CN107283059B - A kind of molten laser-impact that accumulates of electric arc forges increasing material manufacturing method and apparatus - Google Patents

A kind of molten laser-impact that accumulates of electric arc forges increasing material manufacturing method and apparatus Download PDF

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CN107283059B
CN107283059B CN201710353741.1A CN201710353741A CN107283059B CN 107283059 B CN107283059 B CN 107283059B CN 201710353741 A CN201710353741 A CN 201710353741A CN 107283059 B CN107283059 B CN 107283059B
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electric arc
layer
laser
forges
controller
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CN107283059A (en
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张永康
杨智帆
张峥
关蕾
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Guangdong University of Technology
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Guangdong University of Technology
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/346Working by laser beam, e.g. welding, cutting or boring in combination with welding or cutting covered by groups B23K5/00 - B23K25/00, e.g. in combination with resistance welding
    • B23K26/348Working by laser beam, e.g. welding, cutting or boring in combination with welding or cutting covered by groups B23K5/00 - B23K25/00, e.g. in combination with resistance welding in combination with arc heating, e.g. TIG [tungsten inert gas], MIG [metal inert gas] or plasma welding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/02Positioning or observing the workpiece, e.g. with respect to the point of impact; Aligning, aiming or focusing the laser beam
    • B23K26/06Shaping the laser beam, e.g. by masks or multi-focusing
    • B23K26/062Shaping the laser beam, e.g. by masks or multi-focusing by direct control of the laser beam
    • B23K26/0622Shaping the laser beam, e.g. by masks or multi-focusing by direct control of the laser beam by shaping pulses
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/352Working by laser beam, e.g. welding, cutting or boring for surface treatment
    • B23K26/356Working by laser beam, e.g. welding, cutting or boring for surface treatment by shock processing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/70Auxiliary operations or equipment
    • B23K26/702Auxiliary equipment
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K9/00Arc welding or cutting
    • B23K9/04Welding for other purposes than joining, e.g. built-up welding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K9/00Arc welding or cutting
    • B23K9/095Monitoring or automatic control of welding parameters
    • B23K9/0956Monitoring or automatic control of welding parameters using sensing means, e.g. optical

Abstract

The invention discloses a kind of molten product laser-impacts of electric arc to forge increasing material manufacturing method, comprising the following steps: 1) the mobile and molten product metal by control arc-welding apparatus forms layer;2) it is acquired by the temperature that electric arc of the temperature sensor to layer melts product metallic region, controller is sent by collected data, controller control laser generator synchronizes impact to the molten product metallic region of the electric arc in easy plastic deformation temperature and forges;3) step 2) is repeated with 3), and layer successively stacks and forms workpiece.It additionally provides a kind of molten laser-impact that accumulates of electric arc and forges increasing material manufacturing device.Present invention tool refines metal grain and optimization microscopic structure during part manufacturing, such as stomata that avoids conventional arc increasing material manufacturing forming metal parts from being likely to occur does not merge and shrinkage porosite internal flaw, while also improving the comprehensive mechanical mechanical property of metal parts.

Description

A kind of molten laser-impact that accumulates of electric arc forges increasing material manufacturing method and apparatus
Technical field
The present invention relates to a kind of increasing material manufacturing method and apparatus, refer in particular to a kind of molten laser-impact that accumulates of electric arc and forge increasing material Manufacturing method and apparatus.
Background technique
It is different from traditional " removal type " manufacture, " increasing material manufacturing " does not need proembryo and mold, is based on computer graphic figurate number According to the method by increasing material generates the object of any shape.Compared with classical production process, can high efficiency, low cost at Shape high-performance complicated difficult processes part, therefore has extensively in the high-end manufacturing field such as aerospace, automobile, mold, biologic medical Wealthy application prospect.According to the difference for carrying beam, metal increasing material manufacturing can be divided into laser, electron beam and electric arc three classes.Electric arc increases Material manufacturing technology is suitable for inexpensive, the efficient Quick-forming of large scale and the more complex component of shape, be with develop at present it is more mature Laser, electron beam increasing material manufacturing method have complementary advantages increasing material forming technique.
Electric arc increasing material manufacturing process is in such a way that high temperature fluent metal molten drop is overlapped to the smooth transition of drip molding surface It successively accumulates layer and forms Three-dimensional Entity Components, with the increase of the built-up welding number of plies, formed superficial layer is by moving heat source Reciprocal heat effect, drip molding heat accumulation increase, and radiating condition is deteriorated, and part section different parts heat transfer efficiency is different, core material Material is cooling slow, and skin-material is cooling very fast, moves the quick solidification shrinkage in molten bath, circulating-heating and non-homogeneous under these conditions Complicated thermal stress, the neutralization deformation of stress collection are generated during non-equilibrium solid-state phase transformation under cooling, in part, seriously affect more than zero What size and mechanical property, leads to the serious buckling deformation of part and cracking.In addition, technological parameter, external environment and molten bath state Variation all may generate various special metallurgical imperfections in inside parts regional area, for example, stomata, incomplete fusion, crackle and Shrinkage porosite etc..These internal flaws are the fatal tired germinating sources of load-carrying construction part, influence final formation of parts internal soundness, The military service of mechanical property and component uses safe.Therefore, how when passing through metal increasing material manufacturing metal parts, gas is avoided as far as possible Hole does not merge and problem the defects of shrinkage porosite, while improving the mechanical mechanics property of formation of parts, be those skilled in the art urgently It solves the problems, such as.
A kind of ultrasonic impact of 103305828 A of Chinese patent CN strengthens the devices and methods therefor of laser cladding layer, adopts first Carrying out deposition after the completion of one of laser cladding layers preparation to metal powder with beam of laser recycles ultrasound applicator molten to laser Coating carries out ultrasonic impact, so alternately, completes part preparation.Metal material has good moulding in recrystallization temperature, The essence of this method is that one of overlay solidifies completely, is cooled under recrystallization temperature and just starts to carry out ultrasonic impact reinforcing, The elimination of the cold crack generated in overlay at this time does not almost work, and the temperature of same overlay different location is complete Difference is difficult to realize elevating mechanism performance and eliminates the Homogenization Treatments of residual stress when using ultrasonic implement treatment.
Summary of the invention
It is an object of the present invention in view of the above-mentioned problems, providing a kind of molten laser-impact that accumulates of electric arc forges increasing material manufacturing Method, this method can optimize metal parts material microstructure, avoid stomata, do not merge and the generation of the internal flaws such as shrinkage porosite, The mechanical mechanics property of metal parts is improved simultaneously.
The second object of the present invention is that providing a kind of molten laser-impact that accumulates of electric arc forges increasing material manufacturing device.The device energy Realize that carrying out the molten product laser-impact of electric arc to part forges, and efficiently, high quality and reliablely and stablely complete " forging constraint " at Shape.
Following technical scheme can be used to reach in an object of the present invention:
A kind of molten laser-impact that accumulates of electric arc forges increasing material manufacturing method, comprising the following steps:
1) the mobile and molten product metal by control arc-welding apparatus, forms layer;
2) it is acquired by the temperature that electric arc of the temperature sensor to layer melts product metallic region, by collected data It is sent to controller, it is same to the molten product metallic region progress of the electric arc in easy plastic deformation temperature that controller controls laser generator Step impact forges;
3) step 2) is repeated with 3), and layer successively stacks and forms workpiece;
Wherein, the particular content of step 2 are as follows: counted by temperature of the infrared thermal imager to the molten product metallic region of electric arc According to acquiring and be sent to controller;When the temperature of the molten product metallic region of electric arc is cooled to recrystallization temperature, laser generator Pulse laser carries out impact to layer and forges;When the temperature of the molten product metallic region of electric arc is excessively high/too low, then controller output controls Signal is to arc-welding apparatus, reduction/raising arc-welding apparatus input power, forms closed-loop control;
Controller determines the pulse width of pulse laser according to the thickness of layer, and determines that laser is forged according to layer width Frequency and hot spot value are beaten, controller controls laser generator to the molten product metal area of the electric arc of the layer in easy plastic deformation temperature Domain synchronizes impact and forges;Then controller carries out data acquisition to laser by beam quality detection device, and controls Device output control signal to the pulse width of laser, forge frequency and hot spot value carries out feedback regulation;
The wire feed rate of controller control arc-welding apparatus and control the thickness and width of layer, the thickness and width of layer Degree forges ability no more than laser generator;And when wire feed rate is more than/not up to electric arc molten product metal treating capacity when, Then improve/reduce the molten product metal of electric arc and form the speed of layer, at the same improve/reduce the pulse width of laser, forge frequency and The value of hot spot.
Following technical scheme can be used to reach in the second object of the present invention:
A kind of molten product laser-impact of electric arc forges increasing material manufacturing device, including controller, workbench and is set on workbench Temperature sensor, arc-welding apparatus and the laser generator of side, the welding ends and laser generator of the arc-welding apparatus It is right against workbench setting, mobile and molten product metal, forms layer by control arc-welding apparatus;The controller passes through temperature The temperature that degree sensor melts product metallic region to the electric arc of layer detects, the output end of the controller and the arc welding Connection device and laser generator electrical connection.
Controller is detected and controlled by wire feed rate of the welding system to arc-welding apparatus.
Controller carries out data acquisition to laser by beam quality detection device, and controller is output a control signal to Laser generator and the value for controlling the pulse width of laser, forging frequency and hot spot.
The temperature sensor is infrared sensor.
The controller is single-chip microcontroller or PLC.
The invention has the following beneficial effects:
At work, arc-welding apparatus carries out the molten product metal of electric arc on the table and forms layer, same time control the present invention Device processed is detected by temperature of the temperature sensor to the molten product metallic region of electric arc, then controller output control signal control The output power of arc-welding apparatus makes the temperature of the molten product metallic region of electric arc be in easy plastic deformation temperature section.And it controls Device control laser generator processed synchronizes impact to the layer of the molten product metallic region of electric arc and forges, thin during part manufacturing Change metal grain and optimization microscopic structure, avoid that conventional arc increasing material manufacturing forming metal parts are likely to occur such as stomata, not The internal flaws such as fusion and shrinkage porosite, while also improving the comprehensive mechanical mechanical property of metal parts.And in the molten product gold of electric arc While belonging to silk material formation layer, by accurately controlling the shock wave of pulse laser generator to easy plastic deformation temperature area layer It synchronizes impact to forge, realizes the purpose for completing " forging constraint " forming efficiently, in high quality in the same process.
Detailed description of the invention
In order to more clearly explain the embodiment of the invention or the technical proposal in the existing technology, to embodiment or will show below There is attached drawing needed in technical description to be briefly described, it should be apparent that, the accompanying drawings in the following description is only this Some embodiments of invention for those of ordinary skill in the art without creative efforts, can be with It obtains other drawings based on these drawings.
Fig. 1 is the flow diagram that the molten product laser-impact of electric arc of the present invention forges increasing material manufacturing method.
Fig. 2 is the structural schematic diagram that the molten product laser-impact of electric arc of the present invention forges increasing material manufacturing device.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete Site preparation description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts every other Embodiment shall fall within the protection scope of the present invention.
Embodiment
Referring to Figures 1 and 2, the present embodiment is related to part and the deposition forming laser-impact of mold forges manufacturing method, packet Include following steps:
1) the mobile and molten product metal by control arc-welding apparatus 1, forms layer 2;
2) it is acquired by the temperature that electric arc of the temperature sensor 3 to layer 2 melts product metallic region, by collected number According to controller 4 is sent to, controller 4 controls laser generator 5 to the molten product metallic region of the electric arc in easy plastic deformation temperature Impact is synchronized to forge;
3) step 2) is repeated with 3), and layer 2 successively stacks and forms workpiece.
The temperature of the molten product metallic region of the electric arc is collected Data Concurrent by infrared thermal imager (temperature sensor 3) It is sent to controller 4;When the temperature of the molten product metallic region of electric arc is cooled to recrystallization temperature, the pulse laser of laser generator 5 Impact is carried out to layer 2 to forge;When the temperature of the molten product metallic region of electric arc is excessively high/too low, then controller 4 is output a control signal to Arc-welding apparatus 1, reduction/raising arc-welding apparatus 1 input power, until the temperature of the molten product metallic region of electric arc is in Easy plastic deformation temperature forms closed-loop control.
Controller 4 determines the pulse width of pulse laser according to the thickness of layer 2, and is determined and swashed according to 2 width of layer Light forges frequency and hot spot value, and it is molten to the electric arc of the layer 2 in easy plastic deformation temperature that controller 4 controls laser generator 5 The impact that synchronizes of product metallic region forges;Then controller 4 adopts laser progress data by beam quality detection device Collection, and the output of controller 4 control signal to the pulse width of laser, forge frequency and hot spot value carries out feedback regulation.
The molten product metal of electric arc forms layer 2, while the shock wave pair of accurate control pulse laser generator 5 in step 1) Layer 2 in easy plastic deformation temperature area synchronizes impact and forges;Layer 2 successively stacks and forms workpiece.
In step 2), the temperature of the molten product metallic region of electric arc is monitored on-line and is controlled by infrared thermal imager acquisition System, when the molten product metallic region of electric arc, which is in, is most suitable for plastic deformation deformation temperature section, pulse laser utilizes knock wave mechanics Effect synchronizes impact to 2 surface of layer and forges;If temperature is excessively high/too low to lead to the molten product silicon carbide offset easily modeling of metal Property deformation temperature area when, then reduce/improve thermal weld stress because thermal weld stress be equal to welding current, arc voltage, thermal effect The ratio of the sum of products speed of welding of rate reduces/improves arc voltage and welding current, raising/reduction speed of welding, shape At closed-loop control;
For laser generator 5 laser parameter by beam quality detecting instrument or device on-line monitoring and control, according to 2 thickness of layer determines the pulse width of pulse laser, forges current 2 deep material of layer acquisition sufficiently thorough;And according to weldering 2 width of layer determine that pulse laser forges frequency and spot size, it is ensured that laser-impact forges movement speed and the molten product metal of electric arc It forms 2 speed of layer to match, and guarantees that forging area's temperature is in always in easy plastic deformation temperature section;Such as weld thickness/wide Degree exceeds the pulse laser processing limit, then reduces the speed that the molten product metal of electric arc forms layer 2, form closed-loop control.
Controller 4 controls the wire feed rate of arc-welding apparatus 1 and controls the thickness and width of layer 2, the thickness of layer 2 Ability is forged no more than laser generator 5 with width;And when wire feed rate is more than the/not up to molten product metal processing of electric arc It when amount, then improves/reduces the molten product metal of electric arc and form the speed of layer 2, while improving/reducing the pulse width of laser, forging The value of frequency and hot spot.
By welding system on-line monitoring and control, wire feed rate influences the molten product metal of electric arc and forms layer 2 wire feed rate Thickness and width, while influencing layer 2 and form speed and laser-impact to forge parameter;As wire feed rate be more than/not up to electric arc Molten product metal treating capacity then improves/reduces the molten product metal of electric arc and form the speed of layer 2, while improving/reducing pulse laser punching It hits and forges pulse width, forge frequency and spot size, form closed-loop control.
Refinement metal grain and optimization microscopic structure in the fabrication process, avoid conventional arc increasing material manufacturing forming metal zero Such as stomata that part is likely to occur does not merge and shrinkage porosite internal flaw, while also improving the comprehensive mechanical mechanics of metal parts Performance.And while the molten product metal wire material of electric arc forms layer 2, by the impact for accurately controlling pulse laser generator 5 Wave synchronizes impact to the layer 2 in easy plastic deformation temperature and forges, and realizes in the same process efficiently, in high quality Complete the purpose of " forging constraint " forming.
Following technical scheme can be used to reach in the second object of the present invention:
A kind of molten product laser-impact of electric arc forges increasing material manufacturing device, including controller 4, workbench and is set on workbench Temperature sensor 3, arc-welding apparatus 1 and the laser generator 5 of side, welding ends and the laser hair of the arc-welding apparatus 1 Raw device 5 is right against workbench setting, and by control arc-welding apparatus 1, mobile and molten product metal, forms layer 2;The control Device 4 is detected by the temperature that electric arc of the temperature sensor 3 to layer 2 melts product metallic region, the output end of the controller 4 It is electrically connected with the arc-welding apparatus 1 and laser generator 5.The controller 4 is single-chip microcontroller or PLC.
At work, arc-welding apparatus 1 carries out the molten product metal of electric arc on the table and forms layer 2, while controller 4 It is detected by temperature of the temperature sensor 3 to the molten product metallic region of electric arc, the then output of controller 4 control signal control The output power of arc-welding apparatus 1 makes the temperature of the molten product metallic region of electric arc be in easy plastic deformation temperature section.And it controls The layer 2 that device 4 processed controls the long-pending metallic region molten to electric arc of laser generator 5 synchronizes impact and forges, in part manufacturing process Middle refinement metal grain and optimization microscopic structure, avoid that conventional arc increasing material manufacturing forming metal parts are likely to occur such as gas It does not merge and the internal flaws such as shrinkage porosite, while also improving the comprehensive mechanical mechanical property of metal parts in hole.And it is molten in electric arc While product metal wire material forms layer 2, by accurately controlling the shock wave of pulse laser generator 5 in easy plastic deformation The layer 2 of temperature synchronizes impact and forges, and realizes and completes " forging constraint " forming efficiently, in high quality in the same process Purpose.
Controller 4 is detected and controlled by wire feed rate of the welding system to arc-welding apparatus 1.Wire feed rate by Welding system on-line monitoring and control, wire feed rate influence the thickness and width that the molten product metal of electric arc forms layer 2, influence simultaneously Layer 2 forms speed and laser-impact forges parameter;As wire feed rate is more than/the not up to molten product metal treating capacity of electric arc, then mention The molten product metal of height/reduction electric arc forms the speed of layer 2, while improving/reducing pulse laser impact and forge pulse width, forge Frequency and spot size form closed-loop control.
Controller 4 carries out data acquisition, and the output control signal of controller 4 to laser by beam quality detection device The value for controlling the pulse width of laser to laser generator 5, forging frequency and hot spot.For the laser ginseng of laser generator 5 Number determines the pulse width of pulse laser according to 2 thickness of layer by beam quality detecting instrument or device on-line monitoring and control, Forge current 2 deep material of layer acquisition sufficiently thorough;And determine that pulse laser forges frequency and hot spot according to 2 width of layer Size, it is ensured that laser-impact forges movement speed and matches with molten product metal formation 2 speed of layer of electric arc, and guarantees to forge Qu Wen Degree is always in the temperature range in the best plastic deformation of metal;Thickness/width is such as welded beyond the pulse laser processing limit, then is dropped The molten product metal of low electric arc forms the speed of layer 2, forms closed-loop control.
The temperature sensor 3 is infrared sensor.Certainly, other the temperature of the molten product metallic region of electric arc to be carried out The sensor of detection is also applied for this structure.
Above disclosed is only a preferred embodiment of the present invention, cannot limit the power of the present invention with this certainly Sharp range, therefore equivalent changes made in accordance with the claims of the present invention, are still within the scope of the present invention.

Claims (1)

1. a kind of molten product laser-impact of electric arc forges increasing material manufacturing method, it is characterised in that:
1) the mobile and molten product metal by control arc-welding apparatus, forms layer;
2) it is acquired by the temperature that electric arc of the temperature sensor to layer melts product metallic region, collected data is sent To controller, controller controls laser generator and synchronizes punching to the molten product metallic region of the electric arc in easy plastic deformation temperature It hits and forges;
3) step 2) is repeated with 3), and layer successively stacks and forms workpiece;
Wherein, the particular content of step 2 are as follows: data are carried out by temperature of the infrared thermal imager to the molten product metallic region of electric arc It acquires and is sent to controller;When the temperature of the molten product metallic region of electric arc is cooled to recrystallization temperature, the arteries and veins of laser generator Impulse light carries out impact to layer and forges;When the temperature of the molten product metallic region of electric arc is excessively high/too low, then controller output control is believed Number arrive arc-welding apparatus, reduction/raising arc-welding apparatus input power, formed closed-loop control;
Controller determines the pulse width of pulse laser according to the thickness of layer, and determines that laser forges frequency according to layer width Rate and hot spot value, controller control laser generator product metallic region molten to the electric arc of the layer in easy plastic deformation temperature into The synchronous impact of row forges;Then controller carries out data acquisition to laser by beam quality detection device, and controller is defeated Out control signal to the pulse width of laser, forge frequency and hot spot value carries out feedback regulation;
The wire feed rate of controller control arc-welding apparatus and control the thickness and width of layer, the thickness and width of layer is not Can exceed that laser generator forges ability;And when wire feed rate is more than/not up to electric arc molten product metal treating capacity when, then mention The molten product metal of height/reduction electric arc forms the speed of layer, while improving/reducing the pulse width of laser, forging frequency and hot spot Value.
CN201710353741.1A 2017-05-18 2017-05-18 A kind of molten laser-impact that accumulates of electric arc forges increasing material manufacturing method and apparatus Active CN107283059B (en)

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