CN107392896A - A kind of Wood Defects Testing method and system based on deep learning - Google Patents
A kind of Wood Defects Testing method and system based on deep learning Download PDFInfo
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Abstract
The invention provides a kind of Wood Defects Testing method based on deep learning, specifically include:Gather image;Segment the image into equirotal image block;The defects of different classes of image block and flawless image block are chosen as training sample set;Utilize training sample set off-line training deep learning algorithm;Using the deep learning algorithm trained, the step such as the defects of on-line checking identification timber image.For the present invention by powerful deep learning algorithm, accurately on-line checking identification solves the insurmountable problem of traditional images Processing Algorithm the different complex texture wood surfaces the defects of.Present invention also offers a kind of Wood Defects Testing system based on deep learning, can effectively accelerate detection speed by the cooperation between image capture module, deep learning algorithm processing module and control execution module and improve practicality.
Description
Technical field
The present invention relates to technical field of vision detection, and in particular to a kind of Wood Defects Testing method based on deep learning
And system.
Background technology
With the intensivization development of wood-processing industry, the output of Wood products persistently increases substantially.In production, it is right
Wood surface crudy is high-caliber overcritical, the especially requirement of uniformity so that traditional manual detection mode is difficult
To be competent at, it is badly in need of a kind of efficient detection method and system now to realize the automation of Wood Defects Testing.
In recent years, machine vision technique is developed rapidly, and in the industrial production, people utilize technology success
Automation mechanized operation is realized to the detection of various products outward appearance.But wood surface is due to the texture with complexity, and the species of defect
It is various, according to national standard can defects in timber be divided into knot, discoloration, rotten, small holes caused by worms, crackle, stem form defect, wood structure
Defect, 10 major classes of scar (damage), timber manufacturing deficiency and deformation, the image of timber is gathered by NI Vision Builder for Automated Inspection, is utilized
Traditional image processing algorithm detects the defects of timber, can face huge challenge.
The fast development of deep learning algorithm therewith, it has very outstanding performance in computer vision field so that passes
The insurmountable problem of image processing algorithm of system is resolved in succession, therefore, can be attempted a variety of using timber
Defect image trains deep learning algorithm, and the defects of recycling the deep learning algorithm on-line checking timber trained, this is one
The effective solution method of kind.
The content of the invention
It is an object of the invention to by a kind of Wood Defects Testing method and system based on deep learning, utilize timber
A variety of defect images train deep learning algorithm, recycle lacking for the deep learning algorithm on-line checking timber trained
Fall into, the requirement of real-time of commercial Application can be met.
To realize above-mentioned technical proposal, the invention provides a kind of Wood Defects Testing method based on deep learning, tool
Body comprises the following steps:
A kind of 1. Wood Defects Testing method based on deep learning, it is characterised in that comprise the following steps:
Step 1:Image capture module gathers image;
Step 2:Segment the image into equirotal image block;
Step 3:The defects of different classes of image block and flawless image block are chosen as training sample set;
Step 4:Collect training deep learning algorithm offline using training sample;
Step 5:Using the deep learning algorithm trained, the defects of on-line checking identification timber image.
Preferably, in step 2, equirotal image block is segmented the image into:I.e. using s/2 as step-length, what is collected
Image is divided into the square image blocks that size is all s*s, and wherein s represents the pixel chi for the square image blocks length of side being divided into
It is very little.
Preferably, in step 3, choose the defects of different classes of image block and flawless image block make sample training collection,
Training sample set is pre-processed before training, and increases the size of data set by the method for stochastic transformation, specifically
Step is as follows:
Step 31:Whitening processing is carried out to training sample set;
Step 32:Enter row stochastic left and right upset to image;
Step 33:The contrast of stochastic transformation image.
Preferably, in step 4, using training sample set off-line training deep learning algorithm, wherein deep learning algorithm is adopted
It is specific as follows with multilayer convolutional neural networks vgg16 models, training process:
Step 41:Construct multilayer convolutional neural networks vgg16;
Step 42:Using training sample set, multilayer convolutional neural networks vgg16 error gradient is done using ADAM algorithms
Steepest declines optimization, off-line training construction multilayer convolutional neural networks vgg16;
Step 43:Multilayer convolutional neural networks vgg16 is increased income deep learning system after forming using Google
TensorFlow is developed, and deep learning algorithm is accelerated up to GPU using tall and handsome.
Preferably, in step 41, construct multilayer convolutional neural networks vgg16, wherein have 16 layers of weight layer, 5 layers of pond layer,
1 layer of input layer and 23 layers altogether of 1 layer of output layer, concrete structure are:1st layer be the image block that size is s*s input layer;2nd
Layer is convolutional layer with the 3rd layer, and the size of convolution kernel is all 3*3, and every layer of convolution nuclear volume is all 64;4th layer is most
Big value pond layer;5th layer and the 6th layer is convolutional layer, and the size of convolution kernel is all 3*3, and every layer of convolution nuclear volume is all
128;7th layer is maximum pond layer;8th, 9 and 10 layer is convolutional layer, and the size of convolution kernel is all 3*3, and every layer
Convolution nuclear volume is all 256;11th layer is maximum pond layer;12nd, 13 and 14 layer is convolutional layer, and the size of convolution kernel is all
For 3*3, and every layer of convolution nuclear volume is all 512;15th layer is maximum pond layer;16th, 17 and 18 layer is convolution
Layer, the size of convolution kernel is all 3*3, and every layer of convolution nuclear volume is all 512;19th layer is maximum pond layer;The
20,21 and 22 layers are full articulamentum, wherein the 20th, 21 full articulamentum has 4096 neurodes, the 22nd full articulamentum has 1000
Individual neurode;23rd layer is softmax classification layers.
Preferably, in step 42, specifically comprise the following steps:
The preparation of step 421, training sample set:Gather knot, discoloration, rotten, small holes caused by worms, crackle, stem form defect, wood
Material construction defect, scar (damage), timber manufacturing deficiency and 10 major class Filtering for Wood Defect Images blocks of deformation and clean timber image
For block as training sample set, each of which class defects in timber gather 5000 pieces of image blocks and 5000 pieces of zero defect image blocks, and
By carrying out simple pretreatment increase training sample set to the image block of selection;
Step 422, training method:Iteration is trained for 15000 times to multilayer convolutional neural networks vgg16, is changed each time
In generation, concentrates from training sample choose 32 pieces of image blocks as input at random, using ADAM algorithms to multilayer convolutional neural networks
Vgg16 error gradient does steepest and declines optimization.
Present invention also offers a kind of Wood Defects Testing method based on deep learning, including:
Image capture module, described image acquisition module is the industrial camera using line array CCD, special using machine vision
With light source and industrial camera collection surface image;
Image processing module, described image processing module are soft using the host computer of industrial computer carrying image processing module
Part, the software includes image procossing interactive interface, deep learning algorithm, database and communication module, using deep learning
Algorithm carries out Wood Defects Testing to the image of collection, and defect information is sent to control execution unit, the deep learning
Algorithm is developed using the Google deep learning system TensorFlow that increase income, and deep learning is calculated up to GPU using tall and handsome
Method is accelerated.;
Control execution module:The defects of being sent according to image processing module information, using programmable logic controller (PLC)
Surface defect is marked PLC control marking machines or alarm is prompted surface defect.
Preferably, described image processing interactive interface provide interface allow user's arrange parameter and allow user choose training sample
This collection, while the real-time condition that display window allows user to observe surface defects detection is provided.
Preferably, the database is used to surface defects detection result is stored and managed.
Preferably, the communication module uses Ethernet ICP/IP protocol, allows upper computer software and action execution unit mould
The slave computer communication of block.
A kind of Wood Defects Testing method beneficial effect based on deep learning provided by the invention is:
1) based on the Wood Defects Testing method of deep learning, by under timber different texture the defects of different type
Image block trains deep learning algorithm, recycles the deep learning algorithm trained to detect the defects of identifying timber, solves
Traditional images Processing Algorithm can not detect the problem for identifying complex texture defect.
2) can be fallen vacant based on the Wood Defects Testing method of deep learning in the detection of the high-precision surface of complex texture
Fall into, and identify the type of defect, then developed using the Google deep learning system TensorFlow that increase income, and utilize
It is tall and handsome that deep learning algorithm is accelerated up to GPU, the requirement of real-time of commercial Application can be met.
3) based on the Wood Defects Testing system of deep learning, image capture module, image processing module and control are passed through
Cooperation between execution module processed can efficiently realize the detection to different complex texture wood surfaces, and not only accuracy of detection is high,
Adaptability is extensive, and strong robustness, and speed is fast.
Brief description of the drawings
Fig. 1 is the flow chart of the Wood Defects Testing method based on deep learning in the present invention.
Fig. 2 is multilayer convolutional neural networks vgg16 training process accuracy detects schematic diagrams in the present invention.
Fig. 3 is multilayer convolutional neural networks vgg16 training process cost function value detects schematic diagrams in the present invention.
Fig. 4 is multilayer convolutional neural networks vgg16 schematic diagrames in the present invention.
Embodiment
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is carried out clear, complete
Whole description, it is clear that described embodiment is only part of the embodiment of the present invention, rather than whole embodiments.Ability
The every other embodiment that domain ordinary person is obtained under the premise of creative work is not made, belong to the protection of the present invention
Scope.
Embodiment 1:A kind of Wood Defects Testing method based on deep learning.
Shown in reference picture 1, a kind of Wood Defects Testing method based on deep learning, specifically comprise the following steps:
Step 1:Image capture module gathers image, i.e., gathers timber table using machine vision special light source and industrial camera
Face image;
Step 2:Equirotal image block is segmented the image into, specific dividing method is:Using s/2 as step-length, adopting
The image integrated is divided into size all as s*s square image blocks, and wherein size s can not typically be less than the big of defects in timber
Small, the size of image block can take 128*128, wherein the pixel size for the image block length of side that 128 expressions are divided into;
Step 3:The defects of different classes of image block and flawless image block are chosen as training sample set;
Wherein, choose the defects of different classes of image block and flawless image block makees sample training collection, before training
Training sample set is simply pre-processed, and by the methods of stochastic transformations a series of come artificial increase training sample
The size of collection so that the deep learning algorithm generalization ability after training is stronger, comprises the following steps that:
Step 31:Whitening processing is carried out to training sample set, it is possible to reduce because being influenceed caused by illumination is different;
Step 32:Enter row stochastic left and right upset to image, timber of the deep learning algorithm to different directions can be increased
The detectability of defect;
Step 33:The contrast of stochastic transformation image, it is possible to reduce the influence caused by image resolution ratio difference;
Step 4:Utilize training sample set off-line training deep learning algorithm;
Wherein, deep learning algorithm uses multilayer convolutional neural networks vgg16 models, and training process is specific as follows:
Step 41:Construct multilayer convolutional neural networks vgg16;
As shown in figure 3, in step 41, multilayer convolutional neural networks vgg16 is constructed, wherein having 16 layers of weight layer, 5 layers of pond
Layer, 1 layer of input layer and 23 layers altogether of 1 layer of output layer, concrete structure are:1st layer be the image block that size is s*s input layer;
Layers 2 and 3 is convolutional layer, and the size of convolution kernel is all 3*3, and every layer of convolution nuclear volume is all 64;4th layer is
Maximum pond layer;5th layer and the 6th layer is convolutional layer, and the size of convolution kernel is all 3*3, and every layer convolution nuclear volume all
For 128;7th layer is maximum pond layer;8th, 9 and 10 layer is convolutional layer, and the size of convolution kernel is all 3*3, and every layer
Convolution nuclear volume all be 256;11th layer is maximum pond layer;12nd, 13 and 14 layer is convolutional layer, the size of convolution kernel
All it is 3*3, and every layer of convolution nuclear volume is all 512;15th layer is maximum pond layer;16th, 17 and 18 layer is volume
Lamination, the size of convolution kernel is all 3*3, and every layer of convolution nuclear volume is all 512;19th layer is maximum pond layer;
20th, 21 and 22 layer is full articulamentum, wherein the 20th, 21 full articulamentum has 4096 neurodes, the 22nd full articulamentum has
1000 neurodes;23rd layer is softmax classification layers;
Convolutional layer is used for the high-level characteristic for extracting image, and the input of maximum pond layer is typically derived from a convolution
Layer, main function there is provided very strong robustness, take the maximum in a pocket, if the now other values in this region
It is slightly changed, or image slightly translates, Chi Huahou result is still constant, and reduces the quantity of parameter, prevents over-fitting
The generation of phenomenon, the typically no parameter of pond layer, so when backpropagation, only need to be to input parameter derivation, it is not necessary to enter
Row right value update;And softmax layers are mainly used in classifying, timber has a few class defects, and softmax is with regard to how many node;
Step 42:Using training sample set, multilayer convolutional neural networks vgg16 error gradient is done using ADAM algorithms
Steepest declines optimization, off-line training construction multilayer convolutional neural networks vgg16;
Concrete operations are as follows:(1) preparation of training sample set:Gather knot, discoloration, rotten, small holes caused by worms, crackle, trunk shape
Shape defect, wood structure defect, scar (damage), timber manufacturing deficiency and 10 major class Filtering for Wood Defect Images blocks of deformation and zero defect
Timber image block gathers 5000 pieces of image blocks and 5000 pieces of zero defect figures as training sample set, each of which class defects in timber
As block, and by carrying out simple pretreatment increase training sample set to the image block of selection;(2) training method:Iteration 15000
Secondary that multilayer convolutional neural networks vgg16 is trained, iteration is concentrated from training sample choose 32 pieces of image blocks at random each time
As input, steepest is done to multilayer convolutional neural networks vgg16 error gradient using ADAM algorithms and declines optimization, as a result as schemed
(curve in Fig. 2 and Fig. 3, which has, passes through smoothing processing) shown in 2 and Fig. 3, multilayer convolutional neural networks vgg16 accuracy with
The increase of iteration and improve, while cost function value diminishes with the increase of iteration, final multilayer convolutional neural networks
Vgg16 Wood Defects Testing recognition correct rate can reach 95% or so, and not only speed is fast, and strong robustness;
Step 5:Using the deep learning algorithm trained, the defects of on-line checking identification timber image, and defect is realized
Automatic classification.
Based on a kind of Wood Defects Testing method based on deep learning, pass through the different type under timber different texture
The defects of image block training deep learning algorithm, recycle the deep learning algorithm that trains to detect the defects of identifying timber,
Solves the problem that traditional images Processing Algorithm None- identified detects complex texture defect.
Embodiment 2:A kind of Wood Defects Testing system based on deep learning
A kind of Wood Defects Testing system based on deep learning, is specifically included:
Image capture module, described image acquisition module is the industrial camera using line array CCD, special using machine vision
With light source and industrial camera collection surface image;
Image processing module, described image processing module are soft using the host computer of industrial computer carrying image processing module
Part, the software includes image procossing interactive interface, deep learning algorithm, database and communication module, using deep learning
Algorithm carries out Wood Defects Testing to the image of collection, and defect information is sent to control execution unit;
Control execution module:The defects of being sent according to image processing module information, using programmable logic controller (PLC)
Surface defect is marked PLC control marking machines or alarm is prompted surface defect.
In the present embodiment, image procossing interactive interface, there is provided interface allow user's arrange parameter and allow user choose training
Sample set, there is provided display window allow user observe surface defects detection real-time condition;Deep learning algorithm, is opened using Google
Depth learning system TensorFlow is developed, and deep learning algorithm is accelerated up to GPU using tall and handsome, is, for example,
Industrial computer configures the tall and handsome GPU up to GTX1080 models, tall and handsome up to GPU acceleration cuda7.0 kits by downloading installation, then pacifies
Fill the deep neural network storehouse cuDNN that GPU accelerates, you can accelerate the operation of deep learning algorithm using tensorflow frameworks;
Image procossing interactive interface, there is provided interface allow user's arrange parameter and allow user choose training sample set, there is provided display window
User is allowed to observe the real-time condition of surface defects detection;Database, for surface defects detection result to be stored and managed;
Communication module, using Ethernet ICP/IP protocol, upper computer software and the slave computer of action execution unit module is allowed to communicate.
Based on a kind of Wood Defects Testing system based on deep learning, increased income deep learning system using Google
TensorFlow is developed, and deep learning algorithm is accelerated up to GPU using tall and handsome, can meet the real-time of commercial Application
Property require, and can efficiently be realized pair by the cooperation between image capture module, image processing module and control execution module
The detection of different complex texture wood surfaces, not only accuracy of detection is high, and adaptability is extensive, and strong robustness, and speed is fast.
Described above is presently preferred embodiments of the present invention, but the present invention should not be limited to the embodiment and accompanying drawing institute is public
The content opened, so every do not depart from the lower equivalent or modification completed of spirit disclosed in this invention, both fall within protection of the present invention
Scope.
Claims (10)
- A kind of 1. Wood Defects Testing method based on deep learning, it is characterised in that specifically include following steps:Step 1:Image capture module gathers image;Step 2:Segment the image into equirotal image block;Step 3:The defects of different classes of image block and flawless image block are chosen as training sample set;Step 4:Utilize training sample set off-line training deep learning algorithm;Step 5:Using the deep learning algorithm trained, the defects of on-line checking identification timber image.
- 2. the Wood Defects Testing method according to claim 1 based on deep learning, it is characterised in that in step 2, Image is divided into equirotal image block:I.e. using s/2 as step-length, the image collected be divided into size all for s*s just Square image block, wherein s represent the Pixel Dimensions for the square image blocks length of side being divided into.
- 3. the Wood Defects Testing method according to claim 1 based on deep learning, it is characterised in that in step 3, choosing The defects of different classes of image block and flawless image block is taken to enter before training to training sample set as sample training collection Row pre-processes, and increases the size of data set by the method for stochastic transformation, comprises the following steps that:Step 31:Whitening processing is carried out to training sample set;Step 32:Enter row stochastic left and right upset to image;Step 33:The contrast of stochastic transformation image.
- 4. the Wood Defects Testing method according to claim 1 based on deep learning, it is characterised in that in step 4, profit With training sample set off-line training deep learning algorithm, wherein deep learning algorithm uses multilayer convolutional neural networks vgg16 moulds Type, training process are specific as follows:Step 41:Construct multilayer convolutional neural networks vgg16;Step 42:Using training sample set, steepest is done to multilayer convolutional neural networks vgg16 error gradient using ADAM algorithms Decline optimization, off-line training construction multilayer convolutional neural networks vgg16;Step 43:Multilayer convolutional neural networks vgg16 is increased income deep learning system TensorFlow after forming using Google Developed, and deep learning algorithm is accelerated up to GPU using tall and handsome.
- 5. the Wood Defects Testing method according to claim 4 based on deep learning, it is characterised in that in step 41, Multilayer convolutional neural networks vgg16 is constructed, wherein having 16 layers of weight layer, 5 layers of pond layer, 1 layer of input layer and 1 layer of output layer altogether 23 layers, concrete structure is:1st layer be the image block that size is s*s input layer;Layers 2 and 3 is convolutional layer, convolution kernel Size be all 3*3, and every layer of convolution nuclear volume is all 64;4th layer is maximum pond layer;5th layer and the 6th layer is Convolutional layer, the size of convolution kernel is all 3*3, and every layer of convolution nuclear volume is all 128;7th layer is maximum pond layer; 8th, 9 and 10 layer is convolutional layer, and the size of convolution kernel is all 3*3, and every layer of convolution nuclear volume is all 256;11th layer For maximum pond layer;12nd, 13 and 14 layer is convolutional layer, and the size of convolution kernel is all 3*3, and every layer of convolution nuclear volume All it is 512;15th layer is maximum pond layer;16th, 17 and 18 layer is convolutional layer, and the size of convolution kernel is all 3*3, and Every layer of convolution nuclear volume is all 512;19th layer is maximum pond layer;20th, 21 and 22 layer is full articulamentum, wherein the 20,21 full articulamentums have 4096 neurodes, and the 22nd full articulamentum has 1000 neurodes;23rd layer is softmax points Class layer.
- 6. the Wood Defects Testing method according to claim 4 based on deep learning, it is characterised in that in step 42, Specifically comprise the following steps:The preparation of step 421, training sample set:Gather knot, discoloration, rotten, small holes caused by worms, crackle, stem form defect, timber structure Make defect, scar (damage), timber manufacturing deficiency and 10 major class Filtering for Wood Defect Images blocks of deformation and clean timber image block is made For training sample set, each of which class defects in timber gather 5000 pieces of image blocks and 5000 pieces of zero defect image blocks, and pass through Simple pretreatment increase training sample set is carried out to the image block of selection;Step 422, training method:Iteration is trained for 15000 times to multilayer convolutional neural networks vgg16, each time iteration with Machine is concentrated from training sample chooses 32 pieces of image blocks as input, using ADAM algorithms to multilayer convolutional neural networks vgg16's Error gradient does steepest and declines optimization.
- 7. a kind of existed based on the system for realizing the Wood Defects Testing method based on deep learning described in claim 6, its feature In, including:Image capture module, described image acquisition module is the industrial camera using line array CCD, using machine vision dedicated optical Source and industrial camera collection surface image;Image processing module, described image processing module are the upper computer software using industrial computer carrying image processing module, should Software includes image procossing interactive interface, deep learning algorithm, database and communication module, using deep learning algorithm pair The image of collection carries out Wood Defects Testing, and defect information is sent to control execution unit, the deep learning algorithm profit Developed with the Google deep learning system TensorFlow that increase income, and deep learning algorithm is carried out up to GPU using tall and handsome Accelerate;Control execution module:The defects of being sent according to image processing module information, controlled using programmable logic controller (PLC) PLC Surface defect is marked marking machine processed or alarm is prompted surface defect.
- 8. the Wood Defects Testing system based on deep learning as claimed in claim 7, it is characterised in that described image processing Interactive interface, which provides interface, to be allowed and user's arrange parameter and allows user to choose training sample set, while is provided display window and allowed user Observe the real-time condition of surface defects detection.
- 9. the Wood Defects Testing system based on deep learning as claimed in claim 7, it is characterised in that the database is used In surface defects detection result is stored and managed.
- 10. the Wood Defects Testing system based on deep learning as claimed in claim 7, it is characterised in that the communication mould Block uses Ethernet ICP/IP protocol, allows upper computer software and the slave computer of action execution unit module to communicate.
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