CN205085609U

CN205085609U - Fin automatic intubate system of U type pipe of always growing up

Info

Publication number: CN205085609U
Application number: CN201520674453.2U
Authority: CN
Inventors: 郝新浦
Original assignee: Xuzhou DKEC Electrical Technology Co Ltd
Current assignee: Xuzhou DKEC Electrical Technology Co Ltd
Priority date: 2015-09-01
Filing date: 2015-09-01
Publication date: 2016-03-16
Anticipated expiration: 2025-09-01

Abstract

The utility model discloses a fin automatic intubate system of U type pipe of always growing up, braced frame (1) of this system sets up to last in, three layer construction down, snatch including fin assembly retinue frock transposition working cell (2), fin assembly and put things in good order unit (3), fin assembly retinue frock unit (4), U type pipe retinue frock transposition working cell (5), U type pipe and snatch unit (6), U type pipe retinue frock unit (7), intubate unit (8) and supporting steel plate and snatch and put things in good order unit (9). Each unit of this system sets up on different layers, and each unit can the simultaneous working, and production efficiency is higher, fin assembly retinue frock (42) and U type pipe retinue frock (72) can be according to the work needed shift positions, rationally set up fin assembly retinue frock swivel work head and U type pipe accompany frock swivel work head can avoid rotary opportunity the intubate unit the state of holding up work for lack of material, realize high -efficient intubate, be applicable to two ware mills of digitization.

Description

Fin always growth U-tube automatic intubation system

Technical field

The utility model relates to a kind of fin assembly automatic intubation system, is specifically a kind ofly applicable to the radiator of air-conditioner, the fin always growth U-tube automatic intubation system of condenser fin always growth U-tube intubate operation, belongs to air-conditioner manufacturing technology field.

Background technology

Usually needing the heat-exchanger rig surface of carrying out heat trnasfer by increasing the stronger sheet metal of thermal conductivity, increase the heat transfer sheet area of heat-exchanger rig, improve heat exchange efficiency, the sheet metal with this function is referred to as fin.

Have two main heat exchanger in air-conditioner, i.e. radiator and condenser, the side working media of this two large heat exchanger is cold-producing medium, opposite side is air, in order to the heat transfer of enhanced heat exchange device, generally take compact Layout heat exchange area in air side, air-conditioner adopts compact fin-tube type heat exchanger mostly.

The fin of compact fin-tube type heat exchanger is generally provided with multiple can with the installing hole of copper pipe major diameter fit, manufacturing process is generally first by fin punch forming, then long U-shaped copper pipe is penetrated side by side the installing hole on multiple fin by supporting steel plate, expand tube is carried out in the openend of long U-shaped copper pipe after opposite side penetrates supporting steel plate, long U-shaped copper pipe inside is grafting weld little U-shaped copper pipe and be communicated with successively by each long U-shaped copper pipe again after drying, and is about to all long U-shaped copper pipes and is communicated with into a passage.

Current air-conditioner manufacturer still adopts manual work in a large number in the fin always growth U-tube intubate operation of radiator and condenser, namely artificial long U-shaped copper pipe to be inserted in the neat fins set of piling and supporting steel plate one by one, complete artificial insert long U-tube after fin assembly enter lower road little U-tube intubate operation again.

The intubation system automatically inserting long U-tube is had, the long U-tube that normally horizontal grafting horizontal or vertical direction is side by side piled up in prior art.

Also there is following defect in the mode of production of this artificial intubate and existing automatic intubation:

1. manually carry out intubation owing to adopting, therefore operating personnel's sense of responsibility, the impact of the human factors such as mood on manufacturing schedule is larger, and due to front road punching press fin operation and copper pipe bending process be all pass through mechanically actuated, efficiency is higher, therefore for meeting normally carrying out of follow-up expand tube operation, often need to arrange many people to carry out manually inserting long U-tube operation simultaneously, labor intensity of operating staff is large, efficiency is low, and often cause preceding working procedure to accumulate too many output because personnel placement is unreasonable, the situation that later process holds up work for lack of material, automation degree of equipment is low, utilization rate of equipment and installations is low, production capacity can not ensure,

2., because intubate operation adopts manual operation, therefore require higher to the technical ability of operating personnel and qualification, the skilled operation degree of multiple operating personnel is uneven is also affecting manufacturing schedule in varying degrees, and easily causes unstable product quality;

3. existing automatic intubation system be that horizontal grafting is horizontal, the horizontal positioned that is arranged side by side or the long U-tube of vertically placing, because long U-tube is usually longer, because of long U-tube self gravitation factor or the impact of putting factor, the insertion method of horizontal long U-tube can cannot ensure that absolutely accurate is inserted in the spliced eye of fins set usually, usually fins set and long U-tube in catheterization procedure can be caused to rub, even damage fin; And fin placement unit, U-tube placement unit and intubate unit normally work in order, work is had to interfere, can not work simultaneously mutually, again carry out subsequent work stream after having needed a workflow, work can not intert to be carried out, and then causes intubate efficiency not high.

Summary of the invention

For above-mentioned prior art Problems existing, the utility model provides a kind of fin always growth U-tube automatic intubation system and using method thereof, can realize automation mechanized operation, reduces human factor to the impact of manufacturing schedule, production efficiency is high, can ensure the product quality of intubate operation simultaneously.

To achieve these goals, this fin always growth U-tube automatic intubation Operation system setting is upper, middle and lower-ranking structure, comprise support frame, fin assembly accompany frock transposition working cell, fin assembly capture pile up unit, fin assembly accompany frock unit, U-tube accompany frock transposition working cell, U-tube placement unit, U-tube accompany frock unit, intubate unit, supporting steel plate capture pile up unit and ECU;

Described fin assembly accompany frock transposition working cell is arranged on the middle level in the middle part of support frame, comprises fin assembly accompany frock rotary table and fin assembly accompany frock transposition rotating driving device, fin assembly accompany frock rotary table is installed on the support frame by fin assembly accompany frock transposition rotating driving device, comprise the fin assembly accompany frock vertically arranged and rotate leading face and the rear working face of fin assembly accompany frock rotation, after fin assembly accompany frock rotates leading face and the rotation of fin assembly accompany frock, the left and right sides of working face is equipped with the fin assembly accompany frock clamping device towards outside, fin assembly accompany frock rotate leading face and fin assembly accompany frock rotate after working face medial surface on be equipped with and vertically arrange, lean out the pilot pin retractor device to the outer top of rotating face, pilot pin retractor device comprises pilot pin and pilot pin guiding driving mechanism, pilot pin stretches out the height that its length rear is greater than rotating face completely, fin assembly accompany frock rotate leading face and fin assembly accompany frock rotate after the bottom of working face be also provided with outwardly directed fin assembly accompany frock and stretch backing device, fin assembly accompany frock transposition rotating driving device is arranged on fin assembly accompany frock rotary table lower center position,

Described fin assembly crawl is piled up unit and is arranged on support frame middle front part, comprises fins set bracket, fin assembly bracket, manipulator is piled up in fins set crawl and manipulator is piled up in the crawl of fin assembly; Fins set bracket is arranged on immediately below fin assembly accompany frock transposition working cell, and before and after comprising, uniform interval is arranged and the pilot pin be fixedly connected on fins set bracket underframe and the step drive device being arranged on fins set bracket base; Fin assembly bracket is set to two pieces, is separately positioned on the lower floor of support frame, both sides, front, fin assembly accompany frock transposition working cell; Fins set capture pile up manipulator and fin assembly capture pile up manipulator be all arranged on support frame middle level, include coordinate control drive unit and capture control device, fins set captures and piles up the dead ahead that manipulator is arranged on fin assembly accompany frock transposition working cell, and fin assembly captures and piles up the top that manipulator is arranged on fin assembly bracket;

Described fin assembly accompany frock unit is arranged on the middle level of support frame, the front of fin assembly accompany frock transposition working cell, comprises fin assembly accompany frock track, fin assembly accompany frock and fin assembly accompany frock push-pull device at fixed, fin assembly accompany frock track is arranged on the bottom, middle level of support frame, be parallel to fin assembly accompany frock rotation leading face to be horizontally disposed with, comprise a left side, in, right three sections, three sections are equipped with fin assembly accompany frock positioner, left, two sections, the right side is arranged on the back upper place of fin assembly bracket, be fixedly connected with on the support frame, left, right two sections of fronts are also provided with driving, be parallel to a left side, the fin assembly accompany frock auxiliary sliding device that right two sections of tracks are arranged, stage casing is two pieces, be fixedly mounted on the bottom that fin assembly accompany frock rotates leading face and the rear working face of fin assembly accompany frock rotation respectively, flexible track and pushing handle telescopic control mechanism is provided with between adjacent two sections, three sections of tracks can be made after flexible track stretches out completely to connect into an integral level track, after the flexible complete retraction of track, interference can not be produced in fin assembly accompany frock rotary table rotary course, fin assembly accompany frock is the riser frame structure vertically arranged, riser frame structure is vertically provided with the groove running through riser frame structure top plane and baseplane, the width dimensions of groove coordinates with the width dimensions of fin assembly, the bottom of riser frame structure is provided with directive wheel, fin assembly accompany frock is erected on fin assembly accompany frock track by directive wheel, fin assembly accompany frock is set to three, on two stage casings being arranged on fin assembly accompany frock track and on left section or right section, fin assembly accompany frock push-pull device at fixed quantity is two pieces, be symmetrical set at the two ends, left and right, middle level of support frame, the front of fin assembly accompany frock transposition working cell, the flexible gripping body comprising the coordinate control driving mechanism on left and right directions and be arranged on coordinate control driving mechanism,

Described U-tube accompany frock transposition working cell is arranged on support frame upper strata postmedian, quantity is two pieces, spatial placement is in both sides, fin assembly transposition working cell respectively, and U-tube accompany frock transposition working cell comprises U-tube accompany frock rotary table and U-tube accompany frock transposition rotating driving device; U-tube accompany frock rotary table is installed on the support frame by U-tube accompany frock transposition rotating driving device, comprise the U-tube accompany frock vertically arranged and rotate leading face and the rear working face of U-tube accompany frock rotation, U-tube accompany frock rotate leading face and U-tube accompany frock rotate after the left and right sides of working face be equipped with U-tube accompany frock clamping device towards outside, bottom is also provided with U-tube accompany frock and stretches backing device; U-tube accompany frock transposition rotating driving device is arranged on U-tube accompany frock rotary table lower center position;

Described U-tube placement unit is arranged on support frame postmedian, comprises U-tube bracket and U-tube grabbing device; U-tube bracket is set to two pieces, is separately positioned on the lower floor of support frame, both sides, fin assembly accompany frock transposition working cell, comprises the uniform U-tube brace summer be arranged side by side of multiple fore-and-aft direction and the step drive device being arranged on U-tube bracket base; U-tube grabbing device is set to two pieces, directly over the rear portion being separately positioned on the top of the upper layer of support frame, two pieces U-tube bracket, comprise multiple U-tube catching robot that is horizontal, that vertically arrange and coordinate control telescoping mechanism, on the support frame, U-tube catching robot is arranged on the telescopic end of coordinate control telescoping mechanism the fixed installation of coordinate control telescoping mechanism;

Described U-tube accompany frock unit is arranged on the rear of U-tube accompany frock transposition working cell, comprises U-tube accompany frock track, U-tube accompany frock and U-tube accompany frock and captures thrust unit, U-tube accompany frock track is arranged on the bottom, rear portion, upper strata of support frame, the back lower place of U-tube accompany frock transposition working cell, after being parallel to the rotation of U-tube accompany frock, working face is horizontally disposed with, and U-tube accompany frock track is provided with U-tube accompany frock positioner, U-tube accompany frock is the riser frame structure vertically arranged, riser frame structure is provided with multiple U-tube guide pad and U-tube locator card along array vertically and in horizontal direction, the cross section of U-tube guide pad is the trench structure with opening, the size of trench structure coordinates with the width dimensions of U-tube cross section and arc size, the width dimensions of U-tube locator card coordinates with the home record width dimensions of U-tube, U-tube guide pad outward opening is arranged in the riser frame structure of U-tube accompany frock, spacing dimension between the U-tube that spacing between multiple U-tube guide pads that riser frame structure goes up in the horizontal direction and fin are always horizontally gone up coordinates, U-tube locator card is just arranged in the riser frame structure of U-tube accompany frock to U-tube guide pad telescopically, U-tube locator card comprises pushing handle telescopic control mechanism, the bottom of the riser frame structure of U-tube accompany frock is provided with directive wheel, U-tube accompany frock is set to three, to stretch backing device respectively by U-tube accompany frock clamping device and U-tube accompany frock, U-tube guide pad and U-tube locator card outwards arrange and are arranged on U-tube accompany frock rotation leading face and the rear working face of U-tube accompany frock rotation, U-tube accompany frock captures thrust unit and is arranged on the upper strata of support frame, the dead astern of U-tube accompany frock transposition working cell, comprise the crawl of U-tube accompany frock pile up manipulator and capture coordinate control mechanism, capture the coordinate control that coordinate control mechanism comprises front and back and left and right directions,

Described intubate unit is arranged on the middle level of support frame, the dead astern of fin assembly accompany frock transposition working cell, comprises fin assembly accompany frock translation grabbing device, support platform, guide pin push unit and Intubaction device; fin assembly accompany frock translation grabbing device comprises locating clamp plate and coordinate control translation mechanism, locating clamp plate is the riser frame structure vertically arranged, outside the radius of gyration being positioned at fin assembly accompany frock rotary table, after just rotating fin assembly accompany frock, working face is arranged, the riser frame structure front panel of locating clamp plate is vertically provided with the groove running through riser frame structure top plane and baseplane, the width dimensions of groove coordinates with the width dimensions of fin assembly, the height dimension of the riser frame structure of locating clamp plate is identical with the height dimension of the riser frame structure of fin assembly accompany frock, working face after the riser frame structure left and right sides of locating clamp plate is equipped with and rotates towards fin assembly accompany frock, and with fin assembly accompany frock rotate leading face and fin assembly accompany frock rotate after the fin assembly accompany frock clamping device that arranges of fin assembly accompany frock clamping device spatial intersecting on working face, working face after rotating towards fin assembly accompany frock is also provided with bottom the riser frame structure of locating clamp plate, and with fin assembly accompany frock rotate leading face and fin assembly accompany frock rotate after stretch fin assembly accompany frock that backing device spatial intersecting arranges of fin assembly accompany frock on working face to stretch backing device, the groove of locating clamp plate can be merged into the groove of fin assembly accompany frock the located space holding fins set, the riser frame structure rear board of locating clamp plate is installed with coordinate control translation mechanism and is connected, coordinate control translation mechanism is installed on the support frame, coordinate control translation mechanism comprises the coordinate control on fore-and-aft direction, support platform is fixedly mounted on the bottom, middle level of support frame, and be positioned at immediately below the rear of fin assembly accompany frock translation grabbing device, U-tube accompany frock track, support platform is provided with fin assembly accompany frock detent mechanism, guide pin push unit is fixedly mounted on immediately below the lower floor of support frame, support platform, comprises guide pin that quantity coordinates with the copper pipe quantity of U-tube, that be vertically arranged side by side and guide pin guide extension driving mechanism, Intubaction device is arranged on directly over the top of the upper layer of support frame, support platform, comprise multiple U-tube pressurization manipulator that is horizontal, that vertically arrange and coordinate control telescoping mechanism, on the support frame, U-tube pressurization manipulator is arranged on the telescopic end of coordinate control telescoping mechanism the fixed installation of coordinate control telescoping mechanism,

Described supporting steel plate captures and piles up the dead astern that unit is arranged on intubate unit, comprises supporting steel plate bracket and supporting steel plate and captures and pile up device; Supporting steel plate bracket is arranged on the lower floor rear portion of support frame; Supporting steel plate captures and piles up the upper back, middle level that device is arranged on support frame, comprises coordinate control driving mechanism, captures controlling organization and catching robot;

Described ECU comprises industrial control computer, power control loop, fin assembly captures and piles up control loop, pilot pin expansion control loop, fin assembly accompany frock transposition job control loop, fins set bracket step motion control loop, fin assembly accompany frock control loop, U-tube captures control loop, U-tube bracket step motion control loop, U-tube accompany frock control loop, fin assembly handing-over control loop, supporting steel plate captures and piles up control loop, guide pin expansion control loop, intubate control loop, fin assembly accompany frock auxiliary sliding device control loop, counting circuit, industrial control computer captures with fins set respectively to be piled up manipulator and fin assembly and captures the coordinate control drive unit of piling up manipulator and capture control device and be electrically connected, and industrial control computer is electrically connected with the step drive device of fins set bracket, industrial control computer rotate with fin assembly accompany frock transposition rotating driving device, fin assembly accompany frock respectively leading face and fin assembly accompany frock rotate after the stretch pilot pin guiding driving mechanism of backing device and pilot pin retractor device of the fin assembly accompany frock clamping device of working face, fin assembly accompany frock be electrically connected, industrial control computer is electrically connected with the coordinate control driving mechanism of the pushing handle telescopic control mechanism of fin assembly accompany frock track and fin assembly accompany frock auxiliary sliding device, fin assembly accompany frock push-pull device at fixed and flexible gripping body respectively, industrial control computer rotate with U-tube accompany frock transposition rotating driving device, U-tube accompany frock respectively leading face and U-tube accompany frock rotate after the U-tube accompany frock clamping device of working face, the U-tube accompany frock backing device that stretches be electrically connected, industrial control computer is electrically connected with the step drive device of U-tube grabbing device, U-tube bracket respectively, the crawl coordinate control mechanism that industrial control computer captures thrust unit with the U-tube accompany frock positioner of U-tube accompany frock track, U-tube accompany frock is respectively electrically connected, industrial control computer is electrically connected with the coordinate control telescoping mechanism of coordinate control translation mechanism, guide pin guide extension driving mechanism, Intubaction device respectively, industrial control computer captures the coordinate control drive unit of piling up device respectively and captures control device and is electrically connected with supporting steel plate.

As further improvement of the utility model scheme, described coordinate control translation mechanism also comprises the coordinate control on left and right directions; Described support platform comprises fixed installation fixed base plate on the support frame, the fine motion table top be movably arranged on fixed base plate, and fin assembly accompany frock detent mechanism is arranged on fine motion table top.

As further improvement of the utility model scheme, this fin always growth U-tube automatic intubation system also comprises the U-tube mouth of pipe and repairs unit, the described U-tube mouth of pipe is repaired unit and is set to two pieces, be positioned at support frame middle level, after corresponding U-tube accompany frock rotates, working face or U-tube accompany frock track are arranged, comprise and be arranged on pressing down parts and be arranged on and repairing hole parts bottom support frame middle level of top, support frame middle level, press down parts and repair on the parts of hole, lower correspondence position is arranged, all installed on the support frame by supporting elevation device level, repair hole parts comprise guide-localization hole and repair lancet, the quantity in guide-localization hole is identical with the quantity of U-tube copper pipe mouth, longitudinal section, guide-localization hole is back taper, positioning step is provided with bottom inverted cone-shaped structure, the internal diameter size of positioning step coordinates with the outside dimension of U-tube copper pipe, repair lancet to be arranged in pilot hole and to arrange with one heart with it, the outside dimension repairing lancet coordinates with the internal diameter size of U-tube copper pipe, repair lancet top tapered, described ECU also comprises the U-tube mouth of pipe and repairs loop, industrial control computer respectively with press down parts and the supporting elevation device of repairing hole parts is electrically connected.

As further improvement of the utility model scheme, this fin always growth U-tube automatic intubation system also comprises fin distortion feedback device, fin distortion feedback device comprises light source emitter and light source receiver, light source emitter is arranged on fin assembly accompany frock rotation leading face and fin assembly accompany frock rotates on rear working face or on locating clamp plate, and light source receiver correspondence position is arranged on locating clamp plate or fin assembly accompany frock rotates leading face and fin assembly accompany frock rotates on rear working face; Described ECU also comprises fin distortion feedback control loop, and industrial control computer is electrically connected with light source emitter and light source receiver respectively.

As further improvement of the utility model scheme, this fin always growth U-tube automatic intubation system also comprises glue-spraying device, glue-spraying device is set to multiple, be arranged in support platform, the extension jet nozzle comprising colloid feed mechanism and controlled by telescoping mechanism, the side that extension jet nozzle correspondence is positioned at the fins intubatton hole bottom fins set is arranged, and described ECU also comprises glue spraying control loop, and industrial control computer is electrically connected with the telescoping mechanism of colloid feed mechanism and extension jet nozzle respectively.

As further improvement of the utility model scheme, this fin always growth U-tube automatic intubation system also comprises stamp device, stamp device is arranged on front or the rear of support platform, comprises coordinate control mechanism and numbering device, and numbering device is just arranged the U-tube exposed junction of intubate fins set.

As further improvement of the utility model scheme, described guide pin push unit also comprises guide pin heating arrangements, and guide pin heating arrangements is electrically connected with industrial control computer.

As a kind of embodiment of the present utility model, described guide pin heating arrangements comprise spiral be arranged on heating tank on line needle and be arranged in heating tank, insulate with heating tank the resistance wire arranged, the height dimension of resistance wire in heating tank is no more than the depth dimensions of heating tank, and resistance wire is electrically connected with industrial control computer.

As further improvement of the utility model scheme, be provided with negative pressure channel in described guide pin, negative pressure channel one end is through the top of guide pin, and the other end is communicated with negative pressure source by pipeline.

Compared with prior art, this fin always growth U-tube automatic intubation system controls owing to adopting Full-automatic microcomputer, by fin assembly accompany frock transposition working cell, fin assembly captures and piles up unit, fin assembly accompany frock unit, U-tube accompany frock transposition working cell, U-tube placement unit, U-tube accompany frock unit, intubate unit and supporting steel plate capture the work of piling up each unit of unit can realize automation intubate, therefore automation degree of equipment is high, intubate efficiency is higher, the labor intensity of operating staff of artificial intubate can be avoided completely large, efficiency is low, personnel arrange unreasonable, the problems such as higher are required to the technical ability of operating personnel and qualification, because native system is the vertical connected structure of U-tube, because support frame is set to upper, middle and lower-ranking structure, each unit is arranged in the different layers, and the work that therefore effectively can solve each unit is interfered, and the work of guarantee does not interfere with each other, each unit can work simultaneously, owing to being provided with fin assembly accompany frock transposition working cell and U-tube accompany frock transposition working cell, the two is equipped with former and later two working faces and all can be realized the position exchange of former and later two working faces by transposition rotating driving device, therefore can realize former and later two working faces and carry out different work simultaneously, production efficiency is higher, owing to being provided with multiple fin assembly accompany frock and U-tube accompany frock and fin assembly accompany frock track, U-tube accompany frock track, fin assembly accompany frock push-pull device at fixed, U-tube accompany frock capture thrust unit, fin assembly accompany frock and the U-tube accompany frock that therefore can realize different loading state move according to the position of need of work, and coordinate the revolution rationally arranging fin assembly accompany frock rotary table and U-tube accompany frock rotary table can avoid the state that holds up work for lack of material of intubate unit opportunity, realize efficient intubate, owing to being provided with fin assembly accompany frock translation grabbing device and support platform, therefore being captured the fin assembly accompany frock that is loaded with fins set by the handing-over of fin assembly accompany frock translation grabbing device and be positioned at desired location in support platform to make support platform effectively carry intubate pressure when intubation, ensures smooth intubate, owing to being provided with guide pin push unit, guide pin before intubate first vertically on move and to pass in the insertion hole of fins set and dock with U-tube bottom, then synchronous and U-tube moves down and carries out intubate, therefore, it is possible to guarantee U-tube is inserted in fins set smoothly, can realize concentrating digital management with the number bus seamless link of digital plant by ECU, be specially adapted to the long U-tube intubate operation of digitlization Liang Qi factory.

Accompanying drawing explanation

Fig. 1 is that the front optical axis of the present utility model measures figure;

Fig. 2 is that the rear optical axis of the present utility model measures figure;

Fig. 3 is top view of the present utility model;

Fig. 4 is the bottom view of Fig. 3;

Fig. 5 is the structural representation of the utility model pilot pin retractor device;

Fig. 6 is the plan structure schematic diagram that the utility model fin assembly accompany frock rotates the fin assembly accompany frock clamping device on leading face or rear working face;

Fig. 7 is the structural representation of the utility model fins set bracket;

Fig. 8 is that the utility model fins set captures the structural representation piling up manipulator;

Fig. 9 is that the utility model fin assembly captures the structural representation piling up manipulator;

Figure 10 is the structural representation of the utility model fin assembly accompany frock unit;

Figure 11 is the left view of Figure 10;

Figure 12 is the structural representation of the utility model U-tube bracket;

Figure 13 is the structural representation of the utility model U-tube catching robot;

Figure 14 is the structural representation of the utility model U-tube accompany frock unit;

Figure 15 is the structural representation of the utility model U-tube accompany frock;

Figure 16 is the structural representation of the utility model intubate unit;

Figure 17 is the plan structure schematic diagram of the utility model fin assembly accompany frock translation grabbing device;

Figure 18 is the plan structure schematic diagram of the utility model support platform;

Figure 19 is the bottom view of Figure 18;

Figure 20 is the structural representation of the utility model guide pin push unit;

Figure 21 is the structural representation of the utility model guide pin;

Figure 22 is the structural representation of the utility model U-tube pressurization manipulator;

Figure 23 is that the utility model supporting steel plate captures the structural representation piling up unit;

Figure 24 is the left view of Figure 23;

Figure 25 is the structural representation that the utility model U-tube mouth of pipe repairs unit;

Figure 26 is the A-A sectional view of Figure 25.

In figure: 1, support frame, 2, fin assembly accompany frock transposition working cell, 21, fin assembly accompany frock rotary table, 211, fin assembly accompany frock rotates leading face, and 212, working face after fin assembly accompany frock rotates, 213, pilot pin retractor device, 3, fin assembly captures and piles up unit, 31, fins set bracket, 32, fin assembly bracket, 33, fins set captures and piles up manipulator, 34, fin assembly captures and piles up manipulator, 4, fin assembly accompany frock unit, 41, fin assembly accompany frock track, 42, fin assembly accompany frock, 43, fin assembly accompany frock push-pull device at fixed, 5, U-tube accompany frock transposition working cell, 51, U-tube accompany frock rotary table, 511, U-tube accompany frock rotates leading face, and 512, working face after U-tube accompany frock rotates, 6, U-tube placement unit, 61, U-tube bracket, 62, U-tube grabbing device, 621, U-tube catching robot, 7, U-tube accompany frock unit, 71, U-tube accompany frock track, 72, U-tube accompany frock, 721, U-tube guide pad, 722, U-tube locator card, 73, U-tube accompany frock captures thrust unit, and 731, U-tube accompany frock captures and piles up manipulator, 8, intubate unit, 81, fin assembly accompany frock translation grabbing device, 811, locating clamp plate, 812, coordinate control translation mechanism, 82, support platform, 83, guide pin push unit, 831, guide pin, 832, guide pin guide extension driving mechanism, 84, Intubaction device, 841, U-tube pressurization manipulator, 9, supporting steel plate captures and piles up unit, 91, supporting steel plate bracket, 92, supporting steel plate captures and piles up device, 10, the U-tube mouth of pipe repairs unit, and 101, press down parts, 102, repair hole parts, 1021, guide-localization hole, 1022, repair lancet.

Detailed description of the invention

Below in conjunction with accompanying drawing, the utility model is described further (following description piles up the direction at unit 3 place in this fin always growth U-tube automatic intubation system for front with the crawl of fin assembly).

As shown in Figures 1 to 4, this fin always growth U-tube automatic intubation Operation system setting is upper, middle and lower-ranking structure, comprise support frame 1, fin assembly accompany frock transposition working cell 2, fin assembly capture pile up unit 3, fin assembly accompany frock unit 4, U-tube accompany frock transposition working cell 5, U-tube placement unit 6, U-tube accompany frock unit 7, intubate unit 8, supporting steel plate capture pile up unit 9 and ECU.

Described fin assembly accompany frock transposition working cell 2 is arranged on the middle level in the middle part of support frame 1, comprises fin assembly accompany frock rotary table 21 and fin assembly accompany frock transposition rotating driving device;

Fin assembly accompany frock rotary table 21 is arranged on support frame 1 by fin assembly accompany frock transposition rotating driving device, comprise the fin assembly accompany frock vertically arranged and rotate leading face 211 and the rear working face 212 of fin assembly accompany frock rotation, as shown in Figure 6, after fin assembly accompany frock rotates leading face 211 and the rotation of fin assembly accompany frock, the left and right sides of working face 212 is equipped with the fin assembly accompany frock clamping device towards outside, fin assembly accompany frock rotate leading face 211 and fin assembly accompany frock rotate after working face 212 medial surface on be equipped with and vertically arrange, lean out the pilot pin retractor device 213 to the outer top of rotating face, as shown in Figure 5, pilot pin retractor device 213 comprises pilot pin and pilot pin guiding driving mechanism, pilot pin stretches out the height that its length rear is greater than rotating face completely, fin assembly accompany frock rotate leading face 211 and fin assembly accompany frock rotate after the bottom of working face 212 be also provided with outwardly directed fin assembly accompany frock and stretch backing device,

Fin assembly accompany frock transposition rotating driving device is arranged on fin assembly accompany frock rotary table 21 lower center position, and fin assembly accompany frock transposition rotating driving device can drive fin assembly accompany frock rotary table 21 to rotate and realize the position exchange that fin assembly accompany frock rotates leading face 211 and the rear working face 212 of fin assembly accompany frock rotation.

Described fin assembly crawl is piled up unit 3 and is arranged on support frame 1 middle front part, comprises fins set bracket 31, fin assembly bracket 32, manipulator 33 is piled up in fins set crawl and manipulator 34 is piled up in the crawl of fin assembly;

Fins set bracket 31 is arranged on immediately below fin assembly accompany frock transposition working cell 2, as shown in Figure 7, uniform interval is arranged and the pilot pin be fixedly connected on fins set bracket 31 underframe and the step drive device be arranged on bottom fins set bracket 31 before and after comprising, the fins set equal fore-and-aft direction cross-under of the good insertion hole of punching press in pilot pin, front and back are uniform piles up on fins set bracket 31;

Fin assembly bracket 32 is set to two pieces, is separately positioned on the lower floor of support frame 1, both sides, front, fin assembly accompany frock transposition working cell 2;

As shown in Figure 8, Figure 9, fins set capture pile up manipulator 33 and fin assembly capture pile up manipulator 34 be all arranged on support frame 1 middle level, include coordinate control drive unit and capture control device, fins set captures and piles up the dead ahead that manipulator 33 is arranged on fin assembly accompany frock transposition working cell 2, and fin assembly captures and piles up the top that manipulator 34 is arranged on fin assembly bracket 32.

Described fin assembly accompany frock unit 4 is arranged on the middle level of support frame 1, the front of fin assembly accompany frock transposition working cell 2, as shown in Figure 10, Figure 11, fin assembly accompany frock track 41, fin assembly accompany frock 42 and fin assembly accompany frock push-pull device at fixed 43 is comprised;

Fin assembly accompany frock track 41 is arranged on the bottom, middle level of support frame 1, be parallel to fin assembly accompany frock rotation leading face 211 to be horizontally disposed with, comprise a left side, in, right three sections, three sections are equipped with fin assembly accompany frock positioner, left, two sections, the right side is arranged on the back upper place of fin assembly bracket 32, be fixedly connected on support frame 1, left, right two sections of fronts are also provided with driving, be parallel to a left side, the fin assembly accompany frock auxiliary sliding device that right two sections of tracks are arranged, fin assembly accompany frock auxiliary sliding device left and right horizontal can move and locate, stage casing is two pieces, be fixedly mounted on the bottom that fin assembly accompany frock rotates leading face 211 and the rear working face 212 of fin assembly accompany frock rotation respectively, flexible track and pushing handle telescopic control mechanism is provided with between adjacent two sections, three sections of tracks can be made after flexible track stretches out completely to connect into an integral level track, after the flexible complete retraction of track, interference can not be produced in fin assembly accompany frock rotary table 21 rotary course,

Fin assembly accompany frock 42 is the riser frame structures vertically arranged, riser frame structure is vertically provided with the groove running through riser frame structure top plane and baseplane, the width dimensions of groove coordinates with the width dimensions of fin assembly, the bottom of riser frame structure is provided with directive wheel, fin assembly accompany frock 42 is erected on fin assembly accompany frock track 41 by directive wheel, fin assembly accompany frock 42 is set to three, on two stage casings being arranged on fin assembly accompany frock track 41 and on left section or right section;

Fin assembly accompany frock push-pull device at fixed 43 quantity is two pieces, be symmetrical set at the two ends, left and right, middle level of support frame 1, the front of fin assembly accompany frock transposition working cell 2, the flexible gripping body comprising the coordinate control driving mechanism on left and right directions and be arranged on coordinate control driving mechanism.

Described U-tube accompany frock transposition working cell 5 is arranged on support frame 1 upper strata postmedian, quantity is two pieces, spatial placement is in both sides, fin assembly accompany frock transposition working cell 2 respectively, and U-tube accompany frock transposition working cell 5 comprises U-tube accompany frock rotary table 51 and U-tube accompany frock transposition rotating driving device;

U-tube accompany frock rotary table 51 is arranged on support frame 1 by U-tube accompany frock transposition rotating driving device, comprise the U-tube accompany frock vertically arranged and rotate leading face 511 and the rear working face 512 of U-tube accompany frock rotation, U-tube accompany frock rotate leading face 511 and U-tube accompany frock rotate after the left and right sides of working face 512 be equipped with U-tube accompany frock clamping device towards outside, bottom is also provided with U-tube accompany frock and stretches backing device;

U-tube accompany frock transposition rotating driving device is arranged on U-tube accompany frock rotary table 51 lower center position, and U-tube accompany frock transposition rotating driving device can drive U-tube accompany frock rotary table 51 to rotate and realize the position exchange that U-tube accompany frock rotates leading face 511 and the rear working face 512 of U-tube accompany frock rotation.

Described U-tube placement unit 6 is arranged on support frame 1 postmedian, comprises U-tube bracket 61 and U-tube grabbing device 62;

U-tube bracket 61 is set to two pieces, be separately positioned on the lower floor of support frame 1, both sides, fin assembly accompany frock transposition working cell 2, as shown in figure 12, comprise the uniform U-tube brace summer be arranged side by side of multiple fore-and-aft direction and be arranged on step drive device bottom U-tube bracket 61, before and after U-tube and all uniformly on left and right directions be erected on U-tube brace summer;

U-tube grabbing device 62 is set to two pieces, directly over the rear portion being separately positioned on the top of the upper layer of support frame 1, two pieces U-tube bracket 61, comprise multiple U-tube catching robot 621 that is horizontal, that vertically arrange and coordinate control telescoping mechanism, coordinate control telescoping mechanism is fixedly mounted on support frame 1, as shown in figure 13, U-tube catching robot 621 is arranged on the telescopic end of coordinate control telescoping mechanism, and U-tube catching robot 621 can be moved down by coordinate control telescoping mechanism vertical direction and move to U-tube bracket 61 rear portion and carry out crawl U-tube.

Described U-tube accompany frock unit 7 is arranged on the rear of U-tube accompany frock transposition working cell 5, as shown in figure 14, comprises U-tube accompany frock track 71, U-tube accompany frock 72 and U-tube accompany frock and captures thrust unit 73;

U-tube accompany frock track 71 is arranged on the bottom, rear portion, upper strata of support frame 1, the back lower place of U-tube accompany frock transposition working cell 5, after being parallel to the rotation of U-tube accompany frock, working face 512 is horizontally disposed with, and U-tube accompany frock track 71 is provided with U-tube accompany frock positioner;

As shown in figure 15, U-tube accompany frock 72 is the riser frame structures vertically arranged, riser frame structure is provided with multiple U-tube guide pad 721 and U-tube locator card 722 along array vertically and in horizontal direction, the cross section of U-tube guide pad 721 is the trench structures with opening, the size of trench structure coordinates with the width dimensions of U-tube cross section and arc size, the width dimensions of U-tube locator card 722 coordinates with the home record width dimensions of U-tube, U-tube guide pad 721 outward opening is arranged in the riser frame structure of U-tube accompany frock 72, spacing dimension between the U-tube that spacing between multiple U-tube guide pads 721 that riser frame structure goes up in the horizontal direction and fin are always horizontally gone up coordinates, U-tube locator card 722 is just arranged in the riser frame structure of U-tube accompany frock 72 to U-tube guide pad 721 telescopically, U-tube locator card 722 comprises pushing handle telescopic control mechanism, the middle gear that U-tube locator card 722 can be supported on U-tube positions apart from position U-tube, prevent it from coming off in U-tube accompany frock, U-tube catching robot 621 can vertically descend shifting movement to carry out crawl U-tube through the trench structure of U-tube guide pad 721 to U-tube bracket 61 rear portion, the bottom of the riser frame structure of U-tube accompany frock 72 is provided with directive wheel, U-tube accompany frock 72 can be erected on U-tube accompany frock track 71 by directive wheel, U-tube accompany frock 72 is set to three, to stretch backing device respectively by U-tube accompany frock clamping device and U-tube accompany frock, U-tube guide pad 721 and U-tube locator card 722 outwards arrange and are arranged on U-tube accompany frock rotation leading face 511 and the rear working face 512 of U-tube accompany frock rotation,

U-tube accompany frock captures the upper strata that thrust unit 73 is arranged on support frame 1, the dead astern of U-tube accompany frock transposition working cell 5, comprise the crawl of U-tube accompany frock pile up manipulator 731 and capture coordinate control mechanism, capture the coordinate control that coordinate control mechanism comprises front and back and left and right directions, U-tube accompany frock capture pile up manipulator 731 can by moving after after capturing coordinate control mechanism the U-tube accompany frock 72 being set with U-tube after U-tube accompany frock rotates, working face 512 being captured and being placed on U-tube accompany frock track 71, and U-tube accompany frock 72 can be promoted move left and right on U-tube accompany frock track 71.

Described intubate unit 8 is arranged on the middle level of support frame 1, the dead astern of fin assembly accompany frock transposition working cell 2, as shown in figure 16, fin assembly accompany frock translation grabbing device 81, support platform 82, guide pin push unit 83 and Intubaction device 84 is comprised;

As shown in figure 17, fin assembly accompany frock translation grabbing device 81 comprises locating clamp plate 811 and coordinate control translation mechanism 812, locating clamp plate 811 is the riser frame structures vertically arranged, outside the radius of gyration being positioned at fin assembly accompany frock rotary table 21, after just rotating fin assembly accompany frock, working face 212 is arranged, the riser frame structure front panel of locating clamp plate 811 is vertically provided with the groove running through riser frame structure top plane and baseplane, the width dimensions of groove coordinates with the width dimensions of fin assembly, the height dimension of the riser frame structure of locating clamp plate 811 is identical with the height dimension of the riser frame structure of fin assembly accompany frock 42, working face 212 after the riser frame structure left and right sides of locating clamp plate 811 is equipped with and rotates towards fin assembly accompany frock, and with fin assembly accompany frock rotate leading face 211 and fin assembly accompany frock rotate after the fin assembly accompany frock clamping device that arranges of fin assembly accompany frock clamping device spatial intersecting on working face 212, working face 212 after rotating towards fin assembly accompany frock is also provided with bottom the riser frame structure of locating clamp plate 811, and with fin assembly accompany frock rotate leading face 211 and fin assembly accompany frock rotate after stretch fin assembly accompany frock that backing device spatial intersecting arranges of fin assembly accompany frock on working face 212 to stretch backing device, fin assembly accompany frock 42 can capture on locating clamp plate 811 by locating clamp plate 811 fin assembly accompany frock clamping device action when merging with fin assembly accompany frock 42, the groove of locating clamp plate 811 and the groove of fin assembly accompany frock 42 are merged into the located space holding fins set, ensure that fin strong fix is in this space, the riser frame structure rear board of locating clamp plate 811 is installed with coordinate control translation mechanism 812 and is connected, coordinate control translation mechanism 812 is arranged on support frame 1, coordinate control translation mechanism 812 comprises the coordinate control on fore-and-aft direction,

Support platform 82 is fixedly mounted on the bottom, middle level of support frame 1, be positioned at immediately below the rear of fin assembly accompany frock translation grabbing device 81, U-tube accompany frock track 71, load parts when support platform 82 is poling operations, be provided with fin assembly accompany frock detent mechanism above, be moved horizontally to after in support platform 82 through coordinate control translation mechanism 812 after locating clamp plate 811 and fin assembly accompany frock 42 merge, the fin assembly accompany frock detent mechanism of support platform 82 can be located in support platform 82;

Guide pin push unit 83 is fixedly mounted on immediately below the lower floor of support frame 1, support platform 82, as shown in figure 20, comprises guide pin 831 that quantity coordinates with the copper pipe quantity of U-tube, that be vertically arranged side by side and guide pin guide extension driving mechanism 832;

Intubaction device 84 is arranged on the top of the upper layer of support frame 1, directly over support platform 82, comprise horizontally multiple, the U-tube pressurization manipulator 841 of vertical setting and coordinate control telescoping mechanism, coordinate control telescoping mechanism is fixedly mounted on support frame 1, as shown in figure 22, U-tube pressurization manipulator 841 is arranged on the telescopic end of coordinate control telescoping mechanism, the groove that U-tube pressurization manipulator 841 U-tube that shifting movement vertically can be descended to make to be positioned at U-tube accompany frock 72 by coordinate control telescoping mechanism is pressed into the groove and fin assembly accompany frock 42 being positioned at locating clamp plate 811 merges the fins set of the spatial accommodation formed.

Described supporting steel plate captures and piles up the dead astern that unit 9 is arranged on intubate unit 8, as shown in Figure 23, Figure 24, comprises supporting steel plate bracket 91 and supporting steel plate and captures and pile up device 92;

Supporting steel plate bracket 91 is arranged on the lower floor rear portion of support frame 1, and punching press has the supporting steel plate of insertion hole to pile up neatly to be arranged in supporting steel plate bracket 91;

Supporting steel plate captures and piles up the upper back, middle level that device 92 is arranged on support frame 1, comprise coordinate control driving mechanism, capture controlling organization and catching robot, catching robot can realize capturing the supporting steel plate in supporting steel plate bracket 91 and piling up the top desired location in fins set by coordinate control driving mechanism and crawl controlling organization.

Described ECU comprises industrial control computer, power control loop, fin assembly captures and piles up control loop, pilot pin expansion control loop, fin assembly accompany frock transposition job control loop, fins set bracket step motion control loop, fin assembly accompany frock control loop, U-tube captures control loop, U-tube bracket step motion control loop, U-tube accompany frock control loop, fin assembly handing-over control loop, supporting steel plate captures and piles up control loop, guide pin expansion control loop, intubate control loop, fin assembly accompany frock auxiliary sliding device control loop, counting circuit, industrial control computer captures with fins set respectively to be piled up manipulator 33 and fin assembly and captures the coordinate control drive unit of piling up manipulator 34 and capture control device and be electrically connected, and industrial control computer is electrically connected with the step drive device of fins set bracket 31, industrial control computer rotate with fin assembly accompany frock transposition rotating driving device, fin assembly accompany frock respectively leading face 211 and fin assembly accompany frock rotate after the stretch pilot pin guiding driving mechanism of backing device and pilot pin retractor device 213 of the fin assembly accompany frock clamping device of working face 212, fin assembly accompany frock be electrically connected, industrial control computer is electrically connected with the coordinate control driving mechanism of the pushing handle telescopic control mechanism of fin assembly accompany frock track 41 and fin assembly accompany frock auxiliary sliding device, fin assembly accompany frock push-pull device at fixed 43 and flexible gripping body respectively, industrial control computer rotate with U-tube accompany frock transposition rotating driving device, U-tube accompany frock respectively leading face 511 and U-tube accompany frock rotate after the U-tube accompany frock clamping device of working face 512, the U-tube accompany frock backing device that stretches be electrically connected, industrial control computer is electrically connected with the step drive device of U-tube grabbing device 62, U-tube bracket 61 respectively, the crawl coordinate control mechanism that industrial control computer captures thrust unit 73 with the U-tube accompany frock positioner of U-tube accompany frock track 71, U-tube accompany frock is respectively electrically connected, industrial control computer is electrically connected with the coordinate control telescoping mechanism of coordinate control translation mechanism 812, guide pin guide extension driving mechanism 832, Intubaction device 84 respectively, industrial control computer captures the coordinate control drive unit of piling up device 92 respectively and captures control device and is electrically connected with supporting steel plate.

Fin assembly only can not be provided with row's U-tube usually, in order to increase the scope of application of this fin always growth U-tube automatic intubation system, as further improvement of the utility model scheme, described coordinate control translation mechanism 812 also comprises the coordinate control on left and right directions, as Figure 18, shown in Figure 19, described support platform 82 comprises the fixed base plate be fixedly mounted on support frame 1, be movably arranged on the fine motion table top on fixed base plate, fin assembly accompany frock detent mechanism is arranged on fine motion table top, after fins set completes the intubate work of first row U-tube, coordinate control translation mechanism 812 can drive according to program setting and be loaded with the fin assembly accompany frock 42 of the first row fins set completing first row U-tube intubate and micropositioner towards rear or forward, move to setpoint distance to the left or to the right, the second row insertion hole position making the fins set completing first row U-tube intubate just to immediately below guide pin 831 after location, intubate work can be proceeded.

In the preceding working procedure (i.e. copper pipe bend pipe operation) of intubate operation, if because equipment or other improper reasons cause the copper nozzle distortion of U-tube, in this fin always growth U-tube automatic intubation system cannula process, just cannot ensure that guide pin 831 normally docks with the copper pipe mouth of U-tube, and then cannot ensure that U-tube is inserted in fins set smoothly, therefore, in order to ensure that guide pin 831 normally docks with the copper pipe mouth of U-tube, as further improvement of the utility model scheme, this fin always growth U-tube automatic intubation system also comprises the U-tube mouth of pipe and repairs unit 10, the described U-tube mouth of pipe is repaired unit 10 and is set to two pieces, be positioned at support frame 1 middle level, after corresponding U-tube accompany frock rotates, working face 512 or U-tube accompany frock track 71 are arranged, as Figure 25, shown in Figure 26, comprise and be arranged on pressing down parts 101 and be arranged on and repairing hole parts 102 bottom support frame 1 middle level of top, support frame 1 middle level, press down parts 101 and repair on hole parts 102, lower correspondence position is arranged, all be arranged on support frame 1 by supporting elevation device level, repair hole parts 102 comprise guide-localization hole 1021 and repair lancet 1022, the quantity in guide-localization hole 1021 is identical with the quantity of U-tube copper pipe mouth, longitudinal section, guide-localization hole 1021 is back taper, positioning step is provided with bottom inverted cone-shaped structure, the internal diameter size of positioning step coordinates with the outside dimension of U-tube copper pipe, repair lancet 1022 to be arranged in pilot hole and to arrange with one heart with it, the outside dimension repairing lancet 1022 coordinates with the internal diameter size of U-tube copper pipe, repair lancet 1022 top tapered, described ECU also comprises the U-tube mouth of pipe and repairs loop, and industrial control computer is electrically connected with the supporting elevation device pressing down parts 101 and repair hole parts 102 respectively, when U-tube crawled and be positioned at U-tube accompany frock rotate after in U-tube accompany frock 72 on working face 512 after, or the U-tube accompany frock 72 being loaded with U-tube is captured by U-tube accompany frock and piles up manipulator 731 and capture and to be placed on U-tube accompany frock track 71 and behind location, the U-tube mouth of pipe repairs loop starts, the supporting elevation device decline setpoint distance that central control computer controls to press down parts 101 makes to press down the top that parts 101 are pressed against the U-tube in U-tube accompany frock 72, then the supporting elevation device controlling to repair hole parts 102 rises and makes guide-localization hole 1021 be inserted in the copper pipe mouth of U-tube, repairing lancet 1022 penetrates in the copper pipe mouth of U-tube, on to move past in journey guide-localization hole 1021 and repair the copper pipe mouth of lancet 1022 acting in conjunction to U-tube and carry out inside and outside squeezing shaping, on move to setpoint distance after namely complete mouth of pipe repair process, press down parts 101 and repair hole parts 102 rollback to initial position.

If the insertion hole of some fin in fins set is round because punching press reason causes insertion hole to lose, or this fin is piled up and is irregularly caused insertion hole slight misalignment, if make line needle 831 directly continue to penetrate fins set in the case, there will be fin distortion in local in fins set, affect presentation quality, therefore, be out of shape to prevent fin, as further improvement of the utility model scheme, this fin always growth U-tube automatic intubation system also comprises fin distortion feedback device, fin distortion feedback device comprises light source emitter and light source receiver, light source emitter is arranged on fin assembly accompany frock and rotates on leading face 211 and the rear working face 212 of fin assembly accompany frock rotation, or on locating clamp plate 811, light source receiver correspondence position is arranged on locating clamp plate 811, or fin assembly accompany frock rotates leading face 211 and fin assembly accompany frock rotates on rear working face 212, described ECU also comprises fin distortion feedback control loop, and industrial control computer is electrically connected with light source emitter and light source receiver respectively, stretching out at line needle 831 penetrates in fins set, or before U-tube is inserted in fins set, fin distortion feedback control loop is started working, light source emitter horizontal emission light source, light source receiver receives light source, line needle 831 penetrates in the process of fins set, if or fin deforms in the process of U-tube insertion fins set, gap between fins set fin can change, when gap exceed program preset size time, then industrial control computer controls the coordinate control telescoping mechanism time-out of guide pin guide extension driving mechanism 832 or Intubaction device 84, control again after rollback setpoint distance to continue to thread a needle or intubate, so repeatedly can finely tune insertion hole, until the gap between fins set fin is in the size range that program is preset, line needle 831 or U-tube are inserted in fins set smoothly, complete and thread a needle or intubate.

Be positioned at the top of the fin assembly completing intubate owing to being penetrated by supporting steel plate, therefore the fin being positioned at fin assembly top can not open distortion for fin usually, but the fin being positioned at bottom opens distortion owing to not having steel plate support that fin can occur usually, distortion is opened in order to prevent the bottom fin of the fin assembly completing intubate, as further improvement of the utility model scheme, this fin always growth U-tube automatic intubation system also comprises glue-spraying device, glue-spraying device is set to multiple, be arranged in support platform 82, the extension jet nozzle comprising colloid feed mechanism and controlled by telescoping mechanism, the side that extension jet nozzle correspondence is positioned at the fins intubatton hole bottom fins set is arranged, described ECU also comprises glue spraying control loop, industrial control computer is electrically connected with the telescoping mechanism of colloid feed mechanism and extension jet nozzle respectively, after U-tube inserts fins set completely, glue spraying control loop is started working, industrial control computer control extension jet nozzle stretches out setpoint distance makes extension jet nozzle to the lateral location in the fins intubatton hole be sitting at bottom fins set, then industrial control computer controls colloid feed mechanism supply colloid, spray in colloid and self extending nozzle and to be cementingly connected quick to fins set insertion hole and U-tube, then extension jet nozzle gets back to initial position, can prevent the fin generation fin being positioned at bottom from opening distortion after fins set insertion hole and U-tube are cementing fast.

For the ease of identifying the fin assembly of intubate, as further improvement of the utility model scheme, this fin always growth U-tube automatic intubation system also comprises stamp device, stamp device is arranged on front or the rear of support platform 82, comprise coordinate control mechanism and numbering device, numbering device is just arranged the U-tube exposed junction of intubate fins set, after fins set completes intubate, just to the numbering device of intubate fins set U-tube exposed junction under the control of coordinate control mechanism near U-tube exposed junction, stamp is carried out on the surface of U-tube exposed junction, realize the mark to the fin assembly of intubate.

In order to ensure that guide pin 831 enters the insertion hole of fins set smoothly, and then ensure that U-tube inserts fins set smoothly, as further improvement of the utility model scheme, described guide pin push unit 83 also comprises guide pin heating arrangements, guide pin heating arrangements is electrically connected with industrial control computer, guide pin heating arrangements can carry out micro-heating to guide pin 831, thus guide pin 831 can be made to penetrate in the process of fins set carry out micro-heating to the insertion hole of fins set, make the insertion hole of fins set slightly become large, be convenient to intubate.

As a kind of embodiment of the present utility model, described guide pin heating arrangements comprise spiral be arranged on heating tank on line needle 831 and be arranged in heating tank, insulate with heating tank the resistance wire arranged, the height dimension of resistance wire in heating tank is no more than the depth dimensions of heating tank, and resistance wire is electrically connected with industrial control computer.

In order to ensure that U-tube inserts fins set smoothly, as further improvement of the utility model scheme, as shown in figure 21, negative pressure channel is provided with in described guide pin 831, negative pressure channel one end is through the top of guide pin 831, the other end is communicated with negative pressure source by pipeline, after guide pin 831 passes and docks with the copper pipe mouth of U-tube in the insertion hole of fins set, namely subnormal ambient is formed in U-tube, in catheterization procedure, subnormal ambient can ensure that the copper pipe mouth of U-tube keeps mated condition with the top of guide pin 831 all the time, thus ensure that U-tube inserts fins set smoothly.

This fin always growth U-tube automatic intubation system can avoid the state that holds up work for lack of material of intubate unit 8 opportunity by the revolution rationally arranging fin assembly accompany frock rotary table 21 and U-tube accompany frock rotary table 51, realizes efficient intubate.

Because fin assembly is usually in the majority with double intubate, specifically describe the course of work of this fin always growth U-tube automatic intubation system below for double intubate fin assembly.

As shown in Figure 1, when this fin always growth U-tube automatic intubation system does not start (during initial position), three fin assembly accompany frocks 42 are positioned on left section or right section of fin assembly accompany frock track 41 by the fin assembly accompany frock positioner on fin assembly accompany frock track 41, fin assembly accompany frock rotates leading face 211 and fin assembly accompany frock rotates on rear working face 212, the flexible track of fin assembly accompany frock track 41 is in complete retraction state, fin assembly accompany frock auxiliary sliding device is in be positioned at and left section and right section ploughs under state, fin assembly accompany frock rotates leading face 211 face forward, after fin assembly accompany frock rotates, working face 212 is towards rear, the pilot pin of the pilot pin retractor device 213 after fin assembly accompany frock rotates leading face 211 and the rotation of fin assembly accompany frock on working face 212 is in complete retraction state, the fin assembly accompany frock backing device that stretches is in complete retraction state, fin assembly accompany frock rotate leading face 211 and fin assembly accompany frock rotate after the fin assembly accompany frock clamping device of working face 212 be in clamped condition, fins set capture pile up manipulator 33 be positioned at fin assembly accompany frock rotate leading face 211 front, be in rotate leading face 211 towards fin assembly accompany frock open dead state, fin assembly capture pile up manipulator 34 be positioned at the fin assembly accompany frock 42 on left section or right section of accompany frock track 41 front, be in and open dead state towards fin assembly accompany frock 42, U-tube accompany frock rotates leading face 511 face forward, after U-tube accompany frock rotates, working face 512 is towards rear, the U-tube accompany frock that three U-tube accompany frocks 72 are separately positioned on two pieces U-tube accompany frock transposition working cell 5 rotate leading face 511 and U-tube accompany frock rotate after on working face 512, wherein the U-tube accompany frock of a U-tube accompany frock transposition working cell 5 rotates on rear working face 512 and is not with U-tube accompany frock 72, after U-tube accompany frock rotates leading face 511 and the rotation of U-tube accompany frock, the U-tube accompany frock clamping device of the left and right sides of working face 512 is in clamped condition, U-tube accompany frock rotate leading face 511 and U-tube accompany frock rotate after U-tube accompany frock bottom the working face 512 backing device that stretches be in and stretch out the state of lifting, the coordinate control telescoping mechanism of U-tube grabbing device 62 is in complete retraction state, U-tube catching robot 621 be positioned at support frame 1 top of the upper layer position, be in the dead state of opening, the U-tube accompany frock positioner of U-tube accompany frock track 71 is in the state of stretching out, U-tube accompany frock capture pile up manipulator 731 be positioned at U-tube accompany frock track 71 rear, just to U-tube accompany frock rotate after working face 512, be in the dead state of opening, locating clamp plate 811 be in fin assembly accompany frock rotate after the dead astern of working face 212, fin assembly accompany frock rotary table 21 the radius of gyration outside dead state, the fin assembly accompany frock clamping device of locating clamp plate 811 left and right sides is in open configuration, guide pin 831 is in complete retraction state, the coordinate control telescoping mechanism of Intubaction device 84 is in complete retraction state, U-tube pressurization manipulator 841 be positioned at support frame 1 top of the upper layer, be in the dead state of opening, supporting steel plate capture the catching robot piling up device 92 be positioned at support frame 1 upper back, middle level, be in the dead state of opening.

When be loaded with made insertion hole and pile up the fins set bracket 31 of neat fins set, unloaded fin assembly bracket 32 entered into desired location by artificial or automatical pilot transportation vehicle self-supporting frame 1 lower floor front portion and locates, be loaded with pile up neat long U-tube U-tube bracket 61, be loaded with the supporting steel plate bracket 91 of piling up neat supporting steel plate and entered into desired location by artificial or automatical pilot transportation vehicle self-supporting frame 1 lower floor rear portion and behind location, start up system electric power loop, system starts.

Fin assembly captures and piles up control loop and the work of pilot pin expansion control loop, industrial control computer sends instruction makes the pilot pin being positioned at the pilot pin retractor device 213 that fin assembly accompany frock rotates on leading face 211 stretch out, be displaced downwardly to the position of setting, fins set crawl is piled up manipulator 33 and is vertically displaced downwardly in desired location crawl fins set bracket 31, move on vertical after being positioned at anterior first row fins set, crawled first row fins set departs from the pilot pin in fins set bracket 31 in upper process of moving, the pilot pin of pilot pin retractor device 213 is inserted simultaneously, on move to desired location after, be positioned at the fin assembly accompany frock fin assembly accompany frock rotated on the leading face 211 backing device that stretches to stretch out completely, first row fins set namely the pilot pin of pilot pin retractor device 213 and fin assembly accompany frock stretch backing device positioning action under be positioned at and be positioned at the groove that fin assembly accompany frock rotates the fin assembly accompany frock 42 on leading face 211, fins set captures to pile up to withdraw after manipulator 33 unclamps first row fins set to initial position and awaits orders.

While manipulator 33 work is piled up in fins set crawl, U-tube captures control loop work, two sides all synchronously vertically moves down in crawl U-tube bracket 61 with the U-tube catching robot 621 of the side, U-tube accompany frock transposition working cell 5 of U-tube accompany frock 72, move on vertical after being positioned at the first row U-tube at rear portion, penetrate in the process that first row U-tube is moved and be positioned at the U-tube guide pad 721 that U-tube accompany frock rotates the U-tube accompany frock 72 on rear working face 512, after U-tube catching robot 621 moves to desired location, namely first row U-tube is inserted in whole U-tube guide pads 721, first row U-tube is located by U-tube locator card 722, U-tube catching robot 621 unclamps and rear continuation moves to initial position awaits orders, U-tube accompany frock control loop works, the crawl of U-tube accompany frock is piled up manipulator 731 reach under the control capturing coordinate control mechanism and is captured the U-tube accompany frock 72 being loaded with first row U-tube, after firm crawl, after U-tube accompany frock rotates, the U-tube accompany frock clamping device of working face 512 opens, then U-tube accompany frock capture pile up manipulator 731 capture be loaded with the U-tube accompany frock 72 of first row U-tube after move and be placed on U-tube accompany frock track 71, after U-tube accompany frock positioner retraction on U-tube accompany frock track 71, U-tube accompany frock captures and piles up the U-tube accompany frock 72 that manipulator 731 promotes to be loaded with first row U-tube and move to middle part along U-tube accompany frock track 71 level, the U-tube accompany frock 72 being loaded with first row U-tube is passed after to support platform 82, U-tube accompany frock positioner on U-tube accompany frock track 71 stretches out locates the U-tube accompany frock 72 being loaded with first row U-tube, U-tube accompany frock captures to pile up and gets back to initial position after manipulator 731 unclamps and await orders.

While the U-tube accompany frock 72 being loaded with first row U-tube is awaited orders directly over U-tube accompany frock crawl thrust unit 73 horizontal translocation to support platform 82, the U-tube accompany frock rotary table 51 of the U-tube accompany frock transposition working cell 5 of this side rotates 180 ° under the driving of U-tube accompany frock transposition rotating driving device, making the U-tube accompany frock being loaded with unloaded U-tube accompany frock 72 rotate leading face 511 rotates to rear portion, U-tube bracket 61 is backward after stepping step pitch, U-tube catching robot 621 continues to capture in U-tube bracket 61, be positioned at the second row U-tube at rear portion, making second row U-tube be positioned at U-tube accompany frock rotates in the U-tube accompany frock 72 of leading face 511, then entirety is moved and is placed on U-tube accompany frock track 71 after being captured by the U-tube accompany frock crawl thrust unit 73 of awaiting orders and stays where one is, pending further orders, U-tube accompany frock crawl thrust unit 73 is again got back to initial position and is awaited orders.

Then fin assembly accompany frock transposition job control loop works, fin assembly accompany frock transposition rotating driving device drives fin assembly accompany frock rotary table 21 rotate 180 ° and locate, the fin assembly accompany frock 42 that fin assembly accompany frock rotation leading face 211 is carried with first row fins set rotates to rear portion, pilot pin expansion control loop task again, the pilot pin being positioned at the pilot pin retractor device 213 that fin assembly accompany frock rotates on leading face 211 is contracted to initial position, departs from first row fins set, after fin assembly accompany frock rotates, working face 212 carries unloaded fin assembly accompany frock 42 rotation to anterior simultaneously, fins set bracket step motion control loop works, fins set bracket 31 is forward after stepping step pitch, fins set captures piles up in manipulator 33 continuation crawl fins set bracket 31, be positioned at anterior second row fins set, the pilot pin being positioned at the pilot pin retractor device 213 that fin assembly accompany frock rotates on rear working face 212 is stretched out, be positioned at the pilot pin of pilot pin retractor device 213 while second row fins set is accepted by the fin assembly accompany frock fin assembly accompany frock 42 rotated on rear working face 212 to await orders after penetrating.

When the pilot pin being positioned at the pilot pin retractor device 213 that fin assembly accompany frock rotates on leading face 211 is contracted to initial position, after departing from first row fins set, the work of fin assembly handing-over control loop, the locating clamp plate 811 of fin assembly accompany frock translation grabbing device 81 moves forward to after setpoint distance makes its groove and the groove with the fin assembly accompany frock 42 of first row fins set merge under the driving of coordinate control translation mechanism 812, fin assembly accompany frock 42 with first row fins set clamps by the fin assembly accompany frock clamping device action of locating clamp plate 811, then the fin assembly accompany frock clamping device that fin assembly accompany frock rotates on leading face 211 opens, fin assembly accompany frock bottom locating clamp plate 811 stretch backing device stretch out the fin assembly accompany frock 42 accepted with first row fins set after fin assembly accompany frock rotate the fin assembly accompany frock of leading face 211 and stretch the retraction of backing device to initial position, namely handing-over is completed, namely fin assembly accompany frock 42 with first row fins set is firmly clamped on locating clamp plate 811, then the desired location in support platform 82 is moved to after the fin assembly accompany frock 42 that coordinate control translation mechanism 812 action makes locating clamp plate 811 carry with first row fins set, the fin assembly accompany frock detent mechanism action of support platform 82 is awaited orders after making fin assembly accompany frock 42 location with first row fins set.

Then supporting steel plate captures and piles up control loop work, supporting steel plate captures the catching robot piling up device 92 and be vertically displaced downwardly to desired location under the driving of coordinate control driving mechanism, then the action of crawl controlling organization makes first piece of supporting steel plate in catching robot crawl supporting steel plate bracket 91, the desired location higher than first row fins set top is moved on after catching robot captures, then shifted forward in support platform 82 with directly over the fin assembly accompany frock 42 of first row fins set, supporting steel plate is just to the desired location on first row fins set top, then capture controlling organization action make catching robot discharge first piece of supporting steel plate after catching robot get back to initial position and await orders, namely first piece of supporting steel plate be placed on the desired location on first row fins set top.

Then guide pin expansion control loop work, guide pin guide extension driving mechanism 832 drive guide pin 831 vertically on move, penetrate the insertion hole of the first row fins set of the fin assembly accompany frock 42 with first row fins set be arranged in support platform 82, and the insertion hole moved on continuing through supporting steel plate is to the desired location that docks with the first row U-tube bottom of the U-tube accompany frock 72 be positioned at directly over support platform 82, then intubate control loop work, the coordinate control telescoping mechanism action of Intubaction device 84 makes U-tube pressurization manipulator 841 stretch out, grab the U-shaped top being connected on first row U-tube, U-tube pressurization manipulator 841 continues to stretch out and presses down, guide pin guide extension driving mechanism 832 drives guide pin 831 synchronously vertically to move down simultaneously, namely first row U-tube is forced out in U-tube accompany frock 72, through the insertion hole of supporting steel plate under the guide effect of guide pin 831, penetrate in the insertion hole of the first row fins set in the fin assembly accompany frock 42 that is positioned in support platform 82, when U-tube pressurization manipulator 841 extend out to desired location, first row U-tube is inserted in first row fins set completely, U-tube copper pipe End passes first row fins set, complete the intubate work of first row U-tube, U-tube pressurization manipulator 841 unclamp first row U-tube U-shaped top and on move to initial position and await orders.

Then U-tube accompany frock control loop task again, U-tube accompany frock positioner retraction on U-tube accompany frock track 71, one side captures with the U-tube accompany frock of the side, U-tube accompany frock transposition working cell 5 of U-tube accompany frock 72 and piles up manipulator 731 and stretch out and move to medium position and capture and completed the U-tube accompany frock 72 of the zero load of first row U-tube intubate, simultaneously two sides all captures with the U-tube accompany frock of the side, U-tube accompany frock transposition working cell 5 of U-tube accompany frock 72 and piles up manipulator 731 and stretch out the U-tube accompany frock 72 with second row U-tube capturing and stay where one is, pending further orders on U-tube accompany frock track 71, then two pieces U-tube accompany frock captures and piles up manipulator 731 and promote respective U-tube accompany frock 72 and synchronously move to setpoint distance along U-tube accompany frock track 71 to U-tube accompany frock track 71 other end, U-tube accompany frock positioner on U-tube accompany frock track 71 again stretches out and positions U-tube accompany frock 72, namely the U-tube accompany frock 72 having completed the zero load of first row U-tube intubate is positioned at the other end of U-tube accompany frock track 71, U-tube accompany frock 72 with second row U-tube is positioned at directly over support platform 82, the U-tube accompany frock 72 having completed the zero load of first row U-tube intubate is captured thrust unit 73 by U-tube accompany frock and captures and move forward, and after being rotated with the U-tube accompany frock of the U-tube accompany frock transposition working cell 5 of U-tube accompany frock 72 by the one side of this side, working face 512 is accepted.

While U-tube accompany frock control loop again task, fin assembly handing-over control loop also task again, coordinate control translation mechanism 812 can drive according to program setting and be loaded with the fin assembly accompany frock 42 of the first row fins set completing first row U-tube intubate and support platform 82 backward or forward, move to setpoint distance to the left or to the right, the second row insertion hole position making the first row fins set completing first row U-tube intubate just to immediately below guide pin 831 after location, intubate control loop task again, same as above, guide pin guide extension driving mechanism 832 drive guide pin 831 again vertically on move, penetrate complete first row U-tube intubate with in the second row jack in the fin assembly accompany frock 42 of first row fins set, through supporting steel plate jack and after docking with the second row U-tube bottom of the U-tube accompany frock 72 be positioned at directly over support platform 82, U-tube pressurization manipulator 841 stretches out again, after grabbing the U-shaped top being connected on second row U-tube, second row U-tube is extruded, when U-tube pressurization manipulator 841 extend out to desired location, complete the intubate work of second row U-tube, U-tube pressurization manipulator 841 moves to initial position again await orders.

Then fin assembly handing-over control loop task again, fin assembly after double intubate work completes is driven first forward or backward by coordinate control translation mechanism 812, move to the jack position of first row U-tube to the right or left, rotated leading face 211 by fin assembly accompany frock after moving forward to setpoint distance again to accept, then fin assembly accompany frock transposition job control loop task again, fin assembly accompany frock rotary table 21 rotates 180 ° makes fin assembly accompany frock rotate leading face 211 rotation to anterior, then fin assembly accompany frock control loop work, the pushing handle telescopic control mechanism action of fin assembly accompany frock track 41 makes flexible track stretch out completely to make three sections of tracks of fin assembly accompany frock track 41 connect into an integral level track, fin assembly accompany frock auxiliary sliding device control loop work simultaneously, the fin assembly accompany frock auxiliary sliding device in left section or right section front of fin assembly accompany frock track 41 is routed up the fin assembly after double intubate work being completed and is lifted, the fin assembly accompany frock positioner retraction of fin assembly accompany frock track 41, the fin assembly accompany frock clamping device that fin assembly accompany frock rotates leading face 211 opens, the flexible gripping body of fin assembly accompany frock push-pull device at fixed 43 stretch out subsequently and clamp the zero load being positioned at fin assembly accompany frock track 41 left end or right-hand member fin assembly accompany frock 42 and be loaded with double intubate work complete after fin assembly fin assembly accompany frock 42 and promote unloaded fin assembly accompany frock 42 simultaneously and move to middle part along fin assembly accompany frock track 41, pull be loaded with double intubate work complete after the fin assembly accompany frock 42 of fin assembly move along fin assembly accompany frock track 41 to fin assembly accompany frock track 41 other end, fin assembly accompany frock auxiliary sliding device synchronizing moving simultaneously, by be loaded with double intubate work complete after the fin assembly accompany frock 42 of fin assembly move to the other end of fin assembly accompany frock track 41, then the fin assembly accompany frock positioner of fin assembly accompany frock track 41 again stretches out and is located by fin assembly accompany frock 42, then flexible track retraction is to initial position, then fins set bracket 31 is forward again after stepping step pitch, fins set captures piles up in manipulator 33 continuation crawl fins set bracket 31, be positioned at the 3rd anterior row's fins set, the pilot pin being positioned at the pilot pin retractor device 213 that fin assembly accompany frock rotates on leading face 211 is stretched out again, be positioned at the pilot pin of pilot pin retractor device 213 while the 3rd row's fins set is accepted by the fin assembly accompany frock fin assembly accompany frock 42 rotated on leading face 211 to await orders after penetrating, simultaneously, fin assembly captures and piles up manipulator 34 action, capture be positioned at fin assembly accompany frock track 41 other end be loaded with double intubate work complete after the double intubate work of fin assembly accompany frock 42 of fin assembly complete after fin assembly, after firm crawl, fin assembly accompany frock push-pull device at fixed 43 and fin assembly accompany frock auxiliary sliding device are got back to initial position and are awaited orders, fin assembly capture pile up manipulator 34 double intubate work is completed after fin assembly to pile up on fin assembly bracket 32 after fin assembly capture and pile up manipulator 34 and get back to initial position and await orders, complete whole intubate operations of first row fins set.

By that analogy, repeat step same as above, after whole fins set all completes intubate operation, fin assembly bracket 32 circulates to next procedure.

This fin always growth U-tube automatic intubation system is Digitizing And Control Unit, can realize concentrating digital management with the number bus seamless link of digital plant.

This fin always growth U-tube automatic intubation system controls owing to adopting Full-automatic microcomputer, by fin assembly accompany frock transposition working cell 2, fin assembly captures and piles up unit 3, fin assembly accompany frock unit 4, U-tube accompany frock transposition working cell 5, U-tube placement unit 6, U-tube accompany frock unit 7, intubate unit 8 and supporting steel plate capture the work of piling up each unit of unit 9 can realize automation intubate, therefore automation degree of equipment is high, intubate efficiency is higher, the labor intensity of operating staff of artificial intubate can be avoided completely large, efficiency is low, personnel arrange unreasonable, the problems such as higher are required to the technical ability of operating personnel and qualification, because native system is the vertical connected structure of U-tube, because support frame 1 is set to upper, middle and lower-ranking structure, each unit is arranged in the different layers, and the work that therefore effectively can solve each unit is interfered, and the work of guarantee does not interfere with each other, each unit can work simultaneously, owing to being provided with fin assembly accompany frock transposition working cell 2 and U-tube accompany frock transposition working cell 5, the two is equipped with former and later two working faces and all can be realized the position exchange of former and later two working faces by transposition rotating driving device, therefore can realize former and later two working faces and carry out different work simultaneously, production efficiency is higher, owing to being provided with multiple fin assembly accompany frock 42 and U-tube accompany frock 72 and fin assembly accompany frock track 41, U-tube accompany frock track 71, fin assembly accompany frock push-pull device at fixed 43, U-tube accompany frock captures thrust unit 73, fin assembly accompany frock 42 and the U-tube accompany frock 72 that therefore can realize different loading state move according to the position of need of work, and coordinate the revolution that fin assembly accompany frock rotary table 21 and U-tube accompany frock rotary table 51 are rationally set can avoid the state that holds up work for lack of material of intubate unit 8 opportunity, realize efficient intubate, owing to being provided with fin assembly accompany frock translation grabbing device 81 and support platform 82, therefore being captured the fin assembly accompany frock 42 that is loaded with fins set by the handing-over of fin assembly accompany frock translation grabbing device 81 and be positioned at desired location in support platform 82 to make support platform 82 effectively carry intubate pressure when intubation, ensures smooth intubate, owing to being provided with guide pin push unit 83, guide pin 831 before intubate first vertically on move and to pass in the insertion hole of fins set and dock with U-tube bottom, then synchronous and U-tube moves down and carries out intubate, therefore, it is possible to guarantee U-tube is inserted in fins set smoothly, can realize concentrating digital management with the number bus seamless link of digital plant by ECU, be specially adapted to the long U-tube intubate operation of digitlization Liang Qi factory.

Claims

1. a fin always growth U-tube automatic intubation system, it is characterized in that, this fin always growth U-tube automatic intubation Operation system setting is upper, in, lower three-decker, comprise support frame (1), fin assembly accompany frock transposition working cell (2), fin assembly captures and piles up unit (3), fin assembly accompany frock unit (4), U-tube accompany frock transposition working cell (5), U-tube placement unit (6), U-tube accompany frock unit (7), intubate unit (8), supporting steel plate captures and piles up unit (9) and ECU,

Described fin assembly accompany frock transposition working cell (2) is arranged on the middle level at support frame (1) middle part, comprises fin assembly accompany frock rotary table (21) and fin assembly accompany frock transposition rotating driving device; fin assembly accompany frock rotary table (21) is arranged on support frame (1) by fin assembly accompany frock transposition rotating driving device, comprise the fin assembly accompany frock vertically arranged and rotate leading face (211) and the rear working face (212) of fin assembly accompany frock rotation, after fin assembly accompany frock rotates leading face (211) and the rotation of fin assembly accompany frock, the left and right sides of working face (212) is equipped with the fin assembly accompany frock clamping device towards outside, fin assembly accompany frock rotate leading face (211) and fin assembly accompany frock rotate after working face (212) medial surface on be equipped with vertically setting, lean out the pilot pin retractor device (213) to the outer top of rotating face, pilot pin retractor device (213) comprises pilot pin and pilot pin guiding driving mechanism, pilot pin stretches out the height that its length rear is greater than rotating face completely, fin assembly accompany frock rotates bottom that leading face (211) and fin assembly accompany frock rotate afterwards working face (212) and is also provided with outwardly directed fin assembly accompany frock and stretches backing device, fin assembly accompany frock transposition rotating driving device is arranged on fin assembly accompany frock rotary table (21) lower center position,

Described fin assembly crawl is piled up unit (3) and is arranged on support frame (1) middle front part, comprises fins set bracket (31), fin assembly bracket (32), manipulator (33) is piled up in fins set crawl and manipulator (34) is piled up in the crawl of fin assembly; Fins set bracket (31) is arranged on immediately below fin assembly accompany frock transposition working cell (2), and before and after comprising, uniform interval is arranged and the pilot pin be fixedly connected on fins set bracket (31) underframe and the step drive device being arranged on fins set bracket (31) bottom; Fin assembly bracket (32) is set to two pieces, is separately positioned on the lower floor of support frame (1), fin assembly accompany frock transposition working cell (2) both sides, front; Fins set capture pile up manipulator (33) and fin assembly capture pile up manipulator (34) be all arranged on support frame (1) middle level, include coordinate control drive unit and crawl control device, fins set captures and piles up the dead ahead that manipulator (33) is arranged on fin assembly accompany frock transposition working cell (2), and fin assembly captures and piles up the top that manipulator (34) is arranged on fin assembly bracket (32);

Described fin assembly accompany frock unit (4) is arranged on the middle level of support frame (1), the front of fin assembly accompany frock transposition working cell (2), comprises fin assembly accompany frock track (41), fin assembly accompany frock (42) and fin assembly accompany frock push-pull device at fixed (43), fin assembly accompany frock track (41) is arranged on the bottom, middle level of support frame (1), be parallel to fin assembly accompany frock rotation leading face (211) to be horizontally disposed with, comprise a left side, in, right three sections, three sections are equipped with fin assembly accompany frock positioner, left, two sections, the right side is arranged on the back upper place of fin assembly bracket (32), be fixedly connected on support frame (1), left, right two sections of fronts are also provided with driving, be parallel to a left side, the fin assembly accompany frock auxiliary sliding device that right two sections of tracks are arranged, stage casing is two pieces, be fixedly mounted on the bottom that fin assembly accompany frock rotates leading face (211) and the rear working face (212) of fin assembly accompany frock rotation respectively, flexible track and pushing handle telescopic control mechanism is provided with between adjacent two sections, three sections of tracks can be made after flexible track stretches out completely to connect into an integral level track, after the flexible complete retraction of track, interference can not be produced in fin assembly accompany frock rotary table (21) rotary course, fin assembly accompany frock (42) is the riser frame structure vertically arranged, riser frame structure is vertically provided with the groove running through riser frame structure top plane and baseplane, the width dimensions of groove coordinates with the width dimensions of fin assembly, the bottom of riser frame structure is provided with directive wheel, fin assembly accompany frock (42) is erected on fin assembly accompany frock track (41) by directive wheel, fin assembly accompany frock (42) is set to three, on two stage casings being arranged on fin assembly accompany frock track (41) and on left section or right section, fin assembly accompany frock push-pull device at fixed (43) quantity is two pieces, be symmetrical set the front of the two ends, left and right, middle level at support frame (1), fin assembly accompany frock transposition working cell (2), the flexible gripping body comprising the coordinate control driving mechanism on left and right directions and be arranged on coordinate control driving mechanism,

Described U-tube accompany frock transposition working cell (5) is arranged on support frame (1) upper strata postmedian, quantity is two pieces, spatial placement is in fin assembly transposition working cell (2) both sides respectively, and U-tube accompany frock transposition working cell (5) comprises U-tube accompany frock rotary table (51) and U-tube accompany frock transposition rotating driving device; U-tube accompany frock rotary table (51) is arranged on support frame (1) by U-tube accompany frock transposition rotating driving device, comprise the U-tube accompany frock vertically arranged and rotate leading face (511) and the rear working face (512) of U-tube accompany frock rotation, U-tube accompany frock rotates the left and right sides that leading face (511) and U-tube accompany frock rotate afterwards working face (512) and is equipped with U-tube accompany frock clamping device towards outside, and bottom is also provided with U-tube accompany frock and stretches backing device; U-tube accompany frock transposition rotating driving device is arranged on U-tube accompany frock rotary table (51) lower center position;

Described U-tube placement unit (6) is arranged on support frame (1) postmedian, comprises U-tube bracket (61) and U-tube grabbing device (62); U-tube bracket (61) is set to two pieces, be separately positioned on the lower floor of support frame (1), fin assembly accompany frock transposition working cell (2) both sides, comprise the uniform U-tube brace summer be arranged side by side of multiple fore-and-aft direction and be arranged on the step drive device bottom U-tube bracket (61); U-tube grabbing device (62) is set to two pieces, directly over the rear portion being separately positioned on the top of the upper layer of support frame (1), two pieces U-tube bracket (61), comprise multiple U-tube catching robot (621) that is horizontal, that vertically arrange and coordinate control telescoping mechanism, coordinate control telescoping mechanism is fixedly mounted on support frame (1), and U-tube catching robot (621) is arranged on the telescopic end of coordinate control telescoping mechanism;

Described U-tube accompany frock unit (7) is arranged on the rear of U-tube accompany frock transposition working cell (5), comprises U-tube accompany frock track (71), U-tube accompany frock (72) and U-tube accompany frock and captures thrust unit (73); U-tube accompany frock track (71) is arranged on the bottom, rear portion, upper strata of support frame (1), the back lower place of U-tube accompany frock transposition working cell (5), after being parallel to the rotation of U-tube accompany frock, working face (512) is horizontally disposed with, and U-tube accompany frock track (71) is provided with U-tube accompany frock positioner; U-tube accompany frock (72) is the riser frame structure vertically arranged, riser frame structure is provided with multiple U-tube guide pad (721) and U-tube locator card (722) along array vertically and in horizontal direction, the cross section of U-tube guide pad (721) is the trench structure with opening, the size of trench structure coordinates with the width dimensions of U-tube cross section and arc size, the width dimensions of U-tube locator card (722) coordinates with the home record width dimensions of U-tube, U-tube guide pad (721) outward opening is arranged in the riser frame structure of U-tube accompany frock (72), spacing dimension between the U-tube that spacing between multiple U-tube guide pads (721) that riser frame structure goes up in the horizontal direction and fin are always horizontally gone up coordinates, U-tube locator card (722) is just being arranged on U-tube guide pad (721) telescopically in the riser frame structure of U-tube accompany frock (72), U-tube locator card (722) comprises pushing handle telescopic control mechanism, the bottom of the riser frame structure of U-tube accompany frock (72) is provided with directive wheel, U-tube accompany frock (72) is set to three, to stretch backing device respectively by U-tube accompany frock clamping device and U-tube accompany frock, U-tube guide pad (721) and U-tube locator card (722) outwards arrange and are arranged on U-tube accompany frock rotation leading face (511) and the rear working face (512) of U-tube accompany frock rotation, U-tube accompany frock captures thrust unit (73) and is arranged on the upper strata of support frame (1), the dead astern of U-tube accompany frock transposition working cell (5), comprise the crawl of U-tube accompany frock pile up manipulator (731) and capture coordinate control mechanism, capture the coordinate control that coordinate control mechanism comprises front and back and left and right directions,

Described intubate unit (8) is arranged on the middle level of support frame (1), the dead astern of fin assembly accompany frock transposition working cell (2), comprises fin assembly accompany frock translation grabbing device (81), support platform (82), guide pin push unit (83) and Intubaction device (84); fin assembly accompany frock translation grabbing device (81) comprises locating clamp plate (811) and coordinate control translation mechanism (812), locating clamp plate (811) is the riser frame structure vertically arranged, outside the radius of gyration being positioned at fin assembly accompany frock rotary table (21), after just rotating fin assembly accompany frock, working face (212) is arranged, the riser frame structure front panel of locating clamp plate (811) is vertically provided with the groove running through riser frame structure top plane and baseplane, the width dimensions of groove coordinates with the width dimensions of fin assembly, the height dimension of the riser frame structure of locating clamp plate (811) is identical with the height dimension of the riser frame structure of fin assembly accompany frock (42), working face (212) after the riser frame structure left and right sides of locating clamp plate (811) is equipped with and rotates towards fin assembly accompany frock, and with fin assembly accompany frock rotate leading face (211) and fin assembly accompany frock rotate after the fin assembly accompany frock clamping device that arranges of fin assembly accompany frock clamping device spatial intersecting on working face (212), working face (212) after rotating towards fin assembly accompany frock is also provided with bottom the riser frame structure of locating clamp plate (811), and with fin assembly accompany frock rotate leading face (211) and fin assembly accompany frock rotate after stretch fin assembly accompany frock that backing device spatial intersecting arranges of fin assembly accompany frock on working face (212) to stretch backing device, the groove of locating clamp plate (811) can be merged into the groove of fin assembly accompany frock (42) located space holding fins set, the riser frame structure rear board of locating clamp plate (811) is installed with coordinate control translation mechanism (812) and is connected, coordinate control translation mechanism (812) is arranged on support frame (1), coordinate control translation mechanism (812) comprises the coordinate control on fore-and-aft direction, support platform (82) is fixedly mounted on the bottom, middle level of support frame (1), be positioned at immediately below the rear of fin assembly accompany frock translation grabbing device (81), U-tube accompany frock track (71), support platform (82) is provided with fin assembly accompany frock detent mechanism, guide pin push unit (83) is fixedly mounted on immediately below the lower floor of support frame (1), support platform (82), comprises guide pin (831) that quantity coordinates with the copper pipe quantity of U-tube, that be vertically arranged side by side and guide pin guide extension driving mechanism (832), Intubaction device (84) is arranged on directly over the top of the upper layer of support frame (1), support platform (82), comprise multiple U-tube pressurization manipulator (841) that is horizontal, that vertically arrange and coordinate control telescoping mechanism, coordinate control telescoping mechanism is fixedly mounted on support frame (1), and U-tube pressurization manipulator (841) is arranged on the telescopic end of coordinate control telescoping mechanism,

Described supporting steel plate captures and piles up the dead astern that unit (9) is arranged on intubate unit (8), comprises supporting steel plate bracket (91) and device (92) is piled up in supporting steel plate crawl; Supporting steel plate bracket (91) is arranged on the lower floor rear portion of support frame (1); Supporting steel plate captures and piles up the upper back, middle level that device (92) is arranged on support frame (1), comprises coordinate control driving mechanism, captures controlling organization and catching robot;

Described ECU comprises industrial control computer, power control loop, fin assembly captures and piles up control loop, pilot pin expansion control loop, fin assembly accompany frock transposition job control loop, fins set bracket step motion control loop, fin assembly accompany frock control loop, U-tube captures control loop, U-tube bracket step motion control loop, U-tube accompany frock control loop, fin assembly handing-over control loop, supporting steel plate captures and piles up control loop, guide pin expansion control loop, intubate control loop, fin assembly accompany frock auxiliary sliding device control loop, counting circuit, industrial control computer captures with fins set respectively to be piled up manipulator (33) and fin assembly and captures the coordinate control drive unit of piling up manipulator (34) and capture control device and be electrically connected, and industrial control computer is electrically connected with the step drive device of fins set bracket (31), industrial control computer rotate with fin assembly accompany frock transposition rotating driving device, fin assembly accompany frock respectively leading face (211) and fin assembly accompany frock rotate after the stretch pilot pin guiding driving mechanism of backing device and pilot pin retractor device (213) of the fin assembly accompany frock clamping device of working face (212), fin assembly accompany frock be electrically connected, industrial control computer is electrically connected with the coordinate control driving mechanism of the pushing handle telescopic control mechanism of fin assembly accompany frock track (41) and fin assembly accompany frock auxiliary sliding device, fin assembly accompany frock push-pull device at fixed (43) and flexible gripping body respectively, industrial control computer rotate with U-tube accompany frock transposition rotating driving device, U-tube accompany frock respectively leading face (511) and U-tube accompany frock rotate after the U-tube accompany frock clamping device of working face (512), the U-tube accompany frock backing device that stretches be electrically connected, industrial control computer is electrically connected with the step drive device of U-tube grabbing device (62), U-tube bracket (61) respectively, the crawl coordinate control mechanism that industrial control computer captures thrust unit (73) with the U-tube accompany frock positioner of U-tube accompany frock track (71), U-tube accompany frock is respectively electrically connected, industrial control computer is electrically connected with the coordinate control telescoping mechanism of coordinate control translation mechanism (812), guide pin guide extension driving mechanism (832), Intubaction device (84) respectively, industrial control computer captures the coordinate control drive unit of piling up device (92) respectively and captures control device and is electrically connected with supporting steel plate.

2. fin according to claim 1 always growth U-tube automatic intubation system, is characterized in that, described coordinate control translation mechanism (812) also comprises the coordinate control on left and right directions; Described support platform (82) comprises the fixed base plate be fixedly mounted on support frame (1), the fine motion table top be movably arranged on fixed base plate, and fin assembly accompany frock detent mechanism is arranged on fine motion table top.

3. fin according to claim 1 and 2 always growth U-tube automatic intubation system, it is characterized in that, this fin always growth U-tube automatic intubation system also comprises the U-tube mouth of pipe and repairs unit (10), the described U-tube mouth of pipe is repaired unit (10) and is set to two pieces, be positioned at support frame (1) middle level, after corresponding U-tube accompany frock rotates, working face (512) or U-tube accompany frock track (71) are arranged, comprise and be arranged on pressing down parts (101) and be arranged on and repairing hole parts (102) bottom support frame (1) middle level of support frame (1) top, middle level, press down parts (101) and repair on hole parts (102), lower correspondence position is arranged, all be arranged on support frame (1) by supporting elevation device level, repair hole parts (102) comprise guide-localization hole (1021) and repair lancet (1022), the quantity in guide-localization hole (1021) is identical with the quantity of U-tube copper pipe mouth, guide-localization hole (1021) longitudinal section is back taper, positioning step is provided with bottom inverted cone-shaped structure, the internal diameter size of positioning step coordinates with the outside dimension of U-tube copper pipe, repair lancet (1022) to be arranged in pilot hole and to arrange with one heart with it, the outside dimension repairing lancet (1022) coordinates with the internal diameter size of U-tube copper pipe, repair lancet (1022) top tapered, described ECU also comprises the U-tube mouth of pipe and repairs loop, and industrial control computer is electrically connected with the supporting elevation device pressing down parts (101) and repair hole parts (102) respectively.

4. fin according to claim 1 and 2 always growth U-tube automatic intubation system, it is characterized in that, this fin always growth U-tube automatic intubation system also comprises fin distortion feedback device, fin distortion feedback device comprises light source emitter and light source receiver, light source emitter is arranged on fin assembly accompany frock and rotates on leading face (211) and the rear working face (212) of fin assembly accompany frock rotation, or on locating clamp plate (811), light source receiver correspondence position is arranged on locating clamp plate (811), or fin assembly accompany frock rotates leading face (211) and fin assembly accompany frock rotates on rear working face (212), described ECU also comprises fin distortion feedback control loop, and industrial control computer is electrically connected with light source emitter and light source receiver respectively.

5. fin according to claim 1 and 2 always growth U-tube automatic intubation system, it is characterized in that, this fin always growth U-tube automatic intubation system also comprises glue-spraying device, glue-spraying device is set to multiple, be arranged in support platform (82), the extension jet nozzle comprising colloid feed mechanism and controlled by telescoping mechanism, the side that extension jet nozzle correspondence is positioned at the fins intubatton hole bottom fins set is arranged, described ECU also comprises glue spraying control loop, and industrial control computer is electrically connected with the telescoping mechanism of colloid feed mechanism and extension jet nozzle respectively.

6. fin according to claim 1 and 2 always growth U-tube automatic intubation system, it is characterized in that, this fin always growth U-tube automatic intubation system also comprises stamp device, stamp device is arranged on front or the rear of support platform (82), comprise coordinate control mechanism and numbering device, numbering device is just arranged the U-tube exposed junction of intubate fins set.

7. fin according to claim 1 and 2 always growth U-tube automatic intubation system, is characterized in that, described guide pin push unit (83) also comprises guide pin heating arrangements, and guide pin heating arrangements is electrically connected with industrial control computer.

8. fin according to claim 7 always growth U-tube automatic intubation system, it is characterized in that, described guide pin heating arrangements comprise spiral be arranged on heating tank on line needle (831) and be arranged in heating tank, insulate with heating tank the resistance wire arranged, the height dimension of resistance wire in heating tank is no more than the depth dimensions of heating tank, and resistance wire is electrically connected with industrial control computer.

9. fin according to claim 1 and 2 always growth U-tube automatic intubation system, it is characterized in that, be provided with negative pressure channel in described guide pin (831), negative pressure channel one end is through the top of guide pin (831), and the other end is communicated with negative pressure source by pipeline.