CN107307265A - A kind of rice compound nutritional premixed powder and preparation method thereof and application - Google Patents

A kind of rice compound nutritional premixed powder and preparation method thereof and application Download PDF

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Publication number
CN107307265A
CN107307265A CN201710436738.6A CN201710436738A CN107307265A CN 107307265 A CN107307265 A CN 107307265A CN 201710436738 A CN201710436738 A CN 201710436738A CN 107307265 A CN107307265 A CN 107307265A
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rice
parts
separating tank
pipe
powder
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Inventor
陈建友
黄林刚
张丽
张波涛
周光明
郑战高
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Huanggang Dongpo Cereals And Oils Group Co Ltd
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Huanggang Dongpo Cereals And Oils Group Co Ltd
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Priority to CN201710436738.6A priority Critical patent/CN107307265A/en
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    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L7/00Cereal-derived products; Malt products; Preparation or treatment thereof
    • A23L7/10Cereal-derived products
    • A23L7/198Dry unshaped finely divided cereal products, not provided for in groups A23L7/117 - A23L7/196 and A23L29/00, e.g. meal, flour, powder, dried cereal creams or extracts
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L19/00Products from fruits or vegetables; Preparation or treatment thereof
    • A23L19/10Products from fruits or vegetables; Preparation or treatment thereof of tuberous or like starch containing root crops
    • A23L19/12Products from fruits or vegetables; Preparation or treatment thereof of tuberous or like starch containing root crops of potatoes
    • A23L19/15Unshaped dry products, e.g. powders, flakes, granules or agglomerates
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L29/00Foods or foodstuffs containing additives; Preparation or treatment thereof
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L29/00Foods or foodstuffs containing additives; Preparation or treatment thereof
    • A23L29/30Foods or foodstuffs containing additives; Preparation or treatment thereof containing carbohydrate syrups; containing sugars; containing sugar alcohols, e.g. xylitol; containing starch hydrolysates, e.g. dextrin
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L3/00Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs
    • A23L3/34Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs by treatment with chemicals
    • A23L3/3454Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs by treatment with chemicals in the form of liquids or solids
    • A23L3/3463Organic compounds; Microorganisms; Enzymes
    • A23L3/3562Sugars; Derivatives thereof
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L7/00Cereal-derived products; Malt products; Preparation or treatment thereof
    • A23L7/10Cereal-derived products
    • A23L7/104Fermentation of farinaceous cereal or cereal material; Addition of enzymes or microorganisms

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  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Polymers & Plastics (AREA)
  • Food Science & Technology (AREA)
  • Nutrition Science (AREA)
  • Microbiology (AREA)
  • Biotechnology (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Molecular Biology (AREA)
  • Cereal-Derived Products (AREA)

Abstract

The present invention relates to rice processing equipment field, particularly a kind of rice compound nutritional premixed powder and preparation method thereof and application.The compound nutritional premixed powder includes following components in parts by weight:10 55 parts of rice meal, 10 50 parts of mealy potato, 10 15 parts of modification rice powder, 1 20 parts of modifying agent, 10 30 parts of corn flour, 10 15 parts of powdered sugar, 0.1 ~ 3 part of leavening;The rice powder raw material is long-grained nonglutinous rice, and the leavening is that saccharomycete is 1 according to weight ratio with lactic acid bacteria:0.5 0.8 ratio mixing.The present invention uses potato, corn and rice for primary raw material, a kind of rice cake products of pattern is made, the need for meeting different crowd.

Description

A kind of rice compound nutritional premixed powder and preparation method thereof and application
Technical field
The present invention relates to rice processing equipment field, particularly a kind of rice compound nutritional premixed powder and preparation method thereof and Using.
Background technology
Rice processing process be generally dry, removal of impurities, broken shell, the rough separation of paddy, husk rice, classification, polishing, color sorting, classification, Packaging.Former road steps pair and the rice quality processed are particularly important, and also contain the artificial stage in existing processing method, Do not simply fail to ensure the crudy of each operation, and the quality processed is very different, has a strong impact on the sale of finished product product.
Potato has very high nutritive value, is the generally acknowledged wholefood in the whole world, causes and widely pay close attention to grinding Study carefully.Potato protein is of high nutritive value, and digestible component is high, is easily absorbed by the body, its quality is close with animal protein, can be with Egg matches in excellence or beauty.Containing 18 kinds of amino acid in potato protein, in addition, also containing abundant vitamin in potato, wherein, recklessly Radish element and vitamin C are unexistent in cereal grain.From the point of view of nutritional point, potato has more than rice, flour Advantage, can be described as " food perfect in every way ".Corn nourishment enriches, it may be said that be undisputed " the first gold staple food ", The crowd for being adapted to all age group eats, and its abundant Glutamatergic promotes brain development;Contained vitamin B races can adjust god Through being to be adapted to white collar " decompression food ";It is the linoleic acid that is rich in, calcareous, it can help to adjust fat, decompression, high microsteping content then makes jade Meter Cheng Wei well " postcibal diarrhea food ", can prevent the middle age to put on weight.However, due to being restricted by many factors, current China is to Ma Ling Potato, the processing and utilization of corn also lag far behind developed country, and product form, processing key technology and equipment are also mainly indiscriminately imitated Foreign countries, especially lack using China consumer of potato, corn as raw material traditional staple food products loved by all.
Fermented rice cake is the traditional fermentation rice made products of China, with long developing history, is spread in forms such as workshops among the people So far.Traditional fermented rice cake is using old slurry fermentation, and unstable product quality, storage-stable is poor, and fermented rice cake process technology is ground Study carefully the time for studying only near more than ten years, the technical support of industrialized production is not perfect enough.With the development of society, living standard Improve, the traditional handicraft of fermented rice cake production needs to be modernized and industrializes innovation, to meet the demand of consumers in general.With The development of society, the quickening of people's rhythm of life, quick-frozen food increasingly becomes part and parcel in people's life.Quick-frozen food Also more and more extensively, the product of quick-frozen food is also more and more wider for product development;Such as quick-freezing boiled dumplings, made quick-frozen dumpling, quick-frozen Wanton etc.; The development scale of quick-frozen food is also increasing.In prior art, do not occur the large-scale industry for quick-frozen fermented rice cake also Change production technology, steamed additionally, due to multiple after quick-frozen, often occur modulating falls down, it is quick-frozen after have obvious crackle, shedding etc. existing As have impact on the quality of quick-frozen fermented rice cake.
The content of the invention
In order to solve the above technical problems, the present invention provide a kind of rice compound nutritional premixed powder and preparation method thereof and Using.
The technical solution adopted in the present invention is:
A kind of rice compound nutritional premixed powder, the compound nutritional premixed powder includes following components in parts by weight:
10-55 parts of rice meal, 10-50 parts of mealy potato, 10-15 parts of modification rice powder, 1-20 parts of modifying agent, corn flour 10- 30 parts, 10-15 parts of powdered sugar, 0.1~3 part of leavening;
The rice powder raw material is long-grained nonglutinous rice, and the leavening is that saccharomycete is 1 according to weight ratio with lactic acid bacteria:0.5-0.8 Ratio mixing.
It is preferred that scheme in, the modifying agent includes modifying agent A1~10 part, modifying agent B1~8 part, and water-soluble Portugal gathers 1~8 part of sugar, 1~10 part of reduced glutathione.
It is preferred that scheme in, the modifying agent A includes following components in parts by weight:
Amylase A2~5 part, 3~6 parts of zytase, 0.5~2 part of TG enzymes, 0.5~25 part of vitamin C;
The modifying agent B includes following components in parts by weight:
3~7 parts of cellulase, 0.5~2 part of glucose oxidase, 40~70 parts of CSL sodium, monoglyceride 70~ 90 parts, 45~55 parts of defatted soy flour, 150~200 parts of cornstarch, 100~200 parts of sodium alginate, Sodium Polyacrylate 1~3 Part, 2~6 parts of sodium carboxymethylcellulose.
In further preferred scheme, the preparation method of the modification rice powder is:
After rice meal is blunged uniformly, carried out again after ultrasonication, centrifugal drying after then carrying out microwave treatment, Crushing obtains modification rice powder.
In scheme still more preferably, ultrasonication, the condition of its microwave treatment are carried out after the microwave treatment again For:Microwave dose is 250-450w/g, microwave treatment 10-15s, interval 5-10s, and microwave treatment total time is 10-15min, micro- Ripple temperature is 55-65 DEG C, and the condition of its ultrasonication is:Ultrasonic power is 200-400W, and processing time is 10-20min;
The water temperature of the water is 45-55 DEG C, and it is 1 with rice meal mass ratio:1-1.8.
The drying, is to remove supernatant after centrifuging, is placed in vacuum drying chamber and dries 5-7h, vacuum 0.06- 0.15MPa, 35-42 DEG C of temperature.
The preparation method of described rice compound nutritional premixed powder, Step 1: being pre-processed to raw material, the pretreatment Method is:By rice in steep 6-14h;By corn soaking 8-16h, by potato it is broken be to be placed in rice meal after fragment, in potato table Wrap up in one layer of rice meal in face;
Step 2: pretreated rice, potato, corn and water are ground into extruding, material 1 is obtained;
Step 3: placing 10-16h, obtaining material 2 material 1 at 20-30 DEG C;
Step 4: the material 2 after standing is obtained into material 3 using being dried;
Step 5: the potato fragment for one layer of rice meal being wrapped up in through step one surface, is placed in baking oven, dried at 45-55 DEG C, Crush, obtain material 4;
Step 6: step material 3, step 4 materials 4, modification rice powder, modifying agent are mixed, obtain the rice and be combined Nutrition premixed powder.
It is preferred that scheme in, the step 2 rice, potato, the mass ratio of corn and water are 1:20-30, the step 2 It is 80-85 DEG C to grind extrusion temperature.
It is preferred that scheme in, the step 4 drying means is:First stage:23-25 DEG C of temperature, humidity 80-85% is done Dry time 50-70min;Second stage:Microwave dose is at 450-650w/g, microwave treatment 10-15s, interval 5-15s, microwave Reason total time is 1.5-2h, and microwave temperature is 28-30 DEG C;Phase III:33-35 DEG C of temperature, humidity 88-90%, drying time 90-120min;Fourth stage:Microwave dose is 450-650w/g, microwave treatment 10-15s, interval 5-15s, when microwave treatment is total Between be 3-4h, microwave temperature be 38-40 DEG C;5th stage:43-45 DEG C of temperature, humidity 88-90%, drying time 3-4h;6th Stage:Microwave dose is 450-650w/g, microwave treatment 10-15s, interval 5-15s, and microwave treatment total time is 1.5-2h, micro- Ripple temperature is 33-35 DEG C.
It is preferred that scheme in, the rice carries out step one before processing and passes through rice preliminary working system obtaining, the rice Preliminary working system includes removing moist chamber, dries indoor through provided with a horizontally disposed feeding belt, goes the top surface of moist chamber to be provided with Escape pipe, goes to the bottom surface of moist chamber to be provided with air inlet pipe, air inlet pipe and escape pipe one end are connected with chamber interior of drying, and the other end is connected to On same plate type heat exchanger, one end of feeding belt is arranged on above removal of impurities pipe, and removal of impurities pipe side wall is provided with impurity removal mechanism, removes The discharge end of miscellaneous pipe is connected with broken shell pipe, provided with turning to be provided with separating tank below pinch roller, the discharge end of broken shell pipe in broken shell pipe, is separated Groove is fixedly installed on support, and the side of separating tank is provided with discharge door, and separating tank side is provided with rice mill.
It is preferred that scheme in, described ceiling face of drying is provided with voltage-stabiliser tube, and moist chamber and external environment are removed in voltage-stabiliser tube connection.
It is preferred that scheme in, described air inlet pipe is provided with the first blower fan.
It is preferred that scheme in, helical buffer road, the quantity and impurity removal mechanism in helical buffer road are provided with described removal of impurities pipe Quantity it is identical, each impurity removal mechanism correspondence one helical buffer road.
It is preferred that scheme in, described impurity removal mechanism includes the second blower fan, and the second blower fan is provided with airduct, airduct two ends point Not She You the first filter screen and the second filter screen, airduct one end is connected with the second blower fan, the other end be fixed on the wall of removal of impurities pipe side and with Removal of impurities pipe is connected, and the lower edge in a helical buffer road corresponding with impurity removal mechanism is highly high higher than where the airduct of impurity removal mechanism Degree.
It is preferred that scheme in, described airduct is provided with waste material box close to one end of the second blower fan.
It is preferred that scheme in, described separating tank is that water inlet pipe, the support where separating tank are provided with above tank, separating tank Top surface both sides are provided with side in hydraulic cylinder and otic placode, separation groove bottom and also are provided with otic placode, and separation groove bottom side is fixed on liquid Above the push rod of cylinder pressure, opposite side is connected by otic placode rotating shaft.
It is preferred that scheme in, described separation groove bottom is additionally provided with drainpipe, and drainpipe passes through rubber tube and wastewater collection Valve is additionally provided with bucket connection, drainpipe.
It is preferred that scheme in, top plate is provided with the top of described separating tank, top plate is provided with motor, motor rotating shaft Stretched into through top plate in separating tank, one end that rotating shaft is located in separating tank is provided with rotating vane;
Top plate is provided with the through hole passed through for broken shell pipe lower end, and through-hole diameter is more than broken shell pipe caliber.
It is preferred that scheme in, the described pinch roller outer wall that turns is face of gear, and the same level of broken shell pipe turns provided with two Pinch roller, turns to drive by gear between pinch roller, and same level is 0.5- provided with two minimum spacings turned between pinch roller 1cm。
Described rice compound nutritional premixed powder or described method are applied to the making of frozen green compact fermented rice cake.
Beneficial effect of the present invention:
1st, the present invention uses potato, corn and rice for primary raw material, makes a kind of rice cake products of pattern, meets not The need for crowd.
2nd, water-soluble dextran can form layer protecting film, and the phase between starch network structure on quick-frozen fermented rice cake surface Frost cleft rate can be reduced in mutually crosslinking, subsequent treatment, steams and is also uniformly distributed in rear hardness reduction, elasticity increase, the diaphragm There is reduced glutathione, on the one hand avoid quick-frozen fermented rice cake breach with diaphragm synergy, still further aspect also has antioxygen Change function, extend the ageing resistance of quick-frozen fermented rice cake, extend the shelf life.
3rd, the present invention is screened to formula, using modifying agent, rice meal method of modifying, raw material type (rice meal, modification Rice meal, mealy potato, corn flour collocation use) and its proportioning etc. improvement factor, make fermented rice cake suitable preservation under freezing environment, Ensure quick-frozen fermented rice cake steams rear quality better.The potato, the corn that are used in raw material the pattern rice hair special except that can produce Outside cake local flavor, special compound group is into can also improve the quality of quick-frozen fermented rice cake in potato, maize raw material.Modifying agent A's Compounding, improves the property after quick-frozen fermented rice cake is steamed, shape is full not to fall down, and epidermis is smooth impermeable, and tissue tight is soft, tissue Finer and smoother, modifying agent B improves the freeze-thaw resistance of quick-frozen fermented rice cake, effectively prevents the ice crystal formed in cold storage procedure, makes speed Freeze fermented rice cake flawless, not shrinkage, good appearance;In storage, transportation, product surface heating can be overcome to melt what is produced Cracking.
4th, using microwave, ultrasonic wave combination vacuum drying treatment, processing is modified to rice meal, rice meal is improved The physicochemical property of processing characteristics and product, is more suitable for applying in frozen food, it is possible to extend the aging of quick-frozen fermented rice cake, improves Product quality, extends the shelf life.
5th, to moist material 2 using the method for direct high temperature drying be dried can all kinds of corrupt practices creep in because in high temperature Under drying condition, the moist surface of material 2 suction amount of heat, moisture constantly evaporates, and causes inside ground rice and surface has one After fixed temperature difference and psychrometric difference, certain time, the overall unbalance stress of ground rice can be made, the overall structure of ground rice, production is destroyed Raw bending is even broken, and can be avoided completely using middle temperature high humidity combination microwave drying multi stage drying method of the present invention this The generation of situation, makes free surface moisture in ground rice uniformly be evaporated, and effectively keeps the overall structure of ground rice.
6th, the present invention uses potato, corn and rice for primary raw material, and grinding extrusion process is combined with middle temperature high humidity Microwave drying multi stage drying method is combined, by controlling in the proportioning of potato, corn and rice and water, grinding extrusion process Temperature, optimal conditions etc. not only make the nutritional ingredient of the invention for fully keeping potato and corn, and with technique is simple, mouth Feel, nutritious advantage, be adapted to the large-scale industrial production of potato and corn, especially improving China resident meals knot While structure, the consumption figure of potato is increased, so as to promote China's potato industry development.
7th, the present invention is carried out wrapping up in powder using rice meal, plays a part of rapid moisture absorption, promote otch fast after potato crushing Rapid-curing cutback is dry, it is suppressed that the enzymatic browning reaction of potato, while absorbing unnecessary moisture, potato is more easy to drying, selects suitably Drying temperature, the too low drying efficiency step-down of temperature, temperature is too high to promote enzymatic browning.Detected through whiteness instrument, using the present invention The mealy potato Baidu 88.34% of method production, is 30.32% without the whiteness of the control group of processing.The results of analysis of variance table It is bright, produce the mealy potato whiteness of processing through the present invention and the difference of control group reaches extremely significant level.
8th, it is of the invention for the production of quick-frozen fermented rice cake the need for there is provided a kind of rice preliminary working system, rice is carried out Preliminary working, makes it possess good processing characteristics, has the following effects that:
(1) go moist chamber to realize the heat exchange with rice husk by hot-air, realize good effect of drying, rice can be obtained To preliminarily dried, be conducive to the operation of process below;
(2) removal of impurities pipe is by blower fan exhausting, and coordinates the state in freely falling body during rice husk whereabouts, realization pair The extraction of small impurities, which reaches, in rice husk tentatively goes deimpurity purpose;
(3) set in broken shell pipe and turn pinch roller, using two turn between pinch roller roll and rub, realize to rice husk housing Pulverize and remove, and by changing the pressure rolled, control the precision of rice of final finished, obtain brown rice, can improve The nutritional quality of final quick-frozen fermented rice cake;
(4) rice and housing mixture are transported in separating tank, by the agitation of rotating vane, realize housing and rice Separation, makes housing float, rice is deposited on separation trench bottom, reaches final rice preliminary working effect.
Brief description of the drawings
The invention will be further described with reference to the accompanying drawings and examples:
Fig. 1 is overall structure diagram of the invention.
Fig. 2 is impurity removal mechanism structural representation of the invention.
In figure:Remove moist chamber 1, feeding belt 2, air inlet pipe 3, the first blower fan 4, escape pipe 5, plate type heat exchanger 6, voltage-stabiliser tube 7, Removal of impurities pipe 8, broken shell pipe 9, impurity removal mechanism 10, helical buffer road 11 turns pinch roller 12, separating tank 13, water inlet pipe 14, support 15, row Water pipe 16, rubber tube 17, wastewater collection bucket 18, hydraulic cylinder 19, otic placode 20, discharge door 21, rice mill 22, the first filter screen 23, the Two filter screens 24, the second blower fan 25, waste material box 26, airduct 27, top plate 28, rotating vane 29, rotating shaft 30, motor 31.
Embodiment
Embodiment 1
A kind of rice compound nutritional premixed powder, the compound nutritional premixed powder includes following components in parts by weight:
10-55 parts of rice meal, 10-50 parts of mealy potato, 10-15 parts of modification rice powder, 1-20 parts of modifying agent, corn flour 10- 30 parts, 10-15 parts of powdered sugar, 0.1~3 part of leavening;
The rice powder raw material is long-grained nonglutinous rice, and the leavening is that saccharomycete is 1 according to weight ratio with lactic acid bacteria:0.5-0.8 Ratio mixing.
It is preferred that scheme in, the modifying agent includes modifying agent A1~10 part, modifying agent B1~8 part, and water-soluble Portugal gathers 1~8 part of sugar, 1~10 part of reduced glutathione.
It is preferred that scheme in, the modifying agent A includes following components in parts by weight:
Amylase A2~5 part, 3~6 parts of zytase, 0.5~2 part of TG enzymes, 0.5~25 part of vitamin C;
The modifying agent B includes following components in parts by weight:
3~7 parts of cellulase, 0.5~2 part of glucose oxidase, 40~70 parts of CSL sodium, monoglyceride 70~ 90 parts, 45~55 parts of defatted soy flour, 150~200 parts of cornstarch, 100~200 parts of sodium alginate, Sodium Polyacrylate 1~3 Part, 2~6 parts of sodium carboxymethylcellulose.
In further preferred scheme, the preparation method of the modification rice powder is:
After rice meal is blunged uniformly, carried out again after ultrasonication, centrifugal drying after then carrying out microwave treatment, Crushing obtains modification rice powder.
In scheme still more preferably, ultrasonication, the condition of its microwave treatment are carried out after the microwave treatment again For:Microwave dose is 250-450w/g, microwave treatment 10-15s, interval 5-10s, and microwave treatment total time is 10-15min, micro- Ripple temperature is 55-65 DEG C, and the condition of its ultrasonication is:Ultrasonic power is 200-400W, and processing time is 10-20min;
The water temperature of the water is 45-55 DEG C, and it is 1 with rice meal mass ratio:1-1.8.
The drying, is to remove supernatant after centrifuging, is placed in vacuum drying chamber and dries 5-7h, vacuum 0.06- 0.15MPa, 35-42 DEG C of temperature.
The preparation method of described rice compound nutritional premixed powder, Step 1: being pre-processed to raw material, the pretreatment Method is:By rice in steep 6-14h;By corn soaking 8-16h, by potato it is broken be to be placed in rice meal after fragment, in potato table Wrap up in one layer of rice meal in face;
Step 2: pretreated rice, potato, corn and water are ground into extruding, material 1 is obtained;
Step 3: placing 10-16h, obtaining material 2 material 1 at 20-30 DEG C;
Step 4: the material 2 after standing is obtained into material 3 using being dried;
Step 5: the potato fragment for one layer of rice meal being wrapped up in through step one surface, is placed in baking oven, dried at 45-55 DEG C, Crush, obtain material 4;
Step 6: step material 3, step 4 materials 4, modification rice powder, modifying agent are mixed, obtain the rice and be combined Nutrition premixed powder.
It is preferred that scheme in, the step 2 rice, potato, the mass ratio of corn and water are 1:20-30, the step 2 It is 80-85 DEG C to grind extrusion temperature.
It is preferred that scheme in, the step 4 drying means is:First stage:23-25 DEG C of temperature, humidity 80-85% is done Dry time 50-70min;Second stage:Microwave dose is at 450-650w/g, microwave treatment 10-15s, interval 5-15s, microwave Reason total time is 1.5-2h, and microwave temperature is 28-30 DEG C;Phase III:33-35 DEG C of temperature, humidity 88-90%, drying time 90-120min;Fourth stage:Microwave dose is 450-650w/g, microwave treatment 10-15s, interval 5-15s, when microwave treatment is total Between be 3-4h, microwave temperature be 38-40 DEG C;5th stage:43-45 DEG C of temperature, humidity 88-90%, drying time 3-4h;6th Stage:Microwave dose is 450-650w/g, microwave treatment 10-15s, interval 5-15s, and microwave treatment total time is 1.5-2h, micro- Ripple temperature is 33-35 DEG C.
Embodiment 2
A kind of rice compound nutritional premixed powder, the compound nutritional premixed powder includes following components in parts by weight:
25 parts of rice meal, 30 parts of mealy potato, 12 parts of modification rice powder, 15 parts of modifying agent, 20 parts of corn flour, powdered sugar 12 Part, 0.5 part of leavening;
The rice powder raw material is long-grained nonglutinous rice, and the leavening is that saccharomycete is 1 according to weight ratio with lactic acid bacteria:0.7 ratio Example mixing.
It is preferred that scheme in, the modifying agent includes A8 parts of modifying agent, B6 parts of modifying agent, 7 parts of water-soluble dextran, also 6 parts of prototype glutathione.
It is preferred that scheme in, the modifying agent A includes following components in parts by weight:
3 parts of amylase A, 5 parts of zytase, 1.5 parts of TG enzymes, 15 parts of vitamin C;
The modifying agent B includes following components in parts by weight:
4 parts of cellulase, 1.5 parts of glucose oxidase, 60 parts of CSL sodium, 80 parts of monoglyceride, defatted soybean 48 parts of powder, 180 parts of cornstarch, 180 parts of sodium alginate, 2 parts of Sodium Polyacrylate, 3 parts of sodium carboxymethylcellulose.
In further preferred scheme, the preparation method of the modification rice powder is:
After rice meal is blunged uniformly, carried out again after ultrasonication, centrifugal drying after then carrying out microwave treatment, Crushing obtains modification rice powder.
In scheme still more preferably, ultrasonication, the condition of its microwave treatment are carried out after the microwave treatment again For:Microwave dose is 350w/g, microwave treatment 12s, interval 8s, and microwave treatment total time is 12min, and microwave temperature is 58 DEG C, The condition of its ultrasonication is:Ultrasonic power is 300W, and processing time is 15min;
The water temperature of the water is 48 DEG C, and it is 1 with rice meal mass ratio:1.4.
The drying, is to remove supernatant after centrifuging, is placed in vacuum drying chamber and dries 6h, vacuum 0.12MPa, temperature 38 ℃。
The preparation method of described rice compound nutritional premixed powder, Step 1: being pre-processed to raw material, the pretreatment Method is:By rice in steep 12h;By corn soaking 12h, by potato it is broken be to be placed in rice meal after fragment, wrapped up on potato surface One layer of rice meal;
Step 2: pretreated rice, potato, corn and water are ground into extruding, material 1 is obtained;
Step 3: placing 12h, obtaining material 2 material 1 at 25 DEG C;
Step 4: the material 2 after standing is obtained into material 3 using being dried;
Step 5: the potato fragment for one layer of rice meal being wrapped up in through step one surface, is placed in baking oven, in 48 DEG C of drying, powder It is broken, obtain material 4;
Step 6: step material 3, step 4 materials 4, modification rice powder, modifying agent are mixed, obtain the rice and be combined Nutrition premixed powder.
It is preferred that scheme in, the step 2 rice, potato, the mass ratio of corn and water are 1:20-30, the step 2 It is 82 DEG C to grind extrusion temperature.
It is preferred that scheme in, the step 4 drying means is:First stage:24 DEG C of temperature, humidity 82%, drying time 55min;Second stage:Microwave dose is 480w/g, microwave treatment 13s, interval 8s, and microwave treatment total time is 1.8h, microwave Temperature is 29 DEG C;Phase III:34 DEG C of temperature, humidity 89%, drying time 100min;Fourth stage:Microwave dose is 550w/ G, microwave treatment 12s, interval 9s, microwave treatment total time are 3.5h, and microwave temperature is 39 DEG C;5th stage:44 DEG C of temperature, it is wet Degree 89%, drying time 3.5h;6th stage:Microwave dose is 550w/g, microwave treatment 10s, interval 5s, when microwave treatment is total Between be 1.5h, microwave temperature be 33 DEG C.
Quick-frozen fermented rice cake quality evaluation:
Frost cleft rate:The number of storage a period of time bursting by freezing fermented rice cake accounts for the ratio of total fermented rice cake number.
Percentage of water loss:Store the ratio of quality of the quality of a period of time fermented rice cake Mass lost with quick-frozen fermented rice cake before quick-frozen Example.
Texture characteristic:Select hardness, elasticity.Probe type:P/35, probe decrease speed is 5mm/s, and test speed is 2mm/s, opening speed of being popped one's head in after test is 5mm/s, compression ratio:60%, trigger force is 5g.
The quick-frozen fermented rice cake subjective appreciation of table 1
Influence of the raw material components to quick-frozen fermented rice cake quality
Feed change component, specific proportioning is shown in Table 2, and other conditions be the same as Example 2, the quality to quick-frozen fermented rice cake is shown in Table 2.
The raw material components of table 2 match table
Embodiment 2 Contrast groups 1 Contrast groups 2 Contrast groups 3 Contrast groups 4
Rice meal 25 25 25 25 25
Mealy potato 30 0 30 30 30
Modification rice powder 12 12 0 12 12
Modifying agent 15 15 15 0 15
Corn flour 20 20 20 20 0
Comparison of the different material component proportion of table 3 to made quick-frozen dumpling quality
Embodiment 2 Contrast groups 1 Contrast groups 2 Contrast groups 3 Contrast groups 4
Frost cleft rate (%) 33.45±0.25 45.64±0.13 43.45±0.15 38.46±0.25 39.46±0.46
Percentage of water loss (%) 1.05±0.15 1.78±0.16 1.45±0.32 1.62±0.21 1.63±0.26
Hardness (g) 2.802±0.051 2.878±0.014 2.874±0.047 2.996±0.042 2.998±0.012
Elasticity 0.87±0.01 0.77±0.03 0.62±0.03 0.71±0.04 0.81±0.03
Form 9.81±0.12 7.83±0.11 6.85±0.32 5.81±0.13 6.84±0.15
Color and luster 9.56±0.42 6.52±0.27 7.56±0.11 6.54±0.22 7.53±0.16
Fragrance 9.49±0.18 7.45±0.18 7.46±0.22 7.45±0.13 6.34±0.15
Mouthfeel 9.71±0.46 8.34±0.06 7.61±0.32 7.45±0.33 6.73±0.52
Flavour 9.78±0.12 7.53±0.08 7.45±0.13 6.62±0.15 7.71±0.12
As shown in Table 3, speed can be improved using the combination of rice meal, mealy potato, modification rice powder, modifying agent, corn flour Freeze the quality of fermented rice cake, Frost cleft rate, percentage of water loss substantially reduce, steam that rear organoleptic quality is excellent, hardness reduces, elasticity increase.
Influence of the modifying agent to quick-frozen fermented rice cake quality
Change modifying agent, specific proportioning is shown in Table 4, and other conditions be the same as Example 2, the quality to quick-frozen fermented rice cake is shown in Table 5.
The modifying agent component proportion table of table 4
Embodiment 2 Contrast groups 8 Contrast groups 9 Contrast groups 10 Contrast groups 11
Modifying agent A 5 0 5 5 5
Modifying agent B 6 6 0 6 6
Water-soluble dextran 6 6 6 0 0
Reduced glutathione 8 8 8 8 8
Comparison of the modifying agent of table 5 to quick-frozen fermented rice cake quality
Embodiment 2 Contrast groups 8 Contrast groups 9 Contrast groups 10 Contrast groups 11
Frost cleft rate (%) 33.45±0.25 36.41±0.25 37.46±0.25 42.45±0.15 45.78±0.13
Percentage of water loss (%) 1.05±0.15 1.64±0.26 1.52±0.21 1.48±0.32 1.64±0.16
Hardness (g) 2.802±0.051 2.898±0.035 2.889±0.036 2.973±0.042 2.874±0.012
Elasticity 0.87±0.01 0.71±0.04 0.77±0.03 0.71±0.04 0.81±0.03
Form 9.81±0.12 5.81±0.13 7.83±0.11 6.84±0.15 5.81±0.13
Color and luster 9.56±0.42 6.54±0.22 6.52±0.27 7.53±0.16 6.54±0.22
Fragrance 9.49±0.18 7.45±0.13 7.45±0.18 6.34±0.15 7.45±0.13
Mouthfeel 9.71±0.46 7.45±0.33 8.34±0.06 6.73±0.52 7.45±0.33
Flavour 9.78±0.12 6.62±0.15 7.53±0.08 7.71±0.12 6.62±0.15
As shown in Table 5, the quality of quick-frozen fermented rice cake, Frost cleft rate, percentage of water loss can be improved using modifying agent of the present invention combination Substantially reduction, it is excellent to steam rear organoleptic quality, and hardness reduces, elasticity increase.
Embodiment 3
The rice preliminary working system that embodiment 1-2 is used, including moist chamber 1 is removed, it is characterized in that:Go to run through in moist chamber 1 and be provided with One horizontally disposed feeding belt 2, goes the top surface of moist chamber 1 to be provided with escape pipe 5, goes to the bottom surface of moist chamber 1 to be provided with air inlet pipe 3, enters Tracheae 3 and the one end of escape pipe 5 are with going to the inside of moist chamber 1 to connect, and the other end is connected on same plate type heat exchanger 6, feeding belt 2 One end be arranged on the top of removal of impurities pipe 8, the side wall of removal of impurities pipe 8 is provided with impurity removal mechanism 10, discharge end and the broken shell pipe 9 of removal of impurities pipe 8 Provided with pinch roller 12 is turned in connection, broken shell pipe 9, the discharge end lower section of broken shell pipe 9 is provided with separating tank 13, and separating tank 13 is fixedly installed on On support 15, the side of separating tank 13 is provided with discharge door 21, and the side of separating tank 13 is provided with rice mill 22.
It is preferred that scheme in, it is described to go the top surface of moist chamber 1 to be provided with voltage-stabiliser tube 7, the connection of voltage-stabiliser tube 7 goes moist chamber 1 with it is extraneous Environment.Using said structure, it is to avoid the air gone in moist chamber 1, which expands with heat and contract with cold, causes room pressure and the inconsistent feelings of ambient pressure Condition.
It is preferred that scheme in, described air inlet pipe 3 is provided with the first blower fan 4.
It is preferred that scheme in, helical buffer road 11, the quantity in helical buffer road 11 and removal of impurities are provided with described removal of impurities pipe 8 The quantity of mechanism 10 is identical, one helical buffer road 11 of each impurity removal mechanism 10 correspondence.Using said structure, removal of impurities is being relied on Mechanism 10 is carried out before fine impurities removal work, can be entered row buffering to rice falling speed by helical buffer road 11, be carried Rise impurity removal mechanism 10 removes miscellaneous time, improves removal of impurities quality.
It is preferred that scheme in, described impurity removal mechanism 10 includes the second blower fan 25, and the second blower fan 25 is provided with airduct 27, wind The two ends of pipe 27 are respectively equipped with the first filter screen 23 and the second filter screen 24, and the one end of airduct 27 is connected with the second blower fan 25, and the other end is fixed Connect on the side wall of removal of impurities pipe 8 and with removal of impurities pipe 8, the lower edge height in a helical buffer road 11 corresponding with impurity removal mechanism 10 Higher than height where the airduct 27 of impurity removal mechanism 10.The effect of first filter screen 23 is filtering fine impurities, it is to avoid rice enters inlet air In pipe 27, and the effect of the second filter screen 24 is to avoid fine impurities from entering in the second blower fan 25.
It is preferred that scheme in, described airduct 27 is provided with waste material box 26 close to one end of the second blower fan 25.Waste material box 26 For collecting fine impurities, it is easy to focusing on for fine impurities.
It is preferred that scheme in, described separating tank 13 is tank, and the top of separating tank 13 is provided with water inlet pipe 14, the institute of separating tank 13 The top surface both sides of support 15 on be provided with hydraulic cylinder 19 and otic placode 20, side also is provided with otic placode 20 on the bottom surface of separating tank 13, separates The bottom surface side of groove 13 is fixed on above the push rod of hydraulic cylinder 19, and opposite side is connected by the rotating shaft of otic placode 20.It is real using said structure The inclination of existing separating tank 13, is easy to the bottom of separating tank 13 to accumulate the output of rice.
It is preferred that scheme in, the described bottom surface of separating tank 13 is additionally provided with drainpipe 16, drainpipe 16 by rubber tube 17 with Wastewater collection bucket 18 is connected, and valve is additionally provided with drainpipe 16.
It is preferred that scheme in, the top of described separating tank 13 is provided with top plate 28, and top plate 28 is provided with motor 31, driving The rotating shaft 30 of motor 31 is stretched into separating tank 13 through top plate 28, and one end that rotating shaft 30 is located in separating tank 13 is provided with rotating vane 29;
Top plate 28 is provided with the through hole passed through for the lower end of broken shell pipe 9, and through-hole diameter is more than the caliber of broken shell pipe 9.Using above-mentioned Structure, realizes the agitation to rice, it is to avoid housing is covered the not good situation of separating effect caused by can not floating by rice.
It is preferred that scheme in, the described outer wall of pinch roller 12 that turns is face of gear, and the same level of broken shell pipe 9 is provided with two Turn pinch roller 12, turn to drive by gear between pinch roller 12, same level is provided with two minimum spacings turned between pinch roller 12 For 0.5-1cm.Using said structure, realize and the destruction to grains of rice turn avoid to pulverizing for rice housing.
The operation principle of the present apparatus is as follows:
Rice coarse fodder is delivered to the one end of feeding belt 2, in the presence of feeding belt 2, rice coarse fodder, which enters, removes moist chamber 1 It is interior, go in moist chamber 1 due to the hot-air being continually fed into, make rice coarse fodder complete to go wet-milling product, it is to avoid the influence to rice quality, Then rice coarse fodder is fallen into removal of impurities pipe 8 by the one end of feeding belt 2, is slowly moved down on the helical buffer road 11 in removal of impurities pipe 8, And freely falling body falls on the position between two helical buffer roads 11, during freely falling body, the of impurity removal mechanism 10 Two blower fans 25 continue exhausting, and relatively fine impurity is sucked into impurity removal mechanism 10, and are recycled by waste material box 26, it Rice enters in broken shell pipe 9 afterwards, is kneaded in multigroup extruding for turning pinch roller 12 of engagement connection under effect, housing is destroyed, rice Fallen into the mixture of housing in separating tank 13, housing is separated with rice by the agitation of rotating vane 29, and in short time deposition Afterwards, the accumulation and sediment of rice and the floating of housing are realized, then the housing kept afloat or other impurities are removed, opens and divides From the draining tube valve of the bottom of groove 13, the side of separating tank 13 is tilted using hydraulic cylinder 19 after draining, then rice is by discharge door Following process is carried out in 21 output to rice mills 22.
The above embodiments are only the preferred technical solution of the present invention, and are not construed as the limitation for the present invention, this Shen Please in embodiment and feature in embodiment in the case where not conflicting, can mutually be combined.The protection model of the present invention Enclose the equivalent substitution side of technical characteristic in the technical scheme that should be recorded with claim, including the technical scheme of claim record Case is protection domain.Equivalent substitution i.e. within this range is improved, also within protection scope of the present invention.

Claims (10)

1. a kind of rice compound nutritional premixed powder, it is characterised in that:The compound nutritional premixed powder is included in parts by weight Following components:
10-55 parts of rice meal, 10-50 parts of mealy potato, 10-15 parts of modification rice powder, 1-20 parts of modifying agent, 10-30 parts of corn flour, 10-15 parts of powdered sugar, 0.1 ~ 3 part of leavening;
The rice powder raw material is long-grained nonglutinous rice, and the leavening is that saccharomycete is 1 according to weight ratio with lactic acid bacteria:0.5-0.8 ratio Example mixing.
2. rice compound nutritional premixed powder according to claim 1, it is characterised in that:The modifying agent includes modifying agent A1 ~ 10 part, modifying agent B1 ~ 8 part, 1 ~ 8 part of water-soluble dextran, 1 ~ 10 part of reduced glutathione.
3. rice compound nutritional premixed powder according to claim 2, it is characterised in that:The modifying agent A is included according to weight The following components of part meter:
2 ~ 5 parts of amylase A, 3 ~ 6 parts of zytase, 0.5 ~ 2 part of TG enzymes, 0.5 ~ 25 part of vitamin C;
The modifying agent B includes following components in parts by weight:
3 ~ 7 parts of cellulase, 0.5 ~ 2 part of glucose oxidase, 40 ~ 70 parts of CSL sodium, 70 ~ 90 parts of monoglyceride takes off 45 ~ 55 parts of fat soy meal, 150 ~ 200 parts of cornstarch, 100 ~ 200 parts of sodium alginate, 1~3 part of Sodium Polyacrylate, carboxymethyl is fine Plain 2~6 parts of the sodium of dimension.
4. rice compound nutritional premixed powder according to claim 3, it is characterised in that:The preparation method of the modification rice powder For:
After rice meal is blunged uniformly, carry out after ultrasonication, centrifugal drying, crush again after then carrying out microwave treatment Obtain modification rice powder.
5. rice compound nutritional premixed powder according to claim 4, it is characterised in that:
Ultrasonication is carried out after the microwave treatment again, the condition of its microwave treatment is:Microwave dose is 250-450w/g, micro- Ripple handles 10-15s, interval 5-10s, and microwave treatment total time is 10-15min, and microwave temperature is at 55-65 DEG C, its ultrasonic wave The condition of reason is:Ultrasonic power is 200-400W, and processing time is 10-20min;
The water temperature of the water is 45-55 DEG C, and it is 1 with rice meal mass ratio:1-1.8;
The drying, is to remove supernatant after centrifuging, is placed in vacuum drying chamber and dries 5-7h, vacuum 0.06-0.15MPa, temperature 35-42 DEG C of degree.
6. the preparation method of the rice compound nutritional premixed powder described in claim 1-5 any one, it is characterised in that:
Step 1: being pre-processed to raw material, the preprocess method is:By rice in steep 6-14h;By corn soaking 8-16h, Potato is broken to be placed in after fragment in rice meal, one layer of rice meal is wrapped up on potato surface;
Step 2: pretreated rice, potato, corn and water are ground into extruding, material 1 is obtained;
Step 3: placing 10-16h, obtaining material 2 material 1 at 20-30 DEG C;
Step 4: the material 2 after standing is obtained into material 3 using being dried;
Step 5: the potato fragment for one layer of rice meal being wrapped up in through step one surface, is placed in baking oven, in 45-55 DEG C of drying, powder It is broken, obtain material 4;
Step 6: step material 3, step 4 materials 4, modification rice powder, modifying agent are mixed, the rice compound nutritional is obtained Premixed powder.
7. method according to claim 6, it is characterised in that:The rice carries out step one before processing and passed through
Rice preliminary working system is obtained, and the rice preliminary working system includes removing moist chamber(1), it is characterized in that:Remove moist chamber(1)Inside pass through It is equipped with a horizontally disposed feeding belt(2), remove moist chamber(1)Top surface be provided with escape pipe(5), remove moist chamber(1)Bottom surface Provided with air inlet pipe(3), air inlet pipe(3)And escape pipe(5)One end is with removing moist chamber(1)Inside connection, the other end is connected to same Plate type heat exchanger(6)On, feeding belt(2)One end be arranged on removal of impurities pipe(8)Top, removal of impurities pipe(8)Side wall is provided with removal of impurities Mechanism(10), removal of impurities pipe(8)Discharge end and broken shell pipe(9)Connection, broken shell pipe(9)Interior be provided with turns pinch roller(12), broken shell pipe(9) Discharge end below be provided with separating tank(13), separating tank(13)It is fixedly installed on support(15)On, separating tank(13)Side on Provided with discharge door(21), separating tank(13)Side is provided with rice mill(22).
8. method according to claim 6, it is characterised in that:Described removes moist chamber(1)Top surface is provided with voltage-stabiliser tube(7), Voltage-stabiliser tube(7)Moist chamber is removed in connection(1)With external environment;Described air inlet pipe(3)It is provided with the first blower fan(4);Described removal of impurities Pipe(8)It is interior to be provided with helical buffer road(11), helical buffer road(11)Quantity and impurity removal mechanism(10)Quantity it is identical, each Impurity removal mechanism(10)One helical buffer road of correspondence(11);Described impurity removal mechanism(10)Including the second blower fan(25), the second wind Machine(25)It is provided with airduct(27), airduct(27)Two ends are respectively equipped with the first filter screen(23)With the second filter screen(24), airduct(27) One end and the second blower fan(25)Connection, the other end is fixed on removal of impurities pipe(8)On the wall of side and with removal of impurities pipe(8)Connection, with de-burring machine Structure(10)A corresponding helical buffer road(11)Lower edge highly be higher than impurity removal mechanism(10)Airduct(27)Place height; Described airduct(27)Close to the second blower fan(25)One end be provided with waste material box(26).
9. method according to claim 6, it is characterised in that:Described separating tank(13)For tank, separating tank(13)On Side is provided with water inlet pipe(14), separating tank(13)The support at place(15)Top surface both sides are provided with hydraulic cylinder(19)And otic placode(20), Separating tank(13)Side also is provided with otic placode on bottom surface(20), separating tank(13)Bottom surface side is fixed on hydraulic cylinder(19)Push rod on Side, opposite side passes through otic placode(20)Rotating shaft is connected;
Described separating tank(13)Bottom surface is additionally provided with drainpipe(16), drainpipe(16)Pass through rubber tube(17)With wastewater collection bucket (18)Connection, drainpipe(16)On be additionally provided with valve;Described separating tank(13)Top is provided with top plate(28), top plate(28)On set There is motor(31), motor(31)Rotating shaft(30)Through top plate(28)Stretch into separating tank(13)It is interior, rotating shaft(30)It is located at Separating tank(13)Interior one end is provided with rotating vane(29);Top plate(28)It is provided with and supplies broken shell pipe(9)The through hole that lower end is passed through, Through-hole diameter is more than broken shell pipe(9)Caliber;
Described turns pinch roller(12)Outer wall is face of gear, broken shell pipe(9)Same level turn pinch roller provided with two(12), turn Pinch roller(12)Between driven by gear, same level turns pinch roller provided with two(12)Between minimum spacing be 0.5- 1cm。
10. described in the rice compound nutritional premixed powder or claim 6-10 any one described in claim 1-5 any one Method be applied to frozen green compact fermented rice cake making.
CN201710436738.6A 2017-06-12 2017-06-12 A kind of rice compound nutritional premixed powder and preparation method thereof and application Pending CN107307265A (en)

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