CN107379267A - A kind of all-purpose road grouting equipment assembly and its control method - Google Patents
A kind of all-purpose road grouting equipment assembly and its control method Download PDFInfo
- Publication number
- CN107379267A CN107379267A CN201710768930.5A CN201710768930A CN107379267A CN 107379267 A CN107379267 A CN 107379267A CN 201710768930 A CN201710768930 A CN 201710768930A CN 107379267 A CN107379267 A CN 107379267A
- Authority
- CN
- China
- Prior art keywords
- grouting equipment
- water
- agitator tank
- purpose road
- equipment assembly
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C5/00—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
- B28C5/42—Apparatus specially adapted for being mounted on vehicles with provision for mixing during transport
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C5/00—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
- B28C5/42—Apparatus specially adapted for being mounted on vehicles with provision for mixing during transport
- B28C5/4203—Details; Accessories
- B28C5/4231—Proportioning or supplying water
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C5/00—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
- B28C5/42—Apparatus specially adapted for being mounted on vehicles with provision for mixing during transport
- B28C5/4203—Details; Accessories
- B28C5/4234—Charge or discharge systems therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C7/00—Controlling the operation of apparatus for producing mixtures of clay or cement with other substances; Supplying or proportioning the ingredients for mixing clay or cement with other substances; Discharging the mixture
- B28C7/0007—Pretreatment of the ingredients, e.g. by heating, sorting, grading, drying, disintegrating; Preventing generation of dust
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C7/00—Controlling the operation of apparatus for producing mixtures of clay or cement with other substances; Supplying or proportioning the ingredients for mixing clay or cement with other substances; Discharging the mixture
- B28C7/04—Supplying or proportioning the ingredients
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C7/00—Controlling the operation of apparatus for producing mixtures of clay or cement with other substances; Supplying or proportioning the ingredients for mixing clay or cement with other substances; Discharging the mixture
- B28C7/04—Supplying or proportioning the ingredients
- B28C7/0481—Plant for proportioning, supplying or batching
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C7/00—Controlling the operation of apparatus for producing mixtures of clay or cement with other substances; Supplying or proportioning the ingredients for mixing clay or cement with other substances; Discharging the mixture
- B28C7/04—Supplying or proportioning the ingredients
- B28C7/06—Supplying the solid ingredients, e.g. by means of endless conveyors or jigging conveyors
- B28C7/10—Supplying the solid ingredients, e.g. by means of endless conveyors or jigging conveyors by means of rotary members, e.g. inclinable screws
Abstract
The invention discloses a kind of all-purpose road grouting equipment assembly and its control method, including car body and the grouting equipment being arranged on the chassis of the car body, the grouting equipment includes the bearing being arranged on the chassis, two filler bins are provided with the bearing, the grouting equipment also includes two storage tanks being arranged on the chassis and two agitator tanks being arranged on the chassis, the feed screw of material conveying is separately provided between each filler bin and each agitator tank, water in each storage tank is delivered to each agitator tank by clarified water pump respectively.All-purpose road grouting equipment assembly provided by the invention and its control method, two sets of agitator tanks are loaded, the slip casting slurry of different requirements can be configured, and it is simple in construction, it is easy to use, greatly promote size performance and control requires.
Description
Technical field
The present invention relates to road rehabilitation field, it particularly relates to a kind of all-purpose road grouting equipment assembly and its control
Method processed.
Background technology
At present, road grouting equipment, example are needed to use in fields such as road surfacing, road structure layer grouting and reinforcings
Such as due to overload transportation, using problem of relatively waiting so long, the problems such as caving in occurs in concrete road surface, at this moment just needs to use road
Grouting equipment, injecting paste material and water are mixed in agitator tank, launch arrive road surface afterwards.
Existing road grouting equipment, is only equipped with a set of grouting equipment, i.e., can only load a kind of dispensing simultaneously, when needs are adopted
During with assistant ingredients, then inconvenience is generated.In addition, existing grouting equipment is mostly manually operated, lack automation and systematization,
Subject matter is as follows：1) grouting equipment is storage powder system, water storage system, stirring system, filling system separation at present, is caused
Working face is big, is unfavorable for the traffic maintenance during slip casting；2) majority is bag packaging powder at present, and the artificial blowing in scene causes scene
Dust pollution；3) grouting equipment is human metering powder and water at present, causes that metering is inaccurate, grouting quality is difficult to control.
The content of the invention
The technical problems to be solved by the invention are, in view of the deficienciess of the prior art, providing a kind of multi-functional
Road grouting equipment assembly and its control method, it can be equipped with different slip casting slurries.
In order to solve the above technical problems, the technical solution adopted by the present invention is：A kind of all-purpose road grouting equipment is total
Into, including car body and the grouting equipment that is arranged on the chassis of the car body, the grouting equipment include being arranged at the bottom
Bearing on disk, two filler bins are provided with the bearing, and the grouting equipment also includes two be arranged on the chassis
Individual storage tank and two agitator tanks being arranged on the chassis, set respectively between each filler bin and each agitator tank
The feed screw for material conveying is equipped with, the water in each storage tank is delivered to each stirring by clarified water pump respectively
Tank.
Preferably, the generating set for supplying electric power for the grouting equipment is provided with the car body.
Preferably, magnetic valve and solid flowmeter are provided between the feed screw and the agitator tank.
Preferably, magnetizing assembly and fluid flowmeter are provided between the clarified water pump and the agitator tank.
Preferably, the grouting equipment also includes control powder and the programmable controller of water proportioning, the solid
The data of flowmeter and the fluid flowmeter are delivered to the programmable controller, and the magnetic valve passes through the programming Control
Device control opening and closing.
Preferably, described two storage tanks stack together to form double-layer water storage case up and down, two pairs of filler bins and
Agitator tank is arranged side by side, and two feed screws pass through from the both sides of double-layer water storage case respectively.
Preferably, the variable-frequency motor for providing stirring driving force, the stirring are provided with the agitator tank
The bottom of tank is provided with delivery outlet, and powder flow gauge is provided with the delivery outlet.
Preferably, the position of the neighbouring filler bin is additionally provided with hydraulic elevator, the liquid on the chassis
Pressure lift is guide tracked hydraulic elevator, and the guide tracked hydraulic elevator is connected with oil pump systems, and with barreled powder tank
Positioned and docked by concave inlaid, the charging aperture of the filler bin is in funnel type shape.
In order to solve the above technical problems, the present invention also provides a kind of control of above-mentioned all-purpose road grouting equipment assembly
Method, wherein, comprise the following steps：S1：Magnetic valve is set between feed screw and agitator tank, for realizing powder carry
The open and close of passage；S2：Magnetizing assembly is set between clarified water pump and agitator tank, grouting water is magnetized；S3：
Solid flowmeter is set between feed screw and agitator tank, fluid flowmeter is set between clarified water pump and agitator tank, is utilized
Programmable controller gathers the data of solid flowmeter and fluid flowmeter, after the proportioning of powder and water reaches preset requirement, then
Magnetic valve is closed, avoids material and water from being back to feed screw；S4：Start stirring, treat that powder is uniformly mixed according to a ratio with water
Afterwards, start variable-frequency motor to stir using high rotating speed pattern, it is to be mixed it is uniform after, slow-speed of revolution pattern is switched to, to keep preparing
Good slurries have enough mobility and uniformity；S5：Slurries are treated in use, by remembering positioned at the powder flow gauge of stirring pot bottom
Record its consumption.
The control method of above-mentioned all-purpose road grouting equipment assembly, wherein, the step S2 uses caliber as 1 cun
Water mangetizer magnetizes to grouting water, and it is 5700-12000Gs to control magnetic field intensity, and grouting water flow velocity is 1.5m/s.
Implement the all-purpose road grouting equipment assembly and its control method of the present invention, have the advantages that：Load
There are two sets of filler bins, storage tank, clarified water pump and agitator tank, therefore the slip casting slurry of different requirements can be configured, to meet same
The different construction demands on one road surface.Magnetizing assembly can magnetize to grouting water, so as to make it have more preferable activity, make
Obtain slip casting size performance more preferably.Data are delivered to programmable controller by solid flowmeter and fluid flowmeter respectively, can be in order to
Data on flows is grasped, realizes intelligentized control method.Hydraulic elevator, it is easy to implement the charging that bulk water pug is transported at the top of filler bin
Mouthful.
Brief description of the drawings
Below in conjunction with drawings and Examples, the invention will be further described, in accompanying drawing：
Fig. 1 is the schematic front view of the all-purpose road grouting equipment assembly of the present invention；
Fig. 2 is Fig. 1 schematic perspective view；
Fig. 3 is that elevator bucket and the barreled powder tank of hydraulic elevator docks schematic diagram.
In figure,
1- generating sets；2- chassis；3- hydraulic elevators；4- oil pump systems；5- bearings；6- storage tanks；7- clarified water pumps；8-
Magnetizing assembly；9- fluid flowmeters；10- feed screws；11- solid flowmeters；12- magnetic valves；13- programmable controllers；14-
Powder flow gauge；15- filler bins；16- variable-frequency motors；17- agitator tanks；18- barreled powder tanks.
Embodiment
In order that the object, technical solutions and advantages of the present invention are more clearly understood, it is right with reference to embodiment and accompanying drawing
The present invention is further described.
Shown in reference picture 1~2, a kind of all-purpose road grouting equipment assembly of the invention, including car body and be arranged at
Grouting equipment on the chassis 2 of car body.
As shown in FIG., grouting equipment includes the bearing 5 being arranged on chassis 2, and two filler bins are provided with bearing 5
15, filler bin 15 is supported by bearing 5, and the filler bin 15 is funnel type.Grouting equipment also includes two be arranged on chassis 2
Storage tank 6 and two agitator tanks 17 being arranged on chassis 2, use is respectively arranged between each filler bin 15 and each agitator tank 17
Water in the feed screw 10 of material conveying, each storage tank 6 is delivered to each agitator tank 17 by clarified water pump 7 respectively, so,
Two complete equipments are formed, two complete equipment can realize conveying powder, conveying water and agitating function respectively.Preferably, water storage
Case 6 is double-layer water storage case.
As shown in FIG., the generating set 1 for supplying electric power for grouting equipment is provided with car body, can be such as water
Pump motor, feed screw motor and programmable controller 13 for referring to below etc. are powered.
Magnetic valve 12 is provided between feed screw 10 and agitator tank 17, for realize the unlatching of powder carry passage with
Close, especially in stirring, the passage is closed, material can be avoided to be back to feed screw 10, so as to avoid
Feed screw 10 gets rusty.For ease of observing feeding amount, solid flowmeter is provided between feed screw 10 and agitator tank 17
11。
In the present invention, magnetizing assembly 8 is provided between clarified water pump 7 and agitator tank 17, grouting water passes through the magnetic of magnetizing assembly 8
After change, there is preferably activity so that the performance of slip casting slurry is more preferably.Similarly, for ease of observe pushing quantity, clarified water pump 7 with
Fluid flowmeter 9 is provided between agitator tank 17.
To realize intelligentized control method, grouting equipment also includes control powder and the programmable controller 13 of water proportioning, efflux of solids
The data of gauge 11 and fluid flowmeter 9 are delivered to programmable controller 13.Treat that the proportioning of powder and water reaches requirement, then close
Grouting equipment, start stirring.Preferably, magnetic valve 12 is controlled by programmable controller 13 and is opened and closed, and is specifically configurable to stirring
During breading material or when equipment is stopped, magnetic valve 12 is closed, prevents the steam in agitator tank 17 from entering feed screw
10 and corrosion.
In the present invention, the variable-frequency motor 16 for providing stirring driving force, the agitator tank 17 are provided with agitator tank 17
Bottom be provided with delivery outlet, powder flow gauge 14 is provided with the delivery outlet.Treat cement powders and water by proportioning mix with
Afterwards, control magnetic valve 12 close, then start variable-frequency motor 16 using high rotating speed pattern stir, it is to be mixed uniformly after, switching
Into slow-speed of revolution pattern, to keep the slurries prepared to have enough mobility and uniformity.Slurries are treated in use, by positioned at stirring
The powder flow gauge 14 of the bottom of tank 17 records the amount of its consumption.
As illustrated, the position of neighbouring filler bin 15 is additionally provided with hydraulic elevator 3 on chassis 2, specially guide tracked liquid
Lift 3 is pressed, passes through the pump oil of oil pump systems 4 shown in figure.Filler bin 15 has two kinds of feed way：First, by guide tracked
Barreled powder tank 18 can directly be transported to the bulk cargo charge door at the top of filler bin 15 by the elevator bucket 301 on hydraulic elevator 3
Charging is realized in 1501 tops, and worker labour can be greatly decreased, and the method is constructed suitable for small quantities；Second, pass through powder
The delivery pump of body canning cart directly docks conveying with the pumping interface 1502 at the top of sub-material storehouse 15, and the method is applicable and large-engineering amount
Construction.
As shown in figure 3, being provided with four grooves on elevator bucket 301, barreled powder tank 18 passes through four boss on can body
It is embedded on the groove of elevator bucket 301, and can body can be made to keep stable during lifting, is not easy to drop.
In the present invention, filler bin 15, double-layer water storage case 6, agitator tank 17 are closed, and environmental pollution is small, and are prepared
The slurries open type performance that compares lifted.In order that the hydration of cement is accelerated, condensation setting rate is accelerated, and improves
Compression strength and water resistance.The present invention uses caliber to magnetize for 1 cun of water mangetizer to grouting water, and controls magnetic field strong
It is 1.5m/s to spend for 5700-12000Gs, grouting water flow velocity.It is main component for example with the portland cements of P I 52.5
In injecting paste material, check experiment, performance such as following table are carried out using ordinary tap water and magnetization running water：
By to data analysis in table, during with Magnetized water cement slurry, the larger Magnetized water molecules of activity easily enter
Enter inside cement granules, promote hydrated cementitious abundant.Therefore in mixture whipping process, its solid phase dispersion degree can be improved, is kept away
Exempt from or avoid substantially the formation of small cement granule so that fine cement granules be it is scattered in media as well, formed uniform
Cement mortar.The space of filling can be entered, there is preferable mobility, magnetized water improves the early flow of slip casting slurry.
Because magnetized water can accelerate the hydration of cement, condensation setting rate is accelerated, and magnetized water can improve slip casting
Material early strength, magnetized water group compare light water group, have good performance in early stage 1d and 3d improved strength, anti-folding is by force
Degree improvement can reach more than 20%, and compression strength averagely improves 10%.But in 7d and 28d data, magnetized water with
Influence difference of the light water to rupture strength and compression strength is little.
In summary, all-purpose road grouting equipment assembly provided by the invention and its control method, two sets of stirrings are loaded
Tank, it is simple in construction, it is easy to use, greatly promote size performance and control requires, major advantage is as follows：1) present invention is closed
Storing and induction system, no dust emission are more environmentally-friendly；2) present invention realizes automatic blending, dispensing by modes such as flowmeters
Accurately, the quality of slip casting slurry is controlled；3) present invention uses two sets of mixing plants, it is possible to achieve to different road structure demands,
Two kinds of slurries are made simultaneously, improve slip casting efficiency；5) after magnetizing assembly is realized to grouting magnetic water, the property of slip casting slurry is improved
Energy.
The general principle and principal character and advantages of the present invention of the present invention has been shown and described above.The technology of the industry
Personnel are it should be appreciated that the present invention is not limited to the above embodiments, and the simply explanation described in above-described embodiment and specification is originally
The principle of invention, without departing from the spirit and scope of the present invention, various changes and modifications of the present invention are possible, these changes
Change and improvement all fall within the protetion scope of the claimed invention.The claimed scope of the invention by appended claims and its
Equivalent thereof.
Claims (10)
1. a kind of all-purpose road grouting equipment assembly, including car body and the slip casting that is arranged on the chassis of the car body are set
It is standby, it is characterised in that the grouting equipment includes the bearing being arranged on the chassis, and two powders are provided with the bearing
Storehouse, the grouting equipment also includes two storage tanks being arranged on the chassis and be arranged on the chassis two stir
Tank is mixed, the feed screw of material conveying is separately provided between each filler bin and each agitator tank, it is each described
Water in storage tank is delivered to each agitator tank by clarified water pump respectively.
2. all-purpose road grouting equipment assembly according to claim 1, it is characterised in that be provided with use on the car body
In the generating set that electric power is supplied for the grouting equipment.
3. all-purpose road grouting equipment assembly according to claim 1, it is characterised in that the feed screw and institute
State and be provided with magnetic valve and solid flowmeter between agitator tank.
4. all-purpose road grouting equipment assembly according to claim 1, it is characterised in that the clarified water pump stirs with described
Mix and be provided with magnetizing assembly and fluid flowmeter between tank.
5. all-purpose road grouting equipment assembly according to claim 4, it is characterised in that the grouting equipment also includes
The data of the programmable controller for controlling powder to be matched with water, the solid flowmeter and the fluid flowmeter are delivered to described
Programmable controller, the magnetic valve are controlled by the programmable controller and are opened and closed.
6. all-purpose road grouting equipment assembly according to claim 1, it is characterised in that above and below described two storage tanks
Stack together to form double-layer water storage case, two pairs of filler bins and agitator tank are arranged side by side, and two feed screws are respectively from bilayer
The both sides of storage tank pass through.
7. all-purpose road grouting equipment assembly according to claim 1, it is characterised in that be provided with the agitator tank
For providing the variable-frequency motor of stirring driving force, the bottom of the agitator tank is provided with delivery outlet, is provided with the delivery outlet
Powder flow gauge.
8. all-purpose road grouting equipment assembly according to claim 1, it is characterised in that neighbouring described on the chassis
The position of filler bin is additionally provided with hydraulic elevator, and the hydraulic elevator is guide tracked hydraulic elevator, the guide tracked liquid
Pressure lift is connected with oil pump systems, and the elevator bucket of the hydraulic elevator is in funnel shaped, and passes through with barreled powder tank recessed
Convex inlay location docking, the charging aperture of the filler bin is in funnel type shape.
9. a kind of control method of all-purpose road grouting equipment assembly as claimed in claim 1, it is characterised in that including such as
Lower step：
S1：Magnetic valve is set between feed screw and agitator tank, for realizing the open and close of powder carry passage；
S2：Magnetizing assembly is set between clarified water pump and agitator tank, grouting water is magnetized；
S3：Solid flowmeter is set between feed screw and agitator tank, liquid flow is set between clarified water pump and agitator tank
Gauge, the data of solid flowmeter and fluid flowmeter are gathered using programmable controller, treat that the proportioning of powder and water reaches default
After it is required that, then magnetic valve is closed, avoid material and water from being back to feed screw；
S4：Start stirring, after powder and water are uniformly mixed according to a ratio, start variable-frequency motor and stirred using high rotating speed pattern, treated
After stirring, slow-speed of revolution pattern is switched to, to keep the slurries prepared to have enough mobility and uniformity；
S5：Slurries are treated in use, by recording its consumption positioned at the powder flow gauge of stirring pot bottom.
10. the control method of all-purpose road grouting equipment assembly as claimed in claim 9, it is characterised in that the step
S2 uses caliber to magnetize for 1 cun of water mangetizer to grouting water, and it is 5700-12000Gs to control magnetic field intensity, grouting
Water flow velocity is 1.5m/s.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710768930.5A CN107379267A (en) | 2017-08-31 | 2017-08-31 | A kind of all-purpose road grouting equipment assembly and its control method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710768930.5A CN107379267A (en) | 2017-08-31 | 2017-08-31 | A kind of all-purpose road grouting equipment assembly and its control method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN107379267A true CN107379267A (en) | 2017-11-24 |
Family
ID=60348550
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710768930.5A Pending CN107379267A (en) | 2017-08-31 | 2017-08-31 | A kind of all-purpose road grouting equipment assembly and its control method |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN107379267A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110144796A (en) * | 2019-04-23 | 2019-08-20 | 湖南瑞霦科技有限公司 | A kind of spraying modified special-purpose vehicle of intelligent high-speed slurrying |
| CN110195590A (en) * | 2019-06-21 | 2019-09-03 | 中国铁建重工集团股份有限公司 | Integrated grouting equipment |
| CN114311316A (en) * | 2021-12-14 | 2022-04-12 | 中化学交通建设集团第四工程有限公司 | Movable stirring mixing grouting equipment |
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| CN207256559U (en) * | 2017-08-31 | 2018-04-20 | 上海力阳道路加固科技股份有限公司 | A kind of all-purpose road grouting equipment assembly |
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| US20020034120A1 (en) * | 2000-09-20 | 2002-03-21 | Guntert Ronald M. | High volume portable concrete batching and mixing plant having compulsory mixer with overlying supported silo |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110144796A (en) * | 2019-04-23 | 2019-08-20 | 湖南瑞霦科技有限公司 | A kind of spraying modified special-purpose vehicle of intelligent high-speed slurrying |
| CN110195590A (en) * | 2019-06-21 | 2019-09-03 | 中国铁建重工集团股份有限公司 | Integrated grouting equipment |
| CN114311316A (en) * | 2021-12-14 | 2022-04-12 | 中化学交通建设集团第四工程有限公司 | Movable stirring mixing grouting equipment |
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