CN107385741B - Pad dyeing sample machine - Google Patents
Pad dyeing sample machine Download PDFInfo
- Publication number
- CN107385741B CN107385741B CN201710825893.7A CN201710825893A CN107385741B CN 107385741 B CN107385741 B CN 107385741B CN 201710825893 A CN201710825893 A CN 201710825893A CN 107385741 B CN107385741 B CN 107385741B
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- Prior art keywords
- roller
- pad dyeing
- cloth
- stop device
- groove
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Classifications
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/10—Devices for dyeing samples
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/14—Containers, e.g. vats
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B2700/00—Treating of textile materials, e.g. bleaching, dyeing, mercerising, impregnating, washing; Fulling of fabrics
- D06B2700/04—Partial dyeing, e.g. of fabrics
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B2700/00—Treating of textile materials, e.g. bleaching, dyeing, mercerising, impregnating, washing; Fulling of fabrics
- D06B2700/36—Devices or methods for dyeing, washing or bleaching not otherwise provided for
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
- Y02P70/62—Manufacturing or production processes characterised by the final manufactured product related technologies for production or treatment of textile or flexible materials or products thereof, including footwear
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention relates to a pad dyeing sample machine, comprising: the device comprises a control box, a transmission device, a roller assembly and a protection instant stopping device, wherein the roller assembly comprises a first roller and a second roller, the first roller and the second roller are on the same horizontal plane, the transmission device drives the first roller and the second roller to rotate, the first roller rotates clockwise, the second roller rotates anticlockwise, a gap for passing cloth is arranged between the first roller and the second roller, the protection instant stopping device is arranged above the gap, and the protection instant stopping device is electrically connected with a control switch of the control box. The pad dyeing hand-clamping prevention device is designed for the pad dyeing hand-clamping prevention machine, so that safety protection is realized, and accidents are prevented; the machine is provided with a knee top stopping device to play a role in safety protection; in the running process, the material can be fed through the dye vat at any time, and the operation is simple and convenient; the length of the roller is 700mm, and the application range is wider.
Description
Technical Field
The invention belongs to the field of textile dyeing equipment, and particularly relates to a pad dyeing sample machine.
Background
The traditional pad dyeing sample machine has no design of preventing clamping hand between two compression rollers, and has no safety protection, and when in use, the cloth needs to pass through between the compression rollers, so the cloth needs to be manually guided or righted, so in the process, workers have to pay careful attention to safety, and the hand is prevented from entering between the compression rollers along with the cloth, so that the hand is injured. In addition, the traditional small padder can not feed materials at any time, has poor operability, and needs to accurately provide dye liquor before processing or stop equipment to add the dye liquor again during processing. And the traditional roller has a short length of only 430mm, and can only pad-dye cloth with a width smaller than 430mm, so that the pad-dyeing range is relatively limited.
Disclosure of Invention
The technical problem to be solved by the invention is to provide the pad dyeing sample machine, which overcomes the defects, and solves the problems of poor protective performance, poor operability, relatively limited pad dyeing range and the like by improving the structure of the pad dyeing sample machine.
In order to solve the technical problems, the invention provides a pad dyeing sample machine, which comprises a control box, a transmission device, a roller assembly and a protection instant stop device, wherein the roller assembly comprises a first roller and a second roller, the first roller and the second roller are on the same horizontal plane, the transmission device drives the first roller and the second roller to rotate, the first roller rotates clockwise, the second roller rotates anticlockwise, a gap for passing cloth is arranged between the first roller and the second roller, the protection instant stop device is arranged above the gap, and the protection instant stop device is electrically connected with a control switch of the control box.
As a preferable scheme of the pad dyeing sample machine, the protection instant stop device comprises two pipes which are respectively arranged above the first roller and the second roller, the two pipes are connected with a control switch of the control box, and when any pipe is lifted upwards, the control switch is turned on and turned off.
As a preferred scheme of the pad dyeing machine, the pad dyeing machine further comprises a side panel, an inner frame and a knee top stopping device, wherein the side panel is fixed on the outer side of the inner frame, the knee top stopping device is fixed on the inner frame, the knee top stopping device is electrically connected with a control switch of the control box, and when the side panel moves towards the inner side direction of the inner frame, the knee top stopping device controls the control switch to be closed.
As a preferred solution of the pad dyeing machine according to the present invention, the knee top stop-and-go device comprises a proximity switch, the proximity switch is close to the side panel, and when the side panel is inclined to the inner side direction of the inner frame, the proximity switch is turned off, and the proximity switch controls the control switch to be turned off.
As a preferable scheme of the pad dyeing sample machine, the roller assembly further comprises a baffle plate, wherein the baffle plate is arranged above the gap, a strip-shaped cloth inlet is formed in the center of the baffle plate, and the cloth enters the gap from the cloth inlet.
As a preferable scheme of the pad dyeing sample machine, the pad dyeing sample machine further comprises a dye liquor tank, wherein the dye liquor tank is positioned above the machine body of the pad dyeing sample machine, the baffle plate is of a groove-shaped structure, the cloth inlet is arranged at the bottom of the groove, the dye liquor tank is connected with the groove-shaped structure through a liquid outlet pipe, and dye liquor in the dye liquor tank flows into the cloth from the groove-shaped structure.
As a preferable scheme of the pad dyeing sample machine, the lengths of the first roller and the second roller are 700mm.
As a preferable scheme of the pad dyeing machine, the pad dyeing machine further comprises a pressure regulating device, wherein the pressure regulating device is connected with the first roller and the second roller, and the pressure regulating device controls the distance between the first roller and the second roller.
As a preferred scheme of the pad dyeing sample machine, the pad dyeing sample machine further comprises a pressure gauge assembly, and the pressure gauge assembly monitors the pressure regulating device.
Compared with the prior art, the pad dyeing sample machine provided by the invention has the advantages that the protection device is added, the dyeing tank is added, the roller length is improved, and the pad dyeing sample machine has the following advantages: 1. the anti-pinch device is designed, if hands move to the roller carelessly, the machine can stop immediately, so that safety protection is realized, and accidents are prevented; 2. the machine is provided with a knee top stopping device, the knee top is used for being pushed to a side panel of the machine in the running process, the machine can be stopped immediately, and the safety protection effect is achieved; 3. in the running process, the material can be fed through the dye vat at any time, and the operation is simple and convenient; 4. the length of the roller is 700mm, and the application range is wider.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings that are needed in the description of the embodiments will be briefly described below, it being obvious that the drawings in the following description are only some embodiments of the present invention, and that other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art. Wherein, the liquid crystal display device comprises a liquid crystal display device,
FIG. 1 is a schematic diagram of the front view structure of a pad dyeing machine according to the present invention;
fig. 2 is a schematic side view of a pad dyeing machine according to the present invention.
Wherein: the device comprises a control box 1, a transmission device 2, a roller assembly 3, a first roller 31, a second roller 32, a protection stopping device 4, a side panel 5, an inner frame 6, a knee top stopping device 7, a proximity switch 71, a dye vat 8, a liquid outlet pipe 81, a machine body 9, a left support frame 91, a right support frame 92, a pressure regulating device 10, a pressure gauge assembly 11, a truckle 12 and a liquid outlet 13.
Detailed Description
The invention relates to a pad dyeing sample machine, which comprises a control box 1, a transmission device 2, a roller assembly 3, a protection instant stop device 4 and the like.
In order that the above-recited objects, features and advantages of the present invention will become more apparent, a more particular description of the invention will be rendered by reference to specific embodiments thereof.
First, reference herein to "one embodiment" or "an embodiment" means that a particular feature, structure, or characteristic can be included in at least one implementation of the invention. The appearances of the phrase "in one embodiment" in various places in the specification are not necessarily all referring to the same embodiment, nor are separate or alternative embodiments mutually exclusive of other embodiments.
In the following, the present invention will be described in detail by using schematic structural diagrams, etc., and in the description of the embodiments of the present invention, the schematic structural diagrams showing the structure of the pad dyeing prototype will not be partially enlarged according to the general proportion, and the schematic diagrams are only examples, which should not limit the scope of protection of the present invention. In addition, the three-dimensional space of length, width and depth should be included in actual fabrication.
Example 1
Referring to fig. 1, fig. 1 is a schematic front view of a pad dyeing machine according to the present invention. As shown in fig. 1, a pad dyeing machine according to the present invention includes a control box 1 for controlling a transmission device 2, a transmission device 2 for driving a roller assembly 3 to rotate, a roller assembly 3 for dyeing cloth and a guard stop device 4 for guard, wherein the roller assembly 3 includes a first roller 31 and a second roller 32, the first roller 31 and the second roller 32 are on the same horizontal plane, the transmission device 2 drives the first roller 31 and the second roller 32 to rotate, the first roller 31 rotates clockwise, the second roller 32 rotates counterclockwise, and a gap (not shown) for passing cloth is provided between the first roller 31 and the second roller 32.
The transmission device 2 drives the first roller 31 and the second roller 32 to rotate, and cloth is placed in a gap between the first roller 31 and the second roller 32, so that the cloth enters the first roller 31 and the second roller 32 from above the roller assembly 3 through the gap, and the cloth stained with dye liquor is extruded by the first roller 31 and the second roller 32.
Above the roll assembly 3, a guard stop 4 is provided, the guard stop 4 being electrically connected to a control switch (not shown) of the control box 1. When the hands of the operator move to the roller carelessly, the protection stopping device 4 can be sensed, then the emergency stopping signal can be transmitted to the computer in the control box 1, and the computer can stop immediately to prevent accidents.
Example 2
In this embodiment 2, the following structural features are added on the basis of keeping the same with embodiment 1:
with continued reference to fig. 1, and with reference to fig. 2, fig. 2 is a schematic side view of a pad dyeing machine according to the present invention. As shown in fig. 1 and 2, the guard stop 4 comprises two pipes (not shown) arranged above the first roller 31 and the second roller 32, respectively, i.e. one pipe is added above each roller. The machine body 9 is provided with a left supporting frame 91 and a right supporting frame 92, two sides of a first roller 31 and a second roller 32 are respectively fixed on the left supporting frame 91 and the right supporting frame 92, two kidney-shaped holes (not shown) are respectively formed in the inner sides of the left supporting frame 91 and the right supporting frame 92, two ends of two pipes are respectively inserted into the kidney-shaped holes, the two pipes are connected with a control switch of the control box 1, and in the normal use process of the first roller 31 and the second roller 32, the two ends of the two pipes are at the bottoms of the kidney-shaped holes, at the moment, the control switch is in an open state, and the machine normally operates; when any one pipe is lifted upwards, namely one end of any one pipe is arranged at the top of the kidney-shaped hole, the opening and closing are controlled, and the machine stops running. Therefore, the cloth to be pad-dyed is placed in the gap between the first roller 31 and the second roller 32, when the hand moves to the roller carelessly, the upper tube is lifted by the hand, then the scram signal is transmitted to the computer in the control box 1, and the computer control machine is stopped immediately, so that accidents are prevented.
Example 3
In this embodiment 3, the following structural features are added on the basis of keeping the same with embodiment 1:
with continued reference to fig. 1 and 2, as shown in fig. 1 and 2, the machine body 9 further includes a side panel 5 and an inner frame 6, and since both hands of a worker are used for operating the cloth during operation, if the protection stopping device 4 is not activated when a problem that the roll assembly 3 may be pressed to the hands occurs, a heavy protection, namely, a knee stopping device 7, is added, the knee stopping device 7 is fixed to the inner frame 6, the side panel 5 is fixed to the outer side of the inner frame 6, the knee stopping device 7 is electrically connected with a control switch of the control box 1, and when a worker is aware of danger, the side panel 5 can be pushed against the side panel 5 by a knee, and at this time, the side panel 5 is inclined toward the inner side of the inner frame 6, and the knee stopping device 7 controls the control switch to be turned off.
Example 4
In this example 4, the following structural features were added on the basis of keeping the same with example 3:
with continued reference to fig. 1 and 2, as shown in fig. 1 and 2, the knee top stop 7 includes a proximity switch 71, the proximity switch 71 is close to the side panel 5, when the side panel 5 is not inclined toward the inner side of the inner frame 6, the proximity switch 71 is in an on state, the machine operates normally, when the side panel 5 is pushed by the working knee, the side panel 5 is inclined toward the inner side of the inner frame 6, the proximity switch 71 on the inner frame 6 is turned off, the proximity switch 71 turns off the control switch, the scram signal is transmitted to the computer in the control box 1, and the computer control machine stops immediately, so as to prevent accidents.
In the four embodiments, the design of the anti-pinch device is aimed at a pad dyeing sample machine. In the pad dyeing sample machine, improvements are also made for dyeing liquor devices and the like.
The method comprises the following steps:
in order to facilitate the smooth entry of the cloth into the gap, the cloth is first regulated before the cloth enters the gap, and therefore, the roll assembly 3 further includes a baffle plate (not shown) provided above the gap, and an elongated cloth inlet (not shown) is provided in the center of the baffle plate, and the cloth is first entered into the gap from the cloth inlet and then pressed with the cloth stained with the stain solution via the first roll 31 and the second roll 32.
In a preferred embodiment, the baffle is in a groove-like structure (not shown) with the cloth inlet at the bottom of the groove, the benefit of this groove-like structure is: 1. the cloth can be accumulated so that the cloth is not subjected to upward tension when entering the first roller 31 and the second roller 32 for extrusion; 2. space and time are provided for the dye liquor to soak the cloth.
In the operation process, the conventional pad dyeing sample machine can not charge materials at any time, so when the amount of pad dyeing cloth is large, the pad dyeing sample machine can only be carried out intermittently, therefore, in order to simplify the operation, add dye liquor at any time and save printing and dyeing time, the pad dyeing sample machine further comprises a dye liquor tank 8, the dye liquor tank 8 is positioned above a machine body 9 of the pad dyeing sample machine, the dye liquor tank 8 is connected with a groove-shaped structure through a liquid outlet pipe 81, and a dye liquor valve (not shown) is arranged at the joint of the dye liquor tank 8 and the liquid outlet pipe 81. In the pad dyeing process, the dyeing liquor valve is opened, the dyeing liquor in the dyeing liquor tank 8 flows into the groove-shaped structure through the liquor outlet pipe 81 by the action of gravity and flows into the cloth, and then the cloth stained with the dyeing liquor is extruded through the first roller 31 and the second roller 32, and the pad dyeing process of the cloth is basically completed.
For the structure, the pad dyeing sample machine also comprises a plurality of structures matched with the pad dyeing sample machine: as the pressure regulating device 10, the pressure regulating device 10 connects the first roller 31 and the second roller 32, and the pressure regulating device 10 controls the distance between the first roller 31 and the second roller 32. The pressure of the cloth passing between the first roller 31 and the second roller 32 is regulated by the pressure regulating device 10, and for observing the pressure and conveniently setting, the regulating data of the pressure regulating device 10 can be monitored by the pressure gauge assembly 11, and the pressure regulating device 10 and the pressure gauge assembly 11 are both arranged on the machine body 9.
In addition, in order to facilitate drainage, an equal water tank is designed, and the equal water tank is arranged below the roller assembly 3 and is connected with a liquid outlet 13; in order to facilitate the movement of the device, a plurality of casters 12 are also provided at the bottom of the body 9. The structure of the pad dyeing prototype includes, but is not limited to, the above.
For the width of the printing and dyeing cloth, the lengths of the first roller 31 and the second roller 32 are set to 700mm, so that the application range is wider.
The pad dyeing sample machine is simple in structure, convenient and safe to use, good in printing and dyeing effect and high in efficiency.
It should be noted that the above embodiments are only for illustrating the technical solution of the present invention and not for limiting the same, and although the present invention has been described in detail with reference to the preferred embodiments, it should be understood by those skilled in the art that the technical solution of the present invention may be modified or substituted without departing from the spirit and scope of the technical solution of the present invention, which is intended to be covered in the scope of the claims of the present invention.
Claims (6)
1. Pad dyeing sample machine, characterized by includes: the roller assembly comprises a first roller and a second roller, the first roller and the second roller are on the same horizontal plane, the transmission device drives the first roller and the second roller to rotate, the first roller rotates clockwise, the second roller rotates anticlockwise, a gap for passing cloth is arranged between the first roller and the second roller, the protection instant stop device is arranged above the gap, the protection instant stop device is electrically connected with a control switch of the control box,
the protection instant stop device comprises two pipes which are respectively arranged above the first roller and the second roller, the two pipes are connected with a control switch of the control box, when any pipe is lifted upwards, the control switch is closed,
the roller assembly also comprises a baffle plate, the baffle plate is arranged above the gap, a strip-shaped cloth inlet is arranged in the center of the baffle plate, the cloth enters the gap from the cloth inlet,
the pad dyeing sample machine further comprises a dye liquor groove, the dye liquor groove is located above the machine body of the pad dyeing sample machine, the baffle plate is of a groove-shaped structure, the cloth inlet is arranged at the bottom of the groove, the dye liquor groove is connected with the groove-shaped structure through a liquid outlet pipe, and dye liquor in the dye liquor groove flows into the cloth from the groove-shaped structure.
2. The pad dyeing hand sample according to claim 1, wherein: the pad dyeing sample machine further comprises a side panel, an inner frame and a knee top instant stop device, wherein the side panel is fixed on the outer side of the inner frame, the knee top instant stop device is fixed on the inner frame, the knee top instant stop device is electrically connected with a control switch of the control box, and when the side panel moves towards the inner side direction of the inner frame, the knee top instant stop device controls the control switch to be closed.
3. The pad dyeing hand sample according to claim 2, wherein: the knee top instant stop device comprises a proximity switch, the proximity switch is close to the side panel, when the side panel is inclined towards the inner side direction of the inner frame, the proximity switch is closed, and the proximity switch controls the control switch to be closed.
4. The pad dyeing hand sample according to claim 1, wherein: the lengths of the first roller and the second roller are 700mm.
5. The pad dyeing hand sample according to claim 1, wherein: the pad dyeing sample machine further comprises a pressure regulating device, wherein the pressure regulating device is connected with the first roller and the second roller, and the pressure regulating device controls the distance between the first roller and the second roller.
6. The pad dyeing hand sample according to claim 5, wherein: the pad dyeing sample machine further comprises a pressure gauge assembly, and the pressure gauge assembly monitors the pressure regulating device.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710825893.7A CN107385741B (en) | 2017-09-14 | 2017-09-14 | Pad dyeing sample machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710825893.7A CN107385741B (en) | 2017-09-14 | 2017-09-14 | Pad dyeing sample machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN107385741A CN107385741A (en) | 2017-11-24 |
| CN107385741B true CN107385741B (en) | 2023-08-08 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710825893.7A Active CN107385741B (en) | 2017-09-14 | 2017-09-14 | Pad dyeing sample machine |
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| Country | Link |
|---|---|
| CN (1) | CN107385741B (en) |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201347503Y (en) * | 2008-12-17 | 2009-11-18 | 盛虹集团有限公司 | Sample padder |
| CN201883295U (en) * | 2010-10-27 | 2011-06-29 | 绵阳佳禧印染有限责任公司 | Laboratory sampling machine for printing and dyeing |
| CN105369498A (en) * | 2014-08-14 | 2016-03-02 | 无锡市兴麟染整环保有限公司 | Padder used for dyeing and finishing |
| CN205932652U (en) * | 2016-07-21 | 2017-02-08 | 烟台尼森肯纺织品检测有限公司 | Anti -clamping device for textile machinery |
-
2017
- 2017-09-14 CN CN201710825893.7A patent/CN107385741B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201347503Y (en) * | 2008-12-17 | 2009-11-18 | 盛虹集团有限公司 | Sample padder |
| CN201883295U (en) * | 2010-10-27 | 2011-06-29 | 绵阳佳禧印染有限责任公司 | Laboratory sampling machine for printing and dyeing |
| CN105369498A (en) * | 2014-08-14 | 2016-03-02 | 无锡市兴麟染整环保有限公司 | Padder used for dyeing and finishing |
| CN205932652U (en) * | 2016-07-21 | 2017-02-08 | 烟台尼森肯纺织品检测有限公司 | Anti -clamping device for textile machinery |
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| Publication number | Publication date |
|---|---|
| CN107385741A (en) | 2017-11-24 |
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