan colonies

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