CN107399988A - A kind of method for preparing alumina carbon SiClx composite porous ceramic using aluminium silicon systems industrial residue - Google Patents
A kind of method for preparing alumina carbon SiClx composite porous ceramic using aluminium silicon systems industrial residue Download PDFInfo
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- CN107399988A CN107399988A CN201710725051.4A CN201710725051A CN107399988A CN 107399988 A CN107399988 A CN 107399988A CN 201710725051 A CN201710725051 A CN 201710725051A CN 107399988 A CN107399988 A CN 107399988A
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- C04B38/00—Porous mortars, concrete, artificial stone or ceramic ware; Preparation thereof
- C04B38/06—Porous mortars, concrete, artificial stone or ceramic ware; Preparation thereof by burning-out added substances by burning natural expanding materials or by sublimating or melting out added substances
- C04B38/063—Preparing or treating the raw materials individually or as batches
- C04B38/0635—Compounding ingredients
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- C04B33/13—Compounding ingredients
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- C04B33/00—Clay-wares
- C04B33/02—Preparing or treating the raw materials individually or as batches
- C04B33/13—Compounding ingredients
- C04B33/132—Waste materials; Refuse; Residues
- C04B33/135—Combustion residues, e.g. fly ash, incineration waste
- C04B33/1352—Fuel ashes, e.g. fly ash
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- C04B38/00—Porous mortars, concrete, artificial stone or ceramic ware; Preparation thereof
- C04B38/06—Porous mortars, concrete, artificial stone or ceramic ware; Preparation thereof by burning-out added substances by burning natural expanding materials or by sublimating or melting out added substances
- C04B38/063—Preparing or treating the raw materials individually or as batches
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- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
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- C04B2235/70—Aspects relating to sintered or melt-casted ceramic products
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- C04B2235/9607—Thermal properties, e.g. thermal expansion coefficient
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- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/60—Production of ceramic materials or ceramic elements, e.g. substitution of clay or shale by alternative raw materials, e.g. ashes
Abstract
The invention discloses a kind of method for preparing alumina carbon SiClx composite porous ceramic using aluminium silicon systems industrial residue.Primary raw material includes industrial residue, carbon dust, pore creating material and binding agent, and final products are made through four batch mixing, drying, shaping and sintering steps.The present invention realizes the processing and high value added utilization to industrial residue, institute's producing porous ceramic superior, can apply to the field such as filtering, sound insulation, heat-insulated, fire-fighting.Technological process is simple, facilitates commercial introduction;Cost control is good, great economic value.
Description
Technical field
The invention belongs to porous ceramic film material and open pit mining technical field.Provide a kind of industrial using aluminium silicon systems
The method that waste residue prepares aluminum oxide-silicon carbide composite porous ceramic.
Background technology
China is industrial power, and it is more that crude steel annual production accounts for Gross World Product half, while is also that copper, aluminium, lead, zinc etc. are main
Want the major producing country of nonferrous metal product.Certainly, these reflect the progress of China's economy and the enhancing of national power.It is but another
On the one hand, with the development of the heavy industry such as coal, metallurgy, electric power, people have to face while economic development bonus is enjoyed
To this worsening problem of environment.
Such as the fast development of power industry, while providing convenient for people so that flyash discharge capacity sharply increases.
Substantial amounts of flyash not only pollutes air, and stockpiling is also required to take substantial amounts of soil, brought to daily life many
Inconvenience.If only doing it simple burial or stacking, then surrounding environment can be caused seriously to pollute after long-time.Separately
Outside, as slag, red mud, tile polished waste are as inevitable derivative in process of manufacture, also environment is caused huge
Big pressure.Steel plant's caused slag amount in steelmaking process is about the 15%~20% of output of steel, these industrial residues
Accumulation not only take substantial amounts of processing cost, and secondary pollution easily is caused to environment.Therefore, green processing and efficiently profit
It is extremely urgent with these industrial residues.
Porous ceramics refers to be fired into a kind of ceramic material with high porosity under high temperature, in preparation process often
Sintering aid, foaming agent and pore creating material are used to form required hole and pore structure.Due to its special material and structure,
Make the excellent properties of its existing traditional ceramics, good also with high-specific surface area, low-density, lower thermal conductivity, sound-absorption and heat-insulation etc.
Performance.Therefore, porous ceramics is widely used in fields such as metallurgy, chemical industry, medicine and fire-fightings, turns into the heat of Material Field research
One of door direction.
Many industrial residues are all aluminium silicon systems oxides, and Al2O3And SiO2It is the raw materials for production for commonly using ceramics again, therefore,
Aluminium silicon systems industrial residue is adapted to prepare aluminum oxide-silicon carbide composite porous ceramic.Wherein as flyash contains substantial amounts of manosil AS
Salt, also a certain amount of quartz and calcium oxide etc., can be used to make mullite densification and porous ceramics, Sialon ceramics etc..Polishing
Brick waste residue is also aluminium silicon systems oxide, and also containing some abrasive materials SiC, this slag can be decomposed to form into gas in high temperature sintering process
Hole, the porous functional ceramic with performances such as good mechanics, calorifics, acoustics can be prepared using the characteristic.In recent years, with society
Attention to environmental issue, the green processingization of industrial residue have certain development and progress, but how to prepare performance and
Crowd, the porous ceramics of high added value, it is still current ceramic field and open pit mining field urgent problem to be solved.
The content of the invention
Present invention seek to address that above mentioned problem, there is provided one kind prepares aluminum oxide-silicon carbide using aluminium silicon systems industrial residue
The method of composite porous ceramic.Utilize present invention can apply to the processing of each eka-aluminum silicon systems industrial residue and efficiently, it is both again sharp
With industrial waste, turn waste into wealth;Environment is protected again, is killed two birds with one stone.
The technical step of the present invention is as follows:
(1) batch mixing.Weigh a certain amount of aluminium silicon systems industrial residue and carbon dust, then the pore creating material of additional mass fraction 0~40%
With 3~8% binding agents, 10~30h of ball grinder ball milling using absolute ethyl alcohol as medium is placed in;
(2) dry.Sample after ball milling is dried to obtained ceramic raw material at a temperature of 70~120 DEG C;
(3) it is molded.It is then that sample after drying is compressing, obtain base substrate;
(4) sinter.The base substrate suppressed is put into high temperature furnace it is passed through protection and gas and begin to warm up, heating rate is controlled 5
~15 DEG C of min-1, to 2~10h is incubated at 1400~1700 DEG C, aoxidized after subsequent temperature control to furnace cooling after 1000 DEG C
Aluminum/silicon carbide composite porous ceramic.
The aluminium silicon systems industrial residue is flyash, red mud, slag, iron ore tailings, boron mud, gangue, aluminium section bar plant
One or more in waste residue, shraff;
The carbon dust is the one or more in activated carbon, carbon black, coke, coal dust;
For the average grain diameter of the aluminium silicon systems industrial residue through handling to below 1mm, pore creating material and binding agent are technical pure;
The pore creating material selects SiC, and binding agent selects phenolic resin;
The ball-grinding machine is planetary ball mill, and speed setting is in 300~500rmin-1In the range of, unidirectional operation, often
Operation 5h rests 1h;
The molding mode is one kind in compression molding, isostatic pressing, and briquetting pressure is 100~300MPa;
The protective gas is high-purity Ar gas;
The high temperature furnace is one kind in chamber type electric resistance furnace, tube type resistance furnace, tunnel cave.
The beneficial effects of the present invention are:Raw material is cheap and easy to get, is derived from industrial residue, and porous pottery is prepared with industrial residue
Porcelain, not only turn waste into wealth and save resource, also solve waste residue occupation of land and the pollution problem to environment, there is significant economic effect
Benefit and environmental benefit.In addition, flow of the present invention is convenient, process operability is strong, equipment requirement is low, possessing commercial introduction completely may
Property.And with this technology prepare porous ceramics hole rate it is suitable, the superior such as intensity, can be used as filtering, sound insulation, it is heat-insulated,
The materials such as fire-fighting.
Brief description of the drawings
Fig. 1 is the process chart of the present invention.
Embodiment
Carry out the description of complete display to technical scheme using flyash as embodiment below, it is clear that following real
Apply the part achievement that example is the present invention.Other raw materials or adjustment member technical parameter can be selected during practical operation.
Embodiment 1
(1) 10g flyash and activated carbon mixed material are weighed, wherein flyash and activated carbon ratio is 10:3;It is additional again
The SiC of mass fraction 5% and 3% phenolic resin;In 300rmin-1Ball mill in ball milling 10h;
(2) raw material for mixing ball milling dries 24h at 70 DEG C;
(3) after the completion of drying, powder is poured into mould, pressurize 5min is molded under 150MPa;
(4) then the ceramic body suppressed is put into tube type resistance furnace, and is passed through Ar gas;In 1500 DEG C of preset temperature
Lower insulation 6h, temperature control to furnace cooling after 1000 DEG C obtain aluminum oxide-silicon carbide composite porous ceramic.
After testing, gained porous ceramics hole rate is 64%, and normal temperature compression strength is 12.7MPa, and thermal diffusion coefficient is
0.017cm2·s-1。
Embodiment 2
(1) 10g flyash and activated carbon mixed material are weighed, wherein flyash and activated carbon ratio is 10:4;It is additional again
The SiC of mass fraction 20% and 3% phenolic resin;In 300rmin-1Ball mill in ball milling 10h;
(2) raw material for mixing ball milling dries 24h at 70 DEG C;
(3) after the completion of drying, powder is poured into mould, pressurize 5min is molded under 200MPa;
(4) then the ceramic body suppressed is put into tube type resistance furnace, and is passed through Ar gas;In 1600 DEG C of preset temperature
Lower insulation 4h, temperature control to furnace cooling after 1000 DEG C obtain aluminum oxide-silicon carbide composite porous ceramic.
After testing, gained porous ceramics hole rate is 52%, normal temperature compression strength 18.3MPa, and thermal diffusion coefficient is
0.021cm2·s-1。
Embodiment 3
(1) 10g flyash and activated carbon mixed material are weighed, wherein flyash and activated carbon ratio is 10:5;It is additional again
The SiC of mass fraction 10% and 3% phenolic resin;In 300rmin-1Ball mill in ball milling 10h;
(2) raw material for mixing ball milling dries 24h at 70 DEG C;
(3) after the completion of drying, powder is poured into mould, pressurize 5min is molded under 100MPa;
(4) ceramic body suppressed is then put into beam formula resistance furnace and is passed through Ar gas, and at 1600 DEG C of preset temperature
6h is incubated, temperature control to furnace cooling after 1000 DEG C obtains aluminum oxide-silicon carbide composite porous ceramic.
After testing, the porosity of gained porous ceramics is 60%, and normal temperature compression strength is 13.4MPa, and thermal diffusion coefficient is
0.019cm2·s-1。
Claims (8)
- A kind of 1. method for preparing aluminum oxide-silicon carbide composite porous ceramic using aluminium silicon systems industrial residue, it is characterised in that such as Lower step:(1) batch mixing;By aluminium silicon systems industrial residue and carbon dust raw material, then the SiC that additional mass fraction is 0~40% make pore creating material and 3~8% phenolic resin makees binding agent, is placed in 10~30h of ball grinder ball milling using absolute ethyl alcohol as medium;(2) dry;Sample after ball milling is dried to obtained ceramic raw material at a temperature of 70~120 DEG C;(3) it is molded;It is then that dried sample is compressing, obtain base substrate;(4) sinter;The base substrate suppressed is put into high temperature sintering furnace, and is passed through protection gas and begins to warm up, heating rate control System is in 5~15 DEG C of min-1, to 2~10h is incubated at 1400~1700 DEG C, aoxidized after temperature control to furnace cooling after 1000 DEG C Aluminum/silicon carbide composite porous ceramic.
- 2. according to the method for claim 1, it is characterised in that described aluminium silicon systems industrial residue is flyash, red mud, steel One or more in slag, iron ore tailings, boron mud, gangue, waste aluminum slag, shraff.
- 3. method according to claim 1 or 2, it is characterised in that described carbon dust is activated carbon, carbon black, coke, coal dust In one or more.
- 4. according to the method for claim 3, it is characterised in that the average grain diameter 1mm of described aluminium silicon systems industrial residue with Under, pore creating material and binding agent are technical pure.
- 5. according to the method described in claim 1,2 or 4, it is characterised in that described ball-grinding machine is planetary ball mill, rotating speed It is set in 300~500rmin-1In the range of, unidirectional operation, often run 5h and rest 1h.
- 6. according to the method for claim 5, it is characterised in that described pressing mode is compression molding, isostatic pressing In one kind, briquetting pressure is 100~300MPa.
- 7. according to the method described in claim 1,2,4 or 6, it is characterised in that described protective gas is Ar gas.
- 8. according to the method for claim 7, it is characterised in that described high temperature sintering furnace is chamber type electric resistance furnace, tubular type electricity Hinder one kind in stove, tunnel cave.
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Cited By (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107963904A (en) * | 2017-11-23 | 2018-04-27 | 信阳师范学院 | A kind of porous sound absorbing ceramics prepared using perlite tailing powder and flyash as raw material and preparation method thereof |
CN110028337A (en) * | 2019-03-27 | 2019-07-19 | 辽宁科技大学 | A kind of preparation method of multistage open celled foam ceramics |
CN110054225A (en) * | 2019-05-09 | 2019-07-26 | 新奥科技发展有限公司 | A kind of preparation method of oxygen carrier |
WO2020057093A1 (en) * | 2018-09-20 | 2020-03-26 | 东北大学 | Method for preparing silicon carbide-based porous ceramic by using silicon oxide-based solid waste |
CN110937906A (en) * | 2019-11-27 | 2020-03-31 | 郑州市振峰矿山机器有限公司 | Safe and energy-saving smelting furnace body and smelting device adopting same |
CN112321274A (en) * | 2020-12-08 | 2021-02-05 | 中北大学 | High-strength and high-toughness coal gangue ceramic plate, preparation method thereof and preparation method of composite plate thereof |
CN114149274A (en) * | 2021-12-14 | 2022-03-08 | 中国建筑材料工业地质勘查中心宁夏总队 | Method for preparing directional porous SiC ceramic by using coal slime as pore-forming agent |
CN114835472A (en) * | 2022-05-25 | 2022-08-02 | 内蒙古海特华材科技有限公司 | Efficient utilization of fly ash for preparing SiC/Al 2 O 3 Method for compounding ceramic powder |
CN117142875A (en) * | 2022-05-23 | 2023-12-01 | 宁夏大学 | Porous gas slag-silicon carbide composite ceramic support and preparation method thereof |
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Cited By (10)
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CN107963904A (en) * | 2017-11-23 | 2018-04-27 | 信阳师范学院 | A kind of porous sound absorbing ceramics prepared using perlite tailing powder and flyash as raw material and preparation method thereof |
WO2020057093A1 (en) * | 2018-09-20 | 2020-03-26 | 东北大学 | Method for preparing silicon carbide-based porous ceramic by using silicon oxide-based solid waste |
CN110028337A (en) * | 2019-03-27 | 2019-07-19 | 辽宁科技大学 | A kind of preparation method of multistage open celled foam ceramics |
CN110054225A (en) * | 2019-05-09 | 2019-07-26 | 新奥科技发展有限公司 | A kind of preparation method of oxygen carrier |
CN110937906A (en) * | 2019-11-27 | 2020-03-31 | 郑州市振峰矿山机器有限公司 | Safe and energy-saving smelting furnace body and smelting device adopting same |
CN112321274A (en) * | 2020-12-08 | 2021-02-05 | 中北大学 | High-strength and high-toughness coal gangue ceramic plate, preparation method thereof and preparation method of composite plate thereof |
CN112321274B (en) * | 2020-12-08 | 2022-08-09 | 中北大学 | High-strength and high-toughness coal gangue ceramic plate, preparation method thereof and preparation method of composite plate thereof |
CN114149274A (en) * | 2021-12-14 | 2022-03-08 | 中国建筑材料工业地质勘查中心宁夏总队 | Method for preparing directional porous SiC ceramic by using coal slime as pore-forming agent |
CN117142875A (en) * | 2022-05-23 | 2023-12-01 | 宁夏大学 | Porous gas slag-silicon carbide composite ceramic support and preparation method thereof |
CN114835472A (en) * | 2022-05-25 | 2022-08-02 | 内蒙古海特华材科技有限公司 | Efficient utilization of fly ash for preparing SiC/Al 2 O 3 Method for compounding ceramic powder |
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