CN107365163A - 一种利用晶须纤维增韧的高韧陶土 - Google Patents
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Abstract
本发明提供一种利用晶须纤维增韧的高韧陶土,属于陶瓷材料技术领域,其由以下组成成分按一定的质量分数组成:高岭石30‑40份、石英25‑35份、水白云母10‑20份、蒙脱石20‑30份、碳化硅纤维10‑15份、烧结助剂4‑8份、硼化锆10‑16份,通过碳化硅纤维增加了陶土的韧性,提高了其所制造出的陶器的韧度。同时还添加了烧结助剂,提高了陶土的致密度,进一步增强陶土的韧性。使用本发明提供的陶土制作出的陶器具有韧性好、使用寿命长的优点。
Description
技术领域
本发明属于陶瓷材料技术领域,尤其涉及一种利用晶须纤维增韧的高韧陶土。
背景技术
陶器,是用黏土或陶土经捏制成形后烧制而成的器具。陶器历史悠久,在新石器时代就已初见简单粗糙的陶器。陶器在古代作为一种生活用品,在现在一般作为工艺品收藏。
但为了保留传统的风味,也有部分场合适合使用陶器容器的,如泡茶。常见的泡茶用具有紫砂壶,紫砂壶也属于陶器的一种,但是由于原料缺乏和市场竞争的结果,目前紫砂壶价格居高不下。实际上采用高岭石等普通陶土的泡茶效果能与紫砂相媲美,但是普通陶土所制成的陶器,特别是烧水陶壶等需要接受炭火烘烤的陶器,其本身对陶器的韧性有一定的要求,然而现在的陶器韧性不足,容易开裂,导致使用寿命大大下降,也影响了使用效果和陶器的外观。
发明内容
基于现有技术存在上述问题,本发明提供一种利用晶须纤维增韧的高韧陶土,其在常规的陶土配方中添加了碳化硅纤维,通过碳化硅纤维增加了陶土的韧性,提高了其所制造出的陶器的韧度。同时还添加了烧结助剂,提高了陶土的致密度,进一步增强陶土的韧性。
本发明通过以下技术方案达到目的:
一种利用晶须纤维增韧的高韧陶土,其由以下组成成分按一定的质量分数组成:高岭石30-40份、石英25-35份、水白云母10-20份、蒙脱石20-30份、碳化硅纤维10-15份、烧结助剂4-8份、硼化锆10-16份。
优选地,其由以下组成成分按一定的质量分数组成:高岭石34-36份、石英28-32份、水白云母14-18份、蒙脱石24-26份、碳化硅纤维12-14份、烧结助剂5-7份、硼化锆12-14份。
优选地,其由以下组成成分按一定的质量分数组成:高岭石35份、石英30份、水白云母16份、蒙脱石25份、碳化硅纤维13份、烧结助剂6份、硼化锆13份。
其中,所述的烧结助剂是钇铝石榴石。
其中,所述的碳化硅纤维是直径为16-18μm,长度为2-4mm的碳化硅纤维。
本发明具有的有益效果:通过碳化硅纤维增加了陶土的韧性,碳化硅纤维在陶土中能实现桥联增韧,并且使裂纹的方向在纤维的作用下会发生偏离,增加了裂纹延伸所需能量,同时碳化硅纤维还能通过拔出效应提高其所制造出的陶器的韧度。另外,还添加了烧结助剂,提高了陶土的致密度和保证了碳化硅的增韧性能,进一步增强陶土的韧性。
具体实施方式
下面结合具体实施例对本发明作进一步的描述。
实施例一:
一种利用晶须纤维增韧的高韧陶土,其由以下组成成分按一定的质量分数组成:高岭石30份、石英25份、水白云母10份、蒙脱石20份、碳化硅纤维10份、钇铝石榴石4份、硼化锆10份,所使用的碳化硅纤维是直径为16-18μm,长度为2-4mm的碳化硅纤维。
将上述除了碳化硅纤维外的其他材料粉碎,加入碳化硅纤维后混合均匀,并向混合物中添加适量自来水调和,再经过常规拉胚、晒胚、烧窑等工艺制成陶器,该陶器具有更好的韧性和更长的使用寿命。
实施例二:
一种利用晶须纤维增韧的高韧陶土,其由以下组成成分按一定的质量分数组成:高岭石40份、石英35份、水白云母20份、蒙脱石30份、碳化硅纤维15份、钇铝石榴石8份、硼化锆16份,所使用的碳化硅纤维是直径为16-18μm,长度为2-4mm的碳化硅纤维。
将上述除了碳化硅纤维外的其他材料粉碎,加入碳化硅纤维后混合均匀,并向混合物中添加适量自来水调和,再经过常规拉胚、晒胚、烧窑等工艺制成陶器,该陶器具有更好的韧性和更长的使用寿命。
实施例三:
一种利用晶须纤维增韧的高韧陶土,其由以下组成成分按一定的质量分数组成:高岭石3份、石英28份、水白云母14份、蒙脱石24份、碳化硅纤维12份、烧结助剂5份、硼化锆12份,所使用的碳化硅纤维是直径为16-18μm,长度为2-4mm的碳化硅纤维。
将上述除了碳化硅纤维外的其他材料粉碎,加入碳化硅纤维后混合均匀,并向混合物中添加适量自来水调和,再经过常规拉胚、晒胚、烧窑等工艺制成陶器,该陶器具有更好的韧性和更长的使用寿命。
实施例四:
一种利用晶须纤维增韧的高韧陶土,其由以下组成成分按一定的质量分数组成:高岭石36份、石英32份、水白云母18份、蒙脱石26份、碳化硅纤维14份、烧结助剂7份、硼化锆14份,所使用的碳化硅纤维是直径为16-18μm,长度为2-4mm的碳化硅纤维。
将上述除了碳化硅纤维外的其他材料粉碎,加入碳化硅纤维后混合均匀,并向混合物中添加适量自来水调和,再经过常规拉胚、晒胚、烧窑等工艺制成陶器,该陶器具有更好的韧性和更长的使用寿命。
实施例五:
一种利用晶须纤维增韧的高韧陶土,其由以下组成成分按一定的质量分数组成:高岭石35份、石英30份、水白云母16份、蒙脱石25份、碳化硅纤维13份、烧结助剂6份、硼化锆13份,所使用的碳化硅纤维是直径为16-18μm,长度为2-4mm的碳化硅纤维。
将上述除了碳化硅纤维外的其他材料粉碎,加入碳化硅纤维后混合均匀,并向混合物中添加适量自来水调和,再经过常规拉胚、晒胚、烧窑等工艺制成陶器,该陶器具有更好的韧性和更长的使用寿命。
以上所述实施例仅表达了本发明的几种实施方式,其描述较为具体和详细,但并不能因此而理解为对本发明专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干变形和改进,这些都属于本发明的保护范围。因此,本发明专利的保护范围应以所附权利要求为准。
Claims (5)
1.一种利用晶须纤维增韧的高韧陶土,其特在在于,其由以下组成成分按一定的质量分数组成:高岭石30-40份、石英25-35份、水白云母10-20份、蒙脱石20-30份、碳化硅纤维10-15份、烧结助剂4-8份、硼化锆10-16份。
2.根据权利要求1所述的一种利用晶须纤维增韧的高韧陶土,其特征在于,其由以下组成成分按一定的质量分数组成:高岭石34-36份、石英28-32份、水白云母14-18份、蒙脱石24-26份、碳化硅纤维12-14份、烧结助剂5-7份、硼化锆12-14份。
3.根据权利要求2所述的一种利用晶须纤维增韧的高韧陶土,其特征在于,其由以下组成成分按一定的质量分数组成:高岭石35份、石英30份、水白云母16份、蒙脱石25份、碳化硅纤维13份、烧结助剂6份、硼化锆13份。
4.根据权利要求1-3所述的一种利用晶须纤维增韧的高韧陶土,其特征在于,所述的烧结助剂是钇铝石榴石。
5.根据权利要求1-3所述的一种利用晶须纤维增韧的高韧陶土,其特征在于,所述的碳化硅纤维是直径为16-18μm,长度为2-4mm的碳化硅纤维。
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