A kind of elevator floor door plate leads the assembly system and its assembly method of boots
Technical field
Equipment technical field is installed the present invention relates to elevator guide shoe, more particularly to a kind of elevator floor door plate leads the assembling system of boots
System and its assembly method.
Background technology
Installed in elevator production process, it is necessary on elevator floor door plate and lead boots.Elevator floor door plate leads the assembling process of boots
A layer door-plate feeding is generally included, boots feeding, screw feeding is led and tightens and turn several main rings such as the layer door-plate blanking after matching somebody with somebody
Section, at present, these key links are mainly completed using manual work pattern, and manual work pattern not only labor intensity
Greatly, the yields of product is relatively low, and inefficiency, it is difficult to meet the production requirement of elevator.
The content of the invention
In order to overcome above the deficiencies in the prior art, the present invention provides the assembly system that a kind of elevator floor door plate leads boots, its
Automatic assembling boots can be led on layer door-plate, substantially increase the efficiency of assembling for leading boots;
The present invention also provides the assembly method that a kind of elevator floor door plate leads boots.
To solve prior art problem, the technical solution adopted by the present invention is:
A kind of elevator floor door plate leads the assembly system of boots, including leads boots rest area, leads boots installing zone, intermediate station and lead boots and grab
Take mechanism, the intermediate station, which is located at, leads boots rest area and lead between boots installing zone, and the boots rest area of leading is provided with multi-section chassis, institute
State chassis and be provided with to be used to place and lead the multiple of boots and hold frame;The boots installing zone of leading is provided with erecting bed, position-limit mechanism and Duo Tai
Automatic riveter, the erecting bed is used to place elevator floor door plate, and the position-limit mechanism is arranged on erecting bed, and for fixing
Elevator floor door plate, the automatic riveter is used to install rivet close to erecting bed;The boots grasping mechanism of leading is used to fill
The frame that holds for leading boots is captured to intermediate station, and monolithic is led into boots captured to the elevator floor door plate of erecting bed.
Further, the chassis upper surface is provided with multiple spacing column assemblies, and the spacing column assembly includes two first limits
Position post and the second limited post, the second limited post top are fixedly arranged on limited location nail;
The frame that holds includes two bottom plates installed successively from top to bottom and is respectively arranged in bottom plate two opposite sides side
Biside plate, bottom plate two ends bottom wall offers two first mounting grooves and the first mounting hole, first mounting groove and respectively
One limited post position is corresponding and shape is adapted, and first mounting hole is corresponding with the second limited post position and shape is adapted;
The side plate inwall is provided with a plurality of neck that boots are led for clamping.
Further, the intermediate station include it is multiple be used to placing hold frame lead boots support, it is multiple that to lead boots support arranged side by side
Arrangement.
Further, described to lead boots grasping mechanism including mechanical arm and lead boots handgrip, the boots handgrip of leading is installed on machinery
On arm;
The boots handgrip of leading includes main frame, sub-frame and multiple detent mechanisms, and the main frame is mutually interconnected with sub-frame
Connect, multiple detent mechanisms are located on main frame and sub-frame respectively;The main frame is provided with connector, and main frame bottom is provided with
Many first pressure pins and the pressure pins of Duo Gen second, first pressure pin and the second pressure pin are fixedly arranged under the side of main frame two opposite sides respectively
Portion, the second pressure pin bottom is provided with kink, and the kink is installed with locating pin.
Further, the detent mechanism includes two fixing devices and two tongs between two fixing devices, described
Fixing device includes the first fixed block and the second fixed block, and first fixed block is fixed in the second fixed block side wall, and first
Pilot pin is installed with fixed block;The tong includes supporting plate, fixture and drive cylinder, and the drive cylinder, which is used to drive, to be pressed from both sides
Has work.
Further, described erecting bed one end is provided with feeding port, and the other end is provided with feed opening, the feeding port and feed opening
Between the roller bearing provided with many laid out in parallel;The position-limit mechanism includes the first stopping means and the second stopping means, described the
One stopping means is fixedly arranged on erecting bed close to feeding port position, and second stopping means is fixedly arranged on the feed opening of erecting bed.
Further, first stopping means includes the first installing plate, the first cylinder, two second cylinders and two handgrip machines
Structure, first cylinder is used to drive the in the vertical direction movement of handgrip mechanism, and second cylinder is used to drive handgrip mechanism
To capture object;
Second stopping means includes the second installing plate, horizontal air cylinder, vertical cylinder, baffle plate and photoelectric sensor, institute
Stating horizontal air cylinder is used to drive baffle plate to move in the horizontal direction, and the vertical cylinder is used to drive baffle plate in the vertical direction to move
Dynamic, the photoelectric sensor is installed on the second installing plate, and is electrically connected respectively with horizontal air cylinder and vertical cylinder.
Further, the automatic riveter includes base and executing agency, and the base includes mounting blocks and is arranged at
Mounting bracket on mounting blocks, the executing agency includes link gear and riveting gun, and the link gear is installed on the installation
On frame, the riveting gun is installed on the link gear, and the rivet box for holding rivet is additionally provided with the mounting bracket.
Further, the link gear includes the first arm, the second arm and head, and first arm is installed in peace
Shelve, described second arm one end is rotatablely installed in the first arm top, and the head is rotatablely installed another in the second arm
Top is held, the riveting gun is installed on head;It is provided with the first motor, second arm and installs in first arm
There is the second motor, first motor is used to drive second to roll over, and second motor is used to drive head to rotate.
A kind of elevator floor door plate leads the assembly method of the assembly system of boots, comprises the following steps:
S1. elevator floor door plate is transported on erecting bed, and elevator floor door plate is fixed using position-limit mechanism;
S2. lead boots grasping mechanism and will first fill the frame that holds of leading boots and capture to intermediate station, then taken successively from frame is held
Go out monolithic to lead boots and be transported to the installation region of elevator floor door plate, be directed at the screw for the screw and elevator floor door plate for leading boots, together
When will lead boots and elevator floor door plate is fixedly clamped;
S3. automatic riveter installs rivet in the screw and the screw of elevator floor door plate for leading boots, makes to lead boots fixed installation
On elevator floor door plate;
S4. position-limit mechanism unclamps elevator floor door plate, while elevator floor door plate leaves erecting bed.
Compared with prior art, elevator floor door plate of the present invention lead boots assembly system include lead boots rest area, lead boots installing zone,
Intermediate station and boots grasping mechanism is led, lead boots rest area provided with multi-section chassis, chassis is provided with to be used to place and leads the multiple of boots and hold
Frame, leads boots installing zone provided with erecting bed, position-limit mechanism and Duo Tai automatic riveters;So during boots are led in assembling, by elevator
Layer door-plate is placed on erecting bed;Now lead boots grasping mechanism and will hold frame and capture to intermediate station, and by monolithic lead boots capture to
On the elevator floor door plate of erecting bed, while boots will be led and elevator floor door plate is fixed;Boots and electricity are being led finally by automatic riveter
Rivet is installed between terraced layer door-plate, so that boots assembling will be led on elevator floor door plate, whole process does not need manual work substantially,
Substantially increase the efficiency of assembling for leading boots.
Brief description of the drawings
Fig. 1 is the top view for the assembly system that elevator floor door plate of the present invention leads boots;
Fig. 2 is the stereogram for the assembly system that elevator floor door plate of the present invention leads boots;
Fig. 3 is the stereogram of the chassis for the assembly system that elevator floor door plate of the present invention leads boots;
Fig. 4 is the stereogram for holding frame for the assembly system that elevator floor door plate of the present invention leads boots;
Fig. 5 is the stereogram for leading boots handgrip for the assembly system that elevator floor door plate of the present invention leads boots;
The enlarged drawing that Fig. 6 is A in Fig. 5;
Fig. 7 is the erecting bed and the installation diagram of position-limit mechanism for the assembly system that elevator floor door plate of the present invention leads boots;
Fig. 8 is the stereogram of the first stopping means of the assembly system that elevator floor door plate of the present invention leads boots;
Fig. 9 is the stereogram of the second stopping means of the assembly system that elevator floor door plate of the present invention leads boots;
Figure 10 is the stereogram of the automatic riveter for the assembly system that elevator floor door plate of the present invention leads boots.
In figure:1st, boots rest area is led;2nd, boots installing zone is led;3rd, intermediate station;4th, boots grasping mechanism is led;5th, elevator floor door plate;
6th, boots are led;11st, chassis;12nd, frame is held;121st, bottom plate;122nd, side plate;123rd, neck;124th, the first mounting hole;125th, the first peace
Tankage;13rd, spacing column assembly;131st, the first limited post;132nd, the second limited post;133rd, banking pin;21st, erecting bed;22nd, it is spacing
Mechanism;23rd, automatic riveter;221st, the second stopping means;222nd, the first stopping means;210th, feeding port;211st, feed opening;
212nd, roller bearing;2221st, the first installing plate;2222nd, the first cylinder;2223rd, the second cylinder;2224th, handgrip mechanism;2211st, second
Installing plate;2212nd, vertical cylinder;2213rd, horizontal air cylinder;2214th, baffle plate;2215th, photoelectric sensor;231st, base;233rd, riveting
Nail gun;234th, rivet box;2311st, mounting blocks;2312nd, mounting bracket;2321st, the first arm;2322nd, the second arm;2323rd, machine
Head;2324th, the first motor;2325th, the second motor;31st, boots support is led;41st, mechanical arm;42nd, boots handgrip is led;421st, main frame;
422nd, sub-frame;423rd, connector;424th, detent mechanism;425th, the second pressure pin;426th, the first pressure pin;4240th, fixing device;
4241st, tong;4242nd, the first fixed block;4243rd, the second fixed block;4244th, pilot pin;4245th, supporting plate;4246th, fixture;
4247th, drive cylinder;4251st, kink;4252nd, locating pin.
Embodiment
Below, with reference to accompanying drawing and embodiment, the present invention is described further, it is necessary to which explanation is, not
Under the premise of afoul, new implementation can be formed between various embodiments described below or between each technical characteristic in any combination
Example.
As depicted in figs. 1 and 2, a kind of elevator floor door plate leads the assembly system of boots, including leads boots rest area 1, leads boots installation
Area 2, intermediate station 3 and boots grasping mechanism 4 is led, intermediate station 3, which is located at, leads boots rest area 1 and lead between boots installing zone 2, leads boots rest area
1 is provided with multi-section chassis 11, and chassis 11 is provided with to be used to place and leads the multiple of boots 6 and hold frame 12;Boots installing zone 2 is led provided with erecting bed
21st, position-limit mechanism 22 and Duo Tai automatic riveters 23, erecting bed 21 are used to place elevator floor door plate 5, and position-limit mechanism 22 is arranged at
On erecting bed 21, and for fixing elevator floor door plate 5, automatic riveter 23 is used to install rivet close to erecting bed 21;Lead boots
Grasping mechanism 4, which is used to that the frame 12 that holds of leading boots 6 will to be filled, to be captured to intermediate station 3, and monolithic is led into boots 6 captured to erecting bed 21
On elevator floor door plate 5.
The assembly system that elevator floor door plate of the present invention leads boots includes leading boots rest area 1, leading boots installing zone 2, intermediate station 3 and lead
Boots grasping mechanism 4, leads boots rest area 1 provided with multi-section chassis 11, and chassis 11 is provided with to be used to place and leads the multiple of boots 6 and hold frame
12, boots installing zone 2 is led provided with erecting bed 21, position-limit mechanism 22 and Duo Tai automatic riveters 23;So the process of boots 6 is led in assembling
In, elevator floor door plate 5 is placed on erecting bed 21;Now lead boots grasping mechanism 4 and will hold frame 12 and capture to intermediate station 3, and
Monolithic is led into boots 6 to capture to the elevator floor door plate 5 of erecting bed 21, while boots 6 will be led and elevator floor door plate 5 is fixed;Finally lead to
Cross automatic riveter 23 and rivet is installed between boots 6 and elevator floor door plate 5 leading, assembled so that boots 6 will be led in elevator floor door plate 5
On, whole process does not need manual work substantially, substantially increases the efficiency of assembling for leading boots 6.
As shown in Figure 3 and Figure 4, in order to avoid when promoting chassis 11, holding frame 12 and being moved on the surface of chassis 11, from
And make to lead boots grasping mechanism 4 to be difficult to grab and hold frame 12;The upper surface of chassis 11 is provided with multiple spacing column assemblies 13, spacing
Column assembly 13 includes two first limited posts 131 and the second limited post 132, and the top of the second limited post 132 is fixedly arranged on limited location nail
133;Holding frame 12 includes two bottom plates 121 installed successively from top to bottom and is respectively arranged in the two opposite sides side of bottom plate 121
Biside plate 122, the two ends bottom wall of bottom plate 121 offers two first mounting grooves 125 and the first mounting hole 124, the first mounting groove respectively
125 is corresponding with the position of the first limited post 131 and shape is adapted, the first mounting hole 124 it is corresponding with the position of the second limited post 132 and
Shape is adapted;The inwall of side plate 122 is provided with a plurality of neck 123 that boots 6 are led for clamping.
As shown in Fig. 2 more holding frame 12 in order to place, intermediate station 3 holds frame 12 including multiple for placement
Lead boots support 31, it is multiple to lead the laid out in parallel of boots support 31;Herein, by setting intermediate station 3, substantially reduce and lead boots crawl
Mechanism 4 grips the time for leading boots 6 back and forth.
As shown in Figure 5 and Figure 6, boots grasping mechanism 4 is led including mechanical arm 41 and boots handgrip 42 is led, and is led boots handgrip 42 and is installed on
On mechanical arm 41;Leading boots handgrip 42 includes main frame 421, sub-frame 422 and multiple detent mechanisms 424, main frame 421 and secondary frame
Frame 422 is connected with each other, and multiple detent mechanisms 424 are located on main frame 421 and sub-frame 422 respectively;Main frame 421 is provided with company
Fitting 423, the bottom of main frame 421 is provided with many first pressure pins 426 and the second pressure pins of Duo Gen 425, the first pressure pin 426 and the second support
Bar 425 is fixedly arranged on the two opposite sides side bottom of main frame 421 respectively, and the bottom of the second pressure pin 425 is provided with kink 4251, kink
4251 are installed with locating pin 4252;Frame 12 is so held to hold by the first pressure pin 426 and the second pressure pin 425, it is to avoid wherein
Lead in boots handgrip 42 and drop.
Detent mechanism 424 includes two fixing devices 4240 and two tongs 4241 between two fixing devices 4240, Gu
Determining device 4240 includes the first fixed block 4242 and the second fixed block 4243, and the first fixed block 4242 is fixed in the second fixed block
Pilot pin 4244 is installed with 4243 side walls, and the first fixed block 4242;Tong 4241 includes supporting plate 4245, the and of fixture 4246
Drive cylinder 4247, drive cylinder 4247 is used to drive fixture to 4246 work.As shown in Fig. 2 so, passing through the first fixed block
4242 and second fixed block 4243 push down and lead boots 6 on elevator floor door plate 5, and elevator floor door plate is connected to by pilot pin 4244
5 and lead the positioning holes of boots 6, it is ensured that the two will not occur relative skew;Pressed in the first fixed block 4242 and the second fixed block 4243
Firmly on elevator floor door plate 5 when leading boots 6, fixture 4246 clamps elevator floor door plate 5 from the bottom wall of elevator floor door plate 5, is further ensured that
Elevator floor door plate 5 will not be moved, so as to ensure that the installation process for leading boots 6 is smoothed out.
As Figure 7-9, the one end of erecting bed 21 is provided with feeding port 210, and the other end is provided with feed opening 211, the He of feeding port 210
Roller bearing 212 provided with many laid out in parallel between feed opening 211;Position-limit mechanism 22 includes the first stopping means 222 and the second limit
Position device 221, the first stopping means 222 is fixedly arranged on erecting bed 21 close to the position of feeding port 210, and the second stopping means 221 is fixed
In the feed opening 211 of erecting bed 21;Elevator floor door plate 5 enters erecting bed 21, the first stopping means 222 and the from feeding port 210
Two stopping means 221 are clamped from the two ends of elevator floor door plate 5 respectively, prevent elevator floor door plate 5 to be moved.
Herein, the first stopping means 222 includes the first installing plate 2221, the first cylinder 2222, two second cylinders 2223
With two handgrip mechanisms 2224, the first cylinder 2222 is used to drive the in the vertical direction movement of handgrip mechanism 2224, the second cylinder
2223 are used to drive handgrip mechanism 2224 to capture object;Second stopping means 221 includes the second installing plate 2211, horizontal air cylinder
2213rd, vertical cylinder 2212, baffle plate 2214 and photoelectric sensor 2215, horizontal air cylinder 2213 are used to drive baffle plate 2214 in level
Side is moved up, and vertical cylinder 2212 is used to drive the in the vertical direction of baffle plate 2214 to move, and photoelectric sensor 2215 is installed on
On second installing plate 2211, and electrically connected respectively with horizontal air cylinder 2213 and vertical cylinder 2212.In the course of the work, the second gas
The driving handgrip of cylinder 2223 mechanism 2224 firmly grasps the one end of elevator floor door plate 5 and leads boots 6;Meanwhile, the driving baffle plate of vertical cylinder 2212
2214 are moved up and down, and the driving baffle plate 2214 of horizontal air cylinder 2213 is moved horizontally, so as to block the other end of elevator floor door plate 5;So
First stopping means 222 and the second stopping means 221 clamp elevator floor door plate 5.
As shown in Figure 10, rivet is installed for convenience, automatic riveter 23 includes base 231 and executing agency, base 231
Including mounting blocks 2311 and the mounting bracket 2312 being arranged on mounting blocks 2311, executing agency includes link gear and riveting gun
233, link gear is installed on mounting bracket 2312, and riveting gun 233 is installed on link gear, and use is additionally provided with mounting bracket 2312
In the rivet box 234 for holding rivet.
Link gear includes the first arm 2321, the second arm 2322 and head 2323, and the first arm 2321 is installed in peace
Shelve on 2312, the one end of the second arm 2322 is rotatablely installed in the top of the first arm 2321, and head 2323 is rotatablely installed in second
The other end top of arm 2322, riveting gun 233 is installed on head 2323;First motor is installed in first arm 2321
2324, the second motor 2325 is installed, the first motor 2324 is used to drive the second arm 2322 to rotate in second arm 2322, the
Two motors 2325 are used to drive head 2323 to rotate.In the course of the work, the second arm 2322 is driven by the first motor 2324
Rotate, the second motor 2325 driving head 2323 is rotated, so as to change the position of riveting gun 233, riveting gun 233 is reached electricity
Leading the present position of boots 6 and installing rivet on terraced layer door-plate 5.
A kind of elevator floor door plate leads the assembly method of the assembly system of boots, comprises the following steps:
S1. elevator floor door plate 5 is transported on erecting bed 21, and elevator floor door plate 5 is fixed using position-limit mechanism 22;
S2. lead boots grasping mechanism 4 and will first fill the frame 12 that holds of leading boots 6 and capture to intermediate station 3, then from holding in frame 12
Monolithic is taken out successively to lead boots 6 and be transported to the installation region of elevator floor door plate 5, makes the spiral shell for the screw and elevator floor door plate 5 for leading boots 6
Hole is aligned, while boots 6 will be led and elevator floor door plate 5 is fixedly clamped;
S3. automatic riveter 23 installs rivet in the screw for leading the screw of boots 6 and elevator floor door plate 5, makes to lead boots 6 and fixes
On elevator floor door plate 5;
S4. position-limit mechanism 22 unclamps elevator floor door plate 5, while elevator floor door plate 5 leaves erecting bed 21.
Above-mentioned embodiment is only the preferred embodiment of the present invention, it is impossible to limit the scope of protection of the invention with this,
The change and replacement for any unsubstantiality that those skilled in the art is done on the basis of the present invention belong to institute of the present invention
Claimed scope.