CN107386488B - Prefabricated building integrated composite wall - Google Patents

Prefabricated building integrated composite wall Download PDF

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CN107386488B
CN107386488B CN201710882815.0A CN201710882815A CN107386488B CN 107386488 B CN107386488 B CN 107386488B CN 201710882815 A CN201710882815 A CN 201710882815A CN 107386488 B CN107386488 B CN 107386488B
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layer
composite wall
insulation layer
wall body
equal
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CN107386488A (en
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李艳梅
温欣
刘水
朴健
皮立珠
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Tangshan Industrial Vocational and Technical University
Tangshan Planning And Architectural Design Institute Co ltd
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TANGSHAN INDUSTRIAL VOCATIONAL TECHNICAL COLLEGE
Tangshan Planning And Architectural Design Institute Co ltd
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    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B2/00Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A30/00Adapting or protecting infrastructure or their operation
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02BCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
    • Y02B30/00Energy efficient heating, ventilation or air conditioning [HVAC]
    • Y02B30/90Passive houses; Double facade technology

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Physics & Mathematics (AREA)
  • Electromagnetism (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Building Environments (AREA)

Abstract

本发明公开了一种预制装配式建筑一体化复合墙体。包括复合墙体本体和复合墙体本体左右两端的左、右连接部,复合墙体本体为矩形,复合墙体本体的内侧设有截面为矩形的保护层,保护层的外侧是保温层,该保温层为外凸的球冠结构,保温层的内侧面为平面结构,球冠的圆弧的边缘与保温层的内侧面为非封闭结构;保温层的外侧为防水层,防水层的外侧为饰面层。集防火、装饰、抗侧、防水、节能保温等于一体,实现在工厂的标准化预制生产。

The invention discloses a prefabricated assembled building integrated composite wall. Including the composite wall body and the left and right connecting parts at the left and right ends of the composite wall body, the composite wall body is rectangular, the inner side of the composite wall body is provided with a protective layer with a rectangular cross-section, and the outer side of the protective layer is an insulation layer. The insulation layer is a convex spherical crown structure, the inner surface of the insulation layer is a plane structure, the arc edge of the spherical crown and the inner surface of the insulation layer are non-closed structures; the outer side of the insulation layer is a waterproof layer, and the outer side of the waterproof layer is finish layer. It integrates fire protection, decoration, side resistance, waterproof, energy saving and heat preservation, and realizes standardized prefabricated production in the factory.

Description

预制装配式建筑一体化复合墙体Prefabricated building integrated composite wall

技术领域technical field

本发明涉及建筑材料,特别是一种预制装配式建筑一体化复合墙体,与预制装配式建筑配套使用。The invention relates to building materials, in particular to a prefabricated and assembled building integrated composite wall, which is matched with the prefabricated and assembled building.

背景技术Background technique

当前绿色建筑和建筑工业化是我国建筑产业发展的主要方向,其中绿色建筑本质就是控制建筑能耗,我国提出了国家65%节能标准的要求,据统计建筑墙体能耗约占围护结构总能耗的60%~70%,因此建筑节能的关键实现建筑外墙的环保节能;建筑工业化就是实现建筑构件的工厂预制、现场装配,建筑外墙是否能实现预制装配影响着工程整体的装配率和产业化效率。针对现有外墙外保温体系的外墙体饰面层和保温层容易与结构层分离、外墙保温板材料防火性能差、传统外保温施工工艺复杂无法适应工业化建筑施工需要等技术缺点和不足。At present, green buildings and building industrialization are the main directions of the development of my country's construction industry. The essence of green buildings is to control building energy consumption. my country has proposed a national 65% energy-saving standard. According to statistics, the energy consumption of building walls accounts for about Therefore, the key to building energy saving is to realize environmental protection and energy saving of building exterior walls; building industrialization is to realize the factory prefabrication and on-site assembly of building components. Whether the building exterior walls can be prefabricated or not affects the overall assembly rate and Industrialization efficiency. Aiming at the technical shortcomings and deficiencies of the existing external wall thermal insulation system, such as the exterior wall finish layer and the thermal insulation layer are easily separated from the structural layer, the external wall thermal insulation board material has poor fire resistance, and the traditional external thermal insulation construction process is complicated and cannot meet the needs of industrialized building construction. .

发明内容Contents of the invention

本发明旨在解决的技术问题是提供一种预制装配式建筑一体化复合墙体,集防火、装饰、抗侧、防水、节能保温等多重功效于一体,能够实现在工厂的标准化预制生产。The technical problem that the present invention aims to solve is to provide a prefabricated building integrated composite wall, which integrates multiple functions such as fire protection, decoration, side resistance, waterproof, energy saving and heat preservation, and can realize standardized prefabricated production in factories.

本发明采用如下技术方案:The present invention adopts following technical scheme:

一种预制装配式建筑一体化复合墙体,复合墙体包括复合墙体本体和复合墙体本体左右两端的左、右连接部,所述复合墙体本体为矩形,复合墙体本体的内侧设有截面为矩形的保护层,保护层的外侧是保温层,该保温层为外凸的球冠结构,保温层的内侧面为平面结构,球冠的圆弧的边缘与保温层的内侧面为非封闭结构;保温层的外侧为防水层,防水层的外侧为饰面层。A prefabricated building integrated composite wall, the composite wall includes a composite wall body and left and right connecting parts at the left and right ends of the composite wall body, the composite wall body is rectangular, and the inner side of the composite wall body is designed There is a protective layer with a rectangular cross-section. The outer side of the protective layer is an insulating layer. The insulating layer is a convex spherical cap structure. The inner side of the insulating layer is a planar structure. Non-closed structure; the outer side of the insulation layer is a waterproof layer, and the outer side of the waterproof layer is a finishing layer.

采用上述技术方案的本发明与现有技术相比,有益效果是:Compared with the prior art, the present invention adopting the above-mentioned technical solution has beneficial effects as follows:

复合墙体是非承重墙体,集防火、装饰、抗侧、防水、节能保温等多重功效于一体的标准单元板块,能够实现在工厂的标准化预制生产,在施工现场利用板块边缘的凹槽和凸榫构造进行装配式安装,能够和预制装配式建筑配套使用,从而简化现场施工工序,减少现场人工作业,提高建筑施工现场的劳动效率,适应现代工业化建筑建设的需要。The composite wall is a non-load-bearing wall. It is a standard unit plate that integrates multiple functions such as fire prevention, decoration, side resistance, waterproof, energy saving and heat preservation. The prefabricated building can be used in conjunction with the prefabricated building, thereby simplifying the on-site construction process, reducing on-site manual work, improving the labor efficiency of the construction site, and meeting the needs of modern industrialized building construction.

进一步的,本发明的优化方案是:Further, the optimization scheme of the present invention is:

所述左连接部外端面的中部设有截面为矩形的贯通左连接部长度方向的凸榫结构,复合墙体右端的端面固接有右连接部,右连接部的外端面的中部设有与该凸榫结构配合的凹槽结构,凹槽结构贯通右连接部的长度方向。The middle part of the outer end surface of the left connecting part is provided with a tenon structure with a rectangular cross-section that runs through the length direction of the left connecting part. The tenon structure cooperates with the groove structure, and the groove structure runs through the length direction of the right connecting part.

所述保护层由置于保温层内侧面的钢丝网和水泥砂浆构成,保护层厚度等于或小于大于35毫米。The protective layer is composed of steel wire mesh and cement mortar placed on the inner side of the thermal insulation layer, and the thickness of the protective layer is equal to or less than 35 mm.

所述保温层圆弧的边缘与保温层内侧面的厚度大于或等于60毫米,保温层中心的厚度大于或等于130毫米。The thickness of the edge of the arc of the insulation layer and the inner surface of the insulation layer is greater than or equal to 60 mm, and the thickness of the center of the insulation layer is greater than or equal to 130 mm.

所述保温层的材料是泡沫板。The material of the insulation layer is foam board.

所述复合墙体标准单元板块的长度和宽度均小于或等于3米,厚度小于或等于200毫米。The length and width of the composite wall standard unit plate are both less than or equal to 3 meters, and the thickness is less than or equal to 200 mm.

所述防水层由外向内依次为涂刷于饰面层内凹面的处理剂、合成高分子防水涂料、聚酯无纺布。The waterproof layer consists of the treatment agent applied to the concave surface of the facing layer, the synthetic polymer waterproof coating, and the polyester non-woven fabric from the outside to the inside.

所述饰面层的材料是无机工业废渣。The material of the finishing layer is inorganic industrial waste residue.

附图说明Description of drawings

图1为本发明的整体外立面图。Fig. 1 is the overall exterior elevation view of the present invention.

图2为图1的A-A剖视图。Fig. 2 is a sectional view along line A-A of Fig. 1 .

图3为图1的B-B剖视图。Fig. 3 is a B-B sectional view of Fig. 1 .

图中:复合墙体1;右连接部2;凹槽2-1;左连接部3;凸榫3-1;饰面层4;防水层5;保温层6;保护层7。In the figure: composite wall body 1; right connection part 2; groove 2-1; left connection part 3; tenon 3-1; facing layer 4; waterproof layer 5;

具体实施方式Detailed ways

下面结合附图和实施例进一步详述本发明。The present invention will be described in further detail below in conjunction with the accompanying drawings and examples.

参阅图1、图2、图3,本实施例是一种预制装配式建筑一体化复合墙体,复合墙体包括复合墙体本体1和复合墙体本体左右两端的左连接部3和右连接部2,复合墙体本体1的内侧设有截面为矩形的保护层7,保护层7的外侧是保温层6,保温层6为外凸的球冠结构,球冠的圆弧的边缘与温护层6的内侧面为非封闭结构,保温层6的在面向墙体内侧的方向为平面。保温层6的外侧为防水层5,防水层的外侧为饰面层4。Referring to Fig. 1, Fig. 2 and Fig. 3, this embodiment is a prefabricated building-integrated composite wall body, the composite wall body includes the composite wall body body 1 and the left connecting part 3 and the right connecting part at the left and right ends of the composite wall body body body Part 2, the inner side of the composite wall body 1 is provided with a protective layer 7 with a rectangular cross-section, and the outer side of the protective layer 7 is an insulating layer 6. The insulating layer 6 is a convex spherical crown structure. The inner surface of the protective layer 6 is a non-closed structure, and the direction of the insulation layer 6 facing the inner side of the wall is a plane. The outer side of the thermal insulation layer 6 is a waterproof layer 5 , and the outer side of the waterproof layer is a finishing layer 4 .

保护层7由置于保温层6内侧面的钢丝网和水泥砂浆构成,在保温板6的内侧面挂钢丝网,抹水泥砂浆,作为保温层6在墙体内侧的保护层,保护层7厚度等于或小于35毫米。The protective layer 7 is made of steel wire mesh and cement mortar placed on the inner side of the thermal insulation layer 6, and the steel mesh is hung on the inner side of the thermal insulation board 6, and the cement mortar is plastered as the protective layer of the thermal insulation layer 6 on the inside of the wall. The thickness of the protective layer 7 is equal to or less than 35mm.

保温层6所采用的材料是泡沫保温板,保温层6在面向墙体外侧的方向为外凸型,保温层6在面向墙体内侧的方向为平面。保温层6圆弧的边缘与保温层内侧面的厚度大于或等于60毫米,沿着外凸曲线,越接近保温板结构的中心,厚度越逐渐加厚,保温层6中心处厚度大于或等于130毫米,保温层6结构通过界面剂和胶粘剂粘贴到防水层5上。The material used for the insulation layer 6 is a foam insulation board. The insulation layer 6 is convex in the direction facing the outside of the wall, and the insulation layer 6 is plane in the direction facing the inside of the wall. The thickness of the edge of the arc of the insulation layer 6 and the inner surface of the insulation layer is greater than or equal to 60 mm. Along the convex curve, the closer to the center of the insulation board structure, the thickness gradually increases. The thickness at the center of the insulation layer 6 is greater than or equal to 130 mm. mm, the insulation layer 6 structure is pasted on the waterproof layer 5 through an interface agent and an adhesive.

饰面层4位于复合墙体1的外侧,饰面层4由无机工业废渣作为原材料所制成,其外侧为平面,内侧为与保温层6的外凸配合的内凹型,保温层6的外凸结构和饰面层4内凹结构紧密贴合。饰面层结构的边缘厚度为100mm,沿着内侧的内凹曲线,越接近饰面层4结构的中心,厚度越薄,饰面层中心处厚度减薄为等于或大于30毫米,饰面层4结构板块的高度和宽度均等于或小于3米。无机工业废渣不易燃特性可以使复合墙体结构外侧起到防火阻燃的作用,固化成型后的无机工业废渣材料具有一定的抗侧能力,同时可以在工厂通过模具实现饰面层外侧平面部分的装饰效果。因此,由无机工业废渣制成的复合墙体外侧结构具备防火、抗侧、装饰功能。The facing layer 4 is located on the outside of the composite wall 1. The facing layer 4 is made of inorganic industrial waste slag as a raw material. The convex structure and the concave structure of the finish layer 4 are in close contact. The edge thickness of the finish layer structure is 100mm, and along the inner concave curve, the closer to the center of the finish layer 4 structure, the thinner the thickness is, and the thickness at the center of the finish layer is reduced to be equal to or greater than 30 mm, and the finish layer 4 The height and width of the structural plate are equal to or less than 3 meters. The non-flammable properties of inorganic industrial waste can make the outer side of the composite wall structure play the role of fire and flame retardancy. The cured inorganic industrial waste material has a certain side resistance ability, and at the same time, it can be realized in the factory through the mold. decorative effect. Therefore, the outer structure of the composite wall made of inorganic industrial waste has the functions of fire prevention, side resistance and decoration.

饰面层4和保温层6之间设有防水层5,防水层5由外向内依次为涂刷于饰面层内凹面的处理剂、合成高分子防水涂料、聚酯无纺布。采用涂膜防水的方式所制成的复合墙体防水层,是沿着饰面层结构内侧的内凹表面,涂刷基层处理剂,然后采用合成高分子防水涂料,以聚酯无纺布作为胎体增强材料,沿饰面层结构内侧的内凹表面,按照二布三涂的施工工艺进行涂膜防水施工。涂膜防水层作为复合墙体结构的中间层,具有良好的防水防潮功能。保温层6和保护层4的高度和宽度应同饰面层4保持一致。A waterproof layer 5 is arranged between the facing layer 4 and the insulating layer 6, and the waterproof layer 5 is sequentially coated with a treatment agent on the concave surface of the facing layer, a synthetic polymer waterproof coating, and a polyester non-woven fabric from outside to inside. The composite wall waterproof layer made by coating film waterproofing is to brush the base treatment agent along the inner concave surface of the facing layer structure, and then use synthetic polymer waterproof coating, with polyester non-woven fabric as Carcass reinforcement materials, along the inner concave surface of the facing layer structure, shall be coated and waterproofed according to the construction process of two coats and three coats. As the middle layer of the composite wall structure, the coating film waterproof layer has a good waterproof and moisture-proof function. The height and width of the insulation layer 6 and the protective layer 4 should be consistent with the finish layer 4.

复合墙体本体1左端的端面固结有左连接部3,复合墙体本体1右端的端面固接有右连接部2,左连接部3和右连接部2是用无机工业废渣制作而成。左连接部3外端面的中部设有截面为矩形的贯通左连接部3长度方向的凸榫结构3-1,右连接部2的外端面的中部设有与该凸榫结构3-1配合的凹槽结构2-1,凹槽结构2-1贯通右连接部2的长度方向。本实施例能够分解为厚度小于或等于200毫米、高度和宽度均小于或等于3米的标准单元板块,在工厂按照标准模数预制生产,现场拼装,最终实现同预制装配式建筑配套使用。在复合墙体标准单元板块的边缘是用无机工业废渣制作而成的企口连接构造,包括凹槽和凸榫,利用企口连接构造和胶粘剂实现一体化复合墙体标准单元板块之间的连接固定。The end surface of the left end of the composite wall body 1 is fixed with a left connection part 3, and the end surface of the right end of the composite wall body 1 is fixed with a right connection part 2. The left connection part 3 and the right connection part 2 are made of inorganic industrial waste. The middle part of the outer end surface of the left connecting part 3 is provided with a tenon structure 3-1 with a rectangular cross-section that runs through the length direction of the left connecting part 3, and the middle part of the outer end surface of the right connecting part 2 is provided with a tenon structure 3-1 that cooperates with the tenon structure 3-1. The groove structure 2 - 1 , the groove structure 2 - 1 runs through the length direction of the right connecting part 2 . This embodiment can be decomposed into standard unit plates with a thickness less than or equal to 200 mm and a height and width less than or equal to 3 meters, prefabricated in the factory according to standard modules, assembled on site, and finally realized supporting use with prefabricated buildings. On the edge of the standard unit plate of the composite wall is a tongue-and-groove joint structure made of inorganic industrial waste, including grooves and tenons, and the connection between the standard unit plates of the integrated composite wall is realized by using the tongue-and-groove joint structure and adhesive fixed.

以上所述仅为本发明较佳可行的实施例而已,并非因此局限本发明的权利范围,凡运用本发明说明书及附图内容所作的等效结构变化,均包含于本发明的权利范围之内。The above description is only a preferable feasible embodiment of the present invention, and does not therefore limit the scope of rights of the present invention. All equivalent structural changes made by using the description of the present invention and the contents of the accompanying drawings are included in the scope of rights of the present invention. .

Claims (4)

1.一种预制装配式建筑一体化复合墙体,复合墙体包括复合墙体本体和复合墙体本体左右两端的左、右连接部,其特征在于:1. A prefabricated building-integrated composite wall, the composite wall includes a composite wall body and left and right connecting parts at the left and right ends of the composite wall body, characterized in that: 所述复合墙体本体为矩形,复合墙体本体的内侧设有截面为矩形的保护层,保护层的外侧是保温层,该保温层为外凸的球冠结构,保温层的内侧面为平面结构,球冠结构的圆弧的边缘与保温层的内侧面为非封闭结构;保温层的材料是泡沫板,保温层的外侧为防水层,防水层由外向内依次为涂刷于饰面层内凹面的处理剂、合成高分子防水涂料和聚酯无纺布,防水层的外侧为饰面层,饰面层的材料是无机工业废渣;The composite wall body is rectangular, and the inner side of the composite wall body is provided with a protective layer with a rectangular cross-section. The outer side of the protective layer is an insulating layer. Structure, the edge of the arc of the spherical crown structure and the inner side of the insulation layer are non-closed structures; the material of the insulation layer is foam board, the outside of the insulation layer is a waterproof layer, and the waterproof layer is painted on the finish layer from outside to inside The treatment agent for the inner concave surface, synthetic polymer waterproof coating and polyester non-woven fabric, the outer side of the waterproof layer is the finishing layer, and the material of the finishing layer is inorganic industrial waste residue; 所述左连接部外端面的中部设有截面为矩形的贯通左连接部长度方向的凸榫结构,复合墙体右端的端面固接有右连接部,右连接部的外端面的中部设有与该凸榫结构配合的凹槽结构,凹槽结构贯通右连接部的宽度方向。The middle part of the outer end surface of the left connecting part is provided with a tenon structure with a rectangular cross-section that runs through the length direction of the left connecting part. The tenon structure matches the groove structure, and the groove structure runs through the width direction of the right connecting part. 2.根据权利要求1所述的预制装配式建筑一体化复合墙体,其特征在于:所述保护层由置于保温层内侧面的钢丝网和水泥砂浆构成,保护层厚度等于或小于35毫米。2. The prefabricated prefabricated building-integrated composite wall according to claim 1, characterized in that: the protective layer is composed of steel wire mesh and cement mortar placed on the inner side of the thermal insulation layer, and the thickness of the protective layer is equal to or less than 35 mm . 3.根据权利要求1所述的预制装配式建筑一体化复合墙体,其特征在于:所述保温层圆弧的边缘与保温层内侧面的厚度大于或等于60毫米,保温层中心的厚度大于或等于130毫米。3. The prefabricated building-integrated composite wall according to claim 1, characterized in that: the thickness of the edge of the arc of the insulation layer and the inner side of the insulation layer is greater than or equal to 60 mm, and the thickness of the center of the insulation layer is greater than or equal to 130 mm. 4.根据权利要求1所述的预制装配式建筑一体化复合墙体,其特征在于:所述复合墙体的标准单元板块的高度和宽度均小于或等于3米,厚度小于或等于200毫米。4. The prefabricated building-integrated composite wall according to claim 1, wherein the height and width of the standard unit plates of the composite wall are both less than or equal to 3 meters, and the thickness is less than or equal to 200 mm.
CN201710882815.0A 2017-09-26 2017-09-26 Prefabricated building integrated composite wall Active CN107386488B (en)

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2005002815A1 (en) * 2003-07-02 2005-01-13 Roger Ericsson A method for producing a base for a surface coating for a building element and a building element
CN203626067U (en) * 2013-12-31 2014-06-04 许昌宏创节能建材装饰有限公司 Composite insulation system
CN203684460U (en) * 2013-09-02 2014-07-02 吴淑环 Assembled wall
WO2015121762A2 (en) * 2014-02-14 2015-08-20 Moser Johann Eduard Prefabricated structural building panels and assemblies thereof

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2005002815A1 (en) * 2003-07-02 2005-01-13 Roger Ericsson A method for producing a base for a surface coating for a building element and a building element
CN203684460U (en) * 2013-09-02 2014-07-02 吴淑环 Assembled wall
CN203626067U (en) * 2013-12-31 2014-06-04 许昌宏创节能建材装饰有限公司 Composite insulation system
WO2015121762A2 (en) * 2014-02-14 2015-08-20 Moser Johann Eduard Prefabricated structural building panels and assemblies thereof

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