CN107398836B - A kind of bonding agent, semiconductor packages process ultra-thin grinding wheel and preparation method thereof - Google Patents

A kind of bonding agent, semiconductor packages process ultra-thin grinding wheel and preparation method thereof Download PDF

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Publication number
CN107398836B
CN107398836B CN201710625062.5A CN201710625062A CN107398836B CN 107398836 B CN107398836 B CN 107398836B CN 201710625062 A CN201710625062 A CN 201710625062A CN 107398836 B CN107398836 B CN 107398836B
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grinding wheel
diamond
parts
sandwich layer
semiconductor packages
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CN107398836A (en
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赵炯
陈恩厚
赵延军
吴晓磊
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Zhengzhou Research Institute for Abrasives and Grinding Co Ltd
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Zhengzhou Research Institute for Abrasives and Grinding Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24DTOOLS FOR GRINDING, BUFFING OR SHARPENING
    • B24D18/00Manufacture of grinding tools or other grinding devices, e.g. wheels, not otherwise provided for
    • B24D18/0009Manufacture of grinding tools or other grinding devices, e.g. wheels, not otherwise provided for using moulds or presses
    • B22F1/0003
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24DTOOLS FOR GRINDING, BUFFING OR SHARPENING
    • B24D3/00Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents
    • B24D3/02Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents the constituent being used as bonding agent
    • B24D3/04Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents the constituent being used as bonding agent and being essentially inorganic
    • B24D3/06Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents the constituent being used as bonding agent and being essentially inorganic metallic or mixture of metals with ceramic materials, e.g. hard metals, "cermets", cements
    • B24D3/10Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents the constituent being used as bonding agent and being essentially inorganic metallic or mixture of metals with ceramic materials, e.g. hard metals, "cermets", cements for porous or cellular structure, e.g. for use with diamonds as abrasives
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24DTOOLS FOR GRINDING, BUFFING OR SHARPENING
    • B24D3/00Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents
    • B24D3/34Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents characterised by additives enhancing special physical properties, e.g. wear resistance, electric conductivity, self-cleaning properties
    • B24D3/342Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents characterised by additives enhancing special physical properties, e.g. wear resistance, electric conductivity, self-cleaning properties incorporated in the bonding agent
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24DTOOLS FOR GRINDING, BUFFING OR SHARPENING
    • B24D5/00Bonded abrasive wheels, or wheels with inserted abrasive blocks, designed for acting only by their periphery; Bushings or mountings therefor
    • B24D5/02Wheels in one piece

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Inorganic Chemistry (AREA)
  • Manufacturing & Machinery (AREA)
  • Polishing Bodies And Polishing Tools (AREA)

Abstract

The present invention relates to a kind of bonding agent, semiconductor packages to process ultra-thin grinding wheel and preparation method thereof, belongs to grinding tool technical field.Bonding agent of the invention be metallic bond, the component including following parts by weight: 30~40 parts of copper cerium alloys, 15~20 parts of copper lanthanum alloys and 5~16 parts of glass puttys, the titantium hydride of 2-4 parts by weight, 3-5 parts by weight potassium chloride.Grinding wheel of the invention includes sandwich layer and the surface layer that core layer surface is arranged in;Sandwich layer includes above-mentioned metallic bond and diamond.Metallic bond of the invention can improve the holding power to diamond in grinding wheel, improve the self-sharpening and cutting accuracy of grinding wheel.Grinding wheel of the invention has both the advantages of resinoid bond and metallic bond, has the characteristics that cut quality is excellent, rigidity is good, the good, long service life that is suitable for high-speed cutting, self-sharpening, can satisfy semiconductor packages high speed, accurate cutting demand.

Description

A kind of bonding agent, semiconductor packages process ultra-thin grinding wheel and preparation method thereof
Technical field
The present invention relates to a kind of bonding agent, semiconductor packages to process ultra-thin grinding wheel and preparation method thereof, belongs to grinding tool skill Art field.
Background technique
Terminal electronic product constantly pushes semiconductor to the pursuit of lighter, thinner, smaller, high reliability, low-power consumption The development of encapsulation technology.For example, the encapsulation of one such chip package QFN (Quad Flat No-Leal) be quad flat without Pin package is widely applied Novel high-end packing forms in the terminals class product such as mobile phone, digital camera in recent years.QFN Chip is encapsulated as encapsulating products, is generally made of internal copper lead frame and external plastic compression resin base covering body, is composite wood Expect structure.In modern large-scale industrial production, encapsulated simultaneously when QFN encapsulates chip manufacturing for multiple chips, subsequently through cutting Process realizes chip singulation, the requirement to cut quality are as follows: without molten tin, chipless lamination, chip cutting chipping and core Piece copper lead plucking size is less than specified value.QFN encapsulates the composite construction of chip, so that need when cutting while cutting off internal copper Lead frame and external resin base inclusion enclave, however the ductility splendid due to copper product cause copper lead when cutting to be also easy to produce Plucking is exceeded (being greater than pin spacing 1/4), causes chip rejection.
Currently, it is mainly resin bond wheel that QFN, which encapsulates chip cutting with grinding wheel,.This is because resinoid bond is wear-resisting Property it is relatively poor so that grinding wheel self-sharpening is good, ensure that the excellent cutting power of grinding wheel, at the same resinoid bond have it is certain Elasticity is also conducive to improve cut quality, finally can preferably meet the small lead plucking of chip, cutting cut quality such as chipping is small Rigors.But resinoid bond abrasive cut-off wheel also has the shortcomings that more prominent: since bonding agent wears no resistance, so that grinding wheel is whole Body life time is shorter, not only increases user cost, also can reduce production efficiency because frequently replacing grinding wheel;Grinding wheel rigidity, intensity compared with It is low, in high-speed cutting, it is easy the heavy load caused by unbearable high-speed cutting due to breaking, therefore resin bond wheel is cut It is often lower to cut speed, usually in 40mm/s or less.
Metal bonded wheel is since self-sharpening is poor, the disadvantage of density height, chip removal difficulty, when cutting QFN encapsulation chip, Diamond passivation or wheel topography are easily caused, timely exposure is tended not to stylish cutting edge, leads to emery wheel cuts ability Be greatly lowered, the copper lead plucking for cutting chip is serious, therefore at present metal bonded wheel it is rare have cutting QFN encapsulation core The industrial applications of piece.But since metallic bond has good diamond holding power and wearability, wheel life is long, simultaneously Grinding wheel rigidity, intensity are high, can bear biggish cutting loading, are suitable for high-speed cutting operating condition, and therefore, related technical personnel are also always Carry out the relation technological researching of metallic bond QFN abrasive cut-off wheel.
In the prior art, CN101870008B discloses a kind of sintering metal base based on saw formula cutting QFN package substrate Diamond saw blade, is made of diamond abrasive grain and metal matrix, and wherein metal matrix includes metal powder and inorganic filler, metal Powder is by Cu powder or CuSn20Pre-alloyed powder, Sn powder and Co powder composition, inorganic filler is by SiC and Al2O3Composition, raw material are matched After setting, through pre-molding, hot pressed sintering, inside and outside circle cutting, thickness be thinned etc. be processed into required metal-base diamond saw blade. The standby saw blade of the patent system has the characteristics of intensity is high, wearability is good, long service life, but due to the self-sharpening of the grinding wheel still compared with Difference, although metal bonded wheel intensity is preferable, its cutting speed is still limited, is 50mm/s or less.It is limited to metal knot simultaneously The characteristic of mixture itself, cut quality and resin bond wheel have larger gap, are unable to satisfy the high-accuracy cutting in part Using.
In the prior art, the patent of invention that application publication number is CN105798307A discloses a kind of based on IC package device Cutting laminated metallic base diamond saw blade and manufacturing method.The patent points out that the saw blade is made of multiple single layer superimposions, Single layer is divided into surface layer and sandwich layer according to saw blade construction, and each single layer is made of metal matrix and diamond abrasive, wherein surface layer Diamond particles be less than the diamond particles size of sandwich layer, the diamond concentration on surface layer is greater than the diamond concentration of sandwich layer;Its Middle metal matrix is mainly made of Cu, Sn and CuSn alloy, wherein the Sn content in surface layer is greater than the Sn content in sandwich layer. Preparation method in the patent disclose through pre-molding, hot pressed sintering, inside and outside circle cutting, thickness be thinned etc. be processed into metal Base diamond saw blade.It, should although the metal-base diamond saw blade, which makes its intensity to a certain extent by Multi-layer design, to be enhanced The phenomenon that metal-base diamond saw blade cutting accuracy is poor, such as can cause flash during cutting, molten tin occurs, and cuts Face is not smooth neat enough, can not meet higher machining accuracy, influences the performance of chip, there are applied defects.
Summary of the invention
The purpose of the present invention is to provide a kind of bonding agent, which can be improved the holding to diamond in grinding wheel Power improves the self-sharpening and cutting accuracy of grinding wheel.
The object of the invention is also to provide a kind of semiconductor packages to process ultra-thin grinding wheel.
It is another object of the present invention to provide a kind of preparation methods of above-mentioned grinding wheel.
To achieve the goals above, the technical solution of bonding agent of the invention is as follows:
A kind of bonding agent, the bonding agent are metallic bond, and the component including following parts by weight: 30~40 parts of copper ceriums close The potassium chloride of gold, 15~20 parts of copper lanthanum alloys, 5~16 parts of glass puttys, the titantium hydride of 2-4 parts by weight, 3-5 parts by weight.
The mass fraction of cerium is 5-8% in above-mentioned copper cerium alloy.The mass fraction of lanthanum is 10- in above-mentioned copper lanthanum alloy 15%.
The technical solution that semiconductor packages of the invention processes ultra-thin grinding wheel is as follows:
A kind of semiconductor packages processes ultra-thin grinding wheel, including sandwich layer and is arranged in the surface layer on two surfaces of sandwich layer;Institute Stating sandwich layer includes metallic bond and sandwich layer diamond, and the metallic bond is above-mentioned metallic bond.
Rare-earth element cerium, lanthanum in metallic bond are uniformly distributed with alloyed state, can promote metallic bond Sintering character improves the mechanical properties such as bonding agent bending strength and impact strength.In addition, rare-earth element cerium, lanthanum can also refine The crystal grain of bonding agent keeps the combination of bonding agent and diamond even closer, is conducive to promote height of protrusion.
Titantium hydride in metallic bond is used as pyrolytic pore creating material in grinding wheel, and the initial decomposition temperature of titantium hydride is 400 DEG C or so, match with the sintering temperature of above-mentioned metallic bond.Titantium hydride can decompose in grinding wheel preparation sintering process Hydrogen is discharged, makes to form porous structure in sintered grinding wheel sandwich layer.In general, the porosity of sandwich layer is 15-25%.
The fusing point of potassium chloride in metallic bond is 700 DEG C, will not be sent out under the sintering temperature of above-mentioned metallic bond Changing only occupies node location in grinding wheel sandwich layer.But potassium chloride is soluble easily in water, in grinding wheel use process, outside grinding wheel The potassium chloride of circular portion touches cutting cooling water, can be quickly dissolved in water and form hole, further increase the porosity of grinding wheel.Drop Low dense structure's degree of metallic bond, thereby reduces the wearability of bonding agent, improves the sharpness of grinding wheel, realize Diamond from sharp.In addition, the hole of grinding wheel plays the role of holding bits simultaneously, chip removal is difficult when solving grinding wheel high-speed cutting The problem of.
The pore-creating effect of titantium hydride and potassium chloride combines, and reduces dense structure's degree of metallic bond jointly, in turn Reduce the wearability of bonding agent and the holding power to diamond abrasive, improve grinding wheel sharpness, realize sandwich layer from sharp. The rate of depreciation on the surface layer after the raising of sandwich layer and wearability after wearability reduces in the present invention matches well, common guarantee sand Take turns whole shape retention.
The content of diamond can be arranged depending on cutting object in sandwich layer, in general, the sandwich layer center core layer diamond Mass percent is 5-10%.
Sandwich layer diamond is diamond particles in the prior art.In general, the granularity of the sandwich layer diamond is 200- 230 mesh, 230-270 mesh, 270-325 mesh or 325-400 mesh.
The thickness precision of above-mentioned sandwich layer is ± 0.002mm.
Above-mentioned core layer thickness accounts for the 1/4-1/2 of grinding wheel overall thickness.
The ingredient on the surface layer on above-mentioned two surfaces of sandwich layer is identical.
Above-mentioned sandwich layer is metal anchoring agent diamond wheel layer, and surface layer is resin anchoring agent diamond grinding wheel layer.
Above-mentioned surface layer includes the component of following parts by weight: 55-65 parts of phenolic resin or epoxy resin, 10-15 parts of carbon Change tungsten, 3-6 parts of cubic boron nitrides, surface layer diamond.The mass fraction of surface layer diamond is 50%-60% in surface layer.
The surface layer of grinding wheel of the present invention is based on the good self-sharpening of resinoid bond and elastic characteristic, can buffer to having cut Effect, help to obtain splendid cut quality, realizes semiconductor packaging chip, when especially QFN is cut copper lead plucking it is small, The problems such as cutting chipping is small, while tin, chip plucking are melted in the tin part that also can avoid cutting chip surface layer.Meanwhile the carbon of introducing Change tungsten powder, cubic boron nitride micro mist all have very high hardness, in conjunction with high concentration diamond, can effectively improve the wear-resisting of surface layer Property, wheel life is improved, is more matched with the rate of depreciation of sandwich layer, is also conducive to keep grinding wheel side view.
Above-mentioned surface layer diamond be grain size number be 200-230 mesh, grain size number is 230-270 mesh, grain size number is 270-325 mesh And grain size number is one of the diamond of 325-400 mesh.
" 6406-1996 super hard abrasive diamond of GB/T or cubic boron nitride are pressed in the conversion corresponding with granularity of above-mentioned grain size number Particle size " it calculates.Specifically, above-mentioned surface layer diamond be granularity D1 be 63-75um, granularity D2 is 53-63um, granularity D3 is 45-53um and granularity D4 is one of the diamond of 38-45um.
The surface layer includes resinoid bond and surface layer diamond, partial size and the surface layer diamond of the sandwich layer diamond Partial size is equal.
The granularity of tungsten carbide in surface layer is 38-45 μm.The granularity of cubic boron nitride micro mist is 10-20 μm.Tungsten carbide with The granularity thickness of cubic boron nitride is arranged in pairs or groups, and is complemented one another.
Above-mentioned sandwich layer is porous structure;The porosity of sandwich layer is 15-25%.Grinding wheel hole plays the work for holding bits simultaneously With solving the problems, such as when grinding wheel high-speed cutting that chip removal is difficult.
The preparation method of above-mentioned grinding wheel includes the following steps:
1) metallic bond is uniformly mixed with diamond raw material, compression moulding obtains green wheel;
2) by green wheel temperature be 520-650 DEG C at pressureless sintering 30-50min, obtain grinding wheel blank;
3) by the pickling of grinding wheel blank to get.
The compression moulding is the pressure maintaining 2-4s at 75-90MPa.
The green wheel rises to sintering temperature with the heating rate of 100 DEG C/h.
Above-mentioned sintering is carried out in Muffle furnace.
Pressureless sintering is sintered in above-mentioned sandwich layer preparation process.It realizes bonding agent powder metallurgy, while making titantium hydride Powder de-agglomeration leaves the uniform hole of pore size Uniformly distributed in sandwich layer.
Room temperature is naturally cooled to after the completion of above-mentioned sintering.
Grinding wheel blank in step 3) carries out Double End attrition process, after grinding, grinding wheel thickness dimensional accuracy before pickling Control ± 0.002mm.
Grinding wheel blank after above-mentioned grinding carries out inside and outside circle processing, and outer diameter is made and is less than steel mold type used in step 1) Chamber outer diameter 0.05mm-0.1mm, internal diameter are greater than the sandwich layer of the intracavitary diameter 0.05mm-0.1mm of steel mold type.
Acid solution used in above-mentioned pickling processes is the nitric acid that mass fraction is 30-35%.Pickling processes are slight bite, Surface roughness is further increased, in favor of expanding the subsequent bonded area with surface layer, improves bond strength.
Sandwich layer cleaning after pickling, derusting, oil removing and other impurity attachments are dried for standby.
The preparation method on the surface layer of above-mentioned grinding wheel includes the following steps:
1) powder of surface layer diamond and each component is uniformly mixed, is added in mold and forms powder layer, in powder layer Sandwich layer is placed on surface, hot-forming to obtain grinding wheel blank;
2) the grinding wheel blank that step 1) obtains is subjected to curing process: in 110-130 DEG C of heat preservation 10-30min, then existed 180-200 DEG C of heat preservation 4-6h, it is cooling to get.
Specifically, above-mentioned preparation method includes surface layer raw material mixing-unilateral side surface layer cloth-sandwich layer dispensing-other side table Layer cloth-abrasive wheel forming-grinding wheel solidification-inside and outside circle procedure of processing.
Hot pressing temperature is 170-220 DEG C, hot pressing time 15-25min, hot pressing pressure 10-25MPa in step 1).
The powder of surface layer diamond powder and other each components, which is uniformly mixed, in step 1) is added in mold, by table on powder Face strikes off, i.e., forms powder layer in a mold.
In step 2) in curing process, 1h, to 110-130 DEG C, and keeps the temperature 10-30min by room temperature, then uses 0.5h is warming up to 180-200 DEG C of heat preservation 4-6h again.The cooling is to be cooled to room temperature.It comes out of the stove after being cooled to room temperature, by grinding wheel base Attrition process and inside and outside circle processing are carried out, finished grinding wheel is obtained.When attrition process, the regular turn-over of the every 2-5min of grinding wheel guarantees sand It is consistent to take turns two surface machining states.
Beneficial effects of the present invention:
Containing with the equally distributed rare-earth element cerium of alloyed state, lanthanum in metallic bond of the invention, can promote Sintering process carries out, and bonding agent crystal grain is refined, so that the combination of bonding agent and diamond is even closer.Using the metallic bond Sandwich layer it is rigidly good, bonding agent is strong to the holding power of diamond, while porosity is high, grinding wheel self-sharpening is good, can satisfy and partly leads Body encapsulates chip, especially QFN high speed, accurate cutting requirement.
Further, grinding wheel prepared by the present invention, the advantages of having both resinoid bond and metallic bond, have cutting matter Measure excellent, the characteristics of grinding wheel is rigidly good, is suitable for high-speed cutting, and grinding wheel self-sharpening is good, long service life.Chip is encapsulated, especially QFN cut copper lead plucking and cutting chipping it is small, without melt tin, chipless lamination, emery wheel cuts speed up to 200mm/s with On, wheel life is significantly improved compared with conventional resins binding agent sand wheel, in addition, sandwich layer and the matching of surface layer rate of depreciation, grinding wheel cutting edge Shape retention is good.Conventional package chip cutting, especially QFN cutting are usually single bonding agent system, resin with grinding wheel Although binding agent sand wheel cut quality is preferable, bonding agent is low to the holding power of diamond, poor rigidity, and easy breaking is limited and cut The raising of speed is cut, while resinoid bond is not wear-resisting, causes wheel life low;Metal bonded wheel, although having good Diamond holding power and wearability, be suitble to high-speed cutting, wheel life is long, but cut quality is often poor, grinding wheel self-sharpening Difference.
Further, core layer surface of the present invention further improves surface roughness, expands through slight bite With the bonded area on surface layer, bond strength is improved, guarantees lamination do not occur in cutting process.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of 1 medium plain emery wheel of embodiment;
Fig. 2 is the cross-sectional view of Fig. 1;
Fig. 3 is the distribution schematic diagram of the constituent of 1 medium plain emery wheel of embodiment;
Wherein 1 is surface layer, and phenolic resin, 2 be diamond, and 3 be stomata, and 4 be metallic bond, and 5 be sandwich layer.
Specific embodiment
The present invention is further explained in the light of specific embodiments.
Embodiment 1
Copper cerium alloy powder that the metallic bond of the present embodiment is 40 parts by mass fraction, the copper lanthanum that mass fraction is 20 parts Glass putty that alloyed powder, mass fraction are 10 parts, the titantium hydride that mass fraction is 4 parts, the potassium chloride composition that mass fraction is 3 parts; Wherein the mass content of cerium is 5% in copper cerium alloy powder, and the mass content of lanthanum is 15% in copper lanthanum alloy powder.
Semiconductor packages in the present embodiment, which is processed, by sandwich layer 5 and is symmetricly set on two surfaces of sandwich layer with ultra-thin grinding wheel Surface layer 1 constitute, structure is as shown in Figure 1 and Figure 2, and the ingredient on sandwich layer two sides surface layer is identical.Core layer thickness is 0.2 ± 0.002mm, Core layer thickness accounts for the 1/3 of grinding wheel overall thickness.The stomata 3 formed in sandwich layer with microcellular structure, the porosity of sandwich layer are 25%.
The above-mentioned metallic bond 4 and diamond 2 that sandwich layer is 77 parts by mass fraction form, wherein diamond is in sandwich layer In mass fraction be 5%, the granularity of diamond is 230-270 mesh.
Surface layer by mass fraction be 65 parts of phenol-formaldehyde resin powder, 15 parts of tungsten carbide powder, 6 parts of cubic boron nitride micro mist and Diamond composition, wherein mass fraction of the diamond in surface layer is 55%, and the granularity of diamond is 200-230 mesh, tungsten carbide The granularity of powder is 38 μm -45 μm;The granularity of cubic boron nitride micro mist is 10 μm -20 μm.
Semiconductor packages processing Ultra-thin Sand size of wheel in the present embodiment are as follows: 56mm (outer diameter) × 0.6mm (thickness) × 40mm (internal diameter).For the present embodiment medium plain emery wheel constituent schematic diagram as shown in figure 3,1 be wherein phenolic resin, 2 be diamond, 3 It is metallic bond for stomata, 4.
In the present embodiment above-mentioned semiconductor packages process ultra-thin grinding wheel the preparation method is as follows:
(1) prepared by sandwich layer
1) raw material for weighing formula ratio is uniformly mixed in batch mixer;
2) mixture obtained in step 1) is put into steel mold type chamber, uniformly after the material of booth, covers mold top board, put It sets on press bench, the pressure maintaining 4s compression moulding in the case where pressure is 90MPa obtains green wheel;
3) green wheel for obtaining step 2), which is placed in Muffle furnace, carries out pressureless sintering, is specifically with heating rate 100 DEG C/h is warming up to 600 DEG C, keeps the temperature 50min;Grinding wheel is taken out after sintering from Muffle furnace, naturally cools to room temperature;Step 3) is real Now in conjunction with agent powder metallurgy, while decompose titanium hydride powders;
4) the grinding wheel blank for obtaining step 3) carries out Double End attrition process, after grinding, grinding wheel thickness dimensional accuracy control Make ± 0.002mm;Inside and outside circle processing is carried out to obtained grinding wheel blank, outer diameter is made and is less than in step 2) outside steel mold type chamber Diameter 0.05mm, internal diameter are greater than the sandwich layer of the intracavitary diameter 0.05mm of steel mold type;
5) pickling processes are carried out to the sandwich layer that step 4) obtains;Acid solution used in pickling processes is the nitre that mass fraction is 30% Acid;Pickling processes are slight bite, further increase surface roughness, in favor of expanding the subsequent faying face with surface layer Product improves bond strength;To the sandwich layer cleaning after pickling, derusting, oil removing and other impurity attachments are dried for standby;
(2) prepared by surface layer
Surface layer preparation includes surface layer raw material mixing-unilateral side surface layer cloth-sandwich layer dispensing-other side surface layer cloth-grinding wheel Molding-grinding wheel solidification-inside and outside circle processing;Specifically comprise the following steps:
I) each raw material of resin bond wheel layer and diamond are uniformly mixed, it obtains to materials;
II) in grinding wheel forming molds, it feeds intake first, in accordance with the inventory calculated, later uniformly scrapes powder It is flat;
III) it is put into the sandwich layer prepared in above-mentioned sandwich layer preparation step;
IV) throw one layer and step II again on sandwich layer) the surface layer stand-by raw material of identical substance, powder is uniformly struck off;
V) mold top board is covered, progress is hot-forming, obtains grinding wheel integral workblank;Hot press forming technology are as follows: hot pressing temperature Degree is 220 DEG C, hot pressing time 25min, hot pressing pressure 25MPa;
VI) to step V) gained grinding wheel integral workblank carries out curing process, curing process in an oven are as follows: 1 hour from room To 120 DEG C, 120 DEG C keep the temperature 0.2 hour for temperature rise, are then warming up within 0.5 hour 200 DEG C and keep the temperature 5 hours, last furnace cooling is arrived It 25 DEG C, comes out of the stove;
VII) the whole grinding wheel blank of preparation is then subjected to surface grinding processing and inside and outside circle processing, obtain finished grinding wheel. Wherein when whole grinding wheel blank surface attrition process, grinding wheel wants regular turn-over, to guarantee that two surface layer machining state of grinding wheel is consistent.
Cut on cutter special using grinding wheel obtained QFN encapsulation chip, chip finished size be 8 × 8 × 1.5mm.At speed of mainshaft 30000rpm, the operating condition of cooling water flow 2.0L/min, cutting speed up to 250mm/s, It is 5 times or more of existing resin abrasive cutting wheel speed;15 μm of chipping < of cutting, without tin, chipless lamination is melted, copper lead is drawn Hair meets the requirements (be less than pin spacing 1/4), effective cutting length 5200m, be 8 times of existing resin abrasive cutting wheel service life with On.
Embodiment 2
Copper cerium alloy powder that the metallic bond of the present embodiment is 30 parts by mass fraction, the copper lanthanum that mass fraction is 15 parts Glass putty that alloyed powder, mass fraction are 5 parts, the titantium hydride that mass fraction is 2 parts, the potassium chloride composition that mass fraction is 5 parts;Its The mass content of cerium is 6% in middle copper cerium alloy powder, and the mass content of lanthanum is 12% in copper lanthanum alloy powder.
Semiconductor packages in the present embodiment, which is processed, by sandwich layer and is symmetricly set on two surfaces of sandwich layer with ultra-thin grinding wheel Surface layer constitute, the ingredient on sandwich layer two sides surface layer is identical.Core layer thickness is 0.2 ± 0.002mm, and core layer thickness accounts for grinding wheel overall thickness 1/4.The porosity of sandwich layer is 15%.
The above-mentioned metallic bond and diamond that sandwich layer is 57 parts by mass fraction form, wherein diamond is in the core Mass fraction be 8%, the granularity of diamond is 270-325 mesh.
Surface layer by mass fraction be 55 parts of phenol-formaldehyde resin powder, 10 parts of tungsten carbide powder, 6 parts of cubic boron nitride micro mist and Diamond composition, wherein mass fraction of the diamond in surface layer is 50%, and the granularity of diamond is 230-270 mesh, tungsten carbide The granularity of powder is 38 μm -45 μm;The granularity of cubic boron nitride micro mist is 10 μm -20 μm.
Semiconductor packages processing Ultra-thin Sand size of wheel in the present embodiment are as follows: 56mm (outer diameter) × 0.6mm (thickness) × 40mm (internal diameter).
In the present embodiment above-mentioned semiconductor packages process ultra-thin grinding wheel the preparation method is as follows:
(1) prepared by sandwich layer
1) raw material for weighing formula ratio is uniformly mixed in batch mixer;
2) mixture obtained in step 1) is put into steel mold type chamber, uniformly after the material of booth, covers mold top board, put It sets on press bench, the pressure maintaining 2s compression moulding in the case where pressure is 75MPa obtains green wheel;
3) green wheel for obtaining step 2), which is placed in Muffle furnace, carries out pressureless sintering, is specifically with heating rate 100 DEG C/h is warming up to 520 DEG C, keeps the temperature 30min;Grinding wheel is taken out after sintering from Muffle furnace, naturally cools to room temperature;Step 3) is real Now in conjunction with agent powder metallurgy, while decompose titanium hydride powders;
4) the grinding wheel blank for obtaining step 3) carries out Double End attrition process, after grinding, grinding wheel thickness dimensional accuracy control Make ± 0.002mm;Inside and outside circle processing is carried out to obtained grinding wheel blank, outer diameter is made and is less than in step 2) outside steel mold type chamber Diameter 0.1mm, internal diameter are greater than the sandwich layer of the intracavitary diameter 0.1mm of steel mold type;
5) pickling processes are carried out to the sandwich layer that step 4) obtains;Acid solution used in pickling processes is the nitre that mass fraction is 35% Acid;Pickling processes are slight bite, further increase surface roughness, in favor of expanding the subsequent faying face with surface layer Product improves bond strength;To the sandwich layer cleaning after pickling, derusting, oil removing and other impurity attachments are dried for standby;
(2) prepared by surface layer
Surface layer preparation includes surface layer raw material mixing-unilateral side surface layer cloth-sandwich layer dispensing-other side surface layer cloth-grinding wheel Molding-grinding wheel solidification-inside and outside circle processing;Specifically comprise the following steps:
I) each raw material of resin bond wheel layer and diamond are uniformly mixed, it obtains to materials;
II) in grinding wheel forming molds, it feeds intake first, in accordance with the inventory calculated, later uniformly scrapes powder It is flat;
III) it is put into the sandwich layer prepared in above-mentioned sandwich layer preparation step;
IV) throw one layer and step II again on sandwich layer) the surface layer stand-by raw material of identical substance, powder is uniformly struck off;
V) mold top board is covered, progress is hot-forming, obtains grinding wheel integral workblank;Hot press forming technology are as follows: hot pressing temperature Degree is 170 DEG C, hot pressing time 15min, hot pressing pressure 10MPa;
VI) to step V) gained grinding wheel integral workblank carries out curing process, curing process in an oven are as follows: 1 hour from room To 120 DEG C, 120 DEG C keep the temperature 0.2 hour for temperature rise, are then warming up within 0.5 hour 180 DEG C and keep the temperature 5 hours, last furnace cooling is arrived It 25 DEG C, comes out of the stove;
VII) the whole grinding wheel blank of preparation is then subjected to surface grinding processing and inside and outside circle processing, obtain finished grinding wheel. Wherein when whole grinding wheel blank surface attrition process, grinding wheel wants regular turn-over, to guarantee that two surface layer machining state of grinding wheel is consistent.
QFN encapsulation chip is cut on cutter special using grinding wheel obtained, chip finished size is 6 × 6 × 2mm. At speed of mainshaft 28000rpm, the operating condition of cooling water flow 2.0L/min, cutting speed is existing up to 230mm/s 4 times or more of resin abrasive cutting wheel speed;14 μm of chipping < of cutting, without tin, chipless lamination is melted, copper lead plucking meets It is required that (being less than pin spacing 1/4), effective cutting length 4900m is 9 times or more of existing resin abrasive cutting wheel service life.
Embodiment 3
Copper cerium alloy powder that the metallic bond of the present embodiment is 35 parts by mass fraction, the copper lanthanum that mass fraction is 18 parts Alloyed powder, mass fraction are 16 parts of glass putty, 3 parts of titantium hydride, 4 parts of potassium chloride compositions;Wherein in copper cerium alloy powder cerium matter Measuring content is 8%, and the mass content of lanthanum is 10% in copper lanthanum alloy powder.
Semiconductor packages in the present embodiment, which is processed, by sandwich layer and is symmetricly set on two surfaces of sandwich layer with ultra-thin grinding wheel Surface layer constitute, the ingredient on sandwich layer two sides surface layer is identical.Core layer thickness is 0.2 ± 0.002mm, and core layer thickness accounts for grinding wheel overall thickness 1/2.The porosity of sandwich layer is 20%.
The above-mentioned metallic bond and diamond that sandwich layer is 76 parts by mass fraction form, wherein diamond is in the core Mass fraction be 10%, the granularity of diamond is 325-400 mesh.
Surface layer by mass fraction be 60 parts of phenol-formaldehyde resin powder, 12 parts of tungsten carbide powder, 5 parts of cubic boron nitride micro mist and Diamond composition, wherein mass fraction of the diamond in surface layer is 60%, and the granularity of diamond is 270-325 mesh, tungsten carbide The granularity of powder is 38-45 μm;The granularity of cubic boron nitride micro mist is 10-20 μm.
Semiconductor packages processing Ultra-thin Sand size of wheel in the present embodiment are as follows: 56mm (outer diameter) × 0.6mm (thickness) × 40mm (internal diameter).
In the present embodiment above-mentioned semiconductor packages process ultra-thin grinding wheel the preparation method is as follows:
(1) prepared by sandwich layer
1) raw material for weighing formula ratio is uniformly mixed in batch mixer;
2) mixture obtained in step 1) is put into steel mold type chamber, uniformly after the material of booth, covers mold top board, put It sets on press bench, the pressure maintaining 3s compression moulding in the case where pressure is 80MPa obtains green wheel;
3) green wheel for obtaining step 2), which is placed in Muffle furnace, carries out pressureless sintering, is specifically with heating rate 100 DEG C/h is warming up to 650 DEG C, keeps the temperature 40min;Grinding wheel is taken out after sintering from Muffle furnace, naturally cools to room temperature;Step 3) is real Now in conjunction with agent powder metallurgy, while decompose titanium hydride powders;
4) the grinding wheel blank for obtaining step 3) carries out Double End attrition process, after grinding, grinding wheel thickness dimensional accuracy control Make ± 0.002mm;Inside and outside circle processing is carried out to obtained grinding wheel blank, outer diameter is made and is less than in step 2) outside steel mold type chamber Diameter 0.1mm, internal diameter are greater than the sandwich layer of the intracavitary diameter 0.1mm of steel mold type;
5) pickling processes are carried out to the sandwich layer that step 4) obtains;Acid solution used in pickling processes is the nitre that mass fraction is 32% Acid;Pickling processes are slight bite, further increase surface roughness, in favor of expanding the subsequent faying face with surface layer Product improves bond strength;To the sandwich layer cleaning after pickling, derusting, oil removing and other impurity attachments are dried for standby;
(2) prepared by surface layer
Surface layer preparation includes surface layer raw material mixing-unilateral side surface layer cloth-sandwich layer dispensing-other side surface layer cloth-grinding wheel Molding-grinding wheel solidification-inside and outside circle processing;Specifically comprise the following steps:
I) each raw material of resin bond wheel layer and diamond are uniformly mixed, it obtains to materials;
II) in grinding wheel forming molds, it feeds intake first, in accordance with the inventory calculated, later uniformly scrapes powder It is flat;
III) it is put into the sandwich layer prepared in above-mentioned sandwich layer preparation step;
IV) throw one layer and step II again on sandwich layer) the surface layer stand-by raw material of identical substance, powder is uniformly struck off;
V) mold top board is covered, progress is hot-forming, obtains grinding wheel integral workblank;Hot press forming technology are as follows: hot pressing temperature Degree is 200 DEG C, hot pressing time 25min, hot pressing pressure 20MPa;
VI) to step V) gained grinding wheel integral workblank carries out curing process, curing process in an oven are as follows: 1 hour from room To 120 DEG C, 120 DEG C keep the temperature 0.2 hour for temperature rise, are then warming up within 0.5 hour 190 DEG C and keep the temperature 5 hours, last furnace cooling is arrived It 25 DEG C, comes out of the stove;
VII) the whole grinding wheel blank of preparation is then subjected to surface grinding processing and inside and outside circle processing, obtain finished grinding wheel. Wherein when whole grinding wheel blank surface attrition process, grinding wheel wants regular turn-over, to guarantee that two surface layer machining state of grinding wheel is consistent.
QFN encapsulation chip is cut on cutter special using grinding wheel obtained, chip finished size is 8 × 8 × 2mm. At speed of mainshaft 32000rpm, the operating condition of cooling water flow 2.0L/min, cutting speed is existing up to 210mm/s 6 times or more of resin abrasive cutting wheel speed;15 μm of chipping < of cutting, without tin, chipless lamination is melted, copper lead plucking meets It is required that (being less than pin spacing 1/4), effective cutting length 4200m is 7 times or more of existing resin abrasive cutting wheel service life.

Claims (10)

1. a kind of bonding agent, the bonding agent is metallic bond, which is characterized in that the component including following parts by weight: 30- 40 parts of copper cerium alloys, 15-20 parts of copper lanthanum alloys, 5-16 parts of glass puttys, the titantium hydride of 2-4 parts by weight, 3-5 parts by weight potassium chloride; The mass fraction of cerium is 5-8% in the copper cerium alloy, and the mass fraction of lanthanum is 10-15% in copper lanthanum alloy.
2. a kind of semiconductor packages processes ultra-thin grinding wheel, which is characterized in that including sandwich layer and be arranged in the table of core layer surface Layer;The sandwich layer includes metallic bond and sandwich layer diamond, and the metallic bond is as described in claim 1 combines Agent.
3. semiconductor packages as claimed in claim 2 processes ultra-thin grinding wheel, which is characterized in that the sandwich layer center core layer Buddha's warrior attendant The mass percent of stone is 5-10%.
4. semiconductor packages as claimed in claim 2 processes ultra-thin grinding wheel, which is characterized in that the grain of the sandwich layer diamond Degree is 200-230 mesh, 230-270 mesh, 270-325 mesh or 325-400 mesh.
5. semiconductor packages as claimed in claim 2 processes ultra-thin grinding wheel, which is characterized in that the porosity of the sandwich layer is 15-25%。
6. semiconductor packages as claimed in claim 2 processes ultra-thin grinding wheel, which is characterized in that the core layer thickness accounts for grinding wheel The 1/4-1/2 of overall thickness.
7. the semiconductor packages as described in claim 2-6 any one processes ultra-thin grinding wheel, which is characterized in that the surface layer Including resinoid bond and surface layer diamond, the partial size of the sandwich layer diamond is equal with the partial size of surface layer diamond.
8. the preparation method that a kind of semiconductor packages as claimed in claim 2 processes ultra-thin grinding wheel, which is characterized in that including Following steps:
1) metallic bond is uniformly mixed with diamond raw material, compression moulding obtains green wheel;
2) by green wheel temperature be 520-650 DEG C at pressureless sintering 30-50min, obtain grinding wheel blank;
3) by the pickling of grinding wheel blank to get.
9. the preparation method that semiconductor packages as claimed in claim 8 processes ultra-thin grinding wheel, which is characterized in that the compacting It is shaped to the pressure maintaining 2-4s at 75-90MPa.
10. the preparation method that semiconductor packages as claimed in claim 8 processes ultra-thin grinding wheel, which is characterized in that the sand It takes turns green compact and sintering temperature is risen to the heating rate of 100 DEG C/h.
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