CN107291017A - A kind of compressor piston automatic production line monitoring system - Google Patents
A kind of compressor piston automatic production line monitoring system Download PDFInfo
- Publication number
- CN107291017A CN107291017A CN201710645376.1A CN201710645376A CN107291017A CN 107291017 A CN107291017 A CN 107291017A CN 201710645376 A CN201710645376 A CN 201710645376A CN 107291017 A CN107291017 A CN 107291017A
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- CN
- China
- Prior art keywords
- production line
- module
- monitoring system
- information
- compressor piston
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/04—Programme control other than numerical control, i.e. in sequence controllers or logic controllers
- G05B19/042—Programme control other than numerical control, i.e. in sequence controllers or logic controllers using digital processors
- G05B19/0428—Safety, monitoring
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/20—Pc systems
- G05B2219/24—Pc safety
- G05B2219/24024—Safety, surveillance
Abstract
A kind of compressor piston automatic production line monitoring system, it is characterized in that, including central processing unit, the input of the central processing unit is connected with man-machine interface, information acquisition module, remote operation terminal, monitoring module and security module, and the output end of the central processing unit is connected with display module, memory module, alarm device and wireless launcher；Described information acquisition module is used for displacement transducer information, angular transducer information, each machine tool operational factor, product parameters information at different levels and the principle parameters information for gathering overall production line；The monitoring system of the present invention can in real time be monitored to compressor piston automatic production line; the collection of the information such as lathe process situation, the condition of production, maintenance condition, machine halt trouble situation, situation on duty is completed, facilitates comprehensive analysis, optimize the control and operation of production line.
Description
Technical field
Supervised the invention belongs to machinery automation processing technical field, more particularly to a kind of compressor piston automatic production line
The design of control system.
Background technology
Piston is the heart of compressor assembly, and it sucks the refrigerant gas of low-temp low-pressure from air entry, is transported by motor
Turn after being compressed with piston to it, the refrigerant gas of HTHP discharged to exhaust outlet, power is provided for kind of refrigeration cycle,
The quality of piston directly affects the quality and service life of whole system performance.
Current enterprise is when mass producing piston, in order to improve production efficiency, using the pattern of automatic production line
Mass produced.In existing technology, the monitoring system of production automation line is all that the independence for using lathe to carry is soft
The monitoring system that part platform makes, uses milling machine CNC system for lathe, slightly such as in grooving and angle head cylindrical side angle, hole process of spreading out
Mill and half fine grinding are independent between each operation, it is impossible to monitor on the whole using PLC control system of boring machine etc., and process it
Between lack continuity, it is impossible to monitor the physical location of processing component in real time, it is necessary to workman goes to physical location to judge, and
Go to debug transmission equipment to the position of needs.Production line remains in the field management of site administrator, it is impossible to fully
Using intelligent, electronic monitoring management technology, cause the level of production low, and production line automation degree increasingly increases
Height, in order to farthest improve production controllability, it is desirable to which administrative staff can supervise to each process of production process
Control and analysis, to carry out overall control to production process.
Therefore, design a kind of easy to operate, the compressor piston of intellectual monitoring can be implemented certainly to producing each station automatically
Dynamicization production line monitoring system, coordinates the control of each lathe, for improving product quality, reduces artificial Cheng Mu, production is found in time
Product problem, while the security that can strengthen in production process is significant again.
The content of the invention
It is still independently to supervise between each operation for the monitoring system that solves the piston automatic production line that prior art is present
Control, and lack continuity between process, production line remains in the field management of site administrator, it is impossible to sufficiently
Using intelligentized defect, the present invention provides a kind of compressor piston automatic production line monitoring system, it is possible to achieve each work
Position real-time intelligent monitoring, it is possible to increase product quality, reduces cost of labor, is easy to find product problem, while can strengthen again
Security in production process.
A kind of compressor piston automatic production line monitoring system, including central processing unit, the central processing unit it is defeated
Enter end and be connected with man-machine interface, information acquisition module, remote operation terminal, monitoring module and security module, the center processing
The output end of device is connected with display module, memory module, alarm device and wireless launcher；Described information acquisition module is used to adopt
The displacement transducer information of the overall production line of collection, angular transducer information, each machine tool operational factor, product parameters at different levels letter
Breath and principle parameters information.
It is preferred that, the remote operation terminal connection milling machine CNC system for lathe, boring machine control system, cylindrical lathe control
System, centerless grinder control system and work-piece transmission system.
Further, the monitoring module is connected with field camera, and the field camera quantity is more than or equal to 10,
Specifically with being adapted with production line scale.
Further, the security module is connected with emergency start-stop press-button.
Further, the display module is connected with field panel and remote display, and described alarm device is provided with
Audible-visual annunciator.
The compressor piston automatic production line monitoring system workflow of the present invention is as follows：
(1) compressor piston automatic production line monitoring system is by remote operation terminal, and control work-piece transmission system is passed
Defeated workpiece, information acquisition module is by gathering displacement transducer, angular transducer information, the position of monitoring workpiece, and will in real time
Workpiece is transferred to machining tool；
(2) by remote operation terminal, control lathe is processed to workpiece, and information acquisition module is set by gathering lathe
Standby operational factor, product parameters information at different levels and principle parameters information, monitor the monitoring information of workpiece, and are recorded, and control
Product processing quality；
(3) information of whole production line is monitored by monitoring module and information acquisition module, such as equipment occurs different
Often, security module sends alarm signal, it is possible to carry out emergent stopping；
(4) central processing unit carries out Macro or mass analysis to various information, and analysis result is transferred into display module, aobvious in real time
Show the current operating conditions of each equipment of production line, production management personnel is visually known equipment running status, and product
Statistic of attribute situation, to be transferred in time to staff, improves productivity and quality.
Beneficial effect：
1st, the piston automatic production line monitoring system that the present invention is designed, can be connected in piston production by monitoring module
Position equipment data acquisition device is connect, the technical parameter of the equipment of each station is gathered, in real time monitoring production line situation, to processing
Lathe is controlled, and improves product quality, and control model management production line reaches streamlining management pattern, improves the effect of management
Rate, saves manpower；
2nd, by the action for the field camera being connected with monitoring module, the image data for the station that is out of order is transmitted, is passed through
The contrast of every operational factor in the database server of central controller, so as to analyze the shape of each position equipment operation
Condition, when there are abnormal conditions, can effectively be stored by memory cell, facilitate the inspection and analysis in later stage.
3rd, security module is provided with central processing unit, security module is connected with emergency start-stop press-button, once occur tight
Urgent thing event, can pass through danger button arrestment, it is to avoid occur more serious consequence, security performance is improved, moreover, one
When denier breaks down, alarmed by alarm device, also, the top of alarm device is provided with audible-visual annunciator, and warning device is set
Put in each station bottom, when the inch that breaks down, sound and light signal is sent by audible-visual annunciator, be adapted under various working
Fault alarm, can make staff first time-triggered protocol failure, it is to avoid the further expansion of accident.
Brief description of the drawings
Fig. 1 is the structured flowchart of the piston automatic production line monitoring system of the present invention.
Embodiment
Embodiment
A kind of compressor piston automatic production line monitoring system, including central processing unit, the input of central processing unit
It is connected with man-machine interface, information acquisition module, remote operation terminal, monitoring module and security module, the output of central processing unit
End is connected with display module, memory module, alarm device and wireless launcher；Information acquisition module is used to gather overall production line
Displacement transducer information, angular transducer information, each machine tool operational factor, product parameters information at different levels and principle parameters
Information.Remote operation terminal connection milling machine CNC system for lathe, boring machine control system, cylindrical lathe control system, centerless grinder
Control system and work-piece transmission system.
Monitoring module is connected with 10 field cameras, and security module is connected with emergency start-stop press-button, display module connection
There are field panel and remote display, alarm device is provided with audible-visual annunciator.
Claims (7)
1. a kind of compressor piston automatic production line monitoring system, it is characterised in that including central processing unit, the centre
The input of reason device is connected with man-machine interface, information acquisition module, remote operation terminal, monitoring module and security module, described
The output end of central processing unit is connected with display module, memory module, alarm device and wireless launcher；Described information gathers mould
Block is used to gather the displacement transducer information of overall production line, angular transducer information, each machine tool operational factor, production at different levels
Product parameter information and principle parameters information.
2. compressor piston automatic production line monitoring system as claimed in claim 1, it is characterised in that the remote operation
Terminal connection milling machine CNC system for lathe, boring machine control system, cylindrical lathe control system, centerless grinder control system and workpiece
Transmission system.
3. compressor piston automatic production line monitoring system as claimed in claim 1, it is characterised in that the monitoring module
It is connected with field camera.
4. compressor piston automatic production line monitoring system as claimed in claim 3, it is characterised in that the scene shooting
Machine quantity is more than or equal to 10.
5. compressor piston automatic production line monitoring system as claimed in claim 1, it is characterised in that the security module
It is connected with emergency start-stop press-button.
6. compressor piston automatic production line monitoring system as claimed in claim 1, it is characterised in that the display module
It is connected with field panel and remote display.
7. compressor piston automatic production line monitoring system as claimed in claim 1, it is characterised in that described alarm dress
Install sound light crossing-signal.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710645376.1A CN107291017A (en) | 2017-08-01 | 2017-08-01 | A kind of compressor piston automatic production line monitoring system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710645376.1A CN107291017A (en) | 2017-08-01 | 2017-08-01 | A kind of compressor piston automatic production line monitoring system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN107291017A true CN107291017A (en) | 2017-10-24 |
Family
ID=60105079
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710645376.1A Pending CN107291017A (en) | 2017-08-01 | 2017-08-01 | A kind of compressor piston automatic production line monitoring system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN107291017A (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109189004A (en) * | 2018-08-30 | 2019-01-11 | 淮安信息职业技术学院 | Machining center photoelectricity integrates closed-loop control system |
| CN109865887A (en) * | 2019-03-29 | 2019-06-11 | 上海易具精密工具股份有限公司 | A kind of long-range saw cutting system |
| CN109903418A (en) * | 2019-03-01 | 2019-06-18 | 苏州洪昇新能源科技有限公司 | A kind of production equipment condition monitoring system |
| CN111992692A (en) * | 2020-08-24 | 2020-11-27 | 成都市龙泉通惠实业有限责任公司 | Piston production line monitoring system |
| CN112882442A (en) * | 2019-11-29 | 2021-06-01 | 内蒙古伊利实业集团股份有限公司 | Production monitoring device and method based on OMAC standard |
| CN114326489A (en) * | 2021-12-15 | 2022-04-12 | 太仓北新建材有限公司 | Voice broadcasting system |
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| CN201581148U (en) * | 2009-11-30 | 2010-09-15 | 深南电路有限公司 | Cylinder piston monitoring device on electroplating production line |
| CN104539878A (en) * | 2014-11-13 | 2015-04-22 | 天津市天锻压力机有限公司 | Dynamic visual monitoring system for aluminum alloy hub forging automatic production line |
| CN204347600U (en) * | 2015-01-21 | 2015-05-20 | 河南中维电子科技有限公司 | A kind of production line Intelligent management control system |
| CN204945778U (en) * | 2015-09-18 | 2016-01-06 | 河南华东工控技术有限公司 | A kind of pig machine production line automatic control system |
| CN105759759A (en) * | 2016-03-10 | 2016-07-13 | 浙江工贸职业技术学院 | Line production equipment and operation intelligent networking management system |
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2017
- 2017-08-01 CN CN201710645376.1A patent/CN107291017A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201581148U (en) * | 2009-11-30 | 2010-09-15 | 深南电路有限公司 | Cylinder piston monitoring device on electroplating production line |
| CN104539878A (en) * | 2014-11-13 | 2015-04-22 | 天津市天锻压力机有限公司 | Dynamic visual monitoring system for aluminum alloy hub forging automatic production line |
| CN204347600U (en) * | 2015-01-21 | 2015-05-20 | 河南中维电子科技有限公司 | A kind of production line Intelligent management control system |
| CN204945778U (en) * | 2015-09-18 | 2016-01-06 | 河南华东工控技术有限公司 | A kind of pig machine production line automatic control system |
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Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109189004A (en) * | 2018-08-30 | 2019-01-11 | 淮安信息职业技术学院 | Machining center photoelectricity integrates closed-loop control system |
| CN109903418A (en) * | 2019-03-01 | 2019-06-18 | 苏州洪昇新能源科技有限公司 | A kind of production equipment condition monitoring system |
| CN109865887A (en) * | 2019-03-29 | 2019-06-11 | 上海易具精密工具股份有限公司 | A kind of long-range saw cutting system |
| CN112882442A (en) * | 2019-11-29 | 2021-06-01 | 内蒙古伊利实业集团股份有限公司 | Production monitoring device and method based on OMAC standard |
| CN111992692A (en) * | 2020-08-24 | 2020-11-27 | 成都市龙泉通惠实业有限责任公司 | Piston production line monitoring system |
| CN111992692B (en) * | 2020-08-24 | 2022-04-15 | 成都市龙泉通惠实业有限责任公司 | Piston production line monitoring system |
| CN114326489A (en) * | 2021-12-15 | 2022-04-12 | 太仓北新建材有限公司 | Voice broadcasting system |
| CN114326489B (en) * | 2021-12-15 | 2024-02-02 | 北新建材(苏州)有限公司 | Voice broadcasting system |
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| PB01 | Publication | ||
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| RJ01 | Rejection of invention patent application after publication | ||
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Application publication date: 20171024 |