CN107377319A - A kind of preparation method of dermis flocked pile artificial leather - Google Patents

A kind of preparation method of dermis flocked pile artificial leather Download PDF

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Publication number
CN107377319A
CN107377319A CN201710504445.7A CN201710504445A CN107377319A CN 107377319 A CN107377319 A CN 107377319A CN 201710504445 A CN201710504445 A CN 201710504445A CN 107377319 A CN107377319 A CN 107377319A
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dermis
artificial leather
leather
preparation
flocked pile
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CN201710504445.7A
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任新庄
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Individual
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D1/00Processes for applying liquids or other fluent materials
    • B05D1/02Processes for applying liquids or other fluent materials performed by spraying
    • B05D1/04Processes for applying liquids or other fluent materials performed by spraying involving the use of an electrostatic field
    • B05D1/06Applying particulate materials
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01CCHEMICAL OR BIOLOGICAL TREATMENT OF NATURAL FILAMENTARY OR FIBROUS MATERIAL TO OBTAIN FILAMENTS OR FIBRES FOR SPINNING; CARBONISING RAGS TO RECOVER ANIMAL FIBRES
    • D01C3/00Treatment of animal material, e.g. chemical scouring of wool
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06PDYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P1/00General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
    • D06P1/39General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using acid dyes
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06PDYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P3/00Special processes of dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form, classified according to the material treated
    • D06P3/02Material containing basic nitrogen
    • D06P3/04Material containing basic nitrogen containing amide groups
    • D06P3/32Material containing basic nitrogen containing amide groups leather skins
    • D06P3/3206Material containing basic nitrogen containing amide groups leather skins using acid dyes

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • General Chemical & Material Sciences (AREA)
  • Animal Husbandry (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Molecular Biology (AREA)
  • Wood Science & Technology (AREA)
  • Zoology (AREA)
  • Synthetic Leather, Interior Materials Or Flexible Sheet Materials (AREA)

Abstract

The invention provides a kind of preparation method of dermis flocked pile artificial leather, comprise the following steps:(1) animal fur waste material is subjected to color separation, screening and impurity elimination;(2) by animal fur through aerosol hydro-peening and vacuum drying;(3) clean animal fur being crushed through pulverizer, adds compound base extraction, regulation PH is 7, filters while hot, obtains chopped fiber A, then through washing, drying;(4) chopped fiber A is dyed to obtain leather flocking short fiber;(5) leather flocking short fiber is made into flocking, acrylic acid makees adhesive, and artificial leather makees base fabric, carries out electrostatic spinning and obtains tufted artificial's leather fabric, then is bakeed through high temperature, shape, blow suede, combing and to obtain dermis flocked pile artificial leather.The present invention obtains dermis flocked pile artificial leather using leather flocking short fiber through electrostatic spinning, can highly imitate the texture and feel of fur coat, cost is cheap, meets a variety of design requirements more, has large market prospect.

Description

A kind of preparation method of dermis flocked pile artificial leather
Technical field
The invention belongs to flocked fiber preparing technical field, and in particular to a kind of preparation method of dermis flocked pile artificial leather.
Background technology
Electrostatic spinning be in high-voltage electrostatic field by electricity handle well chopped fiber orientation plant in the base material for scribbling adhesive Surface, then through preliminary drying, the process such as bake and be prepared.Electrostatic spinning has its unique superiority as Surface-micromachining process, can With the flocking on the various three-dimensional and non-cubic base material such as fabric, paper, plastics, rubber, timber, glass, metal and ceramics, Be widely used in numerous industries such as automobile, stationery, packing business, decoration, instrument and instrument, and with wear-resisting, lubricious, sealing, sound insulation, Heat-insulated, anti-scald, anti-corrosion and the function such as antifouling, it is both beautiful and practical.
Flocking in the market is made using chemical fibre more, and product is single, and feel is poor, without natural fur Smooth, fine and smooth, high-grade feel, it is difficult to meet the market demand of diversification.And leftover pieces and waste material in leather processing procedure, it is difficult Fur clothing is prepared with secondary use again, its secondary use is prepared into dermis flocked pile, has opened up the application of animal fur waste material Scope.
Chinese patent ZL201110146760X provides a kind of preparation method of leather flocking short fiber, by corium corner Flocking corium chopped fiber is made through screening the techniques such as color separation, high frequency cleaning, low-temperature grinding, spraying colouring and airflow drying in material.Should Method turns waste into wealth corium leftover pieces, but its chopped fiber percentage of impurity is higher, and the protein residue of animal's leather, which is difficult to remove, to be done Only, and the dyeing of made flocking chopped fiber is uneven, and dye stability is poor.
Fur is precious garment material with leather.Tanned animal fur is typically referred to as fur, and by adding The smooth surface or matte dermatotome of work processing are referred to as leather.Fur is the preferable material of warm wear, takes its warming, light, durable, and Magnificent noble quality.Leather can obtain various appearance styles after dyeing is handled, very popular.In recent years, hair Skin turns into popular main flow with leather wear.But for FUR GARMENT because its raw material sources is limited, clothing difficulty is higher, and price compared with Height, and the personalized needs of people can not be met, it is therefore desirable to develop a kind of FUR GARMENT alternative materials of high emulation.
The content of the invention
The invention provides a kind of preparation method of dermis flocked pile artificial leather, technique is simple, and production efficiency is high, clothing difficulty It is low, dermis flocked pile artificial leather is obtained through electrostatic spinning using leather flocking short fiber, can highly imitate fur coat texture and Feel, cost is cheap, meets a variety of design requirements more, has large market prospect.
The technical proposal for solving the technical problem of the invention is:
A kind of preparation method of dermis flocked pile artificial leather, comprises the following steps:
(1) pre-process:Animal fur waste material progress color separation, screening and impurity elimination are obtained into species fur.By animal wool dermatome Classified according to species, the difference at position, screened, so that its quality is close, ensure made same batch dermis flocked pile fiber Quality is identical.
(2) aerosol hydro-peening:The animal fur that will be pre-processed through step (1) is clean through aerosol hydro-peening, then true through 40-60 DEG C Sky drying;
(3) crush, alkali cleaning:By the animal fur cleaned up obtained by step (2) after pulverizer crushes, compound alkali is added After liquid handles 2-4 hours at 60-80 DEG C, regulation PH is 7, filters while hot, obtains chopped fiber A, then will be washed, dried. The leather component in animal fur particle is decomposed by the present invention special compound alkali lye so that fur is rapidly separated, and point It is good from effect, then the filtered animal wool that obtains is chopped fiber A.
(4) dye:Chopped fiber A is added in dyeing cylinder, then dye solution is added toward dyeing in cylinder, is heated to 50- 70 DEG C, after 3-5 hours are dyed in insulation, tryptophan and color fixing agent are added, continues isothermal holding after 30 minutes, regulation PH is 7, is taken Go out chopped fiber A, after 90-100 DEG C is dried in vacuo 30 minutes, be cooled to room temperature, then through washing 3-5 times, then at 40-60 DEG C of vacuum Drying obtains required leather flocking short fiber.
(5) leather flocking short fiber obtained by step (4) is made into flocking, acrylic acid makees adhesive, and artificial leather makees base fabric, Carry out 3-5 electrostatic spinning and obtain tufted artificial's leather fabric, then at 110-130 DEG C of baking 5-8 minute, in heat treatment on forming machine Afterwards, then with blower fan by flocking is remained blow away, then through combing to obtain required dermis flocked pile artificial leather.
Preferably, the compound alkali lye described in step (3) is made up of following parts by weight component:20-30 part bicarbonates Sodium, 5-10 parts ethylenediamine, 3-5 parts sodium metasilicate, 1-3 parts aminophylline, 1-3 parts alum and 30-40 part water.Compound alkali lye is using a variety of Weak base compounding forms, and alkaline matter can be dissolved in the material of water with the fat in animal's leather and albumen qualitative response generation, so that Obtain animal's leather to decompose so that fur quick separating.According to highly basic processing, then animal wool can be caused to degrade, it is smooth to influence its Degree.Sodium metasilicate in compound alkali lye can form layer protecting film on animal wool surface, further reduce alkali lye and it is damaged, alum The compliance and glossiness of animal wool can be increased.
Preferably, the mass ratio of the animal fur and compound alkali lye described in step (3) is 1:10-15.
Preferably, the dye solution described in step (4) is made up of following parts by weight component:20-30 parts are acid cloudy Ion pigment, 30-40 parts water and 1-3 part cosolvents.
It is further preferred that described acidic anionic pigment be selected from acid red, acid black, acid blue, acid ash, acid golden yellow and At least one of acid brown.
It is further preferred that described cosolvent is sodium cetanesulfonate, polyoxyethylene sorbitan monooleate or dehydration Sorbitan fatty acid ester.
Preferably, the color fixing agent described in step (4) is cetylpyridinium chloride or brocide.Acid Property anionic pigment be one of the dyestuff commonly used in animal skin, but its shortcoming is that dyeing is uneven, and dyeing firmness needs to be carried It is high.Tryptophan in alkalescent, can be reacted with acidic anionic pigment as a kind of alkaloid, while can be with animal wool table The protein in face crosslinks reaction so that dyeing firmness is improved.From cetylpyridinium chloride or bromination 16 Alkyl pyridine makees color fixing agent, can be reacted with acidic anionic pigment, further function as the effect of fixation.
It is further preferred that the mass ratio of the chopped fiber A, dye solution, tryptophan and color fixing agent described in step (4) are 1:10- 20:0.03-0.05:0.05-0.08.
Preferably, the artificial leather material described in step (5) is polyurethane or polyvinyl chloride.
Preferably, the brushing amount of the acrylic acid adhesive described in step (5) is 20-30g/m2Artificial leather.
Beneficial effects of the present invention are:
1st, the present invention makees raw material using animal fur leftover bits, produces dermis flocked pile fiber, turns waste into wealth, more fine than common flocking More soft, the fine and smooth feel of dimension.
2nd, the made dermis flocked pile artificial leather of the present invention can meet the multiple demand of consumer and the design need of personalization Ask, low compared to fur coat cost, source is more extensive, and clothing difficulty is low, is adapted to industrialized production.
3rd, compound base extraction animal fur particle is formed using a variety of weak base compounding, so that animal's leather decomposes, So that fur quick separating, while animal wool is not caused to damage again, influence the quality of leather flocking short fiber.
4th, the leather flocking short fiber bright prepared by the present invention, even dyeing, dyeing firmness are high.
Embodiment
In order to make the purpose , technical scheme and advantage of the present invention be clearer, with reference to embodiments to the present invention It is further elaborated.
Embodiment 1
(1) pre-process:Animal fur waste material progress color separation, screening and impurity elimination are obtained into species fur;
(2) aerosol hydro-peening:The animal fur that will be pre-processed through step (1) is clean through aerosol hydro-peening, then through 40 DEG C of vacuum dryings;
(3) crush, alkali cleaning:By the animal fur cleaned up obtained by step (2) after pulverizer crushes, compound alkali is added After liquid is handled 4 hours at 60 DEG C, regulation PH is 7, filters while hot, obtains chopped fiber A, then will be washed, dried;It is described multiple Alkali lye is closed to be made up of following parts by weight component:20 parts of sodium acid carbonates, 8 parts of ethylenediamines, 4 parts of sodium metasilicate, 1 part of aminophylline, 2 parts it is bright The mass ratio of alum and 35 parts of water, described animal fur and compound alkali lye is 1:10.
(4) dye:100g chopped fibers A is added in dyeing cylinder, then 1200g dye solutions are added in cylinder toward dyeing, 50 DEG C, after insulation is dyed 5 hours are heated to, adds 3g tryptophans and 6g cetylpyridinium chlorides, continues isothermal holding 30 After minute, regulation PH is 7, takes out chopped fiber A, after 100 DEG C are dried in vacuo 30 minutes, is cooled to room temperature, then through washing 3-5 It is secondary, obtain required leather flocking short fiber then at 60 DEG C of vacuum dryings;Described dye solution is by following parts by weight component group Into:20 parts of acid reds, 35 parts of water and 3 parts of sodium cetanesulfonates.
(5) leather flocking short fiber obtained by step (4) is made into flocking, acrylic acid makees adhesive, and PVC artificial leather makees base Cloth, carry out 3-5 electrostatic spinning and obtain tufted artificial's leather fabric, bakeed 8 minutes then at 110 DEG C, after heat treatment on forming machine, Blown away again with blower fan by flocking is remained, then through combing to obtain required dermis flocked pile artificial leather;The brushing of described acrylic acid adhesive Measure as 20g/m2Artificial leather.
Made dermis flocked pile artificial leather bright, color is homogeneous, soft, smooth, scalds through high temperature and does not fade, in SEM electricity Microscopic observations, flocked fiber surface fracture are less.
Embodiment 2
(1) pre-process:Animal fur waste material progress color separation, screening and impurity elimination are obtained into species fur;
(2) aerosol hydro-peening:The animal fur that will be pre-processed through step (1) is clean through aerosol hydro-peening, then through 50 DEG C of vacuum dryings;
(3) crush, alkali cleaning:By the animal fur cleaned up obtained by step (2) after pulverizer crushes, compound alkali is added After liquid is handled 2 hours at 80 DEG C, regulation PH is 7, filters while hot, obtains chopped fiber A, then will be washed, dried;It is described multiple Alkali lye is closed to be made up of following parts by weight component:25 parts of sodium acid carbonates, 10 parts of ethylenediamines, 3 parts of sodium metasilicate, 3 parts of aminophyllines, 3 parts The mass ratio of alum and 30 parts of water, described animal fur and compound alkali lye is 1:12.
(4) dye:100g chopped fibers A is added in dyeing cylinder, then 1000g dye solutions are added in cylinder toward dyeing, 60 DEG C, after insulation is dyed 4 hours are heated to, adds 5g tryptophans and 8g cetylpyridinium chlorides, continues isothermal holding 30 After minute, regulation PH is 7, takes out chopped fiber A, after 90 DEG C are dried in vacuo 30 minutes, is cooled to room temperature, then through washing 3-5 times, Required leather flocking short fiber is obtained then at 60 DEG C of vacuum dryings;Described dye solution is made up of following parts by weight component: 30 parts of acid golden yellows, 30 parts of water and 1 part of polyoxyethylene sorbitan monooleate.
(5) leather flocking short fiber obtained by step (4) is made into flocking, acrylic acid makees adhesive, and polyurethane artificial leather is made Base fabric, carry out 3-5 electrostatic spinning and obtain tufted artificial's leather fabric, bakeed 6 minutes then at 120 DEG C, in heat treatment on forming machine Afterwards, then with blower fan by flocking is remained blow away, then through combing to obtain required dermis flocked pile artificial leather;The painting of described acrylic acid adhesive Brush amount is 25g/m2Artificial leather.
Made dermis flocked pile artificial leather bright, color is homogeneous, soft, smooth, scalds through high temperature and does not fade.
Embodiment 3
(1) pre-process:Animal fur waste material progress color separation, screening and impurity elimination are obtained into species fur;
(2) aerosol hydro-peening:The animal fur that will be pre-processed through step (1) is clean through aerosol hydro-peening, then through 60 DEG C of vacuum dryings;
(3) crush, alkali cleaning:By the animal fur cleaned up obtained by step (2) after pulverizer crushes, compound alkali is added After liquid is handled 3 hours at 70 DEG C, regulation PH is 7, filters while hot, obtains chopped fiber A, then will be washed, dried;It is described multiple Alkali lye is closed to be made up of following parts by weight component:30 parts of sodium acid carbonates, 5 parts of ethylenediamines, 5 parts of sodium metasilicate, 2 parts of aminophyllines, 1 part it is bright The mass ratio of alum and 40 parts of water, described animal fur and compound alkali lye is 1:15.
(4) dye:100g chopped fibers A is added in dyeing cylinder, then 2000g dye solutions are added in cylinder toward dyeing, 70 DEG C, after insulation is dyed 3 hours are heated to, adds 4g tryptophans and 5g cetylpyridinium chlorides, continues isothermal holding 30 After minute, regulation PH is 7, takes out chopped fiber A, after 95 DEG C are dried in vacuo 30 minutes, is cooled to room temperature, then through washing 3-5 times, Required leather flocking short fiber is obtained then at 60 DEG C of vacuum dryings;Described dye solution is made up of following parts by weight component: 25 parts of acid blues, 35 parts of water and 3 parts of sorbitan fatty esters.
(5) leather flocking short fiber obtained by step (4) is made into flocking, acrylic acid makees adhesive, and PVC artificial leather makees base Cloth, carry out 3-5 electrostatic spinning and obtain tufted artificial's leather fabric, bakeed 5 minutes then at 130 DEG C, after heat treatment on forming machine, Blown away again with blower fan by flocking is remained, then through combing to obtain required dermis flocked pile artificial leather;The brushing of described acrylic acid adhesive Measure as 30g/m2Artificial leather.
Made leather flocking short fiber bright, color is homogeneous, soft, smooth, scalds through high temperature and does not fade.
Comparative example 1
Operated with embodiment 1 it is identical, unlike use in step (3) mass concentration for 30% sodium hydrate aqueous solution replacement Compound alkali lye, made dermis flocked pile artificial leather color and luster is dark, and color is homogeneous, and feel is partially puckery, scalds through high temperature and does not fade.
Comparative example 2
Operated with embodiment 1 it is identical, unlike do not add tryptophan in step (4), made dermis flocked pile artificial leather color and luster compared with Secretly, color is homogeneous, soft, smooth, scalds and fades through high temperature.
The foregoing is merely illustrative of the preferred embodiments of the present invention, is not intended to limit the invention, all essences in the present invention All any modification, equivalent and improvement made within refreshing and principle etc., should be included in the scope of the protection.

Claims (10)

1. a kind of preparation method of dermis flocked pile artificial leather, it is characterised in that the preparation method comprises the following steps:
(1) pre-process:Animal fur waste material progress color separation, screening and impurity elimination are obtained into species fur;
(2) aerosol hydro-peening:The animal fur that will be pre-processed through step (1) is clean through aerosol hydro-peening, then is dried through 40-60 DEG C of vacuum It is dry;
(3) crush, alkali cleaning:By the animal fur cleaned up obtained by step (2) after pulverizer crushes, compound alkali is added After liquid handles 2-4 hours at 60-80 DEG C, regulation PH is 7, filters while hot, obtains chopped fiber A, then will be washed, dried;
(4) dye:Chopped fiber A is added in dyeing cylinder, then dye solution is added toward dyeing in cylinder, is heated to 50-70 DEG C, after insulation dyeing 3-5 hours, tryptophan and color fixing agent are added, continues isothermal holding after 30 minutes, regulation PH is 7, is taken out Chopped fiber A, after 90-100 DEG C is dried in vacuo 30 minutes, room temperature is cooled to, then through washing 3-5 times, dried then at 40-60 DEG C of vacuum It is dry to obtain leather flocking short fiber;
(5) leather flocking short fiber obtained by step (4) is made into flocking, acrylic acid makees adhesive, and artificial leather makees base fabric, carries out 3-5 electrostatic spinning obtains tufted artificial and removes from office fabric, and 5-8 minutes are bakeed then at 110-130 DEG C, after heat treatment on forming machine, Blown away again with blower fan by flocking is remained, then through combing to obtain required dermis flocked pile artificial leather.
2. the preparation method of dermis flocked pile artificial leather as claimed in claim 1, it is characterised in that answering described in step (3) Alkali lye is closed to be made up of following parts by weight component:20-30 parts sodium acid carbonate, 5-10 parts ethylenediamine, 3-5 parts sodium metasilicate, 1-3 part ammonia Theophylline, 1-3 parts alum and 30-40 part water.
3. the preparation method of dermis flocked pile artificial leather as claimed in claim 1, it is characterised in that dynamic described in step (3) The mass ratio of thing fur and compound alkali lye is 1:10-15.
4. the preparation method of dermis flocked pile artificial leather as claimed in claim 1, it is characterised in that the dye described in step (4) Material solution is made up of following parts by weight component:20-30 part acidic anionics pigment, 30-40 parts water and 1-3 part cosolvents.
5. the preparation method of dermis flocked pile artificial leather as claimed in claim 4, it is characterised in that described acidic anionic face Material is selected from least one of acid red, acid black, acid blue, acid ash, acid golden yellow and acid brown.
6. the preparation method of dermis flocked pile artificial leather as claimed in claim 4, it is characterised in that described cosolvent is 16 Sodium alkyl sulfonate, polyoxyethylene sorbitan monooleate or sorbitan fatty ester.
7. the preparation method of dermis flocked pile artificial leather as claimed in claim 1, it is characterised in that consolidating described in step (4) Toner is cetylpyridinium chloride or brocide.
8. the preparation method of the dermis flocked pile artificial leather as described in claim 1 or 7, it is characterised in that described in step (4) Chopped fiber A, dye solution, the mass ratio of tryptophan and color fixing agent are 1:10-20:0.03-0.05:0.05-0.08.
9. the preparation method of dermis flocked pile artificial leather as claimed in claim 1, it is characterised in that the people described in step (5) Fabricate-leather material is polyurethane or polyvinyl chloride.
10. the preparation method of dermis flocked pile artificial leather as claimed in claim 1, it is characterised in that third described in step (5) The brushing amount of olefin(e) acid adhesive is 20-30g/m2Artificial leather.
CN201710504445.7A 2017-06-28 2017-06-28 A kind of preparation method of dermis flocked pile artificial leather Pending CN107377319A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110965339A (en) * 2019-11-28 2020-04-07 威尔尼装饰材料(江苏)有限公司 Processing method of cashmere leather cloth
CN111455692A (en) * 2020-04-03 2020-07-28 广东海纳新材料科技有限公司 Pure vegetable flocking cloth and preparation method thereof

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Publication number Priority date Publication date Assignee Title
CN1085958A (en) * 1992-10-19 1994-04-27 张健 A kind of method of producing kind of flocked leather
CN101851869A (en) * 2010-06-09 2010-10-06 五邑大学 Accelerant of active dye
CN102286790A (en) * 2011-06-02 2011-12-21 沈中全 Preparation method of leather flocking short fiber

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CN1085958A (en) * 1992-10-19 1994-04-27 张健 A kind of method of producing kind of flocked leather
CN101851869A (en) * 2010-06-09 2010-10-06 五邑大学 Accelerant of active dye
CN102286790A (en) * 2011-06-02 2011-12-21 沈中全 Preparation method of leather flocking short fiber

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110965339A (en) * 2019-11-28 2020-04-07 威尔尼装饰材料(江苏)有限公司 Processing method of cashmere leather cloth
CN111455692A (en) * 2020-04-03 2020-07-28 广东海纳新材料科技有限公司 Pure vegetable flocking cloth and preparation method thereof

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