CN108491867A - Image Matching based on artificial intelligence and recognition methods - Google Patents
Image Matching based on artificial intelligence and recognition methods Download PDFInfo
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Abstract
The present invention relates to a kind of Image Matching based on artificial intelligence and recognition methods comprising following steps:Product model and original copy are collected, product image is obtained;Establish artificial intelligence image recognition database;Classified to data using supervised learning method, learnt;Carry out image recognition;Problem after being identified for image is counted, is overhauled.Thus, it is possible to eliminate Artifact to industrial products high degree, production efficiency is improved.It can classify to defect, classify to the rank of defect, convenient for investigation.The defects of specific region can be tracked, be conducive to product problem analysis, promote product processing quality.Maximum manpower-free's autonomous learning, improves artificial intelligence process efficiency.Have a wide range of application, may be used in most of field of industrial production.
Description
Technical field
The present invention relates to a kind of application of artificial intelligence more particularly to a kind of Image Matchings and identification based on artificial intelligence
Method.
Background technology
Currently, robot production is widely used in industrial production, but the quality control in production process still deposit it is big larger
The problem of, although being used in the means such as automatic optics inspection, efficiency and result cannot meet the needs produced greatly.
Specifically, manual confirmation is still needed for the defect of most of product, it is necessary for the statistic of classification of defect
It is carried out by artificial, and production process cannot be timely fed back to, especially the pith of product, subregion of having no idea
It detects simultaneously, has severely impacted product quality, improve the cost of production.
It is a kind of based on artificial intelligence to found in view of the above shortcomings, the designer, is actively subject to research and innovation
Image Matching and recognition methods make it with more the utility value in industry.
Invention content
In order to solve the above technical problems, the object of the present invention is to provide a kind of Image Matching based on artificial intelligence and identifications
Method.
The Image Matching based on artificial intelligence of the present invention and recognition methods comprising following steps:Step 1 collects production
Product model and original copy obtain product image.Step 2 establishes artificial intelligence image recognition database.Step 3 is learned using supervision
Habit method is classified to data, is learnt.Step 4 carries out image recognition.Step 5, the problem after being identified for image are united
Meter, maintenance.
Further, above-mentioned Image Matching and recognition methods based on artificial intelligence, wherein in the step 1, production
The minimum pixel of product model and original copy is more than or equal to 10UM, and product image is obtained by line scan camera or 3D cameras,
Noise reduction process is carried out by adaptive grayscale value to product shadow.
Further, above-mentioned Image Matching and recognition methods based on artificial intelligence, wherein in the step 2,
To having marked the training sample of result, prediction result is exported by model, passes through optimization so that the mistake of predicted value and actual value
Difference minimizes, and enables model that can classify to unknown data.
Further, above-mentioned Image Matching and recognition methods based on artificial intelligence, wherein in the step 3,
Supervised learning method is established using convolutional neural networks, labeled data is trained,
The convolutional calculation of convolution kernel is crossed by S1, convolutional Neural Netcom, and image data is evolved into the data of convolutional layer;
S2 uses Relu functions by active coating, carries out nonlinear transformation;
S3, access pond layer reduce data scale;
S4, S1 constitute systemic circulation to S3, form depth network;
S5 accesses the recirculating network of full articulamentum and active coating composition;
S6, connection softmax functions calculate loss function value.
Further, above-mentioned Image Matching and recognition methods based on artificial intelligence, wherein in the step 3
Learning process is, by BP algorithm, with chain method, then to the gradient of the parameter of each layer in neural network carry out transmit and more
Newly;
Parameter is learnt using SGD algorithms, adam algorithms, annealing algorithm;
Using Dropout methods, in the training process of every batch of, the neuron of each hidden layer of neural network is random loses
State living, it is random to retain another part neuron.
Further, above-mentioned Image Matching and recognition methods based on artificial intelligence, wherein in the step 3
In learning process,
Classify according to product quality, categorical attribute measured by size and position,
Visualization quality class set is established according to the professional standard and Customer Standard of product.
Further, above-mentioned Image Matching and recognition methods based on artificial intelligence, wherein in the step 4,
Image is annotated using training machine, is classified, product quality category set is established, in conjunction with database,
S1 selects detection zone to detect image and the inconsistent local conduct of original copy using product Image Matching original copy
Candidate imagery;Matching uses two methods, and one is graph outline matching, another kind is graphics skeleton matching;
S2 detects Image Matching inconsistent candidate imagery, carries out artificial intelligence image recognition.
Further, above-mentioned Image Matching and recognition methods based on artificial intelligence, wherein in the step 5,
It according to the requirement of setting, carries out statistic of classification and uploads in real time, instruct industrial production, after being identified by artificial intelligence, machine is certainly
Dynamic type, the rank for distinguishing defect, and defect Producing reason and process are indicated according to label substance, machine by statistical number factually
Shi Shangchuan searches problem in time for administrative staff.
Still further, above-mentioned Image Matching and recognition methods based on artificial intelligence, wherein in the step 5,
If there are recoverable flaw, repaired automatically using artificial or full-automatic prosthetic appliance, for the recoverable defect in part, then
After inputting dependent instruction, whether manual confirmation has been repaired completely again.
According to the above aspect of the present invention, the present invention has at least the following advantages:
1, Artifact can be eliminated to industrial products high degree, improves production efficiency.
2, it can classify to defect, classify to the rank of defect, convenient for investigation.
3, the defects of specific region can be tracked, is conducive to product problem analysis, promotes product processing quality.
4, maximum manpower-free's autonomous learning, improves artificial intelligence process efficiency.
5, have a wide range of application, may be used in most of field of industrial production.
Above description is only the general introduction of technical solution of the present invention, in order to better understand the technical means of the present invention,
And can be implemented in accordance with the contents of the specification, it is described in detail as after with presently preferred embodiments of the present invention below.
Specific implementation mode
With reference to embodiment, the embodiment of the present invention is furthur described in detail.Following embodiment is used for
Illustrate the present invention, but is not limited to the scope of the present invention.
Image Matching based on artificial intelligence and recognition methods comprising following steps:
First, product model and original copy are collected, product image is obtained.In order to obtain preferable product image, convenient for follow-up
Artificial intelligence is learnt and is judged, the minimum pixel of product model and original copy is more than or equal to 10UM.It can control minimum image as a result,
The size of element is less than the 1/2 of minimum defect.It is convenient in order to implement, it can be completed by CAD, the various softwares such as ODB++, CAMDATA.
Meanwhile product image can be obtained by line scan camera or 3D cameras, product shadow is carried out by adaptive grayscale value
Noise reduction process.Specifically, for different industrial products, used camera is different.Such as PCB, generally using 8K or
16K line scan cameras.Product appearance uses 130,000,000 photographing cameras.The irregular product such as curve screen uses 3D cameras.
Then, artificial intelligence image recognition database is established.Classified to data using supervised learning method, learnt.It is right
The training sample for having marked result exports prediction result by model, passes through optimization so that the error of predicted value and actual value
It minimizes, enables model that can classify to unknown data.
A little effects are preferably learned in order to possess, from the point of view of a preferable embodiment of the invention, using convolutional Neural net
Network establishes supervised learning method, is trained to labeled data.Detailed process is as follows:
The convolutional calculation of convolution kernel is crossed by S1, convolutional Neural Netcom, and image data is evolved into the data of convolutional layer.
S2 uses Relu functions by active coating, carries out nonlinear transformation.
S3, access pond layer reduce data scale.When actual implementation, step S1, step S2 can be followed on demand
Ring.
S4, S1 constitute systemic circulation to S3, form depth network.
S5 accesses the recirculating network of full articulamentum and active coating composition.
S6, connection softmax functions calculate loss function value.
The present invention uses learning process for by BP algorithm, with chain method, then to the parameter of each layer in neural network
Gradient transmitted and updated.Meanwhile using SGD algorithms, adam algorithms, annealing algorithm scheduling algorithm to parameter
It practises.Since adam methods combine two kinds of optimization algorithms of Momentum and RMSprop, trained efficiency can be significantly improved.And
And Dropout methods can also be used, in the training process of every batch of, the neuron of each hidden layer of neural network is
Random inactivated state has certain probability not use the neuron, random to retain another part neuron.This method can
The problem of effective solution model overfitting.Deep learning can effectively be solved by being added BatchNorm layers before Relu layers
In common gradient disperse and gradient explosion issues.
In entire learning process, it can classify according to product quality, the reason is that, having relatively per class industrial products
The international standard and professional standard answered, machine learning Main Basiss above-mentioned standard.Meanwhile it can belong to by size and position metering classification
Property, establish visualization quality class set according to the professional standard and Customer Standard of product.Such as PCB professional standard IPC60, semiconductor
Encapsulation standard JEDEC, JEITA, SEMI G9-86, SEMI G10-86 etc..
Later, image recognition is carried out.During this period, in order to improve discrimination, training machine can be used, image is noted
It releases, classify, product quality category set is established, in conjunction with database.Specifically:First, detection zone is selected, product image is utilized
Original copy is matched, detects image with the inconsistent place of original copy as candidate imagery;Matching uses two methods, and one is figures
Outline, another kind are graphics skeleton matchings.Later, inconsistent candidate imagery is detected for Image Matching, is carried out artificial
Intelligent imaging recognition.In other words, it can be based on Feature, template matching modes carry out image analysing computer.
Problem after being identified finally, for image is counted, is overhauled.During this period, according to the requirement of setting, divided
Class is counted and is uploaded in real time, instructs industrial production, after being identified by artificial intelligence, type, the rank of machine automatic distinguishing defect,
And defect Producing reason and process are indicated according to label substance, machine uploads statistical data in real time, timely for administrative staff
It searches problem.Prevent lot size problem product from occurring as a result,.Meanwhile if there are recoverable flaw, using artificial or full-automatic
Prosthetic appliance is repaired automatically, and for the recoverable defect in part, then after inputting dependent instruction, completely whether manual confirmation again
It repairs.
In brief, implementation process of the invention is as follows:The product model and original copy of product to be checked are inputted first.From image
Acquisition terminal obtains the image of product to be checked.First time image analysis is carried out according to the feature of product.Later, according to product quality
The influence that standard is set up carries out similarity screening as database, to the result of first time image analysis, while also carrying out defect
And problem Producing reason is classified, and position mark is carried out to the defects of specific region.Finally, it is compiled according to image recognition
The defect of code retrieval specific region.
It can be seen that after applying the present invention by above-mentioned character express, gather around and have the following advantages:
1, Artifact can be eliminated to industrial products high degree, improves production efficiency.
2, it can classify to defect, classify to the rank of defect, convenient for investigation.
3, the defects of specific region can be tracked, is conducive to product problem analysis, promotes product processing quality.
4, maximum manpower-free's autonomous learning, improves artificial intelligence process efficiency.
5, have a wide range of application, may be used in most of field of industrial production.
The above is only a preferred embodiment of the present invention, it is not intended to restrict the invention, it is noted that for this skill
For the those of ordinary skill in art field, without departing from the technical principles of the invention, can also make it is several improvement and
Modification, these improvements and modifications also should be regarded as protection scope of the present invention.
Claims (9)
1. the Image Matching based on artificial intelligence and recognition methods, it is characterised in that include the following steps:
Step 1 collects product model and original copy, obtains product image;
Step 2 establishes artificial intelligence image recognition database;
Step 3 is classified to data using supervised learning method, is learnt;
Step 4 carries out image recognition;
Step 5, the problem after being identified for image are counted, are overhauled.
2. Image Matching and recognition methods according to claim 1 based on artificial intelligence, it is characterised in that:The step
In one, the minimum pixel of product model and original copy is more than or equal to 10UM, and production is obtained by line scan camera or 3D cameras
Product image carries out noise reduction process to product shadow by adaptive grayscale value.
3. Image Matching and recognition methods according to claim 1 based on artificial intelligence, it is characterised in that:The step
In two, to having marked the training sample of result, by model export prediction result, pass through optimization so that predicted value and really
Value minimizes the error, and enables model that can classify to unknown data.
4. Image Matching and recognition methods according to claim 1 based on artificial intelligence, it is characterised in that:The step
In three, supervised learning method is established using convolutional neural networks, labeled data is trained,
The convolutional calculation of convolution kernel is crossed by S1, convolutional Neural Netcom, and image data is evolved into the data of convolutional layer;
S2 uses Relu functions by active coating, carries out nonlinear transformation;
S3, access pond layer reduce data scale;
S4, S1 constitute systemic circulation to S3, form depth network;
S5 accesses the recirculating network of full articulamentum and active coating composition;
S6, connection softmax functions calculate loss function value.
5. Image Matching and recognition methods according to claim 1 based on artificial intelligence, it is characterised in that:The step
Learning process in three is, by BP algorithm, with chain method, is then passed to the gradient of the parameter of each layer in neural network
It passs and updates;
Parameter is learnt using SGD algorithms, adam algorithms, annealing algorithm;
Using Dropout methods, in the training process of every batch of, the neuron of each hidden layer of neural network is random inactivation shape
State, it is random to retain another part neuron.
6. Image Matching and recognition methods according to claim 1 based on artificial intelligence, it is characterised in that:The step
In learning process in three,
Classify according to product quality, categorical attribute measured by size and position,
Visualization quality class set is established according to the professional standard and Customer Standard of product.
7. Image Matching and recognition methods according to claim 1 based on artificial intelligence, it is characterised in that:The step
In four, image is annotated using training machine, is classified, product quality category set is established, in conjunction with database,
S1 selects detection zone, using product Image Matching original copy, detects the image place inconsistent with original copy as candidate
Image;Matching uses two methods, and one is graph outline matching, another kind is graphics skeleton matching;
S2 detects Image Matching inconsistent candidate imagery, carries out artificial intelligence image recognition.
8. Image Matching and recognition methods according to claim 1 based on artificial intelligence, it is characterised in that:The step
In five, according to the requirement of setting, carries out statistic of classification and upload in real time, instruct industrial production, after being identified by artificial intelligence, machine
Type, the rank of device automatic distinguishing defect, and indicate defect Producing reason and process according to label substance, machine is by statistical number
It uploads when factually, searches problem in time for administrative staff.
9. Image Matching and recognition methods according to claim 1 based on artificial intelligence, it is characterised in that:The step
It in five, if there are recoverable flaw, is repaired using artificial or full-automatic prosthetic appliance, is lacked for part is recoverable automatically
It falls into, then after inputting dependent instruction, whether manual confirmation has been repaired completely again.
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