CN107348363A - Method for crushing fermented soya bean caking - Google Patents
Method for crushing fermented soya bean caking Download PDFInfo
- Publication number
- CN107348363A CN107348363A CN201710646380.XA CN201710646380A CN107348363A CN 107348363 A CN107348363 A CN 107348363A CN 201710646380 A CN201710646380 A CN 201710646380A CN 107348363 A CN107348363 A CN 107348363A
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- Prior art keywords
- bean
- laminate
- pea
- silica gel
- cylinder
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L11/00—Pulses, i.e. fruits of leguminous plants, for production of food; Products from legumes; Preparation or treatment thereof
- A23L11/50—Fermented pulses or legumes; Fermentation of pulses or legumes based on the addition of microorganisms
Abstract
The present invention relates to a kind of fermented soya bean processing unit (plant), particularly for the method for broken fermented soya bean caking, including Processing Room, cylinder, laminate, silica gel sieve, negative pressure pump and shunting platform；In the middle part of Processing Room, Processing Room is divided into air drying area and processing district, circular hole and material spilling hole is provided with laminate laminate by laminate；Cylinder is fixed on Processing Room side wall, and cylinder is located at air drying area, and cylinder output shaft free end is fixed with push pedal, and push pedal contacts with laminate；Silica gel sieve is fixed on laminate lower end, and processing is divided into Zhi Mei areas and fermentation zone, through hole is provided with silica gel sieve by silica gel sieve；Negative pressure pump is fixed on Processing Room bottom and positioned at silica gel sieve lower section；Shunting platform is fixed on Processing Room bottom and below material spilling hole；Cylinder and negative pressure pump are connected by controller, and controller is used for the startup and closing for controlling cylinder and negative pressure pump.During using the technical program, artificial stirring can be replaced, more saves manpower；And the fermented soya bean of two kinds of mouthfeels can be produced simultaneously, to adapt to different Man's Demands.
Description
Technical field
The present invention relates to a kind of fermented soya bean processing unit (plant), particularly for the method for broken fermented soya bean caking.
Background technology
Fermented soya bean are a kind of ancient traditional zymotic bean product, and early in B.C. twoth century, China can produce fermented soya bean.Mesh
Before, fermented soya bean are usually for raw material with soybean, black soya bean etc., add material by boiling and produce strain progress koji-making, then by the later stage
Ferment making forms.In the manufacturing process of fermented soya bean, koji-making is a highly important step, and the purpose of koji-making is to make cooked beans
Grain produces corresponding enzyme system in the presence of enzyme bacterium, and abundant metabolite is produced during subsequently brewageing, has fermented soya bean
There are delicious flavour and peculiar flavour.
Due to needing first boiling bean or pea before koji-making, the bean or pea after boiling are softer and moist, cause bean or pea in yeast making process easy
Lump and agglomerating；Internally positioned bean or pea temperature can be raised constantly, bean or pea can be caused to rot in yeast making process, can not complete fermented soya bean
Make.Present method be in yeast making process manually carry out the loose bean or pea of stirring, disperse the bean or pea of caking, increase bean or pea it
Between space, so as to reduce the temperature of bean or pea.But following defect be present by artificial stirring method to solve bean or pea caking：Loss
Manpower, it is inefficient；And inside of fermented soybeans structure is easily damaged, influence mouthfeel.
The content of the invention
It is an object of the invention to provide a kind of method that bean or pea for making caking disperse automatically.
To reach above-mentioned purpose, the technical scheme is that providing the method for crushing fermented soya bean caking, its feature exists
In comprising the following steps：
Step 1：Get out the device of broken fermented soya bean caking, including Processing Room, cylinder, laminate, silica gel sieve, negative pressure pump and shunting
Platform；In the middle part of Processing Room, Processing Room is divided into air drying area and processing district, vertical circular hole is provided with laminate the laminate by laminate
And material spilling hole；The cylinder is installed in the air drying area side wall of Processing Room, and cylinder output shaft is parallel with laminate, and cylinder output shaft is certainly
Push pedal is fixed with by end, push pedal contacts with laminate；The silica gel sieve is fixed on laminate lower end, is formed and made between silica gel sieve and laminate
Enzyme area, the outside processing district space of silica gel sieve are fermentation zone, and silica gel sieves and is provided with vertical through hole, the Zhi Mei areas side wall of Processing Room
It is provided with hermatic door；The negative pressure pump is fixed on Processing Room bottom and positioned at silica gel sieve lower section；The shunting platform is fixed on processing
Room bottom and below the material spilling hole；The cylinder and negative pressure pump are connected by controller, and the controller is used to control cylinder
With the startup and closing of negative pressure pump；
Step 2：Bean or pea after boiling are poured at hermatic door in the Zhi Mei areas of silica gel sieve and laminate formation, during pouring into
It is gradually added into material；
Step 3：After the fermentation of 1-2 days, startup and the dwell time of controller control negative pressure pump and cylinder are set；
Step 4：After controller control negative pressure pump startup, silica gel sieve moves down in the presence of negative pressure；After 5-7s, controller control
Negative pressure pump processed is closed, and the upper bullet of silica gel sieve, the bean or pea of caking are hit in the presence of elastic force with laminate lower surface is dispersed into graininess
Then fall, bean or pea part bean or pea during whereabouts enter fermentation zone through through hole；
Step 5：After 5-7s, controller controls negative pressure pump startup again, the upper bullet of silica gel sieve, partly passes through circle into granular bean or pea
Hole removes partial moisture after entering air drying area, reduces bean or pea internal temperature；Undispersed caking bean or pea continue and laminate lower surface
Shock is dispersed into graininess, and bean or pea have part bean or pea to enter fermentation zone through through hole again during whereabouts；Controller controls
After negative pressure pump starts and stopped 3-5 times repeatedly, control cylinder starts；
Step 6：After cylinder starts, bean or pea are pushed into fermentation zone by the push pedal of cylinder output shaft free end from the material spilling hole of air drying area,
Bean or pea are fermented during whereabouts with being dispersed in Processing Room bottom after shunting platform shock, and controller controls gas after 8-10s
Cylinder is closed, cylinder output shaft retraction；
Step 7：After 1-2min, the another secondary control negative pressure pump of controller starts and closed repeatedly, then control again cylinder start and
Close；Circulate 4-6 times, the bean or pea in Zhi Mei areas and air drying area fully enter fermentation zone.
The technical principle of this programme is：Bean or pea after boiling are poured into silica gel sieve and the enzyme processed of laminate formation at hermatic door
In area, material is gradually added into during pouring into, bean or pea can produce corresponding enzyme bacterium after the fermentation of 1-2 days, but bean or pea
The situation of caking occurs, so needing to be disperseed the bean or pea of caking.Bean or pea are concentrated in Zhi Mei areas and produce enzyme bacterium 1-2 days
Afterwards, the time of startup and the stopping of controller control negative pressure pump and cylinder is manually set in advance.When having arrived the setting time, control
Device control negative pressure pump starts, stopped repeatedly, the springing up and down repeatedly in the presence of negative pressure of silica gel sieve；When controller controls negative pressure pump
During startup, silica gel sieve moves down in the presence of negative pressure；When controller control negative pressure pump is closed, the upper bullet of silica gel sieve, caking
Bean or pea in the presence of elastic force with laminate lower surface hit be dispersed into graininess then fall, bean or pea are during whereabouts
Bean or pea are divided to enter fermentation zone through through hole.When controller controls negative pressure pump startup again and closes, silica gel sieve deformation, in elastic force
The lower upper bullet of effect, partly enters after air drying area into granular bean or pea through circular hole and removes partial moisture, reduce temperature inside bean or pea
Degree；Bean or pea of luming simultaneously, which continue to hit with laminate lower surface, is dispersed into graininess, and bean or pea have part beans again during whereabouts
Son enters fermentation zone through through hole.After controller control negative pressure pump starts and stops multi-round repeatedly, control cylinder starts, gas
Bean or pea are pushed into fermentation zone by the push pedal of cylinder output shaft free end from air drying area by material spilling hole, and then controller control cylinder closes
Close；Bean or pea are hit during whereabouts with shunting platform is then dispersed in Processing Room bottom.After a period of time, controller is again
Control negative pressure pump starts and closed repeatedly, then controls cylinder to start and close again；Circulate successively, until Zhi Mei areas and air drying area
Untill interior bean or pea fully enter fermentation zone.
This programme has the technical effect that：By setting silica gel to sieve, the bean or pea after boiling can be made to concentrate production in Zhi Mei areas
Mildew bacterium, enzyme speed processed is fast；Bean or pea are spread out with traditional, large area is spread mould and compared, and more saves mould.Pass through control
Through hole on device, negative pressure pump, laminate and silica gel sieve is used cooperatively, and the bean or pea of caking can be made to be dispersed into fermentation zone and sent out
Ferment, bean or pea temperature is reduced, effectively avoid the bean or pea temperature of caking too high and rotten；Because bean or pea itself carry mould, and adding
Work room bottom spreads out, so bean or pea ferment effect is good, the fermented soya bean mouthfeel finally processed is also fine.By controller, cylinder,
Push pedal, being used cooperatively for platform, laminate and circular hole is shunted, bean or pea can be made to be cooled into air drying area, make bean or pea internal temperature
Reduce, while bean or pea moisture can be reduced, bean or pea are rotted during preventing later stage fermentation, while bean or pea are hit with shunting platform
So that bean or pea internal structure changes, the fermented soya bean after fermenting are aromatic, in good taste, with directly sieving what through hole was dropped from silica gel
The fermented soya bean that bean or pea are processed into are compared, mouthfeel more delicious and crisp.Other whole device can replace artificial stirring, more save manpower, and
And the fermented soya bean of two kinds of mouthfeels can be produced simultaneously, to adapt to the hobby of different people.
Further, stage clip is fixed with the sieve of silica gel described in step 1, stage clip free end is fixed with Processing Room bottom to be connected
Connect.This programme has the technical effect that：When the bean or pea weight in silica gel sieve is larger, stage clip can be sieved to silica gel and played a supportive role；
It is stopped in negative pressure pump, during the upper bullet of silica gel sieve, stage clip can play a driving role, it is ensured that the upper bullet of silica gel sieve is higher, this
The bean or pea of sample caking and laminate impact are bigger, it is easier to scattered.
Further, through hole is cased with steel ring described in step 1.This programme has the technical effect that：By setting steel ring, keep away
Exempt from silica gel sieve thru-hole distortion during up and down motion, it is ensured that bean or pea can pass through.
Further, the laminate lower surface in Zhi Mei areas described in step 1 is provided with projection.This programme has the technical effect that：
It is raised by setting, it can preferably promote the bean or pea of caking to disperse, accelerate the speed that bean or pea enter fermentation zone.
Further, the vertical section that platform is shunted described in step 1 is trapezoidal.This programme has the technical effect that：Platform will be shunted
Set bean or pea that stepped cross may insure to drop from air drying area evenly be dispersed in fermentation zone；Mistake of the bean or pea in whereabouts simultaneously
Cheng Zhongyu shunting platforms upper end is hit, then is tumbled, and can further reduce bean or pea temperature and moisture.
During using above-mentioned technical proposal, artificial stirring can be replaced, more saves manpower；And two can be produced simultaneously
The fermented soya bean of kind mouthfeel, to adapt to different Man's Demands.
Brief description of the drawings
The present invention is further detailed explanation with reference to the accompanying drawings and detailed description：
Fig. 1 is the method equipment therefor schematic diagram that the present invention is used to crush fermented soya bean caking.
Embodiment
Below by embodiment, the present invention is further detailed explanation：
Reference in Figure of description includes：Processing Room 1, cylinder 2, laminate 3, silica gel sieve 4, stage clip 5, negative pressure pump 6, shunting
Platform 7, air drying area 8, circular hole 9, material spilling hole 10, projection 11, push pedal 12, Zhi Mei areas 13, fermentation zone 14, through hole 15, column 16.
Method for crushing fermented soya bean caking, using the device of broken fermented soya bean caking as shown in Figure 1, including Processing Room
1, cylinder 2, laminate 3, silica gel sieve 4, stage clip 5, negative pressure pump 6 and shunting platform 7 are provided with Processing Room 1 from top to bottom.Laminate 3, which is located at, to be added
The middle part of work room 1, laminate 3 divide Processing Room 1 for the air drying area 8 of top and the processing district of lower section, and vertical circular hole is provided with laminate 3
9 and material spilling hole 10；The lower surface of laminate 3 is provided with projection 11.Cylinder 2 is fixed on the left side wall of Processing Room 1, and cylinder 2 is located at air drying area 8,
To the right, the output shaft right-hand member of cylinder 2 is fixed with push pedal 12 to the output shaft level of cylinder 2, and the lower surface of push pedal 12 contacts with laminate 3.Silica gel
Sieve 4 is fixed on the lower end of laminate 3, and Zhi Mei areas 13 are formed between silica gel sieve 4 and laminate 3, and the processing district space that silica gel sieves outside 4 is hair
Ferment area 14, silica gel are sieved and are provided with vertical through hole 15 on 4, and steel ring is cased with through hole 15；The side wall of Zhi Mei areas 13 of Processing Room is provided with
Hermatic door.Negative pressure pump 6 is fixed on the bottom of Processing Room 1 and positioned at the lower section of silica gel sieve 4；Stage clip 5 is located at the left and right ends of negative pressure pump 6, pressure
The upper end of spring 5 is fixedly connected with silica gel sieve 4, and the lower end of stage clip 5 is fixedly connected with the bottom of Processing Room 1.Shunting platform 7 is fixed by column 16
In the bottom of Processing Room 1 and positioned at the lower section of material spilling hole 10, the trapezoidal shape in the cross section of platform 7 is shunted.Wherein cylinder 2 and negative pressure pump 6 passes through
Controller is connected, and controller is used for the startup and closing for controlling cylinder 2 and negative pressure pump 6.
Broken fermented soya bean caking concretely comprises the following steps：
Step 1：Get out the device of above-mentioned broken fermented soya bean caking；
Step 2：Bean or pea after boiling are poured into silica gel at hermatic door to sieve in the 4 Zhi Mei areas 13 formed with laminate 3, the mistake poured into
Material is gradually added into journey；
Step 3：After the fermentation of 2 days, startup and the dwell time of controller control negative pressure pump 6 and cylinder 2 are set；
Step 4：After controller control negative pressure pump 6 starts, silica gel sieve 4 moves down in the presence of negative pressure；After 6s, controller control
Negative pressure pump 6 processed is closed, bullet on silica gel sieve 4, and the bean or pea of caking are hit in the presence of elastic force with the projection 11 of the lower surface of laminate 3 divides
Dissipate into graininess and then fall, bean or pea part bean or pea during whereabouts enter fermentation zone 14 through through hole 15；
Step 5：After 6s, controller controls negative pressure pump 6 to start again, bullet on silica gel sieve 4, partly passes through circle into granular bean or pea
Hole 9 removes partial moisture after entering air drying area 8, reduces bean or pea internal temperature；Undispersed caking bean or pea continue and the lower end of laminate 3
The projection 11 in face, which is hit, is dispersed into graininess, and bean or pea have part bean or pea to enter fermentation zone through through hole 15 again during whereabouts
14；After controller control negative pressure pump 6 starts and stops 5 bouts repeatedly, control cylinder 2 starts；
Step 6：After cylinder 2 starts, bean or pea are pushed into by the push pedal 12 of the output shaft free end of cylinder 2 from the material spilling hole 10 of air drying area 8
Fermentation zone 14, bean or pea are fermented with being dispersed in the bottom of Processing Room 1 after the shunting shock of platform 7 during whereabouts, controlled after 10s
Device control cylinder 2 processed is closed, the output shaft of cylinder 2 retraction；
Step 7：After 2min, the another secondary control negative pressure pump 6 of controller starts and closed repeatedly, then control again cylinder 2 start and
Close；Circulate 5 times, 8 bean or pea fully enter fermentation zone 14 in Zhi Mei areas 13 and air drying area.
Above-described is only the preferred embodiment of the present invention, it is noted that for those skilled in the art,
Without departing from the inventive concept of the premise, several modifications and improvements can also be made, these should also be considered as the guarantor of the present invention
Scope is protected, these effects and practical applicability for implementing all without the influence present invention.The present invention omits the technology department of description
It is known technology to divide.
Claims (5)
1. the method for crushing fermented soya bean caking, it is characterised in that comprise the following steps：
Step 1：Get out the device of broken fermented soya bean caking, including Processing Room, cylinder, laminate, silica gel sieve, negative pressure pump and shunting
Platform；In the middle part of Processing Room, Processing Room is divided into air drying area and processing district, vertical circular hole is provided with laminate the laminate by laminate
And material spilling hole；The cylinder is installed in the air drying area side wall of Processing Room, and cylinder output shaft is parallel with laminate, and cylinder output shaft is certainly
Push pedal is fixed with by end, push pedal contacts with laminate；The silica gel sieve is fixed on laminate lower end, is formed and made between silica gel sieve and laminate
Enzyme area, the outside processing district space of silica gel sieve are fermentation zone, and silica gel sieves and is provided with vertical through hole, the Zhi Mei areas side wall of Processing Room
It is provided with hermatic door；The negative pressure pump is fixed on Processing Room bottom and positioned at silica gel sieve lower section；The shunting platform is fixed on processing
Room bottom and below the material spilling hole；The cylinder and negative pressure pump are connected by controller, and the controller is used to control cylinder
With the startup and closing of negative pressure pump；
Step 2：Bean or pea after boiling are poured at hermatic door in the Zhi Mei areas of silica gel sieve and laminate formation, during pouring into
It is gradually added into material；
Step 3：After the fermentation of 1-2 days, startup and the dwell time of controller control negative pressure pump and cylinder are set；
Step 4：After controller control negative pressure pump startup, silica gel sieve moves down in the presence of negative pressure；After 5-7s, controller control
Negative pressure pump processed is closed, and the upper bullet of silica gel sieve, the bean or pea of caking are hit in the presence of elastic force with laminate lower surface is dispersed into graininess
Then fall, bean or pea part bean or pea during whereabouts enter fermentation zone through through hole；
Step 5：After 5-7s, controller controls negative pressure pump startup again, the upper bullet of silica gel sieve, partly passes through circle into granular bean or pea
Hole removes partial moisture after entering air drying area, reduces bean or pea internal temperature；Undispersed caking bean or pea continue and laminate lower surface
Shock is dispersed into graininess, and bean or pea have part bean or pea to enter fermentation zone through through hole again during whereabouts；Controller controls
After negative pressure pump starts and stopped 3-5 times repeatedly, control cylinder starts；
Step 6：After cylinder starts, bean or pea are pushed into fermentation zone by the push pedal of cylinder output shaft free end from the material spilling hole of air drying area,
Bean or pea are fermented during whereabouts with being dispersed in Processing Room bottom after shunting platform shock, and controller controls gas after 8-10s
Cylinder is closed, cylinder output shaft retraction；
Step 7：After 1-2min, the another secondary control negative pressure pump of controller starts and closed repeatedly, then control again cylinder start and
Close；Circulate 4-6 times, the bean or pea in Zhi Mei areas and air drying area fully enter fermentation zone.
2. the method according to claim 1 for being used to crush fermented soya bean caking, it is characterised in that：Silica gel described in step 1 sieves
On be fixed with stage clip, stage clip free end is fixedly connected with Processing Room bottom.
3. the method according to claim 1 for being used to crush fermented soya bean caking, it is characterised in that：Through hole described in step 1
It is cased with steel ring.
4. the method according to claim 1 for being used to crush fermented soya bean caking, it is characterised in that：Zhi Mei areas described in step 1
Interior laminate lower surface is provided with projection.
5. the method according to claim 1 for being used to crush fermented soya bean caking, it is characterised in that：Platform is shunted described in step 1
Vertical section to be trapezoidal.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710646380.XA CN107348363A (en) | 2017-08-01 | 2017-08-01 | Method for crushing fermented soya bean caking |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710646380.XA CN107348363A (en) | 2017-08-01 | 2017-08-01 | Method for crushing fermented soya bean caking |
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| Publication Number | Publication Date |
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| CN107348363A true CN107348363A (en) | 2017-11-17 |
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| CN201710646380.XA Pending CN107348363A (en) | 2017-08-01 | 2017-08-01 | Method for crushing fermented soya bean caking |
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Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN102430089A (en) * | 2011-11-28 | 2012-05-02 | 河南省康星药业有限公司 | Method for preparing ultrafine powder Qiangzhuang San at normal temperature and special bidirectional airflow sieving machine |
| CN103719742A (en) * | 2013-12-20 | 2014-04-16 | 仲恺农业工程学院 | Technique for preparing Aspergillus fermented black beans by metabolism regulation process and product thereof |
| CN104814399A (en) * | 2015-04-21 | 2015-08-05 | 大方吴记老字号食品有限责任公司 | Fermented soy or black bean product and production method thereof |
| CN204519327U (en) * | 2015-03-31 | 2015-08-05 | 三峡大学 | A kind of fermented soya bean are adjusted and are mixed device |
| CN106071595A (en) * | 2016-06-30 | 2016-11-09 | 高广军 | A kind of manufacture method of Semen Sojae Preparatum Qiang health beverage |
| CN106824418A (en) * | 2017-03-14 | 2017-06-13 | 南京甘汁园糖业有限公司 | A kind of brown sugar cake broke device |
-
2017
- 2017-08-01 CN CN201710646380.XA patent/CN107348363A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102430089A (en) * | 2011-11-28 | 2012-05-02 | 河南省康星药业有限公司 | Method for preparing ultrafine powder Qiangzhuang San at normal temperature and special bidirectional airflow sieving machine |
| CN103719742A (en) * | 2013-12-20 | 2014-04-16 | 仲恺农业工程学院 | Technique for preparing Aspergillus fermented black beans by metabolism regulation process and product thereof |
| CN204519327U (en) * | 2015-03-31 | 2015-08-05 | 三峡大学 | A kind of fermented soya bean are adjusted and are mixed device |
| CN104814399A (en) * | 2015-04-21 | 2015-08-05 | 大方吴记老字号食品有限责任公司 | Fermented soy or black bean product and production method thereof |
| CN106071595A (en) * | 2016-06-30 | 2016-11-09 | 高广军 | A kind of manufacture method of Semen Sojae Preparatum Qiang health beverage |
| CN106824418A (en) * | 2017-03-14 | 2017-06-13 | 南京甘汁园糖业有限公司 | A kind of brown sugar cake broke device |
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Application publication date: 20171117 |
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