CN107398717B - Automatic rotary disc type press-in machine - Google Patents
Automatic rotary disc type press-in machine Download PDFInfo
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- CN107398717B CN107398717B CN201710782007.7A CN201710782007A CN107398717B CN 107398717 B CN107398717 B CN 107398717B CN 201710782007 A CN201710782007 A CN 201710782007A CN 107398717 B CN107398717 B CN 107398717B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/02—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for connecting objects by press fit or for detaching same
- B23P19/027—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for connecting objects by press fit or for detaching same using hydraulic or pneumatic means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Automatic Assembly (AREA)
Abstract
The invention relates to the field of gas component processing, in particular to an automatic rotary disc type press-in machine. The automatic turntable type pressing machine comprises a bottom plate, a turntable structure is arranged on the bottom plate and comprises a divider, a turntable and a fixed turntable, the divider is arranged on the bottom plate, the fixed turntable is located above the turntable, the turntable is rotationally arranged on the divider, the fixed turntable is fixedly arranged on the divider, fixed seats are uniformly distributed on the edge surface of the turntable, through channels are arranged on the fixed seats, at least two baffle seats and a pushing cylinder mounting plate are arranged on the edge surface of the fixed turntable, the number of the fixed seats is one more than that of the baffle seats, the baffle seats and the pushing cylinder mounting plate are uniformly distributed, an action outward pushing cylinder is arranged on the pushing cylinder mounting plate, and baffle bolts are arranged on the baffle seats. The invention has the advantages that: saving labor, improving production efficiency and improving production benefit.
Description
Technical Field
The invention relates to the field of gas component processing, in particular to an automatic rotary disc type press-in machine.
Background
The gas parts often need to be provided with caps or gaskets and the like, so that the gas parts are difficult to assemble manually, the caps or gaskets and the like are small in size, automatic apparatuses are absent, workers are easy to fatigue in the processing process, the production efficiency is low, and potential safety hazards exist.
Disclosure of Invention
In order to solve the technical problem of low manual pressing efficiency, the invention provides an automatic rotary disc type pressing machine.
The technical scheme of the invention is as follows:
the automatic turntable type pressing machine comprises a bottom plate, be equipped with the carousel structure on the bottom plate, the carousel structure includes the decollator, carousel and fixed carousel, the decollator sets up on the bottom plate, fixed carousel is located the carousel top, the carousel rotates and sets up on the decollator, fixed carousel is fixed to be set up on the decollator, carousel edge surface evenly distributed has the fixing base, be equipped with the passageway that link up on the fixing base, fixed carousel edge surface is equipped with two baffle seats and a pushing cylinder mounting panel at least, the quantity of fixing base is more than the quantity of baffle seat one, baffle seat and pushing cylinder mounting panel evenly distributed, be equipped with the outside pushing cylinder of action on the pushing cylinder mounting panel, be equipped with the baffle bolt on the baffle seat, passageway and baffle bolt are on the coplanar, the baffle seat is first workstation and second workstation according to clockwise in proper order, first workstation left side is equipped with the material loading structure, the second workstation inboard is equipped with the structure of impressing, the decollator, the material loading structure, the structure of impressing, the pushing cylinder, the degree of depth detection structure is connected with control system.
The structure of impressing includes the pay-off seat, and the pay-off seat left side is equipped with pushes away the material stick, pushes away the material stick and is connected with pushing away the material stick cylinder, and the pay-off seat is installed on the line rail board surface with pushing away the material stick cylinder, and line rail board bottom is equipped with line rail slide, and line rail slide installs on the line rail, and line rail is located the panel, and line rail board is connected with the cylinder, and the pay-off seat inboard is equipped with the ejector pin, and the ejector pin is connected with the ejector pin cylinder, and the cylinder passes through the cylinder mounting panel to be fixed on the panel, and the ejector pin cylinder passes through the ejector pin cylinder mounting panel to be fixed on the bottom plate through the support.
The feeding seat surface is sunken to form the feed chute, and feed chute left end opening is equipped with the material loading perforation in the left portion inboard of feed chute, and feed chute right part inboard and outside are equipped with the ejector pin perforation, and material loading perforation and ejector pin perforation link up with the feed chute, the ejector pin perforation outside is equipped with the uide bushing, and the uide bushing is connected with the corresponding position in feed seat outside surface, and the feed chute top is equipped with the feed chute apron.
The inner diameter of the opening at the left end of the feeding groove is larger than the outer diameter of the pushing rod, and the inner diameter of the punching hole of the ejector rod is larger than the outer diameter of the ejector rod.
The feeding structure comprises a feeding seat, a feeding groove is formed by sinking the surface of the feeding seat, the left end and the right end of the feeding groove are provided with perforations, a top rod is arranged on the left side of the feeding seat and connected with a top rod cylinder, the feeding seat is arranged on a feeding panel, the top rod cylinder is fixed on the feeding panel through a top rod cylinder mounting plate, and the feeding panel is fixed on a bottom plate through a feeding bracket.
The turntable structure comprises a divider, a turntable and a fixed turntable, wherein the turntable is connected with an outer ring output shaft of the divider, an input shaft of the divider is connected with a turntable stepping motor, the fixed turntable is arranged above the turntable and fixed on the surface of a fixed shaft of the divider, and the divider and the turntable stepping motor are fixed on the surface of a bottom plate.
The rotary table is characterized in that a blanking structure is arranged on the outer side of the rotary table and comprises a pushing cylinder positioned on the fixed rotary table and a blanking pipe positioned on the outer side of the rotary table, a pushing rod which is pushed outwards is arranged in the pushing cylinder, and the blanking pipe is connected with the divider shell through a blanking plate.
The unloading structure outside is equipped with the letter sorting structure, and the letter sorting structure includes the letter sorting box, and the letter sorting box is connected with the letter sorting cylinder, and letter sorting box below is equipped with the letter sorting slider, and letter sorting slider below is equipped with letter sorting line rail, and letter sorting line rail is fixed on letter sorting panel surface, and the letter sorting cylinder passes through letter sorting cylinder mounting panel and installs on letter sorting panel surface.
The technical scheme provided by the invention has the advantages of novel structure and ingenious design, is fully and automatically carried out in the production and processing process, saves labor, solves the technical problem of low manual processing efficiency, simultaneously avoids possible errors in the manual processing process, protects the personal safety of workers, ensures the normal operation of production equipment, improves the production efficiency and improves the production benefit; the material feeding and the material feeding are all automatically carried out, the material is not required to be added one by one manually, the production efficiency is improved, and the production benefit is improved; the wire rail plate can move in the inner and outer directions, so that smooth pressing action is ensured, smooth rotation of the turntable is ensured, the design is ingenious, and the production efficiency is improved; the design of the pushing rod and the ejector rod is ingenious, the matching is tight, the pushing rod and the ejector rod can be conveyed to the feeding groove from the feeding position through one continuous action and then are directly pressed into the processed material, the action is stable, and the production efficiency is high; the depth detection structure is arranged, so that the detection of the processing quality is directly carried out after the production and processing processes, the manual detection process is omitted, and the production efficiency is improved; the setting of letter sorting structure directly sorts after detection process, separates out unqualified products, puts into the letter sorting basin, has subtracted the process of manual sorting, improves production efficiency.
Drawings
FIG. 1 is a schematic diagram of the structure of the present invention;
FIG. 2 is a schematic diagram of a turntable structure according to the present invention;
FIG. 3 is a schematic view of the turntable structure of the present invention;
FIG. 4 is a schematic view of the press-in structure of the present invention;
FIG. 5 is a schematic view of the press-in structure of the present invention;
FIG. 6 is a schematic diagram of the feeding structure of the present invention;
FIG. 7 is a schematic view of a depth detection structure of the present invention;
FIG. 8 is a schematic diagram of a sorting architecture of the present invention;
FIG. 9 is a schematic view of the structure of the feeding seat of the present invention;
FIG. 10 is a schematic view of the structure of the feeder shoe and the clamp block of the feeder tube of the present invention;
FIG. 11 is a schematic view of a fixing base of the present invention;
fig. 12 is a schematic structural view of an embodiment of the present invention.
Description of the embodiments
The invention is further described below with reference to the drawings and examples.
Examples
The automatic rotary table type press-in machine shown in figures 1-11 comprises a bottom plate 1, wherein the bottom plate 1 is T-shaped, a rotary table 2 is arranged at the cross position of the bottom plate 1, the rotary table 2 is round as a whole, the edges of the inner end, the outer end, the left end and the right end are flat surfaces, corresponding to 4 station positions, a fixing seat 3 is convenient to install, the corresponding positions of the edge surfaces of the rotary table 2 are sunken to form a mounting groove, so that the fixing seat 3 is more firmly installed and fixed, a divider is arranged below the rotary table 2, the rotary table 2 is connected with a force output shaft of an outer ring of the divider, one end of the force input shaft of the divider is connected with a rotary table stepping motor, the other end of the force input shaft of the divider is connected with a signal wheel, the signal wheel rotates for one circle, the outer diameter of the signal wheel gradually changes from small to large, one side of the signal wheel is provided with a sensor, the force input shaft rotates for one circle at the position with the maximum outer diameter of the signal wheel to drive the signal wheel for one circle, the sensor sends a signal that the turntable 2 rotates completely to the PLC, the turntable stepping motor rotates for a certain angle to drive the divider power input shaft to rotate, the divider outer ring power output shaft drives the turntable 2 to rotate for 90 degrees, the electromagnetic valve driving rod at the previous working procedure is conveyed to the next working procedure, the divider is fixed on the surface of the bottom plate 1, the turntable stepping motor is arranged on the surface of the bottom plate 1, 4 fixing seats 3 are uniformly arranged on the edge surface of the turntable 2, the fixing seats 3 are fixed on the edge of the plane of the surface of the turntable 2 through bolts, the structure is close to the processing working procedure, the electromagnetic valve driving rod is prevented from generating processing errors due to the too far distance from the processing working procedure structure, the smooth and error-free working procedure of the processing working procedure is ensured, 2 opposite openings are formed in the inside of the fixing seats 3 in the radial direction, a circular channel capable of accommodating the electromagnetic valve driving rod is formed for accommodating and conveying the electromagnetic valve driving rod, the inner diameter of the circular channel is larger than the outer diameter of the electromagnetic valve moving rod, the inner diameter of the circular channel is matched with the outer diameter of the electromagnetic valve moving rod, the electromagnetic valve moving rod can smoothly enter the circular channel, the electromagnetic valve moving rod can be ensured to be fixed in position in the machining process, machining errors caused by unnecessary sliding are avoided, the length of the circular channel is smaller than that of the electromagnetic valve moving rod, the length of the circular channel is matched with that of the electromagnetic valve moving rod, the electromagnetic valve moving rod is conveniently fixed in the machining process, the pushing rod 16 pushes the electromagnetic valve moving rod out during blanking is also conveniently carried out, the fixed turntable 8 is arranged above the turntable 2, the center point of the turntable 2 and the center point of the fixed turntable 8 are in the same straight line, the fixed turntable 8 is circular, the fixed turntable 8 is fixed on the surface of the fixed axle of the divider, three baffle seats 9 are arranged on the edge surface of the fixed turntable 8, the three baffle seats 9 are distributed on the four equally divided positions of the circumference, the baffle seat 9 is positioned at the upper end, the left end and the right end respectively and corresponds to the fixed seat 3, the baffle seat 9 is sequentially provided with a first working position, a second working position and a third working position clockwise, the left side of the first working position is provided with a feeding structure, the inner side of the second working position is provided with a pressing structure, the right side of the third working position is provided with a depth detection structure, the rest one quarter is provided with a pushing cylinder mounting plate, the pushing cylinder mounting plate is provided with a pushing cylinder with outward action, the baffle seat 9 is L-shaped, one end of the pushing cylinder mounting plate is fixed on the surface of the fixed turntable 8 through bolts, the baffle seat 9 is connected with baffle bolts 17 in the radial direction of the fixed turntable 8, the head of the baffle bolts 17 is flat, the head of the baffle bolts 17 faces the fixed seat 3, the circular channel and the baffle bolts 17 are positioned on the same plane and used for propping the tail of the electromagnetic valve actuating rod so that the electromagnetic valve actuating rod can not move, the fixed seat 3 is assisted to fix the electromagnetic valve driving rod, and the baffle bolt 17 can rotate so as to adjust the electromagnetic valve driving rod forwards and backwards, so that the electromagnetic valve driving rod is suitable for electromagnetic valve driving rods with different sizes.
The feeding structure comprises a feeding seat 12, a feeding groove 13 is formed by recessing the surface of the feeding seat 12, the upper cross section of the feeding groove 13 is square, the lower cross section is semicircular, the inner diameter of the feeding groove 13 is larger than the outer diameter of the electromagnetic valve moving rod, the inner diameter of the feeding groove 13 is matched with the outer diameter of the electromagnetic valve moving rod, the electromagnetic valve moving rod is ensured to be relatively fixed in the feeding groove 13, unnecessary sliding is not generated, the smooth and efficient feeding process is ensured, the clamping phenomenon is not generated, jacks are arranged at 4 corners of the feeding groove 13, the feeding electromagnetic valve moving rod clamp is conveniently fixed on the surface of the feeding seat 12, the feeding electromagnetic valve moving rod clamp is a square box, the electromagnetic valve moving rod can be filled in the feeding electromagnetic valve moving rod clamp to be fixed on the surface of the feeding seat 12, the electromagnetic valve moving rod enters the feeding groove 13 under the action of gravity, the electromagnetic valve moving rod above the lowest electromagnetic valve moving rod is transported to enter the feeding groove 13 under the action of gravity, the left end and the right end of the feeding groove 13 are provided with perforations, the inner diameter of the right end perforation is larger than the outer diameter of the electromagnetic valve moving rod, the inner diameter of the perforation is matched with the outer diameter of the electromagnetic valve moving rod, not only is the electromagnetic valve moving rod ensured not to generate unnecessary sliding when passing through the perforations, but also the electromagnetic valve moving rod is ensured to be stable and smooth when passing through the perforations, no clamping phenomenon is generated, the right end perforation is positioned on the same plane with a circular channel in the fixed seat 3, the electromagnetic valve moving rod conveying process is ensured to be stable and smooth, no clamping phenomenon is generated, the left side of the feeding seat 12 is provided with a top rod 14, the top rod 14 is a cylinder, the outer diameter of the top rod 14 is smaller than the inner diameter of the left end perforation, the outer diameter of the top rod 14 is matched with the inner diameter of the left end perforation, not only is ensured not to generate unnecessary shaking when the top rod 14 is propped into the feeding groove 13, but also the top rod 14 is ensured to be stable and smooth when propped into the feeding groove 13, and no clamping phenomenon is generated, the top stick 14 is in the coplanar with the left end perforation, stable smooth when having guaranteed that top stick 14 top is gone into in the material loading groove 13, do not produce the clamping stagnation phenomenon, top stick 14 is connected with top stick connector 31, top stick connector 31 is connected with the top stick cylinder, top stick connector 31 is the rubber material, certain cushioning effect has, make top stick 14 release in-process stable smooth, top stick cylinder action, drive top stick 14 top right side and go into in the material loading seat 12, material loading seat 12 is fixed at the right-hand member on the surface of material loading panel 30, top stick cylinder passes through top stick cylinder mounting panel and fixes at the left-hand member on the surface of material loading panel 30, material loading panel 30 passes through the material loading support to be fixed on the surface of bottom plate 1.
The pressing structure comprises a feeding seat 4, the whole feeding seat 4 is square, the surface of the feeding seat 4 is sunken to form a feeding groove 10 in the left-right direction, the whole feeding groove 10 is square, the inner diameter of the feeding groove 10 is larger than the length of a buffer cushion, the inner diameter of the feeding groove 10 is matched with the length, not only is unnecessary rotation prevented from being generated in the feeding groove 10 ensured, but also the feeding groove 10 is ensured to be stable and smooth when passing through, a material pipe clamping block 21 for clamping a material pipe is arranged at the inner side of the left end of the feeding seat 4, the feeding seat 4 is connected with the material pipe clamping block 21, the left end of the feeding groove 10 is opened, a material feeding perforation 20 is arranged at the inner side of the left part of the feeding groove 10, the material pipe is connected with the feeding seat 4 through the material pipe clamping block 21, the left end of the feeding seat 4 is inwards sunken to form a semicircular groove, the corresponding position of the material pipe clamping block 21 is inwards sunken to form a semicircular groove, the inner diameter of the semicircular groove on the feeding seat 4 is larger than that of the semicircular groove on the feeding pipe clamping block 21, the design can adapt to feeding pipes with various sizes, the feeding perforation 20 enters the feeding groove 10, the inner diameter of the feeding perforation 20 is larger than the outer diameter of the buffer cushion, the inner diameter of the feeding perforation 20 is matched with the outer diameter of the buffer cushion, the buffer cushion is ensured to be stable and smooth when passing through the feeding perforation 20, ejector rod perforations are arranged on the inner side and the outer side of the right part of the feeding groove 10, the inner diameters of the ejector rod perforations on the two sides are the same and are positioned on the same plane, the buffer cushion and the ejector rod 7 are convenient to pass through, the feeding perforation 20 and the ejector rod perforations are communicated with the feeding groove 10 and are matched with each other in inner diameter, the buffer cushion is ensured to smoothly move in the feeding groove, a guide sleeve 11 is arranged on the outer side of the ejector rod perforations, the middle through hole of the guide sleeve 11 is larger than the outer diameter of the buffer cushion, the cross section of the guide sleeve 11 is trapezoid, the inner end outer diameter is larger than the outer end outer diameter, the reduced outer diameter of the outer end is convenient for the guide sleeve 11 to be inserted into the electromagnetic valve moving rod, the guide sleeve 11 is tightly connected with the electromagnetic valve moving rod, the cushion pad is ensured to be stable and smooth when being pressed into the electromagnetic valve moving rod, the through hole in the middle of the guide sleeve 11 is positioned on the same plane with the circular channel in the middle of the fixed seat 3, the cushion pad is ensured to be stable and smooth when being pressed into the electromagnetic valve moving rod, the guide sleeve 11 is correspondingly connected with the outer side surface of the feeding seat 4, a clamping groove parallel to the feeding groove 10 is arranged above the feeding groove 10, a feeding groove cover plate is clamped in the clamping groove and is made of transparent materials, the condition in the feeding groove 10 can be conveniently seen, the condition can be conveniently and timely found, the cushion pad in the feeding groove 10 can be processed by scratching the feeding groove cover plate leftwards, the left side of the feeding seat 4 is provided with the pushing bar 5 which is a square body, the right end of the pushing bar 5 is inserted into the feeding groove 10, the outer diameter of the pushing rod 5 is smaller than the inner diameter of the feeding groove 10, the outer diameter of the pushing rod 5 is matched with the inner diameter of the feeding groove 10, the pushing rod 5 can push the buffer pad to the position between the right 2 push rod perforations of the feeding groove 10, unnecessary sliding is not generated in the pushing process, the pushing process is stable and smooth, the clamping phenomenon is not generated, the pushing rod 5 is connected with a pushing rod cylinder, the pushing rod cylinder acts to drive the pushing rod 5 to move rightwards, the buffer pad entering the feeding groove 10 from the feeding perforation 20 is pushed to the position between the right 2 push rod perforations of the feeding groove 10, a wire rail plate 6 is arranged below the feeding seat 4, the feeding seat 4 is arranged on the surface of the wire rail plate 6 through bolts, the pushing rod cylinder is arranged on the surface of the wire rail plate 6 through a pushing rod cylinder mounting plate, the connection is stable, the detachment is convenient, the wire rail plate 6 is connected with the cylinder, the cylinder acts, the wire rail plate 6 is driven to move outwards, the outer end of the guide sleeve 11 is inserted into the electromagnetic valve moving rod, the wire rail sliding seat 32 is arranged below the wire rail plate 6, the wire rail 33 is arranged below the wire rail sliding seat 32, the wire rail 33 is matched with the wire rail sliding seat 32, the wire rail sliding seat 32 can slide smoothly on the wire rail 33, the wire rail plate 6 and the wire rail sliding seat 32 are fixed, the wire rail 33 is arranged on the surface of the panel 34, the cylinder is arranged on the surface of the panel 34 through the cylinder mounting plate, the ejector rod 7 is arranged on the inner side of the feeding seat 4, the ejector rod 7 is a cylinder, the outer diameter of the ejector rod 7 is smaller than the inner diameter of the ejector rod perforation and the inner diameter of the guide sleeve 11, the outer diameter of the ejector rod 7 is matched with the inner diameter of the ejector rod perforation and the guide sleeve 11, the ejector rod 7 can be pressed into the electromagnetic valve moving rod through the guide sleeve 11, unnecessary left and right shaking can not be generated in the pressing process, the pressing process is ensured to be stable and smooth, the ejector rod 7 is not to generate a hysteresis phenomenon, the ejector rod 7 is connected with the ejector rod connecting body 35, the cylinder, the ejector rod connecting body is connected with the cylinder, the ejector rod connecting body 35 is made of rubber, the material, the ejector rod is in the process of stable, and the buffer, the ejector rod 7 is pushed out of the cylinder through the cylinder connecting body, and the cylinder connecting body 7 is driven to move along the plane, and the plane through the cylinder connecting body, and the cylinder through the plane, and the stable sliding plate through the surface of the guide sleeve, and the inner surface of the guide sleeve through the guide sleeve, and the cylinder through the surface, and the stable and the movement through the surface of the guide plate and the valve plate and fixed plate and the valve.
The depth detection structure comprises a depth gauge 18, the depth gauge 18 comprises a probe 23 positioned at the left end of the depth gauge 18, a detection positioning column 22 is sleeved outside the probe 23, the probe 23 is not contacted with the detection positioning column 22, the length of the probe 23 is larger than that of the detection positioning column 22, the left end of the probe 23 extends out of the detection positioning column 22, the probe 23 is protected from accidental touch by the outside, a guiding function is achieved, the probe 23 is positioned on the same plane with a circular channel in a fixed seat 3, the detection positioning column 22 moves leftwards and then contacts the surface of the fixed seat 3, a limiting function is achieved, the depth gauge 18 is connected with a detection cylinder, the detection cylinder acts to drive the depth gauge 18 to move leftwards, the probe 23 is inserted into an electromagnetic valve moving rod, the depth in the electromagnetic valve moving rod is measured, measured data are transmitted to a control system, a depth gauge fixed seat 28 is arranged below the depth gauge 18, a detection sliding block 27 is arranged below the depth gauge fixed seat 28, a detection sliding block 26 is arranged below the detection sliding block 27, the detection sliding block 27 is matched with the detection line rail 26, the detection sliding block 27 can smoothly slide on the detection line fixed seat 26, the depth gauge 18 is fixed on the depth gauge 28, the detection positioning column 22 is fixed on the detection cylinder through the detection positioning column 28, the detection positioning column 29 and the detection positioning column is fixed on the detection cylinder 25 through the detection positioning column, the detection positioning column 25, the detection positioning column is fixed on the detection positioning column 25, and the detection positioning column 25 is fixed on the detection positioning column 25 through the detection positioning column, and the detection positioning column 25.
The blanking structure is arranged on the outer side of the rotary table 2, the blanking structure comprises a pushing cylinder arranged on the fixed rotary table 8 and a blanking pipe 15 arranged on the outer side of the rotary table 2, a pushing rod 16 is arranged in the pushing cylinder, the pushing rod 16 is a cylinder, the pushing rod 16 is located on the same plane with a circular channel in the fixed seat 3, the pushing cylinder acts to drive the pushing rod 16 to move outwards to push out a solenoid valve driving rod in the fixed seat 3 below, the solenoid valve driving rod falls into the blanking pipe 15 on the outer side and then falls into a collecting container along the blanking pipe 15, the outer diameter of the pushing rod 16 is smaller than the inner diameter of the circular channel in the fixed seat 3, the solenoid valve driving rod is conveniently pushed out from the circular channel, the blanking pipe 15 is a circular hollow pipeline, the upper end of the blanking pipe 15 is provided with a bevel opening, the opening area is larger, the solenoid valve driving rod is guaranteed to fall into the blanking pipe 15 after being pushed out, the pushing cylinder is fixed on the surface of the fixed rotary table 8, and the blanking pipe 15 is fixed on the outer side of the divider shell through a blanking plate 24.
The unloading structure outside is equipped with the letter sorting structure, the letter sorting structure includes letter sorting box 19, letter sorting box 19 upper end height is less than blanking pipe 15 lower extreme height, letter sorting box 19 is connected with the letter sorting cylinder, letter sorting cylinder action drives letter sorting box 19 and removes to the left, remove blanking pipe 15 below, catch the unqualified products that falls from blanking pipe 15, sort the product, save the manual sorting process, save the labour, improve production efficiency, letter sorting slider and letter sorting line rail assorted, the letter sorting slider can smoothly slide at letter sorting line rail, letter sorting box 19 is fixed with letter sorting slider, the letter sorting line rail is fixed on letter sorting panel surface, the letter sorting cylinder passes through letter sorting cylinder mounting panel and installs on letter sorting panel surface.
The movable rod is circular, the movable rod head is sunken to form the mounting groove, the movable rod head is sunken inwards in the lower direction of the outer wall of the movable rod head, the tail is sunken inwards, the bottom surface of the movable rod is smooth, the buffer pad is cylindrical, the inner diameter of the mounting groove is matched with the outer diameter of the buffer pad, the buffer pad is pressed into the mounting groove, and the fixing is firm and the installation is convenient.
The side where the feeding structure is located is the left side, the side where the depth detection structure is located is the right side, the side where the pressing structure is located is the inner side, and the side where the sorting structure is located is the outer side.
Carousel step motor, top stick cylinder, pushing away material stick cylinder, ejector pin cylinder, detection cylinder, pushing away material cylinder and letter sorting cylinder are connected with control system, control system includes PLC, PLC input linked switch and sensor, relay, each action unit's cylinder are connected to the output, the sensor includes processing sensor and reset sensor, each action unit's cylinder all is equipped with the sensor, the depth gauge 18 keeps data communication with PLC, every action all has the sensor to feed back the action condition to PLC, guarantee that production process is smooth and orderly accomplished.
When the feeding electromagnetic valve rod clamp is used, the feeding electromagnetic valve rod clamp is fixed on the surface of the feeding seat 12, the feeding pipe is connected with the feeding seat 4, the forefront buffer pad is contacted with the side surface of the pushing rod 5, the electromagnetic valve rod enters the feeding groove 13 under the action of gravity, the pushing rod cylinder acts to drive the pushing rod 14 to move rightwards, the electromagnetic valve rod is pushed into a circular channel in the moving rod fixing seat 3 from the feeding groove 13 until the tail of the electromagnetic valve rod contacts the baffle bolt 17, the turntable stepping motor rotates to drive the turntable 2 to rotate 90 degrees, the electromagnetic valve rod is conveyed to a press-in structure processing position, the cylinder acts to drive the wire rail plate 6 to move outwards until the outer end of the guide sleeve 11 is inserted into the head of the electromagnetic valve rod, the tail of the electromagnetic valve rod contacts the baffle bolt 17, at the moment, the electromagnetic valve rod is fixed in the circular channel in the fixing seat 3, the pushing rod cylinder resets, the cushion pad at the forefront end is driven to move leftwards to enter the feeding trough 10, the cylinder action of the pushing rod drives the pushing rod 5 to move rightwards, the cushion pad entering the feeding trough 10 is pushed to between 2 ejector rod perforations at the right end of the feeding trough 10, the cylinder action of the ejector rod drives the ejector rod 7 to move outwards, the cushion pad between 2 ejector rod perforations is pressed into the electromagnetic valve moving rod through the guide sleeve 11, the cylinder of the ejector rod is reset, the ejector rod 7 is driven to move inwards, the cylinder is reset, the wire rail plate 6 is driven to move inwards, the outer end of the guide sleeve 11 is separated from the head of the electromagnetic valve moving rod, the turntable stepping motor is driven to rotate by 90 degrees, the electromagnetic valve moving rod is conveyed to a depth detection structure processing position, the cylinder action is detected, the depth gauge 18 is driven to move leftwards until the left end of the detection positioning column 22 contacts the surface of the fixed seat 3, the probe 23 is inserted into the electromagnetic valve moving rod to contact with the cushion pad, measuring a depth data, transmitting the data to a PLC, calculating and obtaining whether the electromagnetic valve rod is qualified or not, resetting a detection cylinder, driving a depth gauge 18 to move rightwards, driving a turntable stepping motor to rotate, driving a turntable 2 to rotate 90 degrees, conveying the electromagnetic valve rod to a blanking structure position, if the electromagnetic valve rod is qualified, driving a pushing cylinder to act, driving a pushing rod 16 to move outwards, pushing the electromagnetic valve rod out of a fixed seat 3, enabling the electromagnetic valve rod to fall into an outer blanking pipe 15, then falling into a receiving container along the blanking pipe 15, resetting the pushing cylinder, driving the pushing rod 16 to move inwards, if the electromagnetic valve rod is unqualified, sorting the cylinder to act, the sorting box 19 is driven to move leftwards to the lower part of the blanking pipe 15, the pushing cylinder is driven to move, the pushing rod 16 is driven to move outwards, the electromagnetic valve moving rod is pushed out of the fixing seat 3, the electromagnetic valve moving rod falls into the blanking pipe 15 on the outer side and then falls into the sorting box 19 along the blanking pipe 15, the pushing cylinder is reset, the pushing rod 16 is driven to move inwards, the sorting cylinder is reset, the sorting box 19 is driven to move rightwards, the machining of the electromagnetic valve moving rod is completed, 4 stations are simultaneously constructed, mutual interference is avoided, the production efficiency is high, the device is not limited to machining the electromagnetic valve moving rod and the buffer pad, a cap or a pad is required to be added to be used for similar components, and the depth detection is added to avoid the operation leakage.
The present embodiment differs from embodiment 1 in that the baffle plate holder and the pushing cylinder mounting plate are uniformly distributed on the circumferential trisection positions, and part of the components are only finished in order to improve the efficiency, because the processing rate is high, within the prescribed range.
It should be understood that the foregoing description is only of the preferred embodiments of the present invention and is not intended to limit the technical solutions of the present invention, and it should be understood that the foregoing may be added, substituted, altered or modified within the spirit and principle of the present invention by those skilled in the art, and all such added, substituted, altered or modified embodiments fall within the scope of the appended claims.
Claims (3)
1. Automatic carousel formula press-in machine, including bottom plate (1), its characterized in that: the base plate (1) is provided with a turntable structure, the turntable structure comprises a divider, a turntable (2) and a fixed turntable (8), the divider is arranged on the base plate (1), the fixed turntable (8) is positioned above the turntable (2), the turntable (2) is rotationally arranged on the divider, the fixed turntable (8) is fixedly arranged on the divider, the edge surface of the turntable (2) is uniformly distributed with fixing seats (3), the fixing seats (3) are provided with through channels, the edge surface of the fixed turntable (8) is at least provided with two baffle seats (9) and a pushing cylinder mounting plate, the number of the fixing seats (3) is one more than that of the baffle seats (9), the baffle seats (9) and the pushing cylinder mounting plate are uniformly distributed, the pushing cylinder mounting plate is provided with a pushing cylinder with outward action, the baffle seat (9) is provided with a baffle bolt (17), the channel and the baffle bolt (17) are arranged on the same plane, the baffle seat (9) sequentially comprises a first working position and a second working position clockwise, the left side of the first working position is provided with a feeding structure, the inner side of the second working position is provided with a pressing-in structure, a divider, the feeding structure, the pressing-in structure, the pushing cylinder and a depth detection structure are connected with a control system, the pressing-in structure comprises a feeding seat (4), the left side of the feeding seat (4) is provided with a pushing rod (5), the pushing rod (5) is connected with the pushing rod cylinder, the feeding seat (4) and the pushing rod cylinder are arranged on the surface of a linear rail plate (6), the bottom of the wire rail plate (6) is provided with a wire rail sliding seat (32), the wire rail sliding seat (32) is arranged on the wire rail (33), the wire rail (33) is positioned on a panel (34), the wire rail plate (6) is connected with a cylinder, the inner side of a feeding seat (4) is provided with a push rod (7), the push rod (7) is connected with a push rod cylinder, the cylinder is fixed on the panel (34) through a cylinder mounting plate, the push rod cylinder is fixed on the panel (34) through a push rod cylinder mounting plate, the panel (34) is fixed on a bottom plate (1) through a bracket, the surface of the feeding seat (4) is recessed to form a feeding groove (10), the left end opening of the feeding groove (10) is provided with a feeding groove (20), the inner side and the outer side of the right part of the feeding groove (10) are provided with push rod perforations, the feeding perforation (20) and the push rod perforations are communicated with the feeding groove (10), the outer side of the push rod perforations (11) are provided with guide sleeves (11), the guide sleeves (11) are correspondingly connected with the outer side surfaces of the feeding seat (4), the upper side of the feeding groove (10) is provided with a cover plate, the left end opening of the feeding groove (10) is larger than the opening of the bottom plate (1), the upper end opening of the feeding groove (10) is larger than the upper end of the feeding groove (12), the upper groove (12) is provided with the upper groove (12), the left side of the feeding seat (12) is provided with a top rod (14), the top rod (14) is connected with a top rod cylinder, the feeding seat (12) is arranged on a feeding panel (30), the top rod cylinder is fixed on the feeding panel (30) through a top rod cylinder mounting plate, the feeding panel (30) is fixed on a bottom plate (1) through a feeding bracket, the turntable structure comprises a divider, a turntable (2) and a fixed turntable (8), the turntable (2) is connected with a force output shaft of an outer ring of the divider, the force input shaft of the divider is connected with a turntable stepping motor, the fixed turntable (8) is arranged above the turntable (2), the fixed turntable (8) is fixed on the fixed shaft surface of the divider, the divider and the turntable stepping motor are fixed on the surface of the bottom plate (1), the depth detection structure comprises a depth gauge (18), the depth gauge (18) comprises a probe (23) positioned at the left end of the depth gauge (18), a detection positioning column (22) is sleeved outside the probe (23), the probe (23) is not contacted with the detection positioning column (22), the length of the probe (23) is larger than the length of the detection positioning column (22), the left end of the probe (23) extends out of the detection positioning column (22) to the detection positioning column (3), the detection positioning column (23) is positioned in a circular shape, and is positioned in the same plane with the detection positioning column (3) and is connected with the detection positioning column (3), the depth gauge (18) is driven to move leftwards, the probe (23) is inserted into the electromagnetic valve driving rod, a depth gauge fixing seat (28) is arranged below the depth gauge (18), a detection sliding block (27) is arranged below the depth gauge fixing seat (28), a detection line rail (26) is arranged below the detection sliding block (27), the detection sliding block (27) is matched with the detection line rail (26), the detection sliding block (27) can slide smoothly on the detection line rail (26), the depth gauge (18) is fixed on the depth gauge fixing seat (28), a detection positioning column (22) is connected with the depth gauge fixing seat (28) through a detection fixing column fixing plate (29), the depth gauge fixing seat (28) is fixed with the detection sliding block (27), the detection line rail (26) is fixed on the surface of the detection panel (25), the detection cylinder is fixed on the detection panel (25) through the detection cylinder mounting plate, the detection panel (25) is fixed on the surface of the bottom plate (1) through the detection bracket, the baffle seat (9) is L-shaped, the movable rod fixing seat (3) is fixed on the edge of the flat surface of the rotary table (2) through bolts, the inside of the fixing seat (3) is hollow, 2 opposite openings are formed in the radial direction of the rotary table (2), the upper cross section of the feeding groove (13) is square, the lower cross section of the feeding groove is semicircular, the inner diameter of the feeding groove (13) is larger than the outer diameter of the movable rod of the electromagnetic valve, the inner diameter of the feeding groove (13) is matched with the outer diameter of the electromagnetic valve moving rod, insertion holes are formed in 4 corners of the feeding groove (13), the electromagnetic valve moving rod enters the feeding groove (13) under the action of gravity, the electromagnetic valve moving rod at the lowest part is conveyed away, the electromagnetic valve moving rod at the upper part enters the feeding groove (13) under the action of gravity, the inner diameter of a right end through hole is larger than the outer diameter of the electromagnetic valve moving rod, the inner diameter of the through hole is matched with the outer diameter of the electromagnetic valve moving rod, the moving rod is annular, the moving rod head is sunken to form an installation groove, the lower part of the outer wall of the moving rod head is sunken inwards, the tail part of the moving rod is sunken inwards, the bottom surface of the moving rod is flat, the buffer pad is cylindrical, the inner diameter of the installation groove is matched with the outer diameter of the buffer pad, and the buffer pad is pressed into the installation groove.
2. The automatic rotary table press according to claim 1, wherein: the rotary table (2) outside is equipped with the unloading structure, and the unloading structure is including being located pushing away material cylinder and the unloading pipe (15) that are located the rotary table (2) outside on fixed rotary table (8), is equipped with in the pushing away material cylinder and outwards releases pushing away stock pole (16), and unloading pipe (15) are connected with the decollator shell through flitch (24).
3. The automatic rotary table press according to claim 2, wherein: the unloading structure outside is equipped with the letter sorting structure, and the letter sorting structure includes letter sorting box (19), and letter sorting box (19) are connected with the letter sorting cylinder, and letter sorting box (19) below is equipped with the letter sorting slider, and letter sorting slider below is equipped with letter sorting line rail, and letter sorting line rail is fixed on letter sorting panel surface, and the letter sorting cylinder passes through letter sorting cylinder mounting panel and installs on letter sorting panel surface.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710782007.7A CN107398717B (en) | 2017-09-02 | 2017-09-02 | Automatic rotary disc type press-in machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710782007.7A CN107398717B (en) | 2017-09-02 | 2017-09-02 | Automatic rotary disc type press-in machine |
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| CN107398717A CN107398717A (en) | 2017-11-28 |
| CN107398717B true CN107398717B (en) | 2023-10-20 |
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Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN108326438B (en) * | 2018-01-25 | 2019-11-15 | 浙江凌宇机械股份有限公司 | A kind of automobile component laser mark printing device |
| CN111266840B (en) * | 2018-12-27 | 2021-06-04 | 宁海县宏瑞汽车部件有限公司 | Clutch spring assembly fixture |
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| JP3006544U (en) * | 1994-07-11 | 1995-01-24 | 秀月 ▲すぁ▼ | Fuse assembly machine |
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| CN107398717A (en) | 2017-11-28 |
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Effective date of registration: 20230830 Address after: No. 1185, Lu'an Road, Tianyuan Community, Zhouxiang Town, Cixi City, Ningbo City, Zhejiang Province, 315325 Applicant after: CIXI TIANXING ELECTRIC Co.,Ltd. Address before: 315325 Group 4, Qian Wang 11, Tianyuan Village, Tianyuan Town, Cixi City, Ningbo City, Zhejiang Province Applicant before: Huang Diaojiu |
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