CN1073968A - Dry-film lubricant - Google Patents

Dry-film lubricant Download PDF

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Publication number
CN1073968A
CN1073968A CN 91111389 CN91111389A CN1073968A CN 1073968 A CN1073968 A CN 1073968A CN 91111389 CN91111389 CN 91111389 CN 91111389 A CN91111389 A CN 91111389A CN 1073968 A CN1073968 A CN 1073968A
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dry
film lubricant
film
lubricant
dry film
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CN 91111389
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CN1031801C (en
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李冀生
王美玲
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Lanzhou Institute of Chemical Physics LICP of CAS
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Lanzhou Institute of Chemical Physics LICP of CAS
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Abstract

The invention discloses a kind of dry-film lubricant, be suitable as slip coating.Binding agent is washed and is used polyamide-imide resin, and solid lubricant is a tetrafluoroethylene, and anti-wear additive is selected metal oxide, metallic sulfide, fluorochemical for use, and dispersion agent adopts modified organic silicone resin, and surplus is a mixed solvent.Dry film has good wear resistance, oilness, non-stick property, and suitable metal to-metal contact part as room temperature~250 ℃ middle-low load work is made the long lifetime slip coating.

Description

Dry-film lubricant
The present invention relates to a kind of dry-film lubricant, more particularly, the present invention relates to a kind of polyamide-imide resin binding type dry-film lubricant, this dry-film lubricant is suitable as slip coating.
Dry-film lubricant is made up of resin glue, solid lubricant, anti-wear additive and pigment etc. usually.Dry-film lubricant is coated in ground (generally being metal) go up solidifies the back and just form extraordinary slip coating, it has supporting capacity height, resistant of high or low temperature good, and oilness is good in vacuum and atmosphere, advantages such as easy construction.In each industrial circle, be widely adopted, in space flight, have more application example as anti-cold welding coating, as the initial lubricated of component with reduce its wearing and tearing in running-in period, and the dry film material of double as corrosion protection coating also more and more attracts much attention.
Dry-film lubricant and normally used oil, fat are different, and it can not replenish, and under DRY SLIDING, its lubrication is several microns films to tens micron thickness by a layer thickness that sticks on the ground mainly, in case film is worn through, lubricatedly just lose efficacy.Therefore, improving the work-ing life of dry film, is the main direction of studying of development dry-film lubricant.
The performance of dry-film lubricant is by its prescription and working conditions decision, solid lubricant commonly used in dry film has molybdenumdisulphide, tetrafluoroethylene, graphite, boron nitride etc., in the dry film data of report, molybdenumdisulphide type dry film occupies the majority, the characteristics of this dry film are: bear the portative power height, frictional coefficient is low, can use under high-load condition.Molybdenumdisulphide type dry film has good application characteristic as the lubricated dry film of anti-cold welding in vacuum environment.But when this dry film used under medium and light load condition, just seeming its work-ing life can not be satisfactory.
Chinese patent (90104159.9) discloses a kind of antirust dry film lubricant, binding agent is selected novolac epoxy, paracril and Resins, epoxy for use, solid lubricant is by molybdenumdisulphide and fluoridize rare earth and form, concrete form (weight percentage) is: novolac epoxy 5-25, Resins, epoxy 0-22, paracril 0-20, molybdenumdisulphide 40-60, rare earth fluoride 1-10, antimonous oxide 0-8, alkali formula Lead Phosphite, Dibasic (Coated) 0-10, solidifying agent (Tetra hydro Phthalic anhydride) 5-15, it is mainly used in equipment lubricated and antirust of frequent contact salt fog and humid atmosphere.
The objective of the invention is to overcome above-mentioned weak point of the prior art, and provide all good and comfort zone-250 of a kind of wear resistance, oilness, non-stick property ℃, middle-low load work, the dry-film lubricant that the life-span is long.
Purpose of the present invention realizes by following measure:
Dry-film lubricant of the present invention is made up of resin glue, solid lubricant, anti-wear additive, dispersion agent and mixed solvent.Binding agent is selected all good polyamide-imide resin of thermotolerance, snappiness, storage period for use, solid lubricant is a tetrafluoroethylene, anti-wear additive can be metal oxide, metallic sulfide, fluorochemical, dispersion agent adopts modified organic silicone resin, and mixed solvent is the mixed solution of N-Methyl pyrrolidone, dimethyl formamide, hexone, ethylene glycol ethyl ether.
The prescription of dry-film lubricant (weight percentage) is: polyamide-imide resin 39-50, and tetrafluoroethylene 2.5-12, anti-wear additive 1-14, modified organic silicone resin 0.1-0.3, surplus is a mixed solvent.
The present invention can also realize by following measure:
The metal oxide of anti-wear additive can be PbO, Pb 3O 4, Cu 2O, metallic sulfide can be PbS, NoS 2, fluorochemical is fluorographite, cerium fluoride.
Anti-wear additive preferably adopts PbO, Pb 3O 4, Cu 2O, fluorographite, molybdenumdisulphide.
The polyamide-imide resin that the present invention selects for use is the 1000-1100 centipoise 23 ℃ of following viscosity, amount of solid 16-18.5%(1h/200 ℃).
Tetrafluoroethylene is through cobalt source (2.5-3.3) * 10 7The superfine white pressed powder of rad radiation treatment, granularity are the 1-5 micron.
Dispersion agent adopts modified organic silicone resin, is suitable for the nonionic surface active agent that dissolubility type coating is used.Its effect is a surface tension of removing to reduce solid-liquid interface in the system of joining, makes to be difficult to wetting polytetrafluoroethylparticle particle and to be evenly dispersed in the coating system.
The amount of each component (volumn concentration) is in the mixed solvent: W-methyl-2-pyrrolidone 40-45, and dimethyl formamide 20, hexone 30, surplus is an ethylene glycol ethyl ether.
The coating method of preparation process of the present invention and dry film is: the solid ingredient of dry-film lubricant is joined ground and mixed in the glass mortar (in the presence of dispersion agent), adopt then to particle have cut shearing conoidal mill as mechanical dispersion equipment, grind dispersion, promptly make the dry-film lubricant spray.The dry-film lubricant spray made under 0.2 MPa nitrogen pressure, is sprayed on the metal substrate that cleaning is good in advance with spray gun, and in indoor placement moments later, putting into stove solidifies under 205 ℃ of-320 ℃ of temperature, and the build of coating is the 20-70 micron.
Table 1 has been enumerated under atmosphere at room temperature, the wear resistance of the dry film of the present invention that (the antithesis ring is the carburizing steel loop, and test block is the 1Cr18Ni9Ti test block of filming) estimated on the TIMKEN frictional testing machines.
The wear resistance of table 1, dry film of the present invention
Thickness (micron) Average wear resistance (rice/micron) Frictional coefficient
20~69 4943 0.14~0.17
Test conditions: 444.9 newton that load, speed 2.5 meter per seconds
Table 2 has been enumerated the wear resistance of dry film of the present invention under RFT-III rub(bing)test aircraft measurements to-and-fro movement form.
Figure 911113894_IMG1
Table 3 is the high temperature anti-friction of dry film of the present invention, and by table 3 result as can be known, the present invention not only has very high wear resistance under atmosphere at room temperature, and at high temperature, still has goodish result.Along with the rising of temperature, the wear resistance of dry film reduces, even temperature is raised to 300 ℃, dry film still has certain wear resistance.
Figure 911113894_IMG2
* test conditions: 39.2 newton that load, speed 1.18 meter per seconds, 2 MPas.
Table 4 is dry film of the present invention dynamic and static frictional coefficient under low speed, light load, reduce by the increase of polytetrafluoroethylene content in its dynamic and static The friction coefficient dry film of presentation of results of table 4, dynamic and static frictional coefficient phase difference is little, show the present invention under the light load low-speed conditions, have good anti-stick-slip effect.
The dynamic and static frictional coefficient * of table 4, dry film of the present invention
The dry-film lubricant sample Kinetic friction coefficient (μ k) Static friction coefficient (μ s)
1 0.087 0.105
2 0.058 0.062
3 0.052 0.059
4 0.046 0.055
* in 1 to 4 sample, polytetrafluoroethylene content increases gradually.
Table 5 is the contact angle of dry film of the present invention and water, finds out that by table the contact angle of dry film of the present invention and water and pure tetrafluoroethylene difference are little, illustrates that dry film of the present invention has good Abherent.
Figure 911113894_IMG3
Fig. 1 is dry film solidification value of the present invention and timing relationship, ordinate zou be temperature (℃), X-coordinate be the time (hour), as seen dry film solidification value a wider range, from 205 ℃ in 320 ℃, use different set times, can make the dry film completion of cure and obtain the stationary value of dry film wear resistance.
With the test block that scribbles dry film static immersing five months in the RP-1 aviation kerosene, watch surface imperfection such as the dry film surface bubbling do not occur, comes off, variable color after the taking-up.Estimated the wear resistance of soaking the back dry film on the TIMKEN frictional testing machines, structure shows that the wear resistance of soaking the back dry film does not reduce.Under the oil dripping condition (RP-3 aviation kerosene), there is being the wear resistance in the presence of the oil to estimate the wear resistance of dry film very high (5.18 * 10 to dry film 4Rice/micron), frictional coefficient also very low (0.021-0.035).
Dry film of the present invention has very high wear resistance under room temperature-250 ℃, good anti-friction, belong in, long lifetime of using under the low load condition, the wear-resistant type dry film.Can be used as flat guide, plane sliding bearing, the lubricating and wear-resisting coating of sliding friction parts such as office machinery such as type-writer, duplicating machine, textile manufacturing machine, household appliances, slide rail, rotation axis, dynamic seal can reduce friction, reduces the wearing and tearing of component.Dry film of the present invention dynamic and static frictional coefficient under low speed is low, is suitable for doing anti-ly creeping (stick-slip effect) with lubricator, and as the mechanical part that turns round under at low speed, the to-and-fro movement component, instrument, guide rail are with lubricated dry film etc.The present invention under the moderate duty condition and aviation kerosene be used, can obtain good lubricating effect, reduce parts depreciation in run-in period, reduce friction or shorten run-in period.
But the dry-film lubricant coated is on metal substrate, as steel, aluminium alloy, steel alloy, stainless steel etc., before spraying, need be done corresponding surface treatment by the ground of the metal of coated, steel, steel alloy carry out phosphatization or sandblasting, aluminium alloy carries out anodizing, and stainless steel can carry out sandblast or not deal with.
The present invention compares with prior art, has outstanding characteristics and obvious improvement:
1, resistant of high or low temperature is good, and fabulous anti-friction is arranged in wide temperature range, under underload and 250 ℃ of temperature, but life-time service, top temperature can reach 300 ℃.
2, have good anti-adhesion effects and certain Abherent.
3, solidification value wide ranges can be used on wide variety of substrates.
4, soak through kerosene, coating performance is constant substantially.
The concrete prescription of the present invention is realized by embodiment:
Example 1 anti-wear additive is selected PbO for use, the volumn concentration of each component is in the mixed solvent: N-Methyl pyrrolidone 40, dimethyl formamide 20, hexone 30, ethylene glycol ethyl ether 10, concrete prescription is listed in table 6, and the A in the table, B, C, D, E are respectively polyamide-imide resin, tetrafluoroethylene, PbO, modified organic silicone resin and mixture.
Figure 911113894_IMG4
Example 2 anti-wear additives are selected Pb for use 3O 4, the volume content of each component is with example 1 in the blend solvent, and it is Pb that concrete prescription is listed in table 7(C 3O 4):
Figure 911113894_IMG5
Example 3 anti-wear additives are selected fluorographite for use, and other condition is with example 1, and it is fluorographite that concrete prescription is listed in table 8(C).
Example 4 anti-wear additives are selected molybdenumdisulphide for use, and other condition is with example 1, and it is molybdenumdisulphide that concrete prescription is listed in table 9(C).
Figure 911113894_IMG7

Claims (7)

1, a kind of dry-film lubricant is suitable as slip coating, it is characterized in that prescription (weight percentage) is:
Polyamide-imide resin 39-50
Tetrafluoroethylene 2.5-12
Anti-wear additive 1-14
Modified organic silicone resin 0.1-0.3
Surplus is mixed solvent (N-Methyl pyrrolidone, dimethyl formamide, hexone, ethylene glycol, an alcoholic acid mixed solution).
2, dry-film lubricant as claimed in claim 1 is characterized in that anti-wear additive is metal oxide (PbO, Pb 3O 4, Cu 2O), metallic sulfide (PbS, WoS 2), fluorochemical (fluorographite, cerium fluoride).
3, dry-film lubricant as claimed in claim 2 is characterized in that anti-wear additive is PbO, Pb 3O 4, Cu 2O, fluorographite, molybdenumdisulphide.
4, dry-film lubricant as claimed in claim 1 is characterized in that polyamide-imide resin is the 1000-1100 centipoise 23 ℃ of following viscosity, amount of solid 16-18.5%(1h/200 ℃).
5, dry-film lubricant as claimed in claim 1 is characterized in that tetrafluoroethylene is through cobalt source (2.5-3.3) * 10 7The superfine white pressed powder of rad radiation treatment, particle diameter are the 1-5 micron.
6, dry-film lubricant as claimed in claim 1 is characterized in that each component volumn concentration is in the mixed solvent:
W-methyl-2-pyrrolidone 40-45
Dimethyl formamide 20
Hexone 30
Surplus is an ethylene glycol ethyl ether
7, the coating method of dry-film lubricant as claimed in claim 1 is characterized in that solidification value is 205~320 ℃.
CN 91111389 1991-12-31 1991-12-31 Dry film lubricant Expired - Fee Related CN1031801C (en)

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CN1031801C CN1031801C (en) 1996-05-15

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Cited By (20)

* Cited by examiner, † Cited by third party
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CN1295308C (en) * 2005-05-18 2007-01-17 安阳市天佑铁路材料科技有限责任公司 Special oil for protecting screw of T type railway rail
CN1330722C (en) * 2003-04-14 2007-08-08 株式会社丰田自动织机 Coating compositon used in sliding component
CN100353059C (en) * 2003-04-14 2007-12-05 株式会社丰田自动织机 Compressor
CN101768500B (en) * 2009-12-30 2012-12-05 山东久隆高分子材料有限公司 Water-based solid lubricant
CN103060063A (en) * 2012-12-16 2013-04-24 青岛研博电子有限公司 Lubricant
CN103628058A (en) * 2012-08-20 2014-03-12 嘉善申嘉科技有限公司 Preparation method for high-wear resistance metal-based self-lubricating PTFE coating
CN103849311A (en) * 2012-11-29 2014-06-11 中国科学院兰州化学物理研究所 Method for preparing solid lubricant coating on copper base bearing bush
CN103849310A (en) * 2012-11-29 2014-06-11 中国科学院兰州化学物理研究所 Method for preparing solid lubricant coating on aluminum base bearing bush
CN104583348A (en) * 2012-08-02 2015-04-29 道康宁东丽株式会社 Coating composition containing polyamide-imide resin
CN106321635A (en) * 2016-09-12 2017-01-11 中国科学院兰州化学物理研究所 Low friction bearing shell of engine and fabrication method of low friction bearing shell
CN106916620A (en) * 2017-02-28 2017-07-04 李记东 A kind of solid lubricant for air bearing and preparation method thereof
CN107353968A (en) * 2017-08-16 2017-11-17 李刚 A kind of green lubrication agent
CN107400551A (en) * 2017-08-16 2017-11-28 李刚 A kind of environmental friendly lubricant
CN107418684A (en) * 2017-08-16 2017-12-01 李刚 A kind of lubricant
CN107868449A (en) * 2017-11-21 2018-04-03 天津金发新材料有限公司 A kind of low-density, antistatic, wear-resisting enhancing PA6/PS materials
CN111019738A (en) * 2019-11-13 2020-04-17 北京交通大学 A kind of preparation method of polymer-based bonded solid composite lubricating film
CN112048351A (en) * 2020-09-15 2020-12-08 重庆常升里科技有限公司 Anti-radiation high-temperature-resistant lubricating material and preparation method and application thereof
CN114891550A (en) * 2022-04-29 2022-08-12 西安建筑科技大学 Black phosphorus alkenyl solid lubricating coating for titanium alloy extrusion and preparation method thereof
CN115044404A (en) * 2022-06-01 2022-09-13 大连科琳清洗化学有限公司 Dry film lubricant and preparation method thereof
CN116731568A (en) * 2023-07-12 2023-09-12 苏州市惠昌锯业有限公司 Wear-resistant coating

Cited By (27)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1330722C (en) * 2003-04-14 2007-08-08 株式会社丰田自动织机 Coating compositon used in sliding component
CN100353059C (en) * 2003-04-14 2007-12-05 株式会社丰田自动织机 Compressor
US7377754B2 (en) 2003-04-14 2008-05-27 Kabushiki Kaisha Toyota Jidoshokki Compressor
US8097569B2 (en) 2003-04-14 2012-01-17 Kabushiki Kaisha Toyota Jidoshokki Coating composition for use in sliding parts
CN1295308C (en) * 2005-05-18 2007-01-17 安阳市天佑铁路材料科技有限责任公司 Special oil for protecting screw of T type railway rail
CN101768500B (en) * 2009-12-30 2012-12-05 山东久隆高分子材料有限公司 Water-based solid lubricant
CN104583348A (en) * 2012-08-02 2015-04-29 道康宁东丽株式会社 Coating composition containing polyamide-imide resin
CN103628058A (en) * 2012-08-20 2014-03-12 嘉善申嘉科技有限公司 Preparation method for high-wear resistance metal-based self-lubricating PTFE coating
CN103849311B (en) * 2012-11-29 2016-01-13 中国科学院兰州化学物理研究所 A method for preparing solid lubricating coating on copper-based bearing bush
CN103849311A (en) * 2012-11-29 2014-06-11 中国科学院兰州化学物理研究所 Method for preparing solid lubricant coating on copper base bearing bush
CN103849310A (en) * 2012-11-29 2014-06-11 中国科学院兰州化学物理研究所 Method for preparing solid lubricant coating on aluminum base bearing bush
CN103849310B (en) * 2012-11-29 2016-01-13 中国科学院兰州化学物理研究所 A method for preparing solid lubricating coating on aluminum-based bearing bush
CN103060063A (en) * 2012-12-16 2013-04-24 青岛研博电子有限公司 Lubricant
CN103060063B (en) * 2012-12-16 2015-06-10 青岛文创科技有限公司 Lubricant
CN106321635B (en) * 2016-09-12 2019-02-01 中国科学院兰州化学物理研究所 Engine low friction bearing shell and preparation method thereof
CN106321635A (en) * 2016-09-12 2017-01-11 中国科学院兰州化学物理研究所 Low friction bearing shell of engine and fabrication method of low friction bearing shell
CN106916620A (en) * 2017-02-28 2017-07-04 李记东 A kind of solid lubricant for air bearing and preparation method thereof
CN107353968A (en) * 2017-08-16 2017-11-17 李刚 A kind of green lubrication agent
CN107400551A (en) * 2017-08-16 2017-11-28 李刚 A kind of environmental friendly lubricant
CN107418684A (en) * 2017-08-16 2017-12-01 李刚 A kind of lubricant
CN107868449A (en) * 2017-11-21 2018-04-03 天津金发新材料有限公司 A kind of low-density, antistatic, wear-resisting enhancing PA6/PS materials
CN111019738A (en) * 2019-11-13 2020-04-17 北京交通大学 A kind of preparation method of polymer-based bonded solid composite lubricating film
CN112048351A (en) * 2020-09-15 2020-12-08 重庆常升里科技有限公司 Anti-radiation high-temperature-resistant lubricating material and preparation method and application thereof
CN114891550A (en) * 2022-04-29 2022-08-12 西安建筑科技大学 Black phosphorus alkenyl solid lubricating coating for titanium alloy extrusion and preparation method thereof
CN114891550B (en) * 2022-04-29 2023-03-14 西安建筑科技大学 Black phosphorus alkenyl solid lubricating coating for titanium alloy extrusion and preparation method thereof
CN115044404A (en) * 2022-06-01 2022-09-13 大连科琳清洗化学有限公司 Dry film lubricant and preparation method thereof
CN116731568A (en) * 2023-07-12 2023-09-12 苏州市惠昌锯业有限公司 Wear-resistant coating

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