CN107326165A - A kind of gear quenching device with water injector - Google Patents
A kind of gear quenching device with water injector Download PDFInfo
- Publication number
- CN107326165A CN107326165A CN201710696001.8A CN201710696001A CN107326165A CN 107326165 A CN107326165 A CN 107326165A CN 201710696001 A CN201710696001 A CN 201710696001A CN 107326165 A CN107326165 A CN 107326165A
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- CN
- China
- Prior art keywords
- water
- annular
- guiding cavity
- end cap
- induction coil
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
- C21D9/32—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for gear wheels, worm wheels, or the like
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D1/00—General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
- C21D1/62—Quenching devices
- C21D1/667—Quenching devices for spray quenching
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Crystallography & Structural Chemistry (AREA)
- Mechanical Engineering (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Apparatus For Disinfection Or Sterilisation (AREA)
Abstract
The present invention provides a kind of gear quenching device with water injector, including annular water-guiding cavity, water inlet pipe, induction coil, water receiver, water pump, annular Retortable Box, end cap, steam plate bracing frame, steam plate, venthole, disinfection cabinet and blast pipe, annular water-guiding cavity is arranged on induction coil upper surface, water inlet pipe is arranged on annular water-guiding cavity left side, water receiver is arranged on induction coil lower end, water receiver upper surface fits with induction coil lower surface, water pump is arranged on the right side of water receiver, water pump is connected with water receiver, water pump is connected with annular water-guiding cavity, annular Retortable Box is assemblied in annular water-guiding cavity upper surface, end cap is arranged on annular Retortable Box upper surface middle part, plate is steamed to be arranged on immediately below end cap, end cap is connected with steaming plate by steaming plate bracing frame, venthole is arranged on the right side of annular Retortable Box upper surface, disinfection cabinet is connected with venthole, blast pipe is arranged on disinfection cabinet right side, the present invention is easy to use, economize on resources, environmental protection, practicality is high.
Description
Technical field
The present invention is a kind of gear quenching device with water injector, belongs to field of powder metallurgy.
Background technology
The quenching of steel is that steel is heated into critical-temperature Ac3（Sub-eutectoid steel）Or Ac1（Hypereutectoid steel）Temperatures above, insulation
For a period of time, all or part of austenitizing is allowed to, below Ms is then as cold as with the cooling rate more than critical cooling rate soon（Or Ms
Neighbouring isothermal）Carry out martensite（Or bainite）The Technology for Heating Processing of transformation, can also meet some special steel materials by quenching
The special physics such as ferromagnetism, corrosion resistance, chemical property.When metal works being heated into a certain proper temperature and being kept for one section
Between, immerse the metal heating processing technology that quickly cools down in quenching media immediately, conventional quenching media have salt solution, water, mineral oil,
Air etc..
In the prior art, quencher is quenched with water to object in use, but existing quencher does not have
Cycling use of water mechanism, the water sprayed during work can be scattered, and cause the waste of great lot of water resources, in the prior art, quencher work
When, water is sprayed onto on object, water is met high temperature and vaporized, and existing quencher does not have the heat meeting in boiling mechanism, water vapour
It is lost in, in the prior art, the moisture and toxic gas that quencher can be produced inside water vapour, vapor when working can be dispersed into sky
In gas, and existing quencher does not have moise-heat sterilization mechanism, and water vapour distributes and air can be polluted, and existing quencher is
The need for it can not meet people, now it is badly in need of a kind of new quencher to solve the above problems.
The content of the invention
In view of the deficienciess of the prior art, it is an object of the present invention to provide a kind of gear quenching device with water injector,
To solve the problems mentioned in the above background technology, the present invention is easy to use, economizes on resources, environmental protection, and practicality is high.
To achieve these goals, the present invention is to realize by the following technical solutions：It is a kind of with water injector
Gear quenching device, including apparatus main body, cycling use of water mechanism, boiling mechanism and moise-heat sterilization mechanism, described device main body by
Annular water-guiding cavity, water inlet pipe and induction coil composition, the annular water-guiding cavity are arranged on induction coil upper surface, and the water inlet pipe is set
Put in annular water-guiding cavity left side, the cycling use of water mechanism is made up of water receiver, drinking-water pipe, water pump and drainpipe, described
Water receiver is arranged on induction coil lower end, and the water receiver upper surface is fitted with induction coil lower surface, and the water pump, which is arranged on, to be connect
On the right side of bucket, the water pump is connected with water receiver by drinking-water pipe, and the water pump is connected with annular water-guiding cavity by drainpipe, institute
State boiling mechanism to be made up of annular Retortable Box, end cap, steaming plate bracing frame and steaming plate, the annular Retortable Box is assemblied in annular and led
Water cavity upper surface, the end cap is arranged on annular Retortable Box upper surface middle part, and the steaming plate is arranged on immediately below end cap, institute
State end cap and be connected with steaming plate by steaming plate bracing frame, the moise-heat sterilization mechanism is by venthole, air intake duct, disinfection cabinet and exhaust
Pipe is constituted, and the venthole is arranged on the right side of annular Retortable Box upper surface, and the disinfection cabinet is arranged on the right side of annular Retortable Box, institute
State disinfection cabinet to be connected by air intake duct with venthole, the blast pipe is arranged on disinfection cabinet right side.
Further, the annular water guide cavity wall is equidistantly arranged at least provided with five groups of hole for water sprayings, and the hole for water spraying
In annular water guide cavity wall.
Further, it is provided with filter in the water receiver.
Further, it is equipped with drier in the disinfection cabinet.
Further, the steaming plate lower surface is provided with heat collecting sheet.
Further, the plate that steams sets thickness to be the food grade plastic plate of 1-5mm, fusing point higher than 200 DEG C.
Beneficial effects of the present invention：A kind of gear quenching device with water injector of the present invention, because the present invention with the addition of
Water receiver, drinking-water pipe, water pump and drainpipe, when the design make it that the present invention works, quenching unnecessary water can be after filtering
Into water receiver, user of service can recycle to the water after filtering, the problem of efficiently solving water resource waste,
Because the present invention with the addition of annular Retortable Box, end cap, steams plate bracing frame and steam plate, the water that the design can be distributed using the present invention
Heat in steam is used for boiling, when user of service processes object, the food carried can be heated and eaten, solved
In water vapour the problem of heat losses, because the present invention with the addition of venthole, air intake duct, disinfection cabinet and blast pipe, the design
Water vapour can be carried out disinfection, solve the contaminated problem of air.
Because the present invention with the addition of filter, the design is filtered to the water being scattered, it is therefore prevented that miscellaneous in the water being scattered
Matter have impact on the effect of quenching, and it is low to solve processing efficiency, the problem of percent defective is high, and because the present invention with the addition of drier, this sets
Meter prevents sterilized steam by air excessive moisture, because the present invention with the addition of heat collecting sheet, annular Retortable Box can be allowed more preferable
Absorption heat, the present invention is easy to use, economizes on resources, environmental protection, practicality is high.
Brief description of the drawings
By reading the detailed description made with reference to the following drawings to non-limiting example, further feature of the invention,
Objects and advantages will become more apparent upon：
Fig. 1 is a kind of structural representation of the gear quenching device with water injector of the present invention；
Fig. 2 is a kind of structural representation of the gear quenching Qi Zhong boilings mechanism with water injector of the present invention；
Fig. 3 is a kind of structural representation of the gear quenching Qi Zhong cycling use of waters mechanism with water injector of the present invention；
Fig. 4 is a kind of structural representation of the gear quenching Qi Zhong moise-heat sterilizations mechanism with water injector of the present invention；
In figure：1- annulars water-guiding cavity, 2- water inlet pipes, 3- induction coils, 4- cycling use of waters mechanism, 5- boilings mechanism, 6- moise-heat sterilizations
The annular Retortable Box of mechanism, 41- water receivers, 42- drinking-water pipes, 43- water pumps, 44- drainpipes, 51-, 52- end caps, 53- steam plate support
Frame, 54- steam plate, 61- ventholes, 62- air intake ducts, 63- disinfection cabinets, 64- blast pipes.
Embodiment
To be easy to understand the technical means, the inventive features, the objects and the advantages of the present invention, with reference to
Embodiment, is expanded on further the present invention.
Fig. 1-Fig. 4 is referred to, the present invention provides a kind of technical scheme：A kind of gear quenching device with water injector, bag
Include apparatus main body, cycling use of water mechanism 4, boiling mechanism 5 and moise-heat sterilization mechanism 6, apparatus main body by annular water-guiding cavity 1, enter
Water pipe 2 and induction coil 3 are constituted, and annular water-guiding cavity 1 is arranged on the upper surface of induction coil 3, and water inlet pipe 2 is arranged on annular water-guiding cavity 1
Left side.
Cycling use of water mechanism 4 is made up of water receiver 41, drinking-water pipe 42, water pump 43 and drainpipe 44, and water receiver 41 is installed
In the lower end of induction coil 3, the upper surface of water receiver 41 fits with the lower surface of induction coil 3, and water pump 43 is arranged on the right side of water receiver 41, water
Pump 43 is connected with water receiver 41 by drinking-water pipe 42, and water pump 43 is connected with annular water-guiding cavity 1 by drainpipe 44.
Boiling mechanism 5 is made up of annular Retortable Box 51, end cap 52, steaming plate bracing frame 53 and steaming plate 54, annular Retortable Box
51 are assemblied in the annular upper surface of water-guiding cavity 1, and end cap 52 is arranged on the annular upper surface middle part of Retortable Box 51, steam plate 54 and are arranged on
Immediately below end cap 52, end cap 52 is connected with steaming plate 54 by steaming plate bracing frame 53.
Moise-heat sterilization mechanism 6 is made up of venthole 61, air intake duct 62, disinfection cabinet 63 and blast pipe 64, and venthole 61 is set
Put on the right side of the annular upper surface of Retortable Box 51, disinfection cabinet 63 is arranged on the annular right side of Retortable Box 51, disinfection cabinet 63 and venthole 61
Connected by air intake duct 62, blast pipe 64 is arranged on the right side of disinfection cabinet 63.
The annular inwall of water-guiding cavity 1, which is provided with hole for water spraying, water receiver 41, is provided with filter, is equipped with disinfection cabinet 63
Drier, steams the lower surface of plate 54 and is provided with heat collecting sheet, and it is the food grade plastic of 1-5mm, fusing point higher than 200 DEG C to steam the thickness of plate 54
Plate.
Embodiment：The present invention is connected by user of service with external power supply, and external power supply passes electric energy by electric wire
Induction coil 3 is delivered to, induction coil 3 converts electric energy to heat energy, and is heated to that need to process gear, treats that gear surface is warming up to conjunction
After thermophilic degree, while water enters annular water-guiding cavity 1 through water inlet pipe 2, it is sprayed onto on processing object and is quenched by hole for water spraying, it is unnecessary
Water be scattering into after filtering in water receiver 41, while water pump 43 comes into operation, water pump 43 suctions out water by suction hose 42, then
Water is discharged into annular aqueduct 1 by drainpipe 44, when the design make it that the present invention works, the water of ejection can be recycled,
The problem of solving water resource waste.
When present invention work, water is sprayed onto on object by hole for water spraying, because object surface temperature is too high, and water is met after high temperature
Vaporization produces water vapour, and vapor is moved upwards, steams the heat in the heat collecting sheet absorption water vapour of the lower surface of plate 54, heat collecting sheet will
Internal heat is sent in annular Retortable Box 51, and user of service opens end cap 52, and cool food is put into annular Retortable Box 51
Inside, after heating is finished, user of service opens end cap 52, takes out the food heated and eats, the design can utilize this hair
Temperature in the bright vapor distributed is used for boiling and eaten for user of service, the problem of solving heat losses in water vapour.
When present invention work, water is sprayed onto on object by hole for water spraying, because object surface temperature is very high, and water is met after high temperature
Vaporization produces vapor, and vapor is moved upwards, and water vapour enters air intake duct 62 by venthole 61, and water vapour passes through air intake duct 62
Carried out disinfection into disinfection cabinet 63, meanwhile, after water vapour is dried the drier in disinfection cabinet 63, pass through the row of blast pipe 64
Go out, the design can carry out disinfection and dry to water vapour, it is therefore prevented that vapor that is non-sterile and drying gets into the air, and solves
The contaminated problem of air of having determined.
The general principle and principal character and advantages of the present invention of the present invention has been shown and described above, for this area skill
For art personnel, it is clear that the invention is not restricted to the details of above-mentioned one exemplary embodiment, and without departing substantially from the present invention spirit or
In the case of essential characteristic, the present invention can be realized in other specific forms.Therefore, all should be by no matter from the point of view of which point
Embodiment regards exemplary as, and be it is nonrestrictive, the scope of the present invention by appended claims rather than on state
It is bright to limit, it is intended that all changes fallen in the implication and scope of the equivalency of claim are included in the present invention
It is interior.Any reference in claim should not be considered as to the claim involved by limitation.
Moreover, it will be appreciated that although the present specification is described in terms of embodiments, not each embodiment is only wrapped
Containing an independent technical scheme, this narrating mode of specification is only that for clarity, those skilled in the art should
Using specification as an entirety, the technical solutions in the various embodiments may also be suitably combined, forms those skilled in the art
It may be appreciated other embodiment.
Claims (6)
1. a kind of gear quenching device with water injector, including apparatus main body, cycling use of water mechanism（4）, boiling mechanism（5）With
And moise-heat sterilization mechanism（6）, it is characterised in that：Described device main body is by annular water-guiding cavity（1）, water inlet pipe（2）And induction coil
（3）Composition, the annular water-guiding cavity（1）Installed in induction coil（3）Upper surface, the water inlet pipe（2）It is arranged on annular water-guiding cavity
（1）Left side；
The cycling use of water mechanism（4）By water receiver（41）, drinking-water pipe（42）, water pump（43）And drainpipe（44）Composition, institute
State water receiver（41）Installed in induction coil（3）Lower end, the water receiver（41）Upper surface and induction coil（3）Lower surface fits,
The water pump（43）It is arranged on water receiver（41）Right side, the water pump（43）With water receiver（41）Pass through drinking-water pipe（42）Connection,
The water pump（43）With annular water-guiding cavity（1）Pass through drainpipe（44）Connection；
The boiling mechanism（5）By annular Retortable Box（51）, end cap（52）, steam plate bracing frame（53）And steam plate（54）Composition,
The annular Retortable Box（51）It is assemblied in annular water-guiding cavity（1）Upper surface, the end cap（52）It is arranged on annular Retortable Box（51）
Upper surface middle part, the steaming plate（54）Installed in end cap（52）Positive downside, the end cap（52）With steaming plate（54）By steaming
Plate bracing frame（53）Connection；
The moise-heat sterilization mechanism（6）By venthole（61）, air intake duct（62）, disinfection cabinet（63）And blast pipe（64）Composition,
The venthole（61）It is arranged on annular Retortable Box（51）On the right side of upper surface, the disinfection cabinet（63）It is arranged on annular Retortable Box
（51）Right side, the disinfection cabinet（63）With venthole（61）Pass through air intake duct（62）Connection, the blast pipe（64）Installed in disappearing
Malicious cabinet（63）Right side.
2. a kind of gear quenching device with water injector according to claim 1, it is characterised in that：The annular water guide
Chamber（1）Inwall is provided with hole for water spraying.
3. a kind of gear quenching device with water injector according to claim 1, it is characterised in that：The water receiver
（41）Inside it is provided with filter.
4. a kind of gear quenching device with water injector according to claim 1, it is characterised in that：The disinfection cabinet
（63）Inside it is equipped with drier.
5. a kind of gear quenching device with water injector according to claim 1, it is characterised in that：The steaming plate（54）
Lower surface is provided with heat collecting sheet.
6. a kind of gear quenching device with water injector according to claim 1, it is characterised in that：The steaming plate（54）
Thickness is the food grade plastic plate of 1-5mm, fusing point higher than 200 DEG C.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710696001.8A CN107326165A (en) | 2017-08-15 | 2017-08-15 | A kind of gear quenching device with water injector |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710696001.8A CN107326165A (en) | 2017-08-15 | 2017-08-15 | A kind of gear quenching device with water injector |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN107326165A true CN107326165A (en) | 2017-11-07 |
Family
ID=60225244
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710696001.8A Pending CN107326165A (en) | 2017-08-15 | 2017-08-15 | A kind of gear quenching device with water injector |
Country Status (1)
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|---|---|
| CN (1) | CN107326165A (en) |
Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2619548Y (en) * | 2003-05-03 | 2004-06-09 | 黄锦全 | Steam rice-steaming sterilizing dual-purpose cabinet |
| CN1508503A (en) * | 2002-12-19 | 2004-06-30 | 顺德市世创金属科技有限公司 | Continuous mesh-belt furnance tail gas and waste gas utilising method and special apparatus |
| CN201990710U (en) * | 2011-03-02 | 2011-09-28 | 连云港东睦江河粉末冶金有限公司 | Water spraying device of gear induction quencher |
| CN102517434A (en) * | 2012-01-12 | 2012-06-27 | 浙江佰耐钢带有限公司 | Device for recovering waste heat in heat treatment tempering process of steel strip |
| CN202830104U (en) * | 2012-10-08 | 2013-03-27 | 上海上大热处理有限公司 | Spraying device for gear induction quencher |
| CN105543464A (en) * | 2015-12-14 | 2016-05-04 | 无锡市永亿精密铸造有限公司 | Gear quenching apparatus with water spraying device |
| CN106086339A (en) * | 2016-08-29 | 2016-11-09 | 四川齐飞铝业有限公司 | A kind of aluminium section bar uniform press quenching device |
| CN205974597U (en) * | 2016-07-20 | 2017-02-22 | 天津市家新科技发展有限公司 | Guenching unit of aluminum alloy |
| CN206232781U (en) * | 2016-12-13 | 2017-06-09 | 重庆市永川区富强机械制造有限公司 | A kind of gear quenching device with water injector |
| CN207047291U (en) * | 2017-08-15 | 2018-02-27 | 中山市智辉科技服务有限公司 | A kind of gear quenching device with water injector |
-
2017
- 2017-08-15 CN CN201710696001.8A patent/CN107326165A/en active Pending
Patent Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1508503A (en) * | 2002-12-19 | 2004-06-30 | 顺德市世创金属科技有限公司 | Continuous mesh-belt furnance tail gas and waste gas utilising method and special apparatus |
| CN2619548Y (en) * | 2003-05-03 | 2004-06-09 | 黄锦全 | Steam rice-steaming sterilizing dual-purpose cabinet |
| CN201990710U (en) * | 2011-03-02 | 2011-09-28 | 连云港东睦江河粉末冶金有限公司 | Water spraying device of gear induction quencher |
| CN102517434A (en) * | 2012-01-12 | 2012-06-27 | 浙江佰耐钢带有限公司 | Device for recovering waste heat in heat treatment tempering process of steel strip |
| CN202830104U (en) * | 2012-10-08 | 2013-03-27 | 上海上大热处理有限公司 | Spraying device for gear induction quencher |
| CN105543464A (en) * | 2015-12-14 | 2016-05-04 | 无锡市永亿精密铸造有限公司 | Gear quenching apparatus with water spraying device |
| CN205974597U (en) * | 2016-07-20 | 2017-02-22 | 天津市家新科技发展有限公司 | Guenching unit of aluminum alloy |
| CN106086339A (en) * | 2016-08-29 | 2016-11-09 | 四川齐飞铝业有限公司 | A kind of aluminium section bar uniform press quenching device |
| CN206232781U (en) * | 2016-12-13 | 2017-06-09 | 重庆市永川区富强机械制造有限公司 | A kind of gear quenching device with water injector |
| CN207047291U (en) * | 2017-08-15 | 2018-02-27 | 中山市智辉科技服务有限公司 | A kind of gear quenching device with water injector |
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| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20171107 |
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