一种可调式喷嘴装置Adjustable nozzle device
技术领域Technical field
本发明申请涉及一种喷嘴装置,特别是一种应用在染布机上的可调式喷嘴结构,用于对织物在缸内进行染色,属于纺织行业技术领域。The invention relates to a nozzle device, in particular to an adjustable nozzle structure applied to a dyeing machine for dyeing a fabric in a cylinder, and belongs to the technical field of the textile industry.
背景技术Background technique
现有的染布机均包含喷嘴及储布槽等结构,使布匹以连续循环的方式于染布机内行走。当布匹进入松式布缸后,会经过滚筒,之后便会经过水喷嘴。喷嘴进水装置位于喷嘴上方,为水喷嘴供水,令水喷嘴能够将织物变湿,织物亦可利用其水力向前推进。但是,由于不同的工艺和织物材料的问题,布缸的单一水流量和速度能够对不同织物染色时产生与预期不同的效果,并产生折色痕,浪费整缸的染料及耗能,最终令使用者得不偿失。因此,有印染厂会利用染机编程,控制水量,并以相对的工艺作出调整,从而达到预期染色的效果,减少折色痕的出现。The existing dyeing machines include a nozzle and a storage tank, and the like, so that the cloth walks in the dyeing machine in a continuous cycle. When the cloth enters the loose cloth cylinder, it passes through the drum and then passes through the water nozzle. The nozzle water inlet device is located above the nozzle to supply water to the water nozzle, so that the water nozzle can wet the fabric, and the fabric can also advance with its hydraulic force. However, due to the problems of different processes and fabric materials, the single water flow rate and speed of the cloth cylinder can produce different effects as expected when dyeing different fabrics, and produce color-changing marks, waste the dye and energy consumption of the whole cylinder, and finally Users are not worth the candle. Therefore, there are printing and dyeing factories that use dyeing machine programming to control the amount of water and make adjustments in relative processes to achieve the desired dyeing effect and reduce the occurrence of discoloration marks.
然而,上述的系统却存在一些隐患。过份依赖编程的流量控制只能解决问题的表面,未能解决问题的实质,因只利用编程而作出的流量控制,染液速度仍有相当大的误差,若未能精准控制流量,对于染液流量敏感的织物种类如化学纤维布,仍常会因为染液速度过慢或过快,导致染色不均。若要避免问题出现,有必要多加一种以中央处理器编程以外的方式去控制流量,为进一步将以上技术改良,特提出本发明申请。However, the above system has some hidden dangers. Excessively relying on programmed flow control can only solve the problem surface, failing to solve the problem. Because of the flow control that is only made by programming, the dyeing speed still has considerable error. If the flow rate is not accurately controlled, The type of fabric with sensitive liquid flow, such as chemical fiber cloth, is often caused by uneven dyeing because the dyeing speed is too slow or too fast. In order to avoid problems, it is necessary to add a flow control method other than the central processor programming. In order to further improve the above technology, the present invention is filed.
发明内容Summary of the invention
本发明申请的主要目的是为了弥补现有技术上的不足,提供一种可调式喷嘴装置,利用该装置,直接以人手自由调节喷嘴间隙,从而控制喷嘴的水流量及速度,将流量控制的误差降得更低,减少染色不均的机会,令使用者即使面
对流量敏感的织物种类,仍然获得满意及预期的效果。The main purpose of the application of the present invention is to make up for the deficiencies of the prior art, and to provide an adjustable nozzle device, which can directly adjust the nozzle gap by hand, thereby controlling the water flow rate and speed of the nozzle, and the error of the flow control. Lower the drop and reduce the chance of uneven dyeing, even if the user faces
Satisfactory and expected results are still obtained for flow sensitive fabric types.
具体来说,本发明申请所述的可调式喷嘴装置,包括相互之间留有一定空隙的喷嘴本体和外筒体,还包括相互连接的驱动装置和连接装置,连接装置与外筒体连接,驱动装置带动连接装置运动,连接装置带动外筒体移动,调节喷嘴本体和外筒体之间的喷嘴间隙,从而调节喷嘴大小。Specifically, the adjustable nozzle device of the present application includes a nozzle body and an outer cylinder that have a certain gap between each other, and further includes a driving device and a connecting device connected to each other, and the connecting device is connected to the outer cylinder. The driving device drives the connecting device to move, the connecting device drives the outer cylinder to move, adjusts the nozzle gap between the nozzle body and the outer cylinder, thereby adjusting the nozzle size.
进一步的,所述的可调式喷嘴装置,喷嘴本体和外筒体均为空心筒状结构,喷嘴本体和外筒体之间具有环状的喷嘴间隙,所述驱动装置可在直线上做前进或后退的运动,驱动装置带动连接装置移动,连接装置带动外筒体移动,调节外筒体与喷嘴本体的喷嘴间隙,从而调节喷嘴大小。Further, the adjustable nozzle device, the nozzle body and the outer cylinder are both hollow cylindrical structures, and an annular nozzle gap is formed between the nozzle body and the outer cylinder, and the driving device can advance in a straight line or In the backward movement, the driving device drives the connecting device to move, the connecting device drives the outer cylinder to move, adjusts the nozzle gap between the outer cylinder and the nozzle body, thereby adjusting the nozzle size.
进一步的,所述驱动装置包括螺杆,螺杆的末端设有螺帽,旋转螺杆可使螺杆沿螺帽的轴线做直线上的前后移动,螺杆外套有轴锁,螺杆可带动轴锁前后移动,轴锁与连接装置连接,带动连接装置移动。Further, the driving device comprises a screw, and the end of the screw is provided with a nut. The rotating screw can move the screw forward and backward along the axis of the nut. The screw sleeve has a shaft lock, and the screw can drive the shaft lock to move back and forth. The lock is connected to the connecting device to drive the connecting device to move.
更进一步的,所述螺杆上具有环形的凹槽,轴锁包括夹板和与夹板相连的连杆,夹板分两部分,通过螺栓连接在一起,位于凹槽内,螺杆移动可带动夹板移动,每部分夹板分别设有连杆,连杆与连接装置连接,带动连接装置移动。Further, the screw has an annular groove, and the shaft lock comprises a clamping plate and a connecting rod connected to the clamping plate. The clamping plate is divided into two parts and is connected by bolts, and is located in the groove, and the screw movement can drive the clamping plate to move, each Some of the splints are respectively provided with connecting rods, and the connecting rods are connected with the connecting device to drive the connecting device to move.
再进一步的,所述连接装置包括与轴锁连接的摆动杆,摆动杆连接拉杆,拉杆通过拉板固定于外筒体,轴锁的移动带动摆动杆,摆动杆依次带动拉杆和拉板,从而带动外筒体移动。Further, the connecting device includes a swinging rod connected to the shaft lock, and the swinging rod is connected to the pulling rod. The pulling rod is fixed to the outer cylinder body through the pulling plate, and the movement of the shaft lock drives the swinging rod, and the swinging rod sequentially drives the pulling rod and the pulling plate, thereby Drive the outer cylinder to move.
再进一步的,所述摆动杆、拉杆和拉板均为两个,分别位于外筒体外对称的两侧,保证外筒体移动的稳定与平衡。Further, the swinging rod, the pulling rod and the pulling plate are two, respectively located on two sides of the outer tube symmetrical, ensuring the stability and balance of the movement of the outer cylinder.
再进一步的,所述的可调式喷嘴装置还包括支撑板,支撑板与摆动杆连接用于支撑摆动杆。Still further, the adjustable nozzle device further includes a support plate coupled to the swing rod for supporting the swing rod.
进一步的,所述可调式喷嘴装置还包括设置在外筒体外用于使外筒体保持
直线移动的滑动套。Further, the adjustable nozzle device further includes a body disposed outside the outer cylinder for holding the outer cylinder
A sliding sleeve that moves in a straight line.
进一步的,所述可调式喷嘴装置还包括用于参照外筒体移动度的刻度板。Further, the adjustable nozzle device further includes a scale plate for referring to the degree of movement of the outer cylinder.
更进一步的,所述刻度板上具有刻度,且设置在摆动杆下方,摆动杆的前进或后退的长度可通过对比刻度板得到,便于控制外筒体移动的程度。Further, the scale plate has a scale and is disposed under the swinging rod. The length of the forward or backward movement of the swinging rod can be obtained by comparing the scale plates, so as to control the degree of movement of the outer cylinder.
进一步的,所述外筒体及滑动套之间设有密封圈防止漏水。Further, a sealing ring is arranged between the outer cylinder and the sliding sleeve to prevent water leakage.
本发明申请所述的可调式喷嘴装置,直接以人手操作螺杆的旋转,顺时或逆时方向,自由调节喷嘴间隙的大小。螺杆连接着轴锁,轴锁连接着摆动杆,而摆动杆是通过拉杆及拉板连接着外筒体,所以螺杆与外筒体的移动方向是一致的。The adjustable nozzle device of the present invention directly adjusts the size of the nozzle gap by directly rotating the screw by hand, in a timely or reverse direction. The screw is connected with the shaft lock, the shaft lock is connected with the swing rod, and the swing rod is connected to the outer cylinder through the pull rod and the pull plate, so the moving direction of the screw and the outer cylinder is the same.
本发明申请所述的可调式喷嘴装置,通过轴锁控制由支撑板支撑着的摆动杆,而摆动杆会根据螺杆的旋转方向,以拉杆和拉板,控制外筒体沿着滑动套前后移位,增大或减少喷嘴间隙距离2至6毫米,从而控制喷嘴的水流量及速度,加上适当的流量编程,将流量控制的误差降得更低,减少染色不均的机会,令用家即使面对对流量敏感的织物种类,仍然做到满意及预期的效果,而且使用者能够增加布匹种类,增加其染厂收入。The adjustable nozzle device according to the application of the present invention controls the swinging rod supported by the support plate through the shaft lock, and the swinging rod controls the outer cylinder to move back and forth along the sliding sleeve according to the rotating direction of the screw and the pulling rod and the pulling plate. Position, increase or decrease the nozzle gap distance of 2 to 6 mm, thus controlling the nozzle water flow rate and speed, plus appropriate flow programming, reduce the flow control error lower, reduce the chance of uneven dyeing, so that users Even in the face of traffic-sensitive fabric types, satisfactory and expected results are achieved, and users can increase the variety of fabrics and increase their dyery revenue.
附图说明DRAWINGS
图1是本发明申请实施例的侧视图;Figure 1 is a side view of an embodiment of the present application;
图2是本发明申请实施例的剖视图;Figure 2 is a cross-sectional view of an embodiment of the present application;
图3是本发明申请实施例的立体图;Figure 3 is a perspective view of an embodiment of the present application;
其中,1为螺杆、2为喷嘴间隙、3为轴锁、4为支撑板、5为外筒体、6为滑动套、7为拉杆、8为密封圈、9为喷嘴外壳、10为拉板、11为摆动杆、12为喷嘴本体、13为喷嘴进水位、14为刻度板、15为外筒体。Wherein, 1 is a screw, 2 is a nozzle gap, 3 is a shaft lock, 4 is a support plate, 5 is an outer cylinder, 6 is a sliding sleeve, 7 is a drawbar, 8 is a seal ring, 9 is a nozzle shell, and 10 is a pull plate. 11 is a swinging rod, 12 is a nozzle body, 13 is a nozzle water level, 14 is a scale plate, and 15 is an outer cylinder.
具体实施方式
detailed description
以下结合附图,对本发明申请所述的技术内容进行非限制性地说明,目的是为了公众更好地理解所述技术方案。The technical content described in the present application is described below in conjunction with the accompanying drawings, and the purpose is to better understand the technical solution for the public.
如图1-3所示,本发明申请所述的可调式喷嘴装置,包括喷嘴本体12和外筒体15,均为空心筒状结构,喷嘴本体12位于喷嘴外壳9内,喷嘴外壳9上开有喷嘴进水位15,喷嘴本体12和外筒体15之间具有环状的喷嘴间隙2,所述驱动装置包括螺杆1,螺杆1的末端设有螺帽5,旋转螺杆1可使螺杆1沿螺帽5的轴线做直线上的前后移动,螺杆1外套有轴锁3,所述螺杆1上具有环形的凹槽(图中未示出),轴锁包括夹板和与夹板相连的连杆,夹板分两部分,通过螺栓连接在一起,位于凹槽内,每部分夹板分别设有连杆,连杆与摆动杆11连接,摆动杆11连接拉杆10,拉杆10通过拉板7固定于外筒体15,轴锁3的移动带动摆动杆11,摆动杆11依次带动拉杆10和拉板7,从而带动外筒体15移动,所述摆动杆、拉杆和拉板均为两个,分别位于外筒体外对称的两侧,保证外筒体移动的稳定与平衡,所述的可调式喷嘴装置还包括支撑板4,支撑板4与摆动杆11连接用于支撑摆动杆11,所述可调式喷嘴装置还包括设置在外筒,15外用于使外筒体15保持直线移动的滑动套6,外筒体15和滑动套6之间设有密封圈8防止漏水,所述可调式喷嘴装置还包括用于参照外筒体移动度的刻度板14,刻度板上具有刻度,且设置在摆动杆11下方,摆动杆11的前进或后退的长度可通过对比刻度板14得到,便于控制外筒体15移动的程度。As shown in FIG. 1-3, the adjustable nozzle device of the present application includes a nozzle body 12 and an outer cylinder 15, both of which are hollow cylindrical structures. The nozzle body 12 is located in the nozzle housing 9, and the nozzle housing 9 is opened. There is a nozzle inlet water level 15, an annular nozzle gap 2 between the nozzle body 12 and the outer cylinder body 15, the driving device comprises a screw 1, the end of the screw 1 is provided with a nut 5, and the rotating screw 1 can make the screw 1 Moving forward and backward along a line along the axis of the nut 5, the screw 1 is jacketed with a shaft lock 3 having an annular groove (not shown), the shaft lock including a splint and a connecting rod connected to the splint The splint is divided into two parts, which are connected by bolts and are located in the groove. Each part of the splint is respectively provided with a connecting rod, the connecting rod is connected with the swinging rod 11, the swinging rod 11 is connected with the pulling rod 10, and the pulling rod 10 is fixed to the outer rod by the pulling plate 7. The movement of the shaft 15 and the movement of the shaft lock 3 drives the swinging rod 11 , and the swinging rod 11 sequentially drives the rod 10 and the pulling plate 7 to drive the outer cylinder 15 to move. The swinging rod, the pulling rod and the pulling plate are respectively located at two positions. The symmetrical sides of the outer cylinder ensure the stability and balance of the movement of the outer cylinder. The adjustable nozzle device further includes a support plate 4 connected to the swinging rod 11 for supporting the swinging rod 11, the adjustable nozzle device further comprising an outer cylinder 15 for externally moving the outer cylinder 15 The sliding sleeve 6 is provided with a sealing ring 8 between the outer cylinder 15 and the sliding sleeve 6 to prevent water leakage. The adjustable nozzle device further comprises a scale plate 14 for referring to the movement degree of the outer cylinder, and the scale plate has a scale. And disposed below the swinging lever 11, the length of the forward or backward of the swinging lever 11 can be obtained by comparing the scale plate 14 to facilitate the degree of control of the movement of the outer cylinder 15.
当操作员沿顺时针方向扭动螺杆1时,螺杆1会沿着螺帽5向前进入,而当螺杆1沿逆时针方向扭动时,便会向后倒出,此动作会带动外筒体15于滑动套6中同时向前(如顺时针扭动螺杆1)或向后(如逆时针扭动螺杆1),增加(如逆时针扭动螺杆1)或减少(如顺时针扭动螺杆1)喷嘴间隙2距离。操作员
可以刻度板14为单位,准确地调节距离,令水从喷嘴进水位13进入后,喷嘴本体12会基于喷嘴间隙2,而改变水流量及速度,外筒体15和滑动套6之间亦有安装密封圈8防止漏水。When the operator twists the screw 1 in the clockwise direction, the screw 1 will advance forward along the nut 5, and when the screw 1 is twisted in the counterclockwise direction, it will be poured backwards, which will drive the outer cylinder The body 15 is simultaneously moved forward (such as twisting the screw 1 clockwise) or backward (such as counterclockwise twisting the screw 1) in the sliding sleeve 6, increasing (such as twisting the screw 1 counterclockwise) or reducing (such as clockwise twisting) Screw 1) Nozzle gap 2 distance. operator
The scale plate 14 can be used as a unit to accurately adjust the distance, and after the water enters the water level 13 from the nozzle, the nozzle body 12 changes the water flow rate and speed based on the nozzle gap 2, and the outer cylinder 15 and the sliding sleeve 6 are also There are seals 8 installed to prevent water leakage.
根据本发明的一个最佳实施例,于松式布缸中,水喷嘴安装于布缸入口附近和滚筒之后,接近缸顶,此装置如普通装置一样将液体从进水位抽入喷嘴,在压力下从喷嘴间隙中射出,令布匹进入缸后立即变湿,并利用其推动力沿着导布管前进。当工人打开工作门后,便可伸手达到装置的螺杆,以顺时或逆时方向扭动螺丝,并以刻度做单位,调节到适合该工艺的喷嘴距离,调节水喷嘴的流量及速度。而织物会于染色前经过一个新型胶条滚筒,然后进入水喷嘴,再进入导布管,从而控制喷嘴的水流量及速度,将流量控制的误差降得更低,减少染色不均的机会,获得满意及预期的效果。According to a preferred embodiment of the present invention, in the loose cloth cylinder, the water nozzle is installed near the inlet of the cloth cylinder and behind the drum, near the top of the cylinder, and the device draws liquid from the water level into the nozzle as in a conventional device. The pressure is ejected from the nozzle gap, causing the cloth to become wet immediately after entering the cylinder, and advances along the guide tube by its driving force. When the worker opens the work door, he can reach out to reach the screw of the device, twist the screw in a timely or reverse direction, adjust the distance to the nozzle suitable for the process, and adjust the flow rate and speed of the water nozzle. The fabric will pass through a new strip roller before dyeing, then enter the water nozzle and then enter the guide tube, thereby controlling the water flow and speed of the nozzle, reducing the error of flow control and reducing the chance of uneven dyeing. Get satisfactory and expected results.
应该理解的是,上述内容包括附图均非对所述技术方案的限制,事实上,凡以相同或近似原理对所述技术方案进行的改进,包括结构的尺寸、形状、所用材质的改变,以及功能相似组件的替换,都在本发明申请所要求保护的技术方案之内。
It should be understood that the above description including the drawings is not intended to limit the technical solution. In fact, any improvement of the technical solution by the same or similar principle, including the size, shape, and material change of the structure, And replacement of functionally similar components are within the technical solutions claimed in the present application.