Scallop cage pouring machine
Technical Field
The invention relates to automation equipment, in particular to a scallop cage pouring machine.
Background
The scallop is a seashell product eaten by people and cultured in seawater, and has delicious meat quality and rich nutrition. At present, the main mode of scallop cultivation is suspension cage raft cultivation, namely, a raft frame is arranged in a sea area, and scallop seedlings are placed in a cultivation cage hung on the raft frame for cultivation. The cage is an important appliance for culturing scallops, most of the existing cages are netting layered cages which comprise a plurality of layered plates and netting arranged on the periphery of the layered plates, two adjacent layered plates and the netting form a cage layer together, the layered plates are hard nylon net plates, and the netting is woven by smooth nylon net wires. The netting is provided with an opening along the length direction, certain mutual overlapping allowance is reserved at the netting at the opening, and the opening needs to be sewn up by needles and threads.
In scallop cultivation production, the scallop seedlings are required to be subpackaged into each suspension cage layer of the scallop cage, and then the openings of the net are sewn by using needles and threads. When the scallop grows to be mature scallop gradually, the culture cage is fished out from the seawater, the suture line at the opening of the netting is manually torn off, and then the scallop is manually taken out from the opening of the netting by an operator.
Disclosure of Invention
The invention aims to solve the technical problems of large workload, complexity, time and labor waste, high cost and low efficiency when the existing scallop cultivation cage is manually taken out of mature scallops, and provides a scallop cage pouring machine which is convenient to operate, labor-saving, low in cost and high in efficiency.
The invention provides a scallop cage reversing machine which comprises a frame, a motor, a transmission shaft, a first cam, a first connecting rod, a first lifting rod, a first rocker arm, a second cam, a second connecting rod, a second lifting rod, a second rocker arm, a first scallop cultivation cage connecting plate, a second scallop cultivation cage connecting plate, a first lifting seat, a second lifting seat, a first guide sleeve, a third guide sleeve, a first guide shaft and a third guide shaft, wherein the motor is connected with the frame;
the first cam is connected with the right end of the transmission shaft, the first lifting rod is rotatably connected with the side edge of the frame, the upper end of the first connecting rod is hinged with the first cam, the lower end of the first connecting rod is connected with the first lifting rod, one end of the first rocker arm is hinged with the first lifting rod, and the other end of the first rocker arm is hinged with the first lifting seat; the first guide sleeve is fixedly connected with the first lifting seat, and the first guide sleeve is sleeved on the first guide shaft; the upper end of the first guide shaft is connected with the top of the frame, and the lower end of the first guide shaft is connected with the bottom of the frame; the first scallop cultivation cage connecting plate is connected with the first lifting seat;
The second cam is connected with the left end of the transmission shaft, the second lifting rod is rotatably connected with the side edge of the frame, the upper end of the second connecting rod is hinged with the second cam, the lower end of the second connecting rod is connected with the second lifting rod, one end of the second rocker arm is hinged with the second lifting rod, and the other end of the second rocker arm is hinged with the second lifting seat; the third guide sleeve is fixedly connected with the second lifting seat, and the third guide sleeve is sleeved on the third guide shaft respectively; the upper end of the third guide shaft is connected with the top of the frame, and the lower end of the third guide shaft is connected with the bottom of the frame; the second scallop cultivation cage connecting plate is connected with the second lifting seat.
Preferably, the first lifting rod is connected with a first elastic upper baffle and a second elastic lower baffle, and the first rocker arm is clamped by the first elastic upper baffle and the second elastic lower baffle; the second lifting rod is connected with a third elastic upper baffle and a fourth elastic lower baffle, and the third elastic upper baffle and the fourth elastic lower baffle clamp the second rocker arm.
Preferably, the first lifting seat is connected with a first hinge shaft, one end of a first rocker arm is hinged with the first lifting rod, the other end of the first rocker arm is provided with a first hinge hole, and the first hinge shaft penetrates through the first hinge hole; the second lifting seat is connected with a second hinge shaft, one end of the second rocker arm is hinged with the second lifting rod, the other end of the second rocker arm is provided with a second hinge hole, and the second hinge shaft penetrates through the second hinge hole.
Preferably, a linear bearing is connected between the first guide sleeve and the first guide shaft, and a linear bearing is connected between the third guide sleeve and the third guide shaft.
Preferably, the bottom of the frame is connected with a first limiting part and a second limiting part, and the first limiting part and the second limiting part are used for limiting the downward movement distance of the first scallop cultivation cage connecting plate; the bottom of the frame is connected with a third limiting part and a fourth limiting part, and the third limiting part and the fourth limiting part are used for limiting the downward movement distance of the second scallop cultivation cage connecting plate.
Preferably, a first tension spring is connected between the frame and the first lifting rod, and a second tension spring is connected between the frame and the second lifting rod; the transmission mechanism comprises a gear disc and a chain, the gear disc is connected with the transmission shaft, and an output shaft of the motor is connected with the gear disc through the chain.
Preferably, a cross beam is connected between the first scallop cultivation cage connecting plate and the second scallop cultivation cage connecting plate, a rope tensioner is connected to the cross beam, and a tensioning rope is connected to the rope tensioner; the right end of the tensioning rope is connected with a first hook, and the left end of the tensioning rope is connected with a second hook; the rope tensioner comprises a tensioner handle, an unlocking handle, a right wire lifting wheel, a left tension spring, a right wire leading wheel and a left wire leading wheel, wherein the tensioner handle is connected with the unlocking handle through a lock pin; one end of the right tension spring is connected to the cross beam, and the other end of the right tension spring is connected with the right wire hanging wheel; one end of the left tension spring is connected to the cross beam, and the other end of the left tension spring is connected with the left wire hanging wheel; the right suspension wire wheel is positioned on the right side of the tensioner handle, and the left suspension wire wheel is positioned on the left side of the tensioner handle;
The lower part of the first scallop cultivation cage connecting plate is connected with a right fixed pulley, and the lower part of the second scallop cultivation cage connecting plate is connected with a left fixed pulley;
the tensioning rope bypasses the right end lead wheel firstly, then bypasses the first tensioning wheel, then bypasses the right hanging wheel, then bypasses the left hanging wheel, then bypasses the second tensioning wheel, then bypasses the left end lead wheel, then downwards passes through the left fixed pulley to be connected with the second hook, and the other end of the tensioning rope bypasses the right end lead wheel to downwards pass through the right fixed pulley to be connected with the first hook.
Preferably, a first steel wire rope, a second steel wire rope, a third steel wire rope and a fourth steel wire rope are connected between the first scallop cultivation cage connecting plate and the second scallop cultivation cage connecting plate.
Preferably, the tail ends of the second lifting rod and the first lifting rod are connected with a fan-shaped limiting box, the limiting box is formed by connecting two plates, a space is arranged between the two plates, the top of the right end of the limiting box is provided with an upper stop edge, and the bottom of the right end is also provided with a lower stop edge.
The invention has the advantages of realizing automatic operation, saving labor, low cost and high efficiency. The invention has wide application, can be applied to the automatic processing and production process of other shellfish, and can also be applied to other product dumping processing operations.
Further features and aspects of the present invention will become apparent from the following description of specific embodiments with reference to the accompanying drawings.
Drawings
FIG. 1 is a front view of a scallop cage pouring machine;
FIG. 2 is a top view of the scallop cage pouring machine;
FIG. 3 is a right side view of the scallop cage pouring machine;
FIG. 4 is a left side view of the scallop upender;
FIG. 5 is a schematic view of a connection structure of the first lifting base and the first swing arm;
FIG. 6 is a schematic view of a connection structure of the second lifting base and the second swing arm;
FIG. 7 is a schematic view of the scallop cultivation cage installed on the scallop cage pouring machine;
fig. 8 is a structural schematic diagram of a connecting steel wire rope between a first scallop cultivation cage connecting plate and a second scallop cultivation cage connecting plate;
FIG. 9 is a left side view of the structure shown in FIG. 8;
fig. 10 is a schematic structural view of a scallop cage pouring machine with a rope tensioner installed;
fig. 11 is a schematic view of the construction of the rope tensioner;
FIG. 12 is a schematic view of the structure shown in FIG. 11 with the cord removed;
FIG. 13 is a schematic structural view of a limit box mounted on the second lifting rod;
FIG. 14 is a top view of the retention cartridge of FIG. 13;
fig. 15 is a bottom view of the spacing box of fig. 13.
The symbols in the drawings illustrate that:
1. the lifting device comprises a frame, 2, a motor, 3, a gear plate, 4, a chain, 5, a transmission shaft, 6, a first fixed bearing, 7, a second fixed bearing, 8, a first cam, 9, a first connecting rod, 10, a first tension spring, 11, a first lifting rod, 12, a first rocker arm, 12-1, a first hinge hole, 13, a first hook, 14, a second hook, 15, a left tension spring, 16, a beam, 17, a rope, 18, a right tension spring, 19-1, a right hoisting wheel, 19-2, a left hoisting wheel, 20, a tensioner handle, 20-1, a first tensioning wheel, 20-2, a second tensioning wheel, 21, a lock pin, 22, an unlocking handle, 23, a right fixed pulley, 24, a left fixed pulley, 25, a third fixed bearing, 26, a second cam, 27, a second connecting rod, 28, a second tension spring, 29, a second lifting rod, 30, a second rocker arm, 30-1, a second hinge hole, 31. the scallop cultivation cage comprises a first scallop cultivation cage connecting plate, a second scallop cultivation cage connecting plate, a first limiting part, a second limiting part, a third limiting part, a fourth limiting part, a first lifting seat, a first hinged shaft, a second lifting seat, a second hinged shaft, a first guide sleeve, a second guide sleeve, a third guide sleeve, a fourth guide sleeve, a first guide shaft, a second guide shaft, a third guide shaft, a fourth guide shaft, a third guide shaft and a fourth guide shaft, wherein the first limiting part is 34, the second limiting part is 35, the third limiting part is 36, the fourth limiting part is 37, the first lifting seat is 37, the second lifting seat is 38-1, the second hinged shaft is 39, the first guide sleeve, the second guide sleeve, the third guide shaft is 42, the first guide shaft, the second guide shaft is 44, the second guide shaft is 45, and the fourth guide shaft; 47. the scallop cultivation cage comprises a first elastic upper baffle, 48 parts of a second elastic lower baffle, 49 parts of a third elastic upper baffle, 50 parts of a fourth elastic lower baffle and 51 parts of a scallop cultivation cage. 52. First wire rope, 53, second wire rope, 54, third wire rope, 55, fourth wire rope; 56. the wire drawing device comprises a right end wire leading wheel, 57, a left end wire leading wheel, 58, an unlocking handle rotating shaft, 59, a tensioner handle rotating shaft, 60, a limiting box, 61, an upper gear edge and 62, a lower gear edge.
Detailed Description
As shown in fig. 1 to 6, the scallop cage reversing machine includes a frame 1, a motor 2, a gear plate 3, a chain 4, a transmission shaft 5, a first cam 8, a first link 9, a first tension spring 10, a first lifting lever 11, a first rocker 12, a second cam 26, a second link 27, a second tension spring 28, a second lifting lever 29, a second rocker 30, a first scallop cultivation cage connecting plate 31, a second scallop cultivation cage connecting plate 32, a first lifting seat 37, a second lifting seat 38, a first guide sleeve 39, a second guide sleeve 40, a third guide sleeve 41, a fourth guide sleeve 42, a first guide shaft 43, a second guide shaft 44, a third guide shaft 45, a fourth guide shaft 46, a first elastic upper baffle 47, a second elastic lower baffle 48, a third elastic upper baffle 49, and a fourth elastic lower baffle 50, the motor 2 is mounted on the top of the frame 1, the transmission shaft 5 is mounted on the top of the frame 1 through a first fixing bearing 6, The second fixed bearing 7 and the third fixed bearing 25 are supported and installed on the top of the frame 1. The gear plate 3 is connected with the middle part of the transmission shaft 5, the output shaft of the motor 2 is connected with a driving gear plate, and the driving gear plate is connected with the gear plate 3 through a chain 4. An output shaft of the motor 2 drives a transmission shaft 5 to rotate through a transmission mechanism consisting of a driving gear disc, a gear disc 3 and a chain 4.
First cam 8 is connected with the right-hand member of transmission shaft 5, and first lifter 11 rotates with the side of frame 1 to be connected (first lifter 11 can use and rotate connecting portion and rotate as the fulcrum), and the upper end and the first cam 8 of first connecting rod 9 are articulated together, the lower extreme and the 11 fixed connection of first lifter of first connecting rod 9, and first extension spring 10 is connected between the top of frame 1 and first lifter 11. The first lifting seat 37 is connected with a first hinge shaft 37-1 (the first hinge shaft 37-1 is located at the outer side of the first lifting seat 37), one end of the first rocker arm 12 is hinged with the first lifting rod 11, and the other end of the first rocker arm 12 is provided with a first hinge hole 12-1. The first hinge shaft 37-1 passes through the first hinge hole 12-1, so that the first lifting seat 37 is hinged with the first rocker arm 12. The first guide sleeve 39 and the second guide sleeve 40 which are arranged side by side are welded on the first lifting seat 37, and the first guide sleeve 39 and the second guide sleeve 40 are respectively sleeved on the first guide shaft 43 and the second guide shaft 44. The upper end of the first guide shaft 43 is connected to the top of the frame 1, and the lower end is connected to the bottom of the frame 1. The second guide shaft 44 has an upper end connected to the top of the frame 1 and a lower end connected to the bottom of the frame 1. The first guide shaft 43 and the second guide shaft 44 are arranged side by side in the vertical direction. The first scallop cultivation cage connecting plate 31 is welded with the first lifting seat 37, and the first scallop cultivation cage connecting plate 31 is positioned on the inner side of the first lifting seat 37. The first elastic upper baffle 47 and the second elastic lower baffle 48 are respectively connected with the tail end of the first lifting rod 11, the first rocker arm 12 is clamped by the first elastic upper baffle 47 and the second elastic lower baffle 48, and the first rocker arm 12 is positioned between the first elastic upper baffle 47 and the second elastic lower baffle 48.
The bottom of the frame 1 is connected with a first limiting part 33 and a second limiting part 34, and the first limiting part 33 and the second limiting part 34 are used for limiting the downward movement distance of the first scallop cultivation cage connecting plate 31.
The second cam 26 is connected with the left end of the transmission shaft 5, the second lifting rod 29 is rotatably connected with the side edge of the frame 1 (the second lifting rod 29 can rotate by taking the rotating connection part as a fulcrum), the upper end of the second connecting rod 27 is hinged with the second cam 26, the lower end of the second connecting rod 27 is fixedly connected with the second lifting rod 29, and the second tension spring 28 is connected between the top of the frame 1 and the second lifting rod 29. The second lifting seat 38 is connected with a second hinge shaft 38-1 (the second hinge shaft 38-1 is located at the outer side of the second lifting seat 38), one end of the second rocker arm 30 is hinged with the second lifting rod 29, and the other end of the second rocker arm 30 is provided with a second hinge hole 30-1. The second hinge shaft 38-1 passes through the second hinge hole 30-1, so that the second lifting seat 38 is hinged to the second swing arm 30. The third guide sleeve 41 and the fourth guide sleeve 42 which are arranged side by side are welded on the second lifting seat 38, and the third guide sleeve 41 and the fourth guide sleeve 42 are respectively sleeved on the third guide shaft 45 and the fourth guide shaft 46. The upper end of the third guide shaft 45 is connected to the top of the frame 1, and the lower end is connected to the bottom of the frame 1. The upper end of the fourth guide shaft 46 is connected to the top of the frame 1, and the lower end is connected to the bottom of the frame 1. The third guide shaft 45 and the fourth guide shaft 46 are arranged side by side in the vertical direction. The second scallop cultivation cage connecting plate 32 is welded with the second lifting seat 38, and the second scallop cultivation cage connecting plate 32 is positioned at the inner side of the second lifting seat 38. The third elastic upper baffle 49 and the fourth elastic lower baffle 50 are respectively connected with the tail end of the second lifting rod 29, the second rocker arm 30 is clamped by the third elastic upper baffle 49 and the fourth elastic lower baffle 50, and the second rocker arm 30 is positioned between the third elastic upper baffle 49 and the fourth elastic lower baffle 50.
The bottom of the frame 1 is connected with a third limiting part 35 and a fourth limiting part 36, and the third limiting part 35 and the fourth limiting part 36 are used for limiting the downward movement distance of the second scallop cultivation cage connecting plate 32. The first extension spring and the second extension spring are used for providing upward tension for the lifting rod and playing a role in buffering when the first lifting rod and the second lifting rod move downwards.
As shown in fig. 7, the first hook 13 is connected to the inner side of the first scallop cultivation cage connecting plate 31, and the second hook 14 is connected to the inner side of the second scallop cultivation cage connecting plate 32.
The working process of the scallop cage pouring machine is described as follows:
one end of a scallop cultivation cage 51 which is fished out from the seawater and filled with mature scallops is connected with a first hook 13, and the other end is connected with a second hook 14.
The motor 2 is started, the motor 2 drives the transmission shaft 5 to rotate, the transmission shaft 5 drives the first cam 8 and the second cam 26 to rotate, the first cam 8 drives the first lifting rod 11 to reciprocate up and down through the first connecting rod 9, and meanwhile, the second cam 26 drives the second lifting rod 29 to reciprocate up and down through the second connecting rod 27. The first lifting rod 11 drives the first guide sleeve 39 and the second guide sleeve 40 connected with the first lifting seat 37 to reciprocate up and down on the first guide shaft 43 and the second guide shaft 44 through the first rocker arm 12, and the first scallop cultivation cage connecting plate 31 reciprocates up and down along with the first lifting seat 37. Similarly, the second scallop cultivation cage connecting plate 32 also reciprocates up and down. Thus, the scallop cultivation cage 51 vibrates up and down in a reciprocating manner, and the scallops in the cultivation cage automatically fall off from the opening of the netting and are collected.
In the above working process, because the second elastic lower baffle 48 can elastically deform, when the first lifting rod 11 moves upwards, the second elastic lower baffle 48 can provide the upward thrust for the first rocker arm 12, and when the first lifting rod 11 moves downwards, the first elastic upper baffle 47 can provide the downward pressure for the first rocker arm 12, so that the first rocker arm 12 can drive the first lifting seat 37 to stably reciprocate up and down, and the amplitude of the first lifting seat 37 is more stable. Similarly, the third elastic upper baffle 49 and the fourth elastic lower baffle 50 have the same function.
In order to move the first guide sleeve 39, the second guide sleeve 40, the third guide sleeve 41, and the fourth guide sleeve 42 on the guide shaft more rapidly, stably, and reliably, linear bearings may be mounted on the guide sleeves so that the guide shaft passes through the linear bearings.
In the up-and-down reciprocating vibration process of the scallop cultivation cage 51, a position deviation in the horizontal direction may occur, and in order to prevent the cultivation cage from shaking in the horizontal direction, as shown in fig. 8 and 9, a first steel wire rope 52, a second steel wire rope 53, a third steel wire rope 54 and a fourth steel wire rope 55 are installed between the first scallop cultivation cage connection plate 31 and the second scallop cultivation cage connection plate 32, the third steel wire rope 54 and the fourth steel wire rope 55 form a group to prevent the cultivation cage from moving rightwards in the horizontal direction, and the first steel wire rope 52 and the second steel wire rope 53 form a group to prevent the cultivation cage from moving leftwards in the horizontal direction, so that the cultivation cage can only move upwards and downwards in the vertical direction.
In order to ensure that the scallop cultivation cages arranged on the first scallop cultivation cage connecting plate and the second scallop cultivation cage connecting plate are completely opened in the horizontal direction, the structure of the scallop cage reversing machine is optimized and improved. The specific structure is as shown in fig. 10-12, a cross beam 16 is arranged on the top of a first scallop cultivation cage connecting plate 31 and the top of a second scallop cultivation cage connecting plate 32 (the cross beam 16 is in the horizontal direction), a rope tensioner is arranged on the cross beam 16, the tensioning rope is connected to the rope tensioner, a first hook 13 is connected with the right end of the tensioning rope, and a second hook 14 is connected with the left end of the tensioning rope. The rope tensioner comprises a tensioner handle 20, an unlocking handle 22, a right hanging wire wheel 19-1, a left hanging wire wheel 19-2, a left pulling spring 15, a right pulling spring 18, a right end lead wire wheel 56 and a left end lead wire wheel 57, wherein the tensioner handle 20 is connected with the unlocking handle 22 through a locking pin 21, the tensioner handle 20 is connected to the cross beam 16 through a tensioner handle rotating shaft 59, and the unlocking handle 22 is connected to the cross beam 16 through an unlocking handle rotating shaft 58. The tensioner handle 20 is connected with a first tensioning wheel 20-1 and a second tensioning wheel 20-2, a right end lead wheel 56 is connected with the right end of the cross beam 16, and a left end lead wheel 57 is connected with the left end of the cross beam 16. One end of a right tension spring 18 is connected to the cross beam 16, and the other end of the right tension spring is connected with a right wire hanging wheel 19-1; one end of the left tension spring 15 is connected to the cross beam 16, and the other end is connected with the left suspension wire wheel 19-2. The right sling wheel 19-1 is positioned on the right side of the tensioner handle 20, and the left sling wheel 19-2 is positioned on the left side of the tensioner handle 20.
The strainer handle 20 and the unlock handle 22 in fig. 11 and 12 are locked by the lock pins 21 and are in a locked state, and when the strainer handle 20 and the unlock handle 22 are broken by hand, the strainer handle 20 is rotated by a certain angle in the arrow direction in the figure with the strainer handle rotation shaft 59 as a fulcrum, the unlock handle 22 is rotated by a certain angle with the unlock handle rotation shaft 58 as a fulcrum, the strainer handle 20 and the unlock handle 22 are unlocked, and the strainer handle 20 and the unlock handle 22 are in an opened state.
The right fixed pulley 23 is arranged at the lower part of the first scallop cultivation cage connecting plate 31, and the left fixed pulley 24 is arranged at the lower part of the second scallop cultivation cage connecting plate 32.
The rope 17 for tensioning firstly passes through the right end lead wheel 56, then passes through the first tensioning wheel 20-1, then passes through the right hoisting wheel 19-1, then passes through the left hoisting wheel 19-2, then passes through the second tensioning wheel 20-2, then passes through the left end lead wheel 57, then passes through the left fixed pulley 24 downwards to be connected with the second hook 14, and the other end of the rope 17 passes through the right end lead wheel 56 downwards to be connected with the first hook 13 through the right fixed pulley 23.
Referring to fig. 11, when the tensioner handle 20 and the unlocking handle 22 are locked by the lock pin 21, the second tension pulley 20-2 pulls the rope connected to the left end lead pulley 57 to the right, and the left tension spring 15 is pulled open; the first tension wheel 20-1 pulls the rope connected with the right end lead wheel 56 to the left, the right tension spring 18 is pulled, the whole rope 17 is in a tight state, the second hook 14 tensions the scallop cultivation cage to the left, the first hook 13 tensions the scallop cultivation cage to the right, and the whole scallop cultivation cage is completely pulled to the maximum extent so as to be convenient for the scallops to fall out from the opening.
As shown in fig. 13-15, the second swing arm 30 and the second lifting rod 29 may be rotatably connected, and the specific structure may be implemented by a rotating shaft and a bearing, etc. which are well known structures. In actual production, the third elastic upper baffle 49 and the fourth elastic lower baffle 50 may be broken, so that the amplitude of the vertical reciprocating motion of the second rocker arm 30 is increased, and the second rocker arm 30 may be limited by a limiting box 60 to ensure that the amplitude is substantially constant.
The left end of the limit box 60 is connected with the tail end of the second lifting rod 29, and the right end is open. The limiting box 60 is fan-shaped as a whole, and the left end of the limiting box is a small head part, and the right end of the limiting box is a large head part. The stopper box 60 is formed by connecting two plates, and a space provided for the second swing arm 30 to move up and down is formed between the two plates. The top of the right end of the limiting box 60 is provided with an upper flange 61, and the bottom of the right end is also provided with a lower flange 62. The second rocker arm 30, the third elastic upper baffle 49 and the fourth elastic lower baffle 50 are positioned in a space in the limiting box 60, and the part of the second rocker arm 30 connected with the second lifting seat 38 extends out of the limiting box 60.
When the third elastic upper baffle 49 and the fourth elastic lower baffle 50 are broken, the second rocker arm 30 moves upwards, and the upper stop edge 61 blocks the second rocker arm 30 so as to limit the displacement of the second rocker arm 30; the second rocker arm 30 moves downward and the lower ledge 62 catches the second rocker arm 30 to limit the displacement of the second rocker arm 30.
Similarly, a limit box is also arranged at the position of the first rocker arm 12.
The above description is only for the purpose of illustrating preferred embodiments of the present invention and is not to be construed as limiting the present invention, and it is apparent to those skilled in the art that various modifications and variations can be made in the present invention.