CN107326481B - Device for detecting sliver breakage by monocular photoelectric and combing machine applied by same - Google Patents
Device for detecting sliver breakage by monocular photoelectric and combing machine applied by same Download PDFInfo
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- CN107326481B CN107326481B CN201710578295.4A CN201710578295A CN107326481B CN 107326481 B CN107326481 B CN 107326481B CN 201710578295 A CN201710578295 A CN 201710578295A CN 107326481 B CN107326481 B CN 107326481B
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- monocular
- photoelectric detection
- sliver
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01G—PRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
- D01G19/00—Combing machines
- D01G19/06—Details
- D01G19/10—Construction, mounting, or operating features of combing elements
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01G—PRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
- D01G19/00—Combing machines
- D01G19/06—Details
- D01G19/14—Drawing-off and delivery apparatus
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01G—PRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
- D01G31/00—Warning or safety devices, e.g. automatic fault detectors, stop motions
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/66—Disintegrating fibre-containing textile articles to obtain fibres for re-use
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Preliminary Treatment Of Fibers (AREA)
Abstract
The invention relates to a device for detecting sliver breakage by monocular photoelectricity, which comprises: an output platen having a sliver opening; the single-eye photoelectric detection device is arranged at the lower part of the output platen and connected with the main controller, and is used for detecting the inclination angle of the output platen; the fixed shaft is connected with the single-eye photoelectric detection device; the connecting arm is rotationally connected with the fixed shaft and is also fixed with the output platen into a whole, and is used for rotating when the cotton sliver passing through the cotton sliver opening changes; and the master controller is connected with the monocular photoelectric detection device and is used for receiving signals of the monocular photoelectric detection device when the monocular photoelectric detection device detects that the output platen is inclined, and controlling the combing machine to stop. The invention utilizes the monocular photoelectric detection device to control the working state of the combing machine by detecting the inclination angle of the output platen, so as to quickly distinguish whether the sliver is broken or not, and ensure the detection efficiency of sliver breakage.
Description
Technical Field
The invention relates to the technical field of combers, in particular to a device for detecting sliver breakage by monocular photoelectricity and a comber applied by the device.
Background
Along with the development of the technology of the combing machine at present, the speed of the combing machine is increased from 350 times to 450-500 times, and as eight gears are arranged in a combing locomotive, only one group of correlation detection devices are adopted to uniformly detect broken sliver for eight gears in the existing combing locomotive, when the combing machine operates at high speed, the detection error rate is high, and the broken sliver of which gear cannot be timely prompted is broken, and the defects of long parking time and low production efficiency are caused by searching one by one. There is therefore a need for an improved detection device as described above.
Disclosure of Invention
The invention aims to overcome the defects, and provides a device for detecting sliver breakage by using a single-eye photoelectric detection device, which aims to control the working state of a combing machine by a main controller by detecting the inclination angle of an output platen so as to quickly distinguish whether sliver breakage occurs or not and ensure the detection efficiency of sliver breakage.
In order to achieve the above purpose, the technical scheme adopted by the invention is as follows:
a device for single-eye photoelectric detection of sliver breakage, comprising:
an output platen having a tampon opening for a tampon to pass through the output platen;
the single-eye photoelectric detection device is arranged at the lower part of the output bedplate and is connected with a main controller of the combing machine, and is used for detecting the inclination angle of the output bedplate;
the fixed shaft is connected with the monocular photoelectric detection device;
the connecting arm is rotationally connected with the fixed shaft and is also integrally fixed with the output platen, and is used for rotating when the cotton sliver passing through the cotton sliver opening changes; and
and the master controller is connected with the single-eye photoelectric detection device and is used for receiving signals of the single-eye photoelectric detection device when the single-eye photoelectric detection device detects that the output platen is inclined, and controlling the combing machine to stop.
Preferably, at the connection position of the connection arm and the output platen, the connection arm is further provided with a long pressure pin and a short pressure pin extending out of the surface of the output platen along the running direction of the cotton sliver, one ends of the long pressure pin and the short pressure pin are respectively connected with a long spring and a short spring arranged inside the connection arm, and the connection arm can rotate when the cotton sliver passing through the cotton sliver opening changes, so that the output platen is driven to incline.
More preferably, one end of the output platen is provided with a flanging, and the distance of the flanging is 22.5mm.
More preferably, the distance between the center line of the monocular photoelectric detection device and the fixed shaft and the flanging of the output platen is 35mm, and the monocular photoelectric detection device is used for balancing the weight of the output platen when the output platen is in a horizontal position.
More preferably, the elastic force of the long spring ranges from 7.78N to 8.65N, and the elastic force of the short spring ranges from 14.91N to 25.36N.
More preferably, the material of the long spring is carbon spring steel wire, the diameter of the steel wire of the long spring is phi 0.7mm, the middle diameter of the long spring is phi 7.2mm, and the total length of the long spring is 28mm.
More preferably, the material of the short spring is carbon spring steel wire, the diameter of the steel wire of the short spring is phi 0.8mm, the middle diameter of the short spring is phi 7.2mm, and the total length of the short spring is 20mm.
The invention also provides a comber, which comprises a frame, and a plurality of groups of the device for detecting sliver breakage by monocular photoelectricity, wherein each device for detecting sliver breakage by monocular photoelectricity is respectively connected with the frame through a fixed shaft of the device, and in addition, the frame is also provided with supporting points corresponding to a long pressure pin and a short pressure pin in each device for detecting sliver breakage by monocular photoelectricity; and the frame is also provided with a plurality of groups of drafting rollers which are used for drafting cotton slivers passing through the cotton sliver opening of the device for detecting cotton sliver breakage by monocular photoelectric detection.
The invention has the beneficial effects that: the device for detecting sliver breakage by monocular photoelectricity can detect the angle of inclination of the output platen caused by pressure change of the output platen when sliver passes through the sliver opening by the monocular photoelectricity detecting device, and further control the working state of the comber by the master controller connected with the monocular photoelectricity detecting device, namely when sliver breakage occurs or sliver is too thick, the output platen is inclined, at the moment, the monocular photoelectricity detecting device sends a stop signal, and the master controller controls the comber to stop in time. The invention utilizes the rotatable connecting arm, the long pressure pin, the short pressure pin, the long spring and the short spring, can rapidly sense the pressure change of cotton sliver on the output bedplate and timely make corresponding tilting action, thereby ensuring the detection precision when the combing machine runs at high speed; the size of the output table plate after design and the sizes of the long spring and the short spring matched with the output table plate can ensure the balance state of the output table plate in the normal working process of the output table plate; the combing machine provided by the invention is provided with a plurality of groups of devices for detecting sliver breakage by monocular photoelectricity, each group of devices for detecting sliver breakage by monocular photoelectricity operates independently, when sliver breakage occurs, which grade of sliver breakage occurs can be rapidly distinguished so as to be convenient for timely treatment, the efficiency of sliver breakage detection is improved, and the normal operation of the combing machine can be rapidly restored to improve the production efficiency of the combing machine.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the invention. In the drawings:
FIG. 1 is a schematic structural view of a device for detecting sliver breakage by monocular photoelectricity in the invention;
FIG. 2 is a cross-sectional view taken along line A-A of FIG. 1;
fig. 3 is a top view of the structure shown in the output platen of fig. 1.
Detailed Description
It should be noted that, in the case of no conflict, the embodiments and features in the embodiments may be combined with each other. The invention will be described in detail below with reference to the drawings in connection with embodiments.
In order to make the present application solution better understood by those skilled in the art, the following description will be made in detail and with reference to the accompanying drawings in the embodiments of the present application, it is apparent that the described embodiments are only some embodiments of the present application, not all embodiments. All other embodiments, which can be made by one of ordinary skill in the art based on the embodiments herein without making any inventive effort, shall fall within the scope of the present application.
As shown in fig. 1-3, a device for monocular photodetecting sliver breakage, comprising: an output platen 1 having a tampon opening 9 for a tampon to pass through the output platen 1; a monocular photoelectric detection device 2 which is arranged at the lower part of the output bedplate 1 and is connected with a main controller 10 of the combing machine for detecting the inclination angle of the output bedplate 1; a fixed shaft 3 connected with the monocular photodetection device 2; a connecting arm 4 rotatably connected with the fixed shaft 3 and integrally fixed with the output platen 1, wherein the connecting arm 4 can rotate when the cotton sliver passing through the cotton sliver opening 9 changes; and the main controller 10 is connected with the monocular photoelectric detection device 2 and is used for receiving the signal of the monocular photoelectric detection device 2 when the monocular photoelectric detection device 2 detects that the output bedplate 1 inclines, and controlling the combing machine to stop.
As a further development of the present embodiment, the connecting arm 4 can be rotated when the tampon changes, i.e. the connecting arm 4 can be rotated when the pressure on the output platen 1 changes when the tampon passes through the tampon opening 9. Accordingly, the present invention provides a structure in which the connection arm 4 can rotate when the tampon is changed, specifically: at the connection position of the connecting arm 4 and the output platen 1, the connecting arm 4 is further provided with a long pressure pin 7 and a short pressure pin 8 extending out of the surface of the output platen 1 along the sliver running direction, one ends of the long pressure pin 7 and the short pressure pin 8 are respectively connected with a long spring 5 and a short spring 6 arranged inside the connecting arm 4, and when the sliver passing through the sliver opening changes, the connecting arm 4 can rotate, and then the output platen 1 is driven to incline, so that the working state of the combing machine is controlled.
In order to ensure that the output platen 1 is in a weight balance state when in a horizontal position, the output platen 1 in the embodiment is made of a steel plate with the thickness of 1.5mm and the material of 0Cr18Ni9Ti, the length of 372mm and the width of 150mm of the output platen 1 are respectively formed by designing one end of the output platen 1, which is more important for the output platen 1, to be provided with a flanging, the distance between the flanging and the center line of the single-eye photoelectric detection device 2 and the fixed shaft 3 is 35mm from the flanging of the output platen 1.
Meanwhile, in order to ensure that the connecting arm 4 can sense the pressure change on the output platen 1 more quickly, the material of the long spring 5 adopted in the embodiment is carbon spring steel wire, the diameter of the steel wire of the long spring 5 is phi 0.7mm, the middle diameter of the long spring 5 is phi 7.2mm, the total length of the long spring 5 is 28mm, and the elastic force range of the long spring 5 is 7.78N-8.65N; the material of the short spring 6 is carbon spring steel wire, the diameter of the steel wire of the short spring 6 is phi 0.8mm, the middle diameter of the short spring 6 is phi 7.2mm, the total length of the short spring 6 is 20mm, and the elastic force range of the short spring 6 is 14.91N-25.36N. Based on the structural design, the invention can rapidly sense the pressure change of the cotton sliver on the output platen and timely make corresponding tilting action, thereby ensuring the detection precision when the combing machine operates at high speed.
The invention also provides a combing machine, which comprises a frame (not shown in the figure), wherein the combing machine is provided with a plurality of groups of the device for detecting sliver breakage by monocular photoelectricity, each device for detecting sliver breakage by monocular photoelectricity is respectively connected with the frame through a fixed shaft 3, and in addition, the frame is also provided with supporting points corresponding to a long pressure pin 7 and a short pressure pin 8 in each device for detecting sliver breakage by monocular photoelectricity; and a plurality of groups of drafting rollers (not shown in the figure) are also arranged on the frame and are used for drafting cotton slivers passing through the cotton sliver opening 9 of the device for detecting cotton sliver breakage by monocular photoelectric detection of each group.
The combing machine provided by the invention is provided with a plurality of groups of devices for detecting sliver breakage by monocular photoelectricity, each group of devices for detecting sliver breakage by monocular photoelectricity operates independently, when sliver breakage occurs, which grade of sliver breakage occurs can be rapidly distinguished so as to be convenient for timely treatment, the efficiency of sliver breakage detection is improved, and the normal operation of the combing machine can be rapidly restored to improve the production efficiency of the combing machine.
The device for detecting sliver breakage by monocular photoelectricity can detect the angle of inclination of the output platen caused by pressure change of the output platen when sliver passes through the sliver opening by the monocular photoelectricity detecting device, and further control the working state of the comber by the master controller connected with the monocular photoelectricity detecting device, namely when sliver breakage occurs or sliver is too thick, the output platen is inclined, at the moment, the monocular photoelectricity detecting device sends a stop signal, and the master controller controls the comber to stop in time.
The concrete steps are as follows: when the cotton sliver is opened normally, the cotton sliver is leveled, the output platen 1 is positioned at the horizontal position, the long spring 5 and the short spring 6 are in a compressed state, when the cotton sliver is broken accidentally, the long spring 5 rebounds to enable the output platen 1 to be lifted, and when the size exceeds a certain size, the monocular photoelectric detection device 2 sends a stop signal, and the combing machine stops; when the cotton sliver is too thick and the output platen 1 is pulled downwards, the output platen 1 resists the pressure of the short spring 6 downwards, and when the size exceeds a certain size, the monocular photoelectric detection device 2 sends a stop signal again, and the combing machine stops.
The above description is only of the preferred embodiments of the present invention and is not intended to limit the present invention, but various modifications and variations can be made to the present invention by those skilled in the art. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (2)
1. A device for single-eye photoelectric detection of sliver breakage, comprising:
an output platen having a tampon opening for a tampon to pass through the output platen;
the single-eye photoelectric detection device is arranged at the lower part of the output bedplate and is connected with a main controller of the combing machine, and is used for detecting the inclination angle of the output bedplate;
the fixed shaft is connected with the monocular photoelectric detection device;
the connecting arm is rotationally connected with the fixed shaft and is also integrally fixed with the output platen, and is used for rotating when the cotton sliver passing through the cotton sliver opening changes; and
the master controller is connected with the monocular photoelectric detection device and is used for receiving signals of the monocular photoelectric detection device when the monocular photoelectric detection device detects that the output platen is inclined, and controlling the combing machine to stop;
the cotton sliver opening-passing cotton sliver opening-discharging device comprises a cotton sliver opening-passing device, a long pressure pin, a short pressure pin, a long spring, a short spring, a connecting arm and a connecting plate, wherein the long pressure pin and the short pressure pin extend out of the surface of the output plate along the cotton sliver running direction;
one end of the output platen is provided with a flanging, and the distance of the flanging is 22.5mm;
the distance between the center line of the monocular photoelectric detection device and the fixed shaft and the flanging of the output platen is 35mm, and the monocular photoelectric detection device is used for balancing the weight of the output platen when the output platen is in a horizontal position;
the elastic force range of the long spring is 7.78N-8.65N, and the elastic force range of the short spring is 14.91N-25.36N;
the long spring is made of carbon spring steel wires, the diameter of the steel wires of the long spring is phi 0.7mm, the middle diameter of the long spring is phi 7.2mm, and the total length of the long spring is 28mm;
the material of the short spring is carbon spring steel wire, the diameter of the steel wire of the short spring is phi 0.8mm, the median diameter of the short spring is phi 7.2mm, and the total length of the short spring is 20mm.
2. A combing machine comprising a frame, characterized in that the combing machine comprises a plurality of groups of the device for detecting sliver breakage by monocular photoelectricity according to claim 1, wherein each device for detecting sliver breakage by monocular photoelectricity is respectively connected with the frame through a fixed shaft thereof, and in addition, the frame is also provided with supporting points corresponding to a long pressure pin and a short pressure pin in each device for detecting sliver breakage by monocular photoelectricity; and the frame is also provided with a plurality of groups of drafting rollers which are used for drafting cotton slivers passing through the cotton sliver opening of the device for detecting cotton sliver breakage by monocular photoelectric detection.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710578295.4A CN107326481B (en) | 2017-07-16 | 2017-07-16 | Device for detecting sliver breakage by monocular photoelectric and combing machine applied by same |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710578295.4A CN107326481B (en) | 2017-07-16 | 2017-07-16 | Device for detecting sliver breakage by monocular photoelectric and combing machine applied by same |
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| Publication Number | Publication Date |
|---|---|
| CN107326481A CN107326481A (en) | 2017-11-07 |
| CN107326481B true CN107326481B (en) | 2023-08-08 |
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| CN201710578295.4A Active CN107326481B (en) | 2017-07-16 | 2017-07-16 | Device for detecting sliver breakage by monocular photoelectric and combing machine applied by same |
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| CN115613168B (en) * | 2022-12-19 | 2023-04-11 | 江苏凯宫机械股份有限公司 | Cotton guide mechanism for gathering cotton web of combing machine into sliver |
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| CN107326481A (en) | 2017-11-07 |
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