CN209647807U - Cylinder mould production line - Google Patents
Cylinder mould production line Download PDFInfo
- Publication number
- CN209647807U CN209647807U CN201822215678.8U CN201822215678U CN209647807U CN 209647807 U CN209647807 U CN 209647807U CN 201822215678 U CN201822215678 U CN 201822215678U CN 209647807 U CN209647807 U CN 209647807U
- Authority
- CN
- China
- Prior art keywords
- plate
- fixed
- web plate
- straightening
- welding
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Landscapes
- Wire Processing (AREA)
Abstract
The utility model belongs to cylinder mould production field, more particularly to a kind of cylinder mould production line, including actinobacillus device, straightening rolling device, web plate welder, shear, draw material device and cylinder mould welder, shear includes third chassis and knife rest, cutter is provided on knife rest, drawing material device includes drawing material frame, the upper cylinder for drawing material to add is set, upper mobile board, on set hopper, upper rail, lower movable plate, underlying hopper and lower guideway, manipulator is provided on upper rail and lower guideway, cylinder mould welder includes weld holder, web plate step device and welding host, web plate step device includes stepping sliding rail and manipulator, welding host side is provided with welding assembly, welding assembly includes extension board, placing groove, welding equipment and web plate track, placement mouth is provided on extension board.The utility model can be by steel bar meter at cylinder mould, and process automates substantially, and time saving and energy saving, high in machining efficiency, process is safer.
Description
Technical field
The utility model belongs to cylinder mould production field, and in particular to a kind of cylinder mould production line.
Background technique
Building web plate is common construction material during existing building, by the casting concrete on building web plate, is made
It becomes wallboard, and building web plate inside it can play the role of reinforcing rib, keeps wallboard easy to form and whole more firm
Gu.Building cylinder mould is the derivative for building web plate, and two parallel web plates, which are fixed together, by several connectors makes it
As wire mesh cage structures, including concreting, obtained concrete panel compares traditional mesh-plate structure, and integraty is more preferable,
Firmer, the service life is longer.The production process of existing cylinder mould is i.e.: several transverse steels and longitudinal reinforcement welded together,
The identical web plate of two block sizes at cutting is welded on connector in one piece of web plate surrounding welded connections, then by another block of web plate
The other end.So far, the mechanical equipment of cylinder mould, therefore the big portion of production process of cylinder mould are not produced specially on the market now
(two blocks of web plates are welded together to form cylinder mould by shearing web plate) all needs to be accomplished manually step by step, so just producing
Many problems, such as manually produced it is slow, during mobile welding and shearing web plate be easy to appear safety problem, transport turns
The cumbersome of shifting is badly in need of a kind of cylinder mould production equipment or method that can quickly change such problem now.
Utility model content
The purpose of the utility model is to overcome above-mentioned the deficiencies in the prior art, to provide a kind of cylinder mould production
Line.
The technical scheme adopted by the utility model to solve the technical problem is as follows:
A kind of cylinder mould production line, it is characterised in that: including actinobacillus device, for placing longitudinal reinforcement and exporting longitudinal steel
Muscle；And straightening rolling device, straightening and stepping are carried out to longitudinal reinforcement simultaneously for importing longitudinal reinforcement；It is pressed with straightener roll
The web plate welder for setting connection, for importing transverse steel and transverse steel and longitudinal reinforcement being welded into web plate；With web plate
The shear of welder connection, for being cut to web plate；The drawing material device being connect with shear, for that will cut
Web plate after good is moved to different height and sends out；With draw the cylinder mould welder that connect of material device, for by two layers of web plate and
Iron plate is welded into cylinder mould.
Further, shear includes the third chassis connecting with the second chassis and the knife being fixed on third chassis
Frame is provided with integrally formed loose slot on knife rest, the cutter being flexibly connected with knife rest is provided in loose slot, knife rest side is fixed
There is the shearing connecting with cutter driving.
Further, described draw expects that device includes drawing material frame, the pull-up material device being arranged on drawing material frame and pulling down material dress
It sets, pull-up material device includes that the upper cylinder for drawing material frame top is arranged in and drawing material frame two sides are arranged in and connect with casing top half
Upper mobile board, upper mobile board lower end be fixed with set hopper and positioned at upper mobile board and on set upper rail between hopper, on
Guide rail lower end is provided with the manipulator along upper rail transverse shifting, is provided with flexible stick on manipulator；Drop-down expects that device includes
Be arranged in draw material two side lower part of frame lower movable plate, be fixed on lower movable plate upper end underlying hopper and be located at lower movable plate and
Lower guideway between underlying hopper is provided with the manipulator along lower guideway transverse shifting on lower guideway.
Further, the cylinder mould welder includes expecting the weld holder of frame side positioned at drawing, being fixed on weld holder bottom
Host sliding rail, be arranged in the middle part of weld holder web plate step device, it is several be mounted on host sliding rail and be located at web plate stepping
The welding host of device two sides, web plate step device include stepping sliding rail and the manipulator that is mounted on stepping sliding rail；Welding
Host side is provided with welding assembly, and welding assembly includes the extension board for being fixed on welding host top, setting in welding host
The placing groove of lower part and welding host are fixed and the welding equipment between extension board and placing groove and one group are arranged in parallel
Welding host side web plate track, web plate track include positioned at extension board side entrance track and be located at extension board it is another
The exit track of side, the placement mouth being provided on extension board right above placing groove.
Further, actinobacillus device includes unwrapping wire base, several racks being mounted in unwrapping wire base, rack with put
The connection of line base rotation, rack are therefrom exported for winding the reinforcing bar handled without straightening.
Further, straightening rolling device includes the first chassis and the vertical muscle being successively set on the first chassis monitoring dress
It sets, thick machine straightening device, a rolling device, storage device and stepping rolling device, vertical muscle monitoring device include being fixed on first
The supporting table of chassis one end, the fixing axle for being fixedly connected with supporting table and being parallel to supporting table and several and fixing axle activity connect
The axle cap connect is provided with quantity and corresponding entrance hole in supporting table；Thick machine straightening device includes first be fixed on the first chassis
Alignment table, several straightening plate fixing seats being affixed and be fixed in the first alignment table are provided with position phase in straightening plate fixing seat
To two vertical installation positions, straightening plate is fixed in installation position；Rolling device includes the roller being fixed on the first chassis
It presents a theatrical performance as the last item on a programme and several pressure rollers being arranged on roll-in platform；Storage device includes the storage rack being fixed on the first chassis, is fixed on
Support rod on storage rack and the sensing device being arranged on support rod；Stepping rolling device includes being fixed on the first chassis
The second alignment table, the step device that is arranged in the second alignment table and the straightening plate fixed station positioned at step device side,
Several straightening plates are vertically and fixedly provided on straightening plate fixed station.
Further, straightening plate includes bottom plate and top plate, and integrally formed translot is provided in bottom plate, if translot bottom side is provided with
The dry lower fixed hole being placed equidistant with；Top plate is bolted with bottom plate, the bottom surface of top plate be provided with integrated molding and with it is lower solid
Determine the corresponding upper fixation hole in hole；Cylinder, cylinder top and upper fixation hole bottom surface phase are provided between upper fixation hole and lower fixed hole
It supports, cylinder bottom end offsets with lower fixed hole bottom surface；Be provided with adjustable plate between two neighboring cylinder, adjustable plate two sides be provided with
The matched arc slot of cylinder, adjustable plate top are provided with groove, are connected with the extension block to extend internally on the outside of groove；If being provided on top plate
Adjusting hole corresponding with adjustable plate is done, the long bolt through top plate is provided in adjusting hole, long bolt upper end is equipped with and long bolt
The adjustable bolt of threaded connection, long bolt lower end are fixed with the fixture block being connected in groove；It is fixed that adjustable plate side is provided with first
Hole is fixed with straightening wheel in the first fixation hole；It is with lower fixed hole corresponding and be arranged in a straight line that bottom plate lower end is provided with several positions
Second fixation hole is fixed with straightening wheel in the second fixation hole.
Further, pressure roller includes roller frame and roller, and roller frame bottom is equipped with race, is equipped in race positioned at first
Roller above alignment table；Roller frame upper end is provided with the cylinder connecting with roller frame top, and roller frame side is equipped with and roll-in
The roll-in driving that platform is fixed and connect with cylinder.
Further, web plate welder includes second connect between the first chassis and third chassis and with the two
Chassis and the welding bench being fixed on the second chassis are provided with several plumb joints on welding bench and positioned at plumb joint side
Blanking mechanism.
Further, welding equipment include can be to the welded plate of external extension.
Further, blanking track is fixed on welding bench, blanking mechanism is mounted in blanking track.Set blanking rail
Road by adjusting blanking mechanism at a distance from plumb joint, is going wrong for moving blanking mechanism convenient for web plate welder
When be adjusted and exchange.
Further, cylinder mould welder side, which is connected with, sets material device, and setting material device includes connecting with stepping sliding rail
Extension rail and the platform for placing material below extension rail.Set material device of setting is used to place the cylinder mould for completing welding, side
Just operator shifts.
Compared to the prior art the utility model, has the following advantages that and effect: can set automatically reinforcing bar by all kinds of
It is standby to be processed into cylinder mould, traditional process of manufacture is compared, process automation saves transfer time and the people of material
Power, it is only necessary to which high in machining efficiency by manually placing connector, process is safer.
Detailed description of the invention
Fig. 1 is the overall structure diagram of the utility model.
Fig. 2 is the structural schematic diagram of actinobacillus device in embodiment.
Fig. 3 is the structural schematic diagram of straightening rolling device, web plate welder and shear in embodiment.
Fig. 4 is the structural schematic diagram that muscle monitoring device is indulged in embodiment.
Fig. 5 is the structural schematic diagram of thick machine straightening device, a rolling device and storage device in embodiment.
Fig. 6 is the side view of thick machine straightening device, a rolling device and storage device in embodiment.
Fig. 7 is the structural schematic diagram of straightening plate fixing seat in embodiment.
Fig. 8 is the structural schematic diagram of straightening plate in embodiment.
Fig. 9 is the structural schematic diagram of a rolling device in embodiment.
Figure 10 is ordinary running condition of the longitudinal reinforcement in storage device in embodiment.
Figure 11 is another motion state of the longitudinal reinforcement in storage device in embodiment.
Figure 12 is the structural schematic diagram of stepping rolling device in embodiment.
Figure 13 is the structural schematic diagram figure at another visual angle of stepping rolling device in embodiment.
Figure 14 is the structural schematic diagram of web plate welder in embodiment.
Figure 15 is the side view of web plate welder in embodiment.
Figure 16 is the structural schematic diagram of shear in embodiment.
Figure 17 is the front view of shear in embodiment.
Figure 18 is the side view that material device is drawn in embodiment.
Figure 19 is a-a cross-sectional view in Figure 15.
Figure 20 is the structural schematic diagram of cylinder mould welder in embodiment.
Figure 21 is b-b cross-sectional view in Figure 15.
Figure 22 is the structural schematic diagram that host is welded in embodiment.
Figure 23 is the front view that host is welded in embodiment.
Figure 24 is c-c cross-sectional view in Figure 20.
The drawings described herein are used to provide a further understanding of the present application, constitutes part of this application, this Shen
Illustrative embodiments and their description please are not constituted an undue limitation on the present application for explaining the application.
Specific embodiment
It is understandable in order to enable the above objects, features, and advantages of the utility model to become apparent, it is right with reference to the accompanying drawing
Specific embodiment of the present utility model is described in detail.
Embodiment.
As shown in Figure 1-3, the present embodiment includes actinobacillus device 1 and sequentially connected straightening rolling device 2, web plate welding
Device 3, shear 4 draw material device 5, cylinder mould welder 6.Actinobacillus device 1 is longitudinal for placing longitudinal reinforcement and export
Reinforcing bar comprising unwrapping wire base 11, several racks 12 being mounted in unwrapping wire base 11, rack 12 with 11 turns of unwrapping wire base
Dynamic connection, rack 12 are used to wind the reinforcing bar handled without straightening.
When reinforcing bar exports under winding state, reinforcing bar global shape has certain irregular bending, in this state without
Method carries out regular welding and subsequent use, it is therefore desirable to carry out straightening to reinforcing bar, set straightening rolling device 2 is used
Straightening and stepping are carried out to longitudinal reinforcement simultaneously in importing longitudinal reinforcement.Straightening rolling device 2 includes being located at by unwrapping wire base 11
The first chassis 20 and be successively set on the first chassis 20 vertical muscle monitoring device 21, the 22, roll-ins of thick machine straightening device
Device 23, storage device 24 and stepping rolling device 25.As shown in figure 4, vertical muscle monitoring device 21 includes being fixed on the first chassis
20 close to the supporting table 211 of 1 one end of actinobacillus device, fixing axle 212 and the axle cap 213 being arranged in fixing axle 212.Supporting table
Be provided with several logical muscle holes on 211,211 top of supporting table is provided with the fixed plate 214 extended inwardly, 214 one end of fixed plate it
Between the fixed fixing axle 212 for being parallel to supporting table 211, be provided with quantity axle cap corresponding with rack 12 in fixing axle 212
213, axle cap 213 is interior to be equipped with integrally formed reinforcing bar through-hole.It is flexibly connected between axle cap 213 and fixing axle 212, specifically, working as
After longitudinal reinforcement is entered by the logical muscle hole in supporting table 211, axle cap 213 can be jacked up, when vertical on one of rack 12
After having led to reinforcing bar, the corresponding axle cap 213 of the longitudinal reinforcement can be fallen, to play the effect of certain prompt.
As seen in figs. 5-6, thick machine straightening device 22 includes the first alignment table 221 and the quantity being fixed on the first chassis 20
Straightening plate fixing seat 222 corresponding with axle cap 213.Straightening plate fixing seat 222 is fixed in the first alignment table 221, and position is two-by-two
It is affixed.Be provided with two installation positions of Relative vertical before and after position in straightening plate fixing seat 222, any one installation position with more lean on
The angle of nearly horizontal plane is 45 degree.A straightening plate 7 is fixed in each installation position.As Figure 7-8, straightening plate 7 includes bottom plate
71 and top plate 72, wherein top plate 72 is located at the upper end of bottom plate 71, and top plate 72 is bolted with bottom plate 71.It is opened in bottom plate 71
Have an integrally formed translot, translot bottom side is provided with 5 equidistant lower fixed holes, the bottom surface of top plate 72 be provided with 5 it is equidistant upper solid
Determine hole.After bottom plate 71 and fixed top plate 72, upper fixation hole is corresponding with the position of lower fixed hole.Every a pair of upper fixation hole with it is lower solid
Determine to be provided with a cylinder 73 between hole, 73 top of cylinder offsets with upper fixation hole bottom surface, 73 bottom end of cylinder and lower fixed hole bottom surface
It offsets.In the present embodiment, set cylinder 73 is 5.An adjustable plate 74 is provided between each adjacent two cylinder 73.Adjustable plate
74 two sides are provided with to be affixed with the matched arc slot of cylinder 73, the arc slot of 74 two sides of adjustable plate and the cylinder 73 of two sides, i.e. adjustable plate
74 can move up and down along the cylinder 73 of two sides.It is provided with groove at the top of adjustable plate 74, prolonging of extending internally is connected on the outside of groove
Long block.Several adjusting holes corresponding with adjustable plate 74 are provided on top plate 72, the position of adjusting hole is located at two neighboring upper fixation hole
Between.A long bolt 75 for running through top plate 72 is provided in each adjusting hole, 75 upper end of long bolt is equipped with to be passed through with long bolt 75
The adjustable bolt 76 of threaded connection, 75 lower end of long bolt are fixed with the fixture block being connected in groove, i.e., the upper surface of fixture block with prolong
The lower surface of long block connects.Mobile long bolt 75 is just able to drive the movement of adjustable plate 74 with fixture block clamping, specifically, needs pair
When the position of adjustable plate 74 is adjusted, unscrew adjustable bolt 76, long bolt 75, which can be adjusted, rotates it in adjusting hole, changes
The opposite position of elongated screw rod 75, and tightening adjustable bolt 76 behind the position for changing adjustable plate 74, completion adjustment can form
It is fixed.74 side of adjustable plate is provided with the first fixation hole, and straightening wheel 77 is fixed in the first fixation hole.71 lower end of bottom plate is provided with several
Position is corresponding with lower fixed hole and the second fixation hole for being arranged in a straight line, is fixed with straightening wheel 77 in the second fixation hole.This implementation
In example, the quantity of the second fixation hole is 4.Straightening wheel 77 includes shaft, the fixing axle 212 for being fixed on shaft side and socket
With the straightening ring of shaft rotation connection in shaft, straightening ring side is inserted into equipped with annular groove 78, shaft by fixing axle 212
Fixation hole forms relatively fixed.On tease and ridicule through ship 77 and tease and ridicule the same side that through ship 77 is located at straightening plate 7 under, and two rows straightening wheel
Position distribution between 77 is interlocked, and keeps the efficiency when reinforcing bar is straightened of straightening plate 7 more preferable.In addition, the setting of annular groove 78 makes steel
Muscle is straightened along one direction, improves the straightening effect of reinforcing bar, while keeping the position of straightening wheel 77 more compact, and overall volume is smaller.Tool
Body, when longitudinal reinforcement is by that can enter thick machine straightening device 22 after straightening rolling device 2, i.e., longitudinal reinforcement is successively from two side by side
It passes through between straightening wheel 77 on straightening plate 7, micro- on longitudinal reinforcement four direction is straightened to realize.
As shown in figure 9, a rolling device 23 includes the roll-in platform 231 and pressure roller 232 being fixed on the first chassis 20.
Roll-in platform 231 is located at thick 22 side of machine straightening device, and pressure roller 232 is arranged on roll-in platform 231 and quantity is corresponding with axle cap 213.Pressure
Roller 232 includes a roller frame 233 and roller 234, and 233 bottom of roller frame is equipped with one for installing the plane of roller 234, puts down
Rotatable roller 234 is installed, the effect between set roller 234 and roll-in platform 231 secondary can be straightened therefrom in face
The longitudinal reinforcement passed through.233 upper end of roller frame is provided with one for changing the cylinder 235 of 233 height of roller frame, cylinder 235 with
One roll-in is drivingly connected, and roll-in driving is fixed on roll-in platform 231 and is located at 232 side of pressure roller.Specifically, being driven by roll-in
Dynamic driving cylinder 235, drives roller frame 233 to move up and down, so as to adjust the distance between roller 234 and roll-in platform 231, with suitable
Answer the reinforcing bar of different-diameter.
Storage device 24 includes the storage rack 241 being fixed on the first chassis 20 and the branch being fixed on storage rack 241
Strut 242.Storage rack 241 is located at by roll-in platform 231, and several partition rods 243 are equipped in storage rack 241 to distinguish use inside it
In the channel that longitudinal reinforcement passes through 244, the quantity in channel 244 is identical as the quantity of axle cap 213, and longitudinal reinforcement is worn with curve state
Storage device 24 is left after crossing those channels 244, state is as shown in Figure 10.Support rod 242 be located in storage rack 241 on
Portion, it is corresponding with the position in each channel 244 that 242 top surface of support rod is provided with several sensing devices 245, quantity and position.It is vertical
It is located above support rod 242 to reinforcing bar when passing through those channels 244, specifically, longitudinal reinforcement that ought wherein in a channel 244
When importing inconsistent with derived speed, the curvilinear structures inside storage rack 241 can further be shunk, until longitudinal reinforcement top
The lower surface divided is contacted with the top surface of the support rod 242, and state is as shown in figure 11, and the induction being arranged on support rod 242
Device 245 can issue corresponding instruction after sensing.
As illustrated by figs. 12-13, stepping rolling device 25 includes the second alignment table 251 being fixed on the first chassis 20, sets
Set the step device in the second alignment table 251 and the straightening plate fixed station 252 positioned at step device side.Second alignment table
251 are located at 241 other side of storage rack, and step device includes stepping fuselage 250 and the stepping wheel being arranged in stepping fuselage 250
253,250 side of stepping fuselage is equipped with stepper drive 254 that is fixed with the second alignment table 251 and connecting with stepping wheel 253.Stepping
Set straightening plate fixed station 252 is equipped with the installation position in a vertical and horizontal face in rolling device 25, installs in installation position
There is straightening plate 7.Specifically, being rotated by stepper drive 254 of stepping wheel 253, thus give under stepping wheel 253 across
One forward power of longitudinal reinforcement, thus pass through straightening plate 7 realize secondary be straightened.Sensing device in storage device 24
After 245 sense that the boot speed of a wherein longitudinal reinforcement is excessively slow, an instruction can be issued to stepper drive 254, to stop
The corresponding stepping wheel 253 of the longitudinal reinforcement stops operating, until disengaging between longitudinal reinforcement and sensing device 245.
As shown in figs. 14-15, web plate welder 3 includes the second chassis 31 connecting with the first chassis 20 and is fixed on
Welding bench 32 on second chassis 31, welding bench 32 are located at 251 side of the second alignment table, are provided with quantity and axis on welding bench 32
The corresponding plumb joint 33 of cap 213,33 other side of plumb joint are equipped with blanking mechanism 34.It is placed in blanking mechanism 34 for welded mesh
The transverse steel of plate, specifically, after longitudinal reinforcement completes secondary straightening by stepping rolling device 25, into 33 lower section of plumb joint
Designated position, stepper drive 254 stops, and transverse steel falls on longitudinal reinforcement from blanking mechanism 34, plumb joint 33 into
Row welding, after completing welding, stepper drive 254 is run, and longitudinal reinforcement is advanced until that next pad reaches under plumb joint 33
Side.Blanking track 35 is further fixed on welding bench 32, blanking mechanism 34 is mounted in blanking track 35, and blanking mechanism 34 being capable of edge
Blanking track 35 it is mobile, so as to adjust it at a distance from plumb joint 33, web plate welder 3 is facilitated to carry out when something goes wrong
Adjustment and exchange.
As shown in figs. 16-17, shear 4 includes the third chassis 41 connecting with the second chassis 31 and is fixed on third
Knife rest 42 on chassis 41 is provided with integrally formed loose slot 43 on knife rest 42, is provided in loose slot 43 and 42 activity of knife rest
The cutter 44 of connection, 42 side of knife rest are fixed with the shearing driving 45 connecting with cutter 44.Set cutter 44 can be along work
Dynamic slot 43 moves up and down, to cut in web plate soldered in steel plate welder to by 44 lower section of cutter
It cuts, the web plate for completing shearing can enter under the pushing of subsequent web plate to be drawn in material device 5.
As depicted in figs. 18-19, draw material device 5 include draw material frame 51, be arranged in draw material frame 51 on pull-up material device and under
Draw material device.It draws material 51 one end of frame to be connected with shear 4, frame 51 can be expected by drawing by the web plate that shear 4 completes shearing
One end, which is sent into, draws in material frame 51.Pull-up material device includes the upper cylinder 52 for drawing material 51 two sides top of frame being arranged in and positioned at upper vapour
The upper mobile board 53 connecting below cylinder and with casing top half draws material 51 two sides of frame to be equipped with the movable rail 50 perpendicular to horizontal plane, on
Movable plate 53 is mounted in movable rail 50 and can move up and down under the effect of external force along movable rail 50.The upper work of two sides
Between movable plate 53 be equipped with above set hopper 54 and upper rail 55, wherein on set the lower end that hopper 54 is located at upper mobile board 53, above lead
Rail 55 be located at upper mobile board 53 and on set between hopper 54 and be located on two and set between hopper 54.On set the size and net of hopper 54
The width of plate is corresponding, above sets hopper 54 for placing web plate and the track mobile as web plate.55 lower end of upper rail is provided with
The flexible stick that can be extended downwardly out of manipulator 9 can be provided on manipulator 9 along the manipulator 9 of 55 transverse shifting of upper rail
91.Drop-down material device 5 includes being arranged in draw the lower movable plate 56 of material 51 liang of side lower parts of frame, be fixed under two sides between movable plate 56
And be located at lower 56 upper end of movable plate underlying hopper 57 and the lower guideway 58 between lower movable plate 56 and underlying hopper 57,
The manipulator 9 along 58 transverse shifting of lower guideway is provided on lower guideway 58, be provided on manipulator 9 can out of manipulator 9 to
The flexible stick 91 of upper stretching.Specifically, when needing by drawing material device 5 to send out web plate as top web plate, upper mobile board 53
It is displaced downwardly to designated position under the action of upper cylinder 52, to guarantee to fall in after web plate enters in drawing material frame 51 and set hopper
In 54, the manipulator 9 being now placed on upper rail 55 extends downwardly flexible stick 91 after being moved to corresponding position until it passes through net
Plate, manipulator 9 move forward the medial surface for driving flexible stick 91 to resist a web plate wherein transverse steel to driving web plate to exist
On set and move forward in hopper 54 until part sets the abjection of hopper 54 from above before it；When needs are by drawing material device 5 to make web plate
For lower section web plate submitting when, upper mobile board 53 under the action of upper cylinder 52 on move to designated position, with guarantee when web plate enter
After drawing in material frame 51, it can fall in underlying hopper 57, it is backward that the manipulator 9 being now placed on lower guideway 58 is moved to corresponding position
For upper stretching flexible stick 91 until it passes through web plate, manipulator 9, which moves forward, drives flexible stick 91 to resist a web plate wherein transverse direction
The medial surface of reinforcing bar is to drive web plate to move forward in underlying hopper 57 until part is deviate from from underlying hopper 57 before it.
As shown in figures 20-21, cylinder mould welder 6 includes expecting the weld holder 61 of 51 side of frame positioned at drawing, being fixed on welding
The host sliding rail 62 of 61 bottom of frame, several is mounted on host sliding rail 62 the web plate step device that the middle part of weld holder 61 is arranged in
And it is located at the welding host 63 of web plate step device two sides.Web plate step device includes stepping sliding rail 64 and manipulator 9, machinery
Hand 9 is arranged in stepping sliding rail 64 and can move along stepping sliding rail 64, and the flexible stick that can be stretched downwards is provided on manipulator 9
91。
As shown in figs. 22-24, welding host 63 is mounted on host sliding rail 62, and welding host 63 can be according to welded connections
Needs moved along host sliding rail 62, adjust welding position.Welding 63 bottom of host is additionally provided with one perpendicular to host sliding rail 62
Horizontal slide rail 65, which can help to weld host 63 and adjust lateral position with respect to weld holder 61, convenient to equipment
Inspection or repair exchange.Welding 63 side of host is provided with the welding for welding together two layers of web plate and connector
Component, welding assembly include be fixed on welding 63 top of host extension board 631, setting welding 63 lower part of host and with connection
The corresponding placing groove 632 of part shape and welding host 63 is fixed and the welding between extension board 631 and placing groove 632 is set
The web plate track 634 of welding 63 side of host is arranged in parallel in for 633 and one group.Web plate track 634 includes being located at extension board
The entrance track 66 of 631 sides and exit track 67 positioned at 631 other side of extension board, entrance track 66 are located at close to drawing material
51 side of frame, entrance track 66 and corresponding exit track 67 are located at same level, the web plate track 634 being located above
Corresponding top web plate, the corresponding lower section web plate of underlying web plate track 634, specifically, when the front of two layers of web plate successively from
It draws after being fallen on corresponding web plate track 634 on material device 5 (on entrance track 66), manipulator 9 is moved along stepping sliding rail 64
To its top, flexible stick 91 is extended downwardly, and up through two layers of web plate, manipulator 9, which moves forward, drives flexible stick 91 to resist net
Plate wherein a transverse steel medial surface to drive two web plates is moved forward in web plate track 634 until reach specify
Welding position (two web plates are completely into cylinder mould welder 6).Expose in welding host 63 set 631 front end of extension board
Outside, a placement mouth 635 is provided on the part of exposing, the position of the placement mouth 635 is corresponding with placing groove 632, places mouth 635 and puts
The position for setting slot 632 is greater than web plate track 634 at a distance from welding 63 side of host compared to the distance of welding 63 side of host.
Specifically, the connector for being used to weld vertically is put by placing mouth 635, connector can be fallen into placing groove 632.Positioned at prolonging
Stretch welding equipment 633 between plate 631 and placing groove 632 be one can outwardly directed welded plate, when web plate reaches designated position
Afterwards, after connector being put into placing groove 632, connector can be located at web plate side reinforcing bar inside, welded plate it is protruding into
Row welding, welded plate retracts after completing welding.
In the present embodiment, 6 side of cylinder mould welder, which is also connected with, sets material device, sets material device and includes and stepping sliding rail 64
The extension rail 68 and the platform for placing material 69 below extension rail 68,69 upper surface of platform for placing material and web plate track of one end connection
634 connect and are located at sustained height.Manipulator 9 in stepped track can be moved along stepping sliding rail 64 to be prolonged until moving
One end of track 68 is stretched, specifically, after the completion of cylinder mould welding, after the manipulator 9 on stepping sliding rail 64 is moved to corresponding position
Flexible stick 91 is stretched out upwards until it passes through web plate, and manipulator 9, which moves forward, drives flexible stick 91 to resist web plate to drive net
Plate is along forward movement in web plate track 634 until it is entirely located on platform for placing material 69.
The workflow of the cylinder mould production line are as follows: longitudinal reinforcement volume is placed on rack 12, transverse steel is placed on
In blanking mechanism 34, start stepper drive 254；Logical muscle hole in longitudinal reinforcement supporting table 211 enters straightening rolling device 2；When
When longitudinal reinforcement passes through thick machine straightening device 22, straightening plate 7 carries out micro- be straightened to longitudinal reinforcement；When longitudinal reinforcement passes through a roll-in
When device 23, roller 234 can be to the further straightening of longitudinal reinforcement；Enter index roller pressure after longitudinal reinforcement passes through storage device 24
Device 25, stepping wheel 253 are rotated by stepper drive 254, thus give under stepping wheel 253 across longitudinal reinforcement
One forward power, after stepping wheel 253 longitudinal reinforcement can also pass through straightening plate 7 realize secondary be straightened；Longitudinal reinforcement
Into the designated position of 33 lower section of plumb joint, stepper drive 254 stops, and transverse steel falls to longitudinal steel from blanking mechanism 34
On muscle, plumb joint 33 is welded, and after completing welding, stepper drive 254 is run, and longitudinal reinforcement is advanced until next pad
Reach 33 lower section of plumb joint；The web plate for completing welding enters shear 4, when web plate is after 44 a certain distance of cutter, knife
Tool 44 is moved down along loose slot 43, is cut to web plate；Being cut to the web plate come can the continuation under the pushing of subsequent web plate
Forward, material device 5 is drawn until entering；When drawing material device 5 to send out web plate as top web plate, upper mobile board 53 is in upper cylinder
Designated position is displaced downwardly under the action of 52, web plate, which is fallen in, to be set in hopper 54, and the manipulator 9 on upper rail 55 is moved to pair
Answer and extend downwardly flexible stick 91 behind position until it passes through web plate, manipulator 9 move forward drive flexible stick 91 resist web plate its
In a transverse steel medial surface to drive web plate to be moved forward in hopper 54 in upper set until part sets material from above before it
The abjection of slot 54 enters web plate track 634；When drawing material device 5 to send out web plate as lower section web plate, upper mobile board 53 is in upper gas
Designated position is moved under the action of cylinder 52, web plate is fallen in underlying hopper 57, and the manipulator 9 on lower guideway 58 is moved to
Flexible stick 91 is stretched out after corresponding position upwards until it passes through web plate, manipulator 9, which moves forward, drives flexible stick 91 to resist web plate
Wherein the medial surface of a transverse steel is to drive web plate to move forward in underlying hopper 57 until partially from underlying before it
The abjection of hopper 57 enters web plate track 634；The front of two layers of web plate successively falls in corresponding web plate track from drawing material device 5
After on 634 (on entrance track 66), manipulator 9 is moved to its top along stepping sliding rail 64, and flexible stick 91 extends downwardly, until
Across two layers of web plate, manipulator 9 move forward drive flexible stick 91 resist web plate wherein a transverse steel medial surface to
Two web plates are driven to move forward in web plate track 634 until reaching specified welding position；After web plate reaches designated position,
After connector is put into placing groove 632, welded plate is protruding to be welded, and welded plate retracts after completing welding；Cylinder mould is complete
After welding, the manipulator 9 in stepped track is moved to after corresponding position stretches out flexible stick 91 until it passes through web plate, machine upwards
Tool hand 9, which moves forward, drives flexible stick 91 to resist web plate to drive web plate to move forward along in web plate track 634 up to it
It is entirely located on platform for placing material 69.
Reinforcing bar can be processed into cylinder mould by all kinds of automatic equipments by the cylinder mould production line that the present embodiment is described, and compare biography
The process of manufacture of system, process automation, saves transfer time and the manpower of material, it is only necessary to by manually placing
Connector, high in machining efficiency, process is safer.
Above content is only illustrate to examples for clearly illustrating the present invention described in this specification.The utility model
Person of ordinary skill in the field can make various modifications or additions to the described embodiments or using class
As mode substitute, content without departing from the utility model specification or surmount model defined in the claims
It encloses, all should belong to the protection range of the utility model.
Claims (9)
1. cylinder mould production line, it is characterised in that: including
Actinobacillus device, for placing longitudinal reinforcement and export longitudinal reinforcement；
And straightening rolling device, straightening and stepping are carried out to longitudinal reinforcement simultaneously for importing longitudinal reinforcement；
The web plate welder being connect with straightening rolling device, for importing transverse steel and welding transverse steel and longitudinal reinforcement
It is connected into web plate；
The shear being connect with web plate welder, for being cut to web plate；
The drawing material device connecting with shear is sent out for the web plate after cutting to be moved to different height；
The cylinder mould welder being connect with drawing material device, for two layers of web plate and iron plate to be welded into cylinder mould；
Shear includes third chassis and the knife rest that is fixed on third chassis, is provided with integrally formed activity on knife rest
Slot, the cutter being flexibly connected with knife rest is provided in loose slot, and knife rest side is fixed with the shearing driving connecting with cutter；
It is described that material device is drawn to include the drawing material frame for being located at third chassis side, pull-up material device and the drop-down drawn on material frame are set
Expect that device, pull-up material device include that the upper cylinder for drawing material frame top and setting is arranged in draw material frame two sides and connecting with casing top half
The upper mobile board connect, upper mobile board lower end be fixed with set hopper and positioned at upper mobile board and on set between hopper on lead
Rail, upper rail lower end are provided with the manipulator along upper rail transverse shifting, are provided with flexible stick on manipulator；Drop-down material device
The lower movable plate of material two side lower part of frame is drawn, the underlying hopper of lower movable plate upper end is fixed on and is located at lower activity including being arranged in
Lower guideway between plate and underlying hopper is provided with the manipulator along lower guideway transverse shifting on lower guideway；
The cylinder mould welder includes the weld holder for expecting frame side positioned at drawing, the host sliding rail for being fixed on weld holder bottom, sets
Set the web plate step device in the middle part of weld holder, several welding being mounted on host sliding rail and be located at web plate step device two sides
Host, web plate step device include stepping sliding rail and the manipulator that is mounted on stepping sliding rail；Welding host side is provided with
Welding assembly, welding assembly include be fixed on welding host top extension board, be arranged in welding host lower part placing groove, with
Welding host is fixed and the welding equipment positioned at extension board and placing groove between and one group are arranged in parallel in and weld host side
Web plate track, web plate track includes the entrance track positioned at extension board side and outlet rail positioned at the extension board other side
Road, the placement mouth being provided on extension board right above placing groove.
2. cylinder mould production line according to claim 1, it is characterised in that: actinobacillus device includes unwrapping wire base, several is mounted on
Rack in unwrapping wire base, rack and unwrapping wire base are rotatablely connected.
3. cylinder mould production line according to claim 1, it is characterised in that: straightening rolling device is including the first chassis and successively
Vertical muscle monitoring device, thick machine straightening device, a rolling device, storage device and index roller press fitting on first chassis are set
It sets, vertical muscle monitoring device includes the supporting table for being fixed on first chassis one end, is fixedly connected with supporting table and is parallel to supporting table
Fixing axle and several axle caps being flexibly connected with fixing axle, be provided with quantity and corresponding entrance hole in supporting table；Coarse adjustment is straight
Device includes that the first alignment table being fixed on the first chassis, several straightening plates for being affixed and being fixed in the first alignment table are fixed
, it is provided with two installation positions of position Relative vertical in straightening plate fixing seat, is fixed with straightening plate in installation position；Roll-in
Device includes the roll-in platform being fixed on the first chassis and several pressure rollers being arranged on roll-in platform；Storage device includes fixing
Storage rack, the support rod being fixed on storage rack on the first chassis and the sensing device being arranged on support rod；Stepping
Rolling device includes the second alignment table being fixed on the first chassis, the step device being arranged in the second alignment table and is located at
The straightening plate fixed station of step device side is vertically and fixedly provided with several straightening plates on straightening plate fixed station.
4. cylinder mould production line according to claim 3, it is characterised in that: straightening plate includes bottom plate and top plate, is provided in bottom plate
Integrally formed translot, translot bottom side are provided with several lower fixed holes being placed equidistant with；Top plate is bolted with bottom plate, top plate
Bottom surface be provided with integrated molding and upper fixation hole corresponding with lower fixed hole；Column is provided between upper fixation hole and lower fixed hole
Body, cylinder top offset with upper fixation hole bottom surface, and cylinder bottom end offsets with lower fixed hole bottom surface；It is arranged between two neighboring cylinder
There is adjustable plate, adjustable plate two sides, which are provided with, is provided with groove with the matched arc slot of cylinder, adjustable plate top, and connection is oriented on the outside of groove
The extension block of interior extension；It is provided with several adjusting holes corresponding with adjustable plate on top plate, the length through top plate is provided in adjusting hole
Screw rod, long bolt upper end are equipped with the adjustable bolt being threadedly coupled with long bolt, and long bolt lower end, which is fixed with, to be connected in groove
Fixture block；Adjustable plate side is provided with the first fixation hole, is fixed with straightening wheel in the first fixation hole；Bottom plate lower end be provided with several positions with
Lower fixed hole is corresponding and the second fixation hole for being arranged in a straight line, is fixed with straightening wheel in the second fixation hole.
5. cylinder mould production line according to claim 3, it is characterised in that: pressure roller includes roller frame and roller, roller frame bottom
Equipped with race, the roller that is equipped in race above the first alignment table；Roller frame upper end is provided with to be connected with roller frame top
The cylinder connect, roller frame side are equipped with the roll-in driving fixed with roll-in platform and connect with cylinder.
6. cylinder mould production line according to claim 1, it is characterised in that: web plate welder includes positioned at the first chassis and the
The second chassis being connect between three chassis and with the two and the welding bench being fixed on the second chassis, if being provided on welding bench
Dry plumb joint and blanking mechanism positioned at plumb joint side.
7. cylinder mould production line according to claim 6, it is characterised in that: be fixed with blanking track, blanking mechanism on welding bench
It is mounted in blanking track.
8. cylinder mould production line according to claim 1, it is characterised in that: welding equipment includes can be to the welded plate of external extension.
9. -8 any one cylinder mould production line according to claim 1, it is characterised in that: cylinder mould welder side, which is connected with, sets
Expect device, setting material device includes the extension rail connecting with stepped track and the platform for placing material below extension rail.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201822215678.8U CN209647807U (en) | 2018-12-27 | 2018-12-27 | Cylinder mould production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201822215678.8U CN209647807U (en) | 2018-12-27 | 2018-12-27 | Cylinder mould production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN209647807U true CN209647807U (en) | 2019-11-19 |
Family
ID=68519262
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201822215678.8U Active CN209647807U (en) | 2018-12-27 | 2018-12-27 | Cylinder mould production line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN209647807U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117620588A (en) * | 2024-01-26 | 2024-03-01 | 江苏新宏大集团有限公司 | Cylinder mould welding positioning device |
-
2018
- 2018-12-27 CN CN201822215678.8U patent/CN209647807U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117620588A (en) * | 2024-01-26 | 2024-03-01 | 江苏新宏大集团有限公司 | Cylinder mould welding positioning device |
| CN117620588B (en) * | 2024-01-26 | 2024-03-22 | 江苏新宏大集团有限公司 | Cylinder mould welding positioning device |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN205325187U (en) | Full -automatic plane steel bar truss welding production line | |
| CN105855941B (en) | A kind of Rapid Combination flexible fixture for large scale flat-type work pieces process | |
| CN104588540B (en) | Straight device smoothed out with the fingers by a kind of reinforcing bar | |
| CN205519135U (en) | Automatic indent processing equipment of steel pipe | |
| CN111360464A (en) | Prefabricated reinforcing bar net piece welding mechanism | |
| CN209531978U (en) | A kind of reinforcing mattress board processing unit (plant) | |
| CN209647807U (en) | Cylinder mould production line | |
| CN204397255U (en) | Aluminum bus welding device | |
| CN108790954A (en) | A kind of prewired full automatic production equipment of dropper | |
| CN108584421A (en) | A kind of thimble feed mechanism for the prewired full automatic production equipment of dropper | |
| CN105563135B (en) | A kind of steel pipe automatic chamfering mantle fiber process equipment and its application method | |
| CN109909755A (en) | A kind of cylinder mould production line | |
| CN204449117U (en) | Straight device smoothed out with the fingers by a kind of reinforcing bar | |
| CN110328552B (en) | Finishing and line-feeding device and method suitable for multi-specification power batteries | |
| CN209753870U (en) | Plane truss production line | |
| CN208773379U (en) | A kind of longitudinal beam of automobile frame hole positioning tool | |
| CN110847033A (en) | Bridge guardrail steel bar positioning device | |
| CN205520457U (en) | Automatic silk of falling corner suite processing equipment of steel pipe | |
| CN206316761U (en) | A kind of special-shaped movable corner connectors processing unit (plant) | |
| CN205847018U (en) | Coil spreading machine | |
| CN205393987U (en) | Automatic top tube machine of tightly showing of hand fire extinguisher carrying handle | |
| CN205817287U (en) | A kind of process equipment of vehicle window guide rail | |
| CN110125642B (en) | Device for automatically setting rivets | |
| CN107457392A (en) | A kind of automatic repair machine of milling head formula casting | |
| CN210649117U (en) | Welding mechanism |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant |