CN107402415B - Composite optical wedge angle sheet and manufacturing method thereof - Google Patents

Composite optical wedge angle sheet and manufacturing method thereof Download PDF

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Publication number
CN107402415B
CN107402415B CN201610335919.5A CN201610335919A CN107402415B CN 107402415 B CN107402415 B CN 107402415B CN 201610335919 A CN201610335919 A CN 201610335919A CN 107402415 B CN107402415 B CN 107402415B
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China
Prior art keywords
optical
wedge angle
sheets
optical wedge
sheet
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CN201610335919.5A
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CN107402415A (en
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吴砺
林东
胡建华
任策
于光龙
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Fuzhou Photop Optics Co ltd
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Fuzhou Photop Optics Co ltd
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    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B5/00Optical elements other than lenses

Abstract

The invention relates to the field of optics and discloses a composite optical wedge angle piece and a manufacturing method thereof.A plurality of optical elements are deepened and glued together, and the optical elements are made of different materials with similar refractive indexes; and polishing the light passing surface of the optical element combination after the optical cement is deepened to ensure that the light emitting surface is spliced by the different materials. The invention adopts two or more than two optical materials with different refractive indexes to form two or more than two groups of semi-micro wedge angle sheets with different angle combinations by splicing through optical cement, and can obtain a micro light beam separation angle under the condition of a large-angle wedge angle only by the fact that the refractive indexes of the optical materials are similar; the large-angle wedge angle is convenient to process, and various problems of micro wedge angle processing are avoided; and the micro wedge angle sheet with any angle can be manufactured.

Description

Composite optical wedge angle sheet and manufacturing method thereof
Technical Field
The invention relates to the field of optics, in particular to a composite optical wedge angle sheet and a manufacturing method thereof.
Background
The wedge angle piece is an optical element for changing the propagation direction of an incident beam, and the main technical indexes of the wedge angle piece comprise: angle, finish, surface shape, laser damage threshold, etc. In the field of optics and optical communication, the wedge angle piece has wide application.
At present, a wedge angle sheet appears on the market, and the wedge angle sheet is formed by grinding and polishing the half edge of the upper surface of a flat sheet on the basis of the flat sheet, as shown in figure 1, so that a micro wedge angle is obtained on the upper surface of the flat sheet. The micro wedge angle product is widely applied to the field of laser processing, and laser beams vertically enter from the lower surface and are separated into two beams with micro included angles when being emitted from the upper surface. The laser processing needs higher power and has high requirements on laser damage of products. However, because of the small wedge angle, the smooth finish of the parallel plane of the upper surface can be damaged when the traditional polyurethane or asphalt is adopted to polish and process the micro wedge angle of the upper surface, thereby reducing the laser damage threshold value and limiting the application and development of the micro wedge angle sheet.
Disclosure of Invention
The invention aims to provide a composite optical wedge angle sheet and a manufacturing method thereof, which can obtain a tiny light beam separation angle under the condition of a large-angle wedge angle and are convenient to process.
In order to achieve the purpose, the technical scheme provided by the invention is as follows: a method for manufacturing a composite optical wedge angle sheet comprises the following steps:
(1) deepening and gluing at least two optical elements together, wherein the optical elements are made of different materials with similar refractive indexes;
(2) polishing the light transmitting surface of the optical element combination after the optical cement is deepened to ensure that the light emitting surface is spliced by the different materials;
wherein the refractive index of the optical element at the lower end is smaller than the refractive index of the optical element at the higher end.
Further, the two optical elements are respectively an optical flat sheet and a wedge angle prism, the optical flat sheet is closely overlapped on the inclined surface of the wedge angle prism, and the optical cement is deepened into a whole; the upper end of the optical element combination is horizontally polished into a light-emitting surface parallel to the lower end surface, and the light-emitting surface is formed by splicing the two materials; the refractive index of the optical flat sheet is greater than that of the wedge-angle prism.
Further, the two optical elements are optical flat sheets, and the two optical flat sheets are horizontally spliced and the optical cement is deepened into a whole; then the optical elements are combined and polished into a combined wedge angle prism, and the inclined plane of the combined wedge angle prism is formed by splicing the two materials; the refractive index of the lower end of the inclined surface is smaller than that of the higher end.
And further, the polishing device further comprises a thickened optical flat sheet, after the two optical flat sheets are horizontally spliced, the combined flat sheet is stacked on the thickened optical flat sheet, the optical cement is deepened into a whole, and then the two optical flat sheets are subjected to polishing treatment.
Further, the two optical elements are optical flat sheets, and the two optical flat sheets are vertically superposed and are deepened to form a whole; then the optical elements are combined and polished into a combined wedge angle prism, and the inclined plane of the combined wedge angle prism is formed by splicing the two materials; the refractive index of the lower end of the inclined surface is smaller than that of the higher end.
Further, the refractive index difference of the optical elements with similar refractive indexes is less than or equal to 0.1, and the expansion coefficient difference is less than or equal to 5 multiplied by 10-6K。
The composite optical wedge angle sheet manufactured by the manufacturing method comprises at least two optical wedge angle sheets with different refractive indexes, wherein the light emitting surface of the combined wedge angle sheet is formed by splicing the optical wedge angle sheets with different refractive indexes, and light beams incident into the combined wedge angle sheet are divided into two beams to be emitted; wherein the refractive index of the optical wedge angle piece at the lower end is smaller than that of the optical wedge angle piece at the higher end.
Further, the at least two optical wedge angle sheets have inclined sides with the same inclination; the inclined edges of the at least two optical wedge angle sheets are relatively abutted and deepened to form a group of flat sheets with parallel upper and lower surfaces, and the upper surfaces of the flat sheets are formed by splicing the at least two optical wedge angle sheets.
Further, the at least two optical wedge angle sheets have inclined sides with the same inclination; at least two optical wedge angle sheets are butted along the horizontal direction, optical cement is deepened to form a group of new optical wedge angle prisms, and the inclined planes of the formed optical wedge angle prisms are formed by splicing the inclined planes of the at least two optical wedge angle sheets along the inclined direction.
Furthermore, the optical wedge angle prism comprises a thickened optical flat sheet, wherein the formed optical wedge angle prism is stacked on the thickened optical flat sheet and deepens the optical cement into a whole.
Further, the at least two optical wedge angle sheets have inclined sides with the same inclination; at least two optical wedge angle sheets are overlapped up and down, optical cement is deepened to form a group of new optical wedge angle prisms, and the inclined planes of the formed optical wedge angle prisms are formed by splicing the inclined planes of the at least two optical wedge angle sheets along the inclined direction.
The invention has the beneficial effects that: two or more than two optical materials with different refractive indexes are spliced by optical cement to form two or more than two groups of semi-micro wedge angle sheets with different angle combinations, and a micro light beam separation angle can be obtained under the condition of a large-angle wedge angle only by the fact that the refractive indexes of the optical materials are similar; the large-angle wedge angle is convenient to process, and various problems of micro wedge angle processing are avoided; and the micro wedge angle sheet with any angle can be manufactured.
Drawings
FIG. 1 is a schematic view of a prior art semi-micro wedge tile;
FIG. 2 illustrates a first method of fabricating a composite optical wedge plate according to the present invention;
FIG. 3 is a schematic view of a composite optical wedge sheet obtained by the first method shown in FIG. 2;
FIG. 4 illustrates a second method for manufacturing a composite optical wedge sheet according to the present invention;
FIG. 5 is a schematic diagram of a composite optical wedge sheet obtained by the second method shown in FIG. 4;
FIG. 6 is a schematic view of a thickened optical flat added to the method two;
FIG. 7 illustrates a third method of fabricating a composite optical wedge sheet in accordance with the present invention;
figure 8 is a schematic diagram of a composite optical wedge sheet produced by method three of figure 7.
Reference numerals: 11. a wedge angle prism; 12. an optical flat sheet; 21. a first optical flat sheet; 22. a second optical flat sheet; 23. thickening the optical flat sheet; 31. a third optical flat sheet; 32. and 4, an optical flat sheet IV.
Detailed Description
The invention is further described with reference to the following figures and specific examples.
The invention adopts two or more than two optical materials with different refractive indexes to form two or more than two groups of semi-micro wedge angle sheets with different angle combinations by splicing through optical cement, and can obtain a micro light beam separation angle under the condition of a large-angle wedge angle only by the fact that the refractive indexes of the optical materials are similar; the large-angle wedge angle is convenient to process, and various problems of micro wedge angle processing are avoided; and the micro wedge angle sheet with any angle can be manufactured.
Specifically, the method for manufacturing the composite optical wedge angle piece comprises the following steps: (1) deepening and gluing at least two optical elements together, wherein the optical elements are made of different materials with similar refractive indexes; (2) polishing the light transmitting surface of the optical element combination after the optical cement is deepened to ensure that the light emitting surface is spliced by the different materials; both polished optical elements have a wedge angle with the same inclination.
As shown in fig. 2 and 3, a combination of an optical flat sheet 12 and a wedge angle prism 11 with similar refractive indexes is adopted, and the wedge angle prism 11 has a wedge angle of delta theta; the optical flat sheet 12 is closely overlapped on the inclined plane of the wedge angle prism 11 and deepens the optical cement into a whole; and then the upper end of the optical element combination is horizontally polished into a light-emitting surface parallel to the lower end surface, the light-emitting surface is formed by splicing the two materials, and a delta theta wedge angle is processed on the horizontally polished optical flat sheet. Wherein the refractive index n2 of the optical flat sheet is greater than the refractive index n1 of the wedge-angle prism, and n2-n1 are less than or equal to 0.1, preferably less than 0.02, and the difference between the coefficients of expansion is less than or equal to 5 × 10-6K. When a certain beam separation angle is required, if the refractive index difference of the two optical materials is smaller, the required delta theta wedge angle is larger, so that the processing is easier and the precise control is easier.
In the second method shown in fig. 4 and 5, two optical flat sheets (the first optical flat sheet 21 and the second optical flat sheet 22) with similar refractive indexes are horizontally spliced and deepened to form an optical cement; and then the optical element combination is polished into a combined wedge angle prism, the combination after flat polishing has a delta theta wedge angle, and the inclined surface of the combined wedge angle prism is formed by splicing the two materials. The refractive index n1 of the material of the second optical flat sheet 22 at the lower end of the inclined surface is smaller than the refractive index n2 of the material of the first optical flat sheet 21 at the higher end, and similarly, n2-n1 are less than or equal to 0.1, preferably less than 0.02, and the difference in the expansion coefficients is less than or equal to 5 x 10-6K. When a certain beam separation angle is required, if the refractive index difference of the two optical materials is smaller, the required delta theta wedge angle is larger, so that the processing is easier and the precise control is easier.
For example, in the composite optical wedge plate prepared by the second method, the incident light may have slight grazing reflection light at the optical cement position of the two optical flat plates, so that the optical wedge plate is best processed by using the optical flat plate which is as thin as possible, and the optical path length of the grazing reflection is reduced. However, the excessively thin optical flat sheet increases the difficulty of polishing into a wedge prism, and for this reason, a thickened optical flat sheet 23 is added. As shown in fig. 6, after the two optical flat sheets are horizontally spliced, the combined flat sheet is stacked on the thickened optical flat sheet 23 and the optical cement is deepened into a whole, and then the polishing process is performed on the combination of the two optical flat sheets. In the method, the thickness of the two optical flat sheets can be controlled to be 20-50 microns.
In the third method shown in fig. 7 and 8, two optical flat sheets (optical flat sheet three 31 and optical flat sheet four 32) with similar refractive indexes are adopted to be stacked up and down and deepen the optical cement into a whole; and then the optical element combination is polished into a combined wedge angle prism, the combination after flat polishing has a delta theta wedge angle, and the inclined surface of the combined wedge angle prism is formed by splicing the two materials. The refractive index n1 of the optical flat sheet IV 32 at the lower end of the inclined surface is smaller than the refractive index n2 of the optical flat sheet III 31 at the higher end, and similarly, n2-n1 are less than or equal to 0.1, preferably less than 0.02, and the difference in the expansion coefficients is less than or equal to 5X 10-6K. When a certain beam separation angle is required, if the refractive index difference of the two optical materials is smaller, the required delta theta wedge angle is larger, so that the processing is easier and the precise control is easier.
The composite optical wedge angle sheet manufactured by the method comprises at least two optical wedge angle sheets with different refractive indexes, wherein the light emitting surface of the combined wedge angle sheet is formed by splicing the optical wedge angle sheets with different refractive indexes, and the light beam incident into the combined wedge angle sheet is divided into two beams of light to be emitted; wherein the refractive index of the optical wedge angle piece at the lower end is smaller than that of the optical wedge angle piece at the higher end.
Specifically, as shown in the first structure of fig. 3, the composite optical wedge angle piece manufactured by the first method includes two optical wedge angle pieces, and the two optical wedge angle pieces have bevel edges with the same inclination; the inclined edges of the two optical wedge angle sheets are relatively abutted and deepened to form a group of flat sheets with parallel upper and lower surfaces, the upper surfaces of the flat sheets are spliced by the two optical wedge angle sheets, and the light beams incident into the flat sheets are divided into two beams of light to be emitted. Wherein the refractive index of the optical wedge angle piece at the lower end is smaller than that of the optical wedge angle piece at the higher end.
As shown in fig. 5, the composite optical wedge angle sheet prepared by the second method includes two optical wedge angle sheets, and the two optical wedge angle sheets have bevel edges with the same inclination; the two optical wedge angle sheets are butted along the horizontal direction, optical cement is deepened to form a group of new optical wedge angle prisms, the inclined planes of the formed optical wedge angle prisms are formed by splicing the inclined planes of the two optical wedge angle sheets along the inclined direction, and light beams incident into the optical wedge angle prisms are divided into two light beams to be emitted. Wherein the refractive index of the optical wedge angle piece at the lower end is smaller than that of the optical wedge angle piece at the higher end.
In order to make the two optical wedge angle sheets have the thinnest thickness as possible, a thickened optical flat sheet can be added to the bottom of the second structure, and as shown in fig. 6, the optical wedge angle prisms of the second structure are stacked on the thickened optical flat sheet and deepen the optical cement into a whole.
As shown in fig. 8, the composite optical wedge angle sheet obtained by the method three includes two optical wedge angle sheets, and the two optical wedge angle sheets have bevel edges with the same inclination; the two optical wedge angle sheets are overlapped up and down, optical cement is deepened to form a group of new optical wedge angle prisms, the inclined planes of the formed optical wedge angle prisms are formed by splicing the inclined planes of the two optical wedge angle sheets along the inclined direction, and light beams incident into the optical wedge angle prisms are divided into two light beams to be emitted. Wherein the refractive index of the optical wedge angle piece at the lower end is smaller than that of the optical wedge angle piece at the higher end.
While the invention has been particularly shown and described with reference to a preferred embodiment, it will be understood by those skilled in the art that various changes in form and detail may be made therein without departing from the spirit and scope of the invention as defined by the appended claims.

Claims (10)

1. A method for manufacturing a composite optical wedge angle sheet is characterized by comprising the following steps:
(1) deepening and gluing at least two optical elements together, wherein the two optical elements are made of different materials with similar refractive indexes;
(2) polishing the light transmitting surface of the optical element combination after the optical cement is deepened to ensure that the light emitting surface is spliced by the different materials;
the two polished optical elements both have a wedge angle and an inclined plane with the same inclination; and the refractive index of the optical element corresponding to the inclined plane which is relatively close to the bottom surface of the composite optical wedge angle sheet in the two inclined planes is smaller than that of the optical element corresponding to the inclined plane which is relatively far from the bottom surface of the composite optical wedge angle sheet.
2. The method of making a compound optical wedge plate of claim 1, wherein: the two optical elements are respectively an optical flat sheet and a wedge angle prism, the optical flat sheet is closely overlapped on the inclined surface of the wedge angle prism, and optical cement is deepened into a whole; the upper end of the optical element combination is horizontally polished into a light-emitting surface parallel to the lower end surface, and the light-emitting surface is formed by splicing the polished surfaces of the two optical elements made of different materials; the refractive index of the optical flat sheet is greater than that of the wedge-angle prism.
3. The method of making a compound optical wedge plate of claim 1, wherein: the two optical elements are optical flat sheets, and the two optical flat sheets are horizontally spliced and the optical cement is deepened into a whole; then the optical elements are combined and polished into a combined wedge angle prism, and the inclined plane of the combined wedge angle prism is formed by splicing the polished surfaces of the two optical elements made of different materials; the refractive index of the lower end of the inclined surface is smaller than that of the higher end.
4. A method of making a compound optical wedge plate as claimed in claim 3, wherein: the optical flat film polishing device further comprises a thickened optical flat sheet, after the two optical flat sheets are horizontally spliced, the combined flat sheet is stacked on the thickened optical flat sheet, the optical glue is deepened into a whole, and then the two optical flat sheets are polished.
5. The method of making a compound optical wedge plate of claim 1, wherein: the two optical elements are optical flat sheets, and the two optical flat sheets are vertically superposed and are subjected to optical cement deepening to form a whole; then the optical elements are combined and polished into a combined wedge angle prism, and the inclined plane of the combined wedge angle prism is formed by splicing the polished surfaces of the two optical elements made of different materials; the refractive index of the lower end of the inclined surface is smaller than that of the higher end.
6. The method of making a composite optical wedge plate as claimed in any one of claims 1 to 5, wherein: the refractive indexes of the optical elements with similar refractive indexes are different by less than or equal to 0.1; the difference in expansion coefficients being less than or equal to 5 x 10-6K。
7. A composite optical wedge angle piece, comprising: the optical wedge angle piece comprises at least two optical wedge angle pieces with different refractive indexes, wherein the light emergent surface of the combined wedge angle piece is formed by splicing the optical wedge angle pieces with different refractive indexes, and the light beam incident into the combined wedge angle piece is divided into two beams of light to be emitted; the two optical wedge angle pieces with different refractive indexes are provided with a wedge angle and an inclined plane with the same inclination, and the refractive index of the optical wedge angle piece corresponding to the inclined plane with the relatively shorter distance from the bottom surface of the composite optical wedge angle piece in the two inclined planes is smaller than the refractive index of the optical wedge angle piece corresponding to the inclined plane with the relatively longer distance from the bottom surface of the composite optical wedge angle piece.
8. The compound optical wedge chip of claim 7 wherein: the at least two optical wedge angle sheets have inclined sides with the same inclination; the inclined edges of the at least two optical wedge angle sheets are relatively abutted and deepened to form a group of flat sheets with parallel upper and lower surfaces, and the upper surfaces of the flat sheets are formed by splicing the at least two optical wedge angle sheets; or the at least two optical wedge angle sheets have inclined sides with the same inclination; at least two optical wedge angle sheets are overlapped up and down, optical cement is deepened to form a group of new optical wedge angle prisms, and the inclined planes of the formed optical wedge angle prisms are formed by splicing the inclined planes of the at least two optical wedge angle sheets along the inclined direction.
9. The compound optical wedge chip of claim 7 wherein: the at least two optical wedge angle sheets have inclined sides with the same inclination; at least two optical wedge angle sheets are butted along the horizontal direction, optical cement is deepened to form a group of new optical wedge angle prisms, and the inclined planes of the formed optical wedge angle prisms are formed by splicing the inclined planes of the at least two optical wedge angle sheets along the inclined direction.
10. The compound optical wedge chip of claim 9 wherein: the optical wedge angle prism is stacked on the thickened optical flat sheet and deepens the optical cement into a whole.
CN201610335919.5A 2016-05-20 2016-05-20 Composite optical wedge angle sheet and manufacturing method thereof Expired - Fee Related CN107402415B (en)

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