CN107324777A - 一种保温隔音内墙瓷砖及其制备方法 - Google Patents
一种保温隔音内墙瓷砖及其制备方法 Download PDFInfo
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Abstract
本发明公开了一种保温隔音内墙瓷砖及其制备方法,所述内墙瓷砖包括如下重量份的原料:高岭土40~60份、钠长石20~35份、钾长石10~20份、麦饭石5~10份、滑石粉6~15份、中空玻璃微珠10~20份、玄武岩纤维8~16份、硼砂3~8份、粘结剂1~5份、发泡剂0.2~0.8份、助熔剂0.1~0.6份。制备方法包括混合、加压成型、烧结、压纹。本发明的内墙瓷砖,各成分廉价易得,结构质轻防水,制成的瓷砖具有较低的导热系数,保温隔音,耐酸碱腐蚀,可以调节室内湿度,净化室内空气,具有广阔的市场前景。
Description
技术领域
本发明涉及瓷砖技术领域,具体涉及一种保温隔音内墙瓷砖及其制备方法。
背景技术
瓷砖是以耐火的金属氧化物及半金属氧化物,经由研磨、混合、压制、施釉、烧结过程形成的一种耐酸碱的瓷质或石质等的建筑或装饰材料,其原材料多由粘土、石英砂等等混合而成。随着房地产业的迅速发展,使得瓷砖的生产和消费都获得了较大的发展,同时对瓷砖的保温隔音性能要求越来越高。
发明内容
本发明的目的在于克服上述现有技术的不足,提供一种保温隔音内墙瓷砖及其制备方法,各成分廉价易得,结构质轻防水,制成的瓷砖具有较低的导热系数,保温隔音,耐酸碱腐蚀,可以调节室内湿度,净化室内空气,具有广阔的市场前景。
本发明解决技术问题采用如下技术方案:
一种保温隔音内墙瓷砖,包括如下重量份的原料:高岭土40~60份、钠长石20~35份、钾长石10~20份、麦饭石5~10份、滑石粉6~15份、中空玻璃微珠10~20份、玄武岩纤维8~16份、硼砂3~8份、粘结剂1~5份、发泡剂0.2~0.8份、助熔剂0.1~0.6份。
优选地,包括如下重量份的原料:高岭土52份、钠长石26份、钾长石13份、麦饭石7份、滑石粉10份、中空玻璃微珠15份、玄武岩纤维12份、硼砂5份、粘结剂2份、发泡剂0.4份、助熔剂0.5份。
优选地,所述粘结剂为水玻璃、五水偏硅酸钠、九水偏硅酸钠、磷酸铝凝胶中的一种或多种的组合。
优选地,所述发泡剂为偶氮二甲酰胺、偶氮二甲酸二乙酯、偶氮二甲酸钡、对苯磺酰肼中的一种或多种的组合。
优选地,所述助熔剂由萤石、氧化铝按照质量配比1:2~3混合而成。
上述保温隔音内墙瓷砖的制备方法,包括以下步骤:
(1)按照重量份称取钠长石、钾长石、麦饭石,混合搅拌均匀,送入粉碎机中粉碎成粒径0.2~0.6mm的混合颗粒a;
(2)按照重量份将混合颗粒a、高岭土、滑石粉、中空玻璃微珠、玄武岩纤维、硼砂混合均匀,再按顺序加入发泡剂、粘结剂、助熔剂,搅拌混合均匀后,过20~60目筛,陈腐20~24小时备用;
(3)将陈腐后的混合物料送入滚压机内加压成型后,经网带干燥窑干燥、釉线施釉后进入陶瓷辊道窑或推板窑中烧成,烧成温度为1000~1200℃、周期为35~60min;再通过压机布料方式、模具的花纹和烧成后出现的洞石斑纹来进行装饰,得到该保温隔音陶瓷砖。
优选地,所述步骤(2)陈腐具体为放置在阴暗不通风的室内,保持温度25~35℃,湿度50~80%。
优选地,所述步骤(3)滚压机施加压力为15~25MPa。
与现有技术相比,本发明具有如下的有益效果:
(1)本发明的内墙瓷砖,各成分廉价易得,结构质轻防水,制成的瓷砖具有较低的导热系数,保温隔音,耐酸碱腐蚀,可以调节室内湿度,净化室内空气,具有广阔的市场前景。
(2)本发明的内墙瓷砖,以高岭土、钠长石、钾长石为主要成分,高岭土洁白细腻、土质松软,具有良好的可塑性和耐火性,钠长石和钾长石的主要成分分别为钠的硅酸盐和钾的硅酸盐,透明度高,熔融温度低,对粘土有着良好的溶解度;麦饭石含有丰富的矿物质,还可以预防细菌病毒,改善室内空气质量;玄武岩纤维强度高、耐高温,提高了瓷砖的电绝缘性、耐腐蚀性和耐温性;中空玻璃微珠质轻且疏松多孔,作为填料减小了瓷砖内部的孔隙率,提高了隔音效果。
(3)本发明的内墙瓷砖的制备方法,陈腐物料后滚压成型,再通过干燥窑干燥、施釉、烧结、压纹工艺,工艺简单可控,花纹简洁美观,适合大范围推广。
具体实施方式
以下结合具体实施例对发明作进一步详细的描述。
实施例1
一种保温隔音内墙瓷砖,包括如下重量的原料:高岭土520g、钠长石260g、钾长石130g、麦饭石70g、滑石粉100g、中空玻璃微珠150g、玄武岩纤维120g、硼砂50g、粘结剂五水偏硅酸钠20g、发泡剂对苯磺酰肼4g、助熔剂5g。助熔剂由萤石、氧化铝按照质量配比1:2~3混合而成。
上述保温隔音内墙瓷砖的制备方法,包括以下步骤:
(1)按照重量称取钠长石、钾长石、麦饭石,混合搅拌均匀,送入粉碎机中粉碎成粒径0.2~0.6mm的混合颗粒a。
(2)按照重量将混合颗粒a、高岭土、滑石粉、中空玻璃微珠、玄武岩纤维、硼砂混合均匀,再按顺序加入发泡剂、粘结剂、助熔剂,搅拌混合均匀后,过20~60目筛,陈腐20~24小时备用;陈腐具体为放置在阴暗不通风的室内,保持温度25~35℃,湿度50~80%。
(3)将陈腐后的混合物料送入滚压机内施加15~25MPa压力成型后,经网带干燥窑干燥、釉线施釉后进入陶瓷辊道窑或推板窑中烧成,烧成温度为1080℃、周期为52min;再通过压机布料方式、模具的花纹和烧成后出现的洞石斑纹来进行装饰,得到该保温隔音陶瓷砖。
本实施例的瓷砖的体积密度为654kg/m3,断裂模数为3.5MPa,导热系数为0.19W/(m.k),燃烧级别为A1级。
实施例2
一种保温隔音内墙瓷砖,包括如下重量的原料:高岭土435g、钠长石257g、钾长石156g、麦饭石65g、滑石粉84g、中空玻璃微珠135g、玄武岩纤维92g、硼砂52g、粘结剂九水偏硅酸钠26g、发泡剂偶氮二甲酰胺5g、助熔剂2g。助熔剂由萤石、氧化铝按照质量配比1:2~3混合而成。
上述保温隔音内墙瓷砖的制备方法,包括以下步骤:
(1)按照重量称取钠长石、钾长石、麦饭石,混合搅拌均匀,送入粉碎机中粉碎成粒径0.2~0.6mm的混合颗粒a。
(2)按照重量将混合颗粒a、高岭土、滑石粉、中空玻璃微珠、玄武岩纤维、硼砂混合均匀,再按顺序加入发泡剂、粘结剂、助熔剂,搅拌混合均匀后,过20~60目筛,陈腐20~24小时备用;陈腐具体为放置在阴暗不通风的室内,保持温度25~35℃,湿度50~80%。
(3)将陈腐后的混合物料送入滚压机内施加15~25MPa压力成型后,经网带干燥窑干燥、釉线施釉后进入陶瓷辊道窑或推板窑中烧成,烧成温度为1100℃、周期为45min;再通过压机布料方式、模具的花纹和烧成后出现的洞石斑纹来进行装饰,得到该保温隔音陶瓷砖。
本实施例的瓷砖的体积密度为667kg/m3,断裂模数为3.1MPa,导热系数为0.19W/(m.k),燃烧级别为A1级。
实施例3
一种保温隔音内墙瓷砖,包括如下重量的原料:高岭土486g、钠长石279g、钾长石129g、麦饭石74g、滑石粉120g、中空玻璃微珠153g、玄武岩纤维92g、硼砂44g、粘结剂五水偏硅酸钠36g、发泡剂对苯磺酰肼6g、助熔剂3g。助熔剂由萤石、氧化铝按照质量配比1:2~3混合而成。
上述保温隔音内墙瓷砖的制备方法,包括以下步骤:
(1)按照重量称取钠长石、钾长石、麦饭石,混合搅拌均匀,送入粉碎机中粉碎成粒径0.2~0.6mm的混合颗粒a。
(2)按照重量将混合颗粒a、高岭土、滑石粉、中空玻璃微珠、玄武岩纤维、硼砂混合均匀,再按顺序加入发泡剂、粘结剂、助熔剂,搅拌混合均匀后,过20~60目筛,陈腐20~24小时备用;陈腐具体为放置在阴暗不通风的室内,保持温度25~35℃,湿度50~80%。
(3)将陈腐后的混合物料送入滚压机内施加15~25MPa压力成型后,经网带干燥窑干燥、釉线施釉后进入陶瓷辊道窑或推板窑中烧成,烧成温度为1120℃、周期为55min;再通过压机布料方式、模具的花纹和烧成后出现的洞石斑纹来进行装饰,得到该保温隔音陶瓷砖。
本实施例的瓷砖的体积密度为672kg/m3,断裂模数为3.0MPa,导热系数为0.20W/(m.k),燃烧级别为A1级。
实施例4
一种保温隔音内墙瓷砖,包括如下重量的原料:高岭土568g、钠长石310g、钾长石185g、麦饭石85g、滑石粉100g、中空玻璃微珠186g、玄武岩纤维120g、硼砂67g、粘结剂水玻璃36g、发泡剂偶氮二甲酸二乙酯6g、助熔剂2g。助熔剂由萤石、氧化铝按照质量配比1:2~3混合而成。
上述保温隔音内墙瓷砖的制备方法,包括以下步骤:
(1)按照重量称取钠长石、钾长石、麦饭石,混合搅拌均匀,送入粉碎机中粉碎成粒径0.2~0.6mm的混合颗粒a。
(2)按照重量将混合颗粒a、高岭土、滑石粉、中空玻璃微珠、玄武岩纤维、硼砂混合均匀,再按顺序加入发泡剂、粘结剂、助熔剂,搅拌混合均匀后,过20~60目筛,陈腐20~24小时备用;陈腐具体为放置在阴暗不通风的室内,保持温度25~35℃,湿度50~80%。
(3)将陈腐后的混合物料送入滚压机内施加15~25MPa压力成型后,经网带干燥窑干燥、釉线施釉后进入陶瓷辊道窑或推板窑中烧成,烧成温度为1050℃、周期为58min;再通过压机布料方式、模具的花纹和烧成后出现的洞石斑纹来进行装饰,得到该保温隔音陶瓷砖。
本实施例的瓷砖的体积密度为675kg/m3,断裂模数为2.9MPa,导热系数为0.18W/(m.k),燃烧级别为A1级。
实施例5
一种保温隔音内墙瓷砖,包括如下重量的原料:高岭土590g、钠长石330g、钾长石180g、麦饭石76g、滑石粉90g、中空玻璃微珠179g、玄武岩纤维150g、硼砂58g、粘结剂水玻璃42g、发泡剂偶氮二甲酸钡6g、助熔剂2g。助熔剂由萤石、氧化铝按照质量配比1:2~3混合而成。
上述保温隔音内墙瓷砖的制备方法,包括以下步骤:
(1)按照重量称取钠长石、钾长石、麦饭石,混合搅拌均匀,送入粉碎机中粉碎成粒径0.2~0.6mm的混合颗粒a。
(2)按照重量将混合颗粒a、高岭土、滑石粉、中空玻璃微珠、玄武岩纤维、硼砂混合均匀,再按顺序加入发泡剂、粘结剂、助熔剂,搅拌混合均匀后,过20~60目筛,陈腐20~24小时备用;陈腐具体为放置在阴暗不通风的室内,保持温度25~35℃,湿度50~80%。
(3)将陈腐后的混合物料送入滚压机内施加15~25MPa压力成型后,经网带干燥窑干燥、釉线施釉后进入陶瓷辊道窑或推板窑中烧成,烧成温度为1120℃、周期为46min;再通过压机布料方式、模具的花纹和烧成后出现的洞石斑纹来进行装饰,得到该保温隔音陶瓷砖。
本实施例的瓷砖的体积密度为669kg/m3,断裂模数为3.2MPa,导热系数为0.20W/(m.k),燃烧级别为A1级。
实施例6
一种保温隔音内墙瓷砖,包括如下重量的原料:高岭土600g、钠长石350g、钾长石190g、麦饭石80g、滑石粉140g、中空玻璃微珠180g、玄武岩纤维150g、硼砂72g、粘结剂磷酸铝凝胶4g、发泡剂偶氮二甲酸二乙酯0.8g、助熔剂0.5g。助熔剂由萤石、氧化铝按照质量配比1:2~3混合而成。
上述保温隔音内墙瓷砖的制备方法,包括以下步骤:
(1)按照重量称取钠长石、钾长石、麦饭石,混合搅拌均匀,送入粉碎机中粉碎成粒径0.2~0.6mm的混合颗粒a。
(2)按照重量将混合颗粒a、高岭土、滑石粉、中空玻璃微珠、玄武岩纤维、硼砂混合均匀,再按顺序加入发泡剂、粘结剂、助熔剂,搅拌混合均匀后,过20~60目筛,陈腐20~24小时备用;陈腐具体为放置在阴暗不通风的室内,保持温度25~35℃,湿度50~80%。
(3)将陈腐后的混合物料送入滚压机内施加15~25MPa压力成型后,经网带干燥窑干燥、釉线施釉后进入陶瓷辊道窑或推板窑中烧成,烧成温度为1200℃、周期为35min;再通过压机布料方式、模具的花纹和烧成后出现的洞石斑纹来进行装饰,得到该保温隔音陶瓷砖。
本实施例的瓷砖的体积密度为675kg/m3,断裂模数为3.2MPa,导热系数为0.20W/(m.k),燃烧级别为A1级。
以上所述仅是本发明的优选实施方式,本发明的保护范围并不仅局限于上述实施例,凡属于本发明思路下的技术方案均属于本发明的保护范围。应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理前提下的若干改进和润饰,这些改进和润饰也应视为本发明的保护范围。
Claims (8)
1.一种保温隔音内墙瓷砖,其特征在于,包括如下重量份的原料:高岭土40~60份、钠长石20~35份、钾长石10~20份、麦饭石5~10份、滑石粉6~15份、中空玻璃微珠10~20份、玄武岩纤维8~16份、硼砂3~8份、粘结剂1~5份、发泡剂0.2~0.8份、助熔剂0.1~0.6份。
2.根据权利要求1所述的保温隔音内墙瓷砖,其特征在于,包括如下重量份的原料:高岭土52份、钠长石26份、钾长石13份、麦饭石7份、滑石粉10份、中空玻璃微珠15份、玄武岩纤维12份、硼砂5份、粘结剂2份、发泡剂0.4份、助熔剂0.5份。
3.根据权利要求1所述的保温隔音内墙瓷砖,其特征在于,所述粘结剂为水玻璃、五水偏硅酸钠、九水偏硅酸钠、磷酸铝凝胶中的一种或多种的组合。
4.根据权利要求1所述的保温隔音内墙瓷砖,其特征在于,所述发泡剂为偶氮二甲酰胺、偶氮二甲酸二乙酯、偶氮二甲酸钡、对苯磺酰肼中的一种或多种的组合。
5.根据权利要求1所述的保温隔音内墙瓷砖,其特征在于,所述助熔剂由萤石、氧化铝按照质量配比1:2~3混合而成。
6.根据权利要求1-5任一项所述的保温隔音内墙瓷砖的制备方法,其特征在于,包括以下步骤:
(1)按照重量份称取钠长石、钾长石、麦饭石,混合搅拌均匀,送入粉碎机中粉碎成粒径0.2~0.6mm的混合颗粒a;
(2)按照重量份将混合颗粒a、高岭土、滑石粉、中空玻璃微珠、玄武岩纤维、硼砂混合均匀,再按顺序加入发泡剂、粘结剂、助熔剂,搅拌混合均匀后,过20~60目筛,陈腐20~24小时备用;
(3)将陈腐后的混合物料送入滚压机内加压成型后,经网带干燥窑干燥、釉线施釉后进入陶瓷辊道窑或推板窑中烧成,烧成温度为1000~1200℃、周期为35~60min;再通过压机布料方式、模具的花纹和烧成后出现的洞石斑纹来进行装饰,得到该保温隔音陶瓷砖。
7.根据权利要求6所述的保温隔音内墙瓷砖的制备方法,其特征在于,所述步骤(2)陈腐具体为放置在阴暗不通风的室内,保持温度25~35℃,湿度50~80%。
8.根据权利要求6所述的保温隔音内墙瓷砖的制备方法,其特征在于,所述步骤(3)滚压机施加压力为15~25MPa。
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CN115259875A (zh) * | 2022-07-01 | 2022-11-01 | 河北新玻尔瓷业有限公司 | 一种抗裂瓷砖及其生产工艺 |
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