CN107275011B - Enamelled wire anti-enamelling tumor device - Google Patents

Enamelled wire anti-enamelling tumor device Download PDF

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Publication number
CN107275011B
CN107275011B CN201710650329.6A CN201710650329A CN107275011B CN 107275011 B CN107275011 B CN 107275011B CN 201710650329 A CN201710650329 A CN 201710650329A CN 107275011 B CN107275011 B CN 107275011B
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CN
China
Prior art keywords
wire
tumor
block
groove
enameled wire
Prior art date
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Active
Application number
CN201710650329.6A
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Chinese (zh)
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CN107275011A (en
Inventor
赵莹
齐永久
聂荣祖
马双利
周大春
王阳明
王红亮
王小波
翟春明
张斌
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Wuhu Copper Crown Electrical Co ltd
Original Assignee
Wuhu Copper Crown Electrical Co ltd
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Publication date
Application filed by Wuhu Copper Crown Electrical Co ltd filed Critical Wuhu Copper Crown Electrical Co ltd
Priority to CN201710650329.6A priority Critical patent/CN107275011B/en
Publication of CN107275011A publication Critical patent/CN107275011A/en
Application granted granted Critical
Publication of CN107275011B publication Critical patent/CN107275011B/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B13/00Apparatus or processes specially adapted for manufacturing conductors or cables
    • H01B13/06Insulating conductors or cables
    • H01B13/065Insulating conductors with lacquers or enamels
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B13/00Apparatus or processes specially adapted for manufacturing conductors or cables
    • H01B13/06Insulating conductors or cables
    • H01B13/08Insulating conductors or cables by winding
    • H01B13/0858Details of winding apparatus; Auxiliary devices
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B13/00Apparatus or processes specially adapted for manufacturing conductors or cables
    • H01B13/06Insulating conductors or cables
    • H01B13/08Insulating conductors or cables by winding
    • H01B13/0891After-treatment

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Media Introduction/Drainage Providing Device (AREA)

Abstract

The invention relates to enameled wire production equipment, in particular to a enameled wire anti-varnishing device, which comprises a base, wherein the base is used for being fixed on enameled wire winding equipment, a groove for accommodating an anti-varnishing block is formed in the base, the anti-varnishing block is arranged in the groove, a wire passing hole for passing wires of enameled wires is formed in the anti-varnishing block, the wire passing hole comprises a protection area, the diameter of the wire passing hole of the protection area is matched with the diameter of the enameled wire, the groove comprises a transverse groove and a transition groove which is perpendicular to the transverse groove and is used for preventing the base from blocking the enameled wire to move, and the depth of the transverse groove is higher than that of the transition groove. Through the arrangement of the invention, the enameled wire with the paint tumor is prevented from being wound and assembled to a certain extent, the enameled wire which is wound and assembled is ensured to be a qualified enameled wire to a certain extent, the complaint of a later buyer is avoided, and meanwhile, through the simple mechanical structure of the invention, the manual detection can be avoided, and the inaccuracy of the manual detection is also avoided.

Description

Enamelled wire anti-enamelling tumor device
Technical Field
The invention relates to enameled wire production equipment, in particular to an enameled wire enamelling tumor prevention device.
Background
In the enameled wire production, because the operation of painting process can sometimes cause the enameled wire to produce the lacquer tumor, produce the lacquer tumor and will influence the result of use of enameled wire on the enameled wire, the buyer often can complain, so many manufacturers need carry out the lacquer tumor to the enameled wire at present and detect, reduce the production of enameled wire lacquer tumor as far as possible, but use manual detection, input cost is big, detects incompletely, and detection efficiency is low. There is a need for a device that enables the detection of wire enamel nodules during production.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provides a device capable of preventing enameled wires with paint nodules from being wound on a wire coil.
In order to achieve the above purpose, the technical scheme adopted by the invention is as follows:
the utility model provides an enameled wire is prevented lacquer tumour device, prevent lacquer tumour device is including being used for fixing the base on enameled wire winding equipment, is equipped with the recess that is used for laying anti-tumour piece on the base, is equipped with anti-tumour piece in the recess, is equipped with the wire hole that is used for the enameled wire to cross the line on the anti-tumour piece, the wire hole includes the guard area, guard area wire hole diameter and the enameled wire diameter looks adaptation that will produce, the recess is including being used for placing the transverse groove that prevents the tumour piece and set up perpendicularly with transverse groove and be used for avoiding the base to block the transition recess of enameled wire motion, transverse groove degree of depth is greater than transition recess degree of depth.
The wire passing hole is sequentially divided into a wire inlet area, a lubrication area, a protection area and a wire outlet area.
The lubricating area is provided with a lubricating liquid flowing hole for flowing out lubricating liquid, and the lubricating liquid flowing hole is connected with a lubricating liquid storage barrel arranged at the upper end of the anti-tumor block through a lubricating liquid pipeline.
And a cotton cloth layer for adsorbing lubricating liquid is arranged on the inner wall of the wire passing hole in the lubricating area in the wire passing hole.
The anti-tumor device further comprises a limiting assembly used for limiting the anti-tumor block, the limiting assembly comprises a clamping groove arranged on the anti-tumor block, and a locking block which is matched with the clamping groove and used for limiting the anti-tumor block to be placed is arranged at the bottom of the transverse groove.
The clamping groove is a trapezoid groove, and the locking block is a trapezoid locking block matched with the trapezoid groove.
The base is connected with a protection cylinder for protecting the enameled wire from breaking and winding, and the center of the protection cylinder is leveled with the center of the anti-tumor block.
The anti-tumor block is provided with a regulation and control system for control, the regulation and control system comprises a detection module for detection and identification and a control module for identifying the detection module, and the control module is connected with an execution module.
The invention has the advantages that:
through the arrangement of the invention, the enameled wire with the enamelled wire tumor is prevented from being wound and assembled to a certain extent, the enameled wire which is wound and assembled is ensured to be a qualified enameled wire to a certain extent, the complaint of a later buyer is avoided, meanwhile, through the simple mechanical structure of the invention, the manual detection can be avoided, and meanwhile, the detection of the enamelled wire tumor is continuously existing because the anti-tumor block is arranged for a long time, and the inaccuracy of the manual detection is avoided.
Drawings
The contents of the drawings and the marks in the drawings of the present specification are briefly described as follows:
fig. 1 is a schematic structural view of the present invention.
FIG. 2 is a schematic diagram of the structure of the anti-tumor block according to the present invention.
Fig. 3 is a top view of the base of the present invention.
The labels in the above figures are:
1. the device comprises a base, 2, a wire passing hole, 21, a wire inlet area, 22, a lubrication area, 23, a protection area, 24, a wire outlet area, 3, a transverse groove, 4, an anti-tumor block, 5, a transition groove, 6, a protection cylinder, 7, a clamping groove, 8, a locking block, 9, a bolt, 10, a support nut, 11, a fixing nut, 12, a lubrication fluid flow hole, 13, a lubrication fluid pipeline, 14, a lubrication fluid storage barrel, 15 and a cotton cloth layer.
Detailed Description
The following detailed description of the invention refers to the accompanying drawings, which illustrate preferred embodiments of the invention in further detail.
The invention discloses an enamelled wire anti-enamelling device, which comprises a base 1 used for being fixed on enamelled wire winding equipment, wherein a groove used for placing an anti-enamelling block 4 is formed in the base 1, the anti-enamelling block 4 is arranged in the groove, a wire passing hole 2 used for the enamelled wire to pass through is formed in the anti-enamelling block 4, the wire passing hole 2 comprises a protection area 23, the diameter of the wire passing hole 2 of the protection area 23 is matched with the diameter of the enamelled wire, the groove comprises a transverse groove 3 and a transition groove 5 which is perpendicular to the transverse groove 3 and is used for preventing the base 1 from blocking the enamelled wire, the depth of the transverse groove 3 is larger than the depth of the transition groove 5.
As preferable, the wire passing hole 2 is sequentially divided into a wire inlet area 21, a lubrication area 22, a protection area 23 and a wire outlet area 24, wherein the diameter of the wire inlet area 21 is larger than that of an enameled wire to be produced, the diameter of the protection area 23 is matched with that of the enameled wire to be produced, the diameter of the wire outlet area 24 is larger than that of the enameled wire, the production of the enameled wire can be optimized through the arrangement of the areas, the apertures of the wire outlet area and the wire inlet area are larger, the wire outlet and the wire inlet are convenient, and the complicated manual threading is avoided; through the setting of lubrication area, can realize the lubrication to the enameled wire, when avoiding the enameled wire to pass through protection zone 23, reduce or avoid protection zone 23 to the harm of enameled wire.
Preferably, the lubrication area is provided with the lubrication liquid flowing hole 12 for the lubrication liquid to flow out, the lubrication liquid flowing hole 12 is connected with the lubrication liquid storage barrel 14 arranged at the upper end of the anti-tumor block through the lubrication liquid pipeline 13, so that lubrication substances in the lubrication area are mainly lubricating oil, the lubrication area is provided with the lubrication liquid through the lubrication storage barrel, the lubrication liquid can enter the lubrication liquid flowing hole 12 through the lubrication liquid pipeline 13 to lubricate the enameled wire, and more preferably, the inner wall of the wire passing hole in the lubrication area in the wire passing hole disclosed by the invention is provided with the cotton cloth layer 15 for adsorbing the lubrication liquid, the cotton cloth layer 15 has a certain effect of adsorbing the lubrication oil, meanwhile, the rigid contact between the enameled wire and the wire passing hole is avoided, and on the basis of protecting a enameled wire, the lubrication is also carried out.
As an advantage, the anti-tumor device of the invention further comprises a limiting component for limiting the anti-tumor block 4, the limiting component comprises a clamping groove 7 arranged on the anti-tumor block 4, a locking block 8 which is matched with the clamping groove 7 and used for limiting the placement of the anti-tumor block 4 is arranged in the transverse groove 3, the anti-tumor block 4 is better limited by the matching of the clamping groove 7 on the anti-tumor block 4 and the locking block 8 in the transverse groove 3, the disorder of the placement position of the anti-tumor block 4 is further avoided, and as a larger advantage, the clamping groove is a trapezoid groove, the locking block is a trapezoid locking block matched with the trapezoid groove, and the anti-tumor block can be better limited by the matching of the trapezoid groove and the trapezoid locking block, so that the anti-tumor block is prevented from being installed and misplaced.
As a preferred mode, a protection cylinder 6 for protecting the broken winding of the enameled wire is connected to the base 1, the center of the protection cylinder 6 is leveled with the center of the anti-tumor block 4, the protection cylinder 6 is used for ensuring that the broken enameled wire cannot be wound on other positions of winding equipment after the enameled wire is broken, disorder of the enameled wire of the whole machine is avoided, when the enameled wire is blocked by the anti-tumor block 4, the broken enameled wire is stored in the protection cylinder 6, the whole production machine is tidier, disorder of the enameled wire of the whole machine is avoided, because the anti-tumor block is arranged, the enameled wire is possibly damaged and broken in the working process, and as a more preferred mode, a regulation and control system for control is arranged on the anti-tumor block, the regulation and control system comprises a detection module for detecting and identifying, and a control module for identifying, the control module is connected with an execution module, the detection module is usually used, the position sensor is arranged on the anti-tumor block and is used for identifying whether the enameled wire is provided in the anti-tumor block, and the control module adopts a singlechip, for example, the singlechip is connected with the whole control module, and the whole control module is used for continuously transmitting signals to the anti-tumor block through the anti-tumor block when the anti-tumor block is connected with the whole power supply module, and the anti-tumor block is used for normally judging that the anti-tumor block is connected with the anti-tumor block; when the enameled wire in the anti-tumor block breaks because the enameled wire is blocked by the anti-tumor block, the enameled wire cannot continuously pass through the wire passing hole, the position sensor identifies and transmits a signal to the control module, the control module judges and sends out an instruction, the control module controls the loudspeaker in the execution module to start, so that the loudspeaker sounds, the device is used for reminding an operator that the winding equipment has the enameled wire broken, the device is used for processing, and the whole device is more intelligent through the setting of the regulation and control system.
Preferably, the cross section of the via hole 2 is waist drum, wherein the waist drum cross section of the via hole 2 is caused by different diameters of each region of the via hole 2, the diameters of two sides of the via hole 2 are the largest, and the diameters of the protection regions 23 are the smallest, so that the production of enameled wires is better ensured.
Preferably, in the present invention, the anti-tumor block 4 is provided with a recognition surface for recognizing the placement of the anti-tumor block 4, and because the via holes 2 on the anti-tumor block 4 are arranged in a partitioned manner, the placement of the anti-tumor block 4 also has a specific position, and the placement of the recognition surface is convenient for an operator to recognize.
Preferably, in the invention, the base 1 is provided with the fine adjustment device, the fine adjustment device comprises a bolt 9 for fixing the base 1 on the enameled wire winding equipment, a support nut 10 for supporting the base 1 and a fixing nut 11 for pressing and covering the fixed base 1 are arranged on the bolt 9, the support nut 10 is used for supporting the base 1, when the height of the device is required to be adjusted, the position of the support nut 10 on the bolt 9 can be adjusted, the height of the base 1 on the winding equipment can be adjusted, the fixing nut 11 and the support nut 10 are matched to realize the fixation of the base 1 on the bolt 9, and as a larger preference, a level meter for detecting the levelness of the device is arranged on the base 1, the setting of the level meter can realize whether the placing position of the base 1 is more visually represented, the level meter can be adjusted according to the requirement, and the production requirement is facilitated.
It is obvious that the specific implementation of the present invention is not limited by the above-mentioned modes, and that it is within the scope of protection of the present invention only to adopt various insubstantial modifications made by the method conception and technical scheme of the present invention.

Claims (2)

1. The enamelled wire enamelling tumor prevention device is characterized by comprising a base which is used for being fixed on enamelled wire winding equipment, wherein a groove for placing an anti-tumor block is formed in the base, the anti-tumor block is arranged in the groove, and a wire passing hole for the enamelled wire to pass is formed in the anti-tumor block; the wire passing hole comprises a protection area, and the diameter of the wire passing hole in the protection area is matched with the diameter of an enameled wire to be produced; the grooves comprise transverse grooves used for placing anti-tumor blocks, and transition grooves perpendicular to the transverse grooves and used for preventing the base from blocking the movement of the enameled wires, and the depth of the transverse grooves is larger than that of the transition grooves;
the wire passing hole is sequentially divided into a wire inlet area, a lubrication area, a protection area and a wire outlet area;
a cotton cloth layer for adsorbing lubricating liquid is arranged on the inner wall of the wire passing hole in the lubricating area; the base is connected with a protection cylinder for protecting the enameled wire from breaking and winding, and the center of the protection cylinder is leveled with the center of the anti-tumor block;
the lubricating area is provided with a lubricating liquid flowing hole for flowing out lubricating liquid, and the lubricating liquid flowing hole is connected with a lubricating liquid storage barrel arranged at the upper end of the anti-tumor block through a lubricating liquid pipeline;
the anti-tumor device further comprises a limiting assembly for limiting the anti-tumor block, the limiting assembly comprises a clamping groove arranged on the anti-tumor block, and a locking block which is matched with the clamping groove and used for limiting the anti-tumor block to be placed is arranged at the bottom of the transverse groove;
the clamping groove is a trapezoid groove, and the locking block is a trapezoid locking block matched with the trapezoid groove.
2. The enamelled wire anti-enamelling and anti-tumor device according to claim 1, wherein a regulation and control system for control is arranged on the anti-tumor block, the regulation and control system comprises a detection module for detection and identification and a control module for identification and detection module, and the control module is connected with an execution module.
CN201710650329.6A 2017-08-02 2017-08-02 Enamelled wire anti-enamelling tumor device Active CN107275011B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201710650329.6A CN107275011B (en) 2017-08-02 2017-08-02 Enamelled wire anti-enamelling tumor device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201710650329.6A CN107275011B (en) 2017-08-02 2017-08-02 Enamelled wire anti-enamelling tumor device

Publications (2)

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CN107275011A CN107275011A (en) 2017-10-20
CN107275011B true CN107275011B (en) 2024-01-26

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Citations (19)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5365222A (en) * 1992-12-11 1994-11-15 Alcatel Canada Wire Inc. Method and detector for detecting surface roughness or defects on coated wire or cable
DE19923035A1 (en) * 1999-05-19 2000-11-23 Lothar Bracht Lacquer stripping nozzle has synthetic bearer tube with inward-facing collar molded onto outlet side, wear-resistant core fitted into tube with press fit on inlet side of collar
JP2003036755A (en) * 2001-07-24 2003-02-07 Hitachi Cable Ltd Enameled wire painting sprit dice
JP2003297164A (en) * 2002-04-03 2003-10-17 Hitachi Cable Ltd Dividable wire enameling dice
CN2859683Y (en) * 2006-04-22 2007-01-17 山东赛特电工材料有限公司 Electric-magnetic wire particle warning device
CN101223609A (en) * 2005-05-24 2008-07-16 南方线材公司 Cable with surface having reduced coefficient of friction
CN201154351Y (en) * 2008-01-15 2008-11-26 游水田 Splitting type painting film mold
JP2010023091A (en) * 2008-07-22 2010-02-04 Hitachi Cable Ltd Method of manufacturing copper wire for magnet wire, copper wire for magnet wire and magnet wire
CN201508309U (en) * 2009-09-24 2010-06-16 无锡巨丰复合线有限公司 Online particle detection device of enameled wire
CN202041454U (en) * 2011-01-13 2011-11-16 露笑科技股份有限公司 Online detecting instrument for paint protrusion
CN202683668U (en) * 2012-06-27 2013-01-23 山东振泰线缆有限公司 Quantitative wire breaking self-locking winding roller for drawing wire
CN202693569U (en) * 2012-08-02 2013-01-23 铜陵鑫晟源工业技术有限责任公司 Enameled wire online detector with correcting device
JP2013117383A (en) * 2011-12-01 2013-06-13 Hitachi Magnet Wire Corp Detection method of protruding defect of enamel wire, protruding defect detection apparatus for enamel wire, and protruding defect detection system for enamel wire
CN104550283A (en) * 2014-12-30 2015-04-29 山东鑫汇铜材有限公司 Copper wire drawing die and lubricating system thereof
JP2015185502A (en) * 2014-03-26 2015-10-22 日立金属株式会社 Enamel wire production method
CN205003714U (en) * 2015-09-07 2016-01-27 鹤山市江磁线缆有限公司 Online survey particle detection device of enamelling machine
CN106373671A (en) * 2016-10-27 2017-02-01 桐乡市汇丰电器压铸股份有限公司 Liquid wax supply device in enameled wire production
CN205966815U (en) * 2016-07-27 2017-02-22 常州恒丰特导股份有限公司 Wire drawing mould of high strength alloy line
CN207097551U (en) * 2017-08-02 2018-03-13 芜湖铜冠电工有限公司 A kind of anti-paint knurl device of enamel-covered wire

Patent Citations (19)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5365222A (en) * 1992-12-11 1994-11-15 Alcatel Canada Wire Inc. Method and detector for detecting surface roughness or defects on coated wire or cable
DE19923035A1 (en) * 1999-05-19 2000-11-23 Lothar Bracht Lacquer stripping nozzle has synthetic bearer tube with inward-facing collar molded onto outlet side, wear-resistant core fitted into tube with press fit on inlet side of collar
JP2003036755A (en) * 2001-07-24 2003-02-07 Hitachi Cable Ltd Enameled wire painting sprit dice
JP2003297164A (en) * 2002-04-03 2003-10-17 Hitachi Cable Ltd Dividable wire enameling dice
CN101223609A (en) * 2005-05-24 2008-07-16 南方线材公司 Cable with surface having reduced coefficient of friction
CN2859683Y (en) * 2006-04-22 2007-01-17 山东赛特电工材料有限公司 Electric-magnetic wire particle warning device
CN201154351Y (en) * 2008-01-15 2008-11-26 游水田 Splitting type painting film mold
JP2010023091A (en) * 2008-07-22 2010-02-04 Hitachi Cable Ltd Method of manufacturing copper wire for magnet wire, copper wire for magnet wire and magnet wire
CN201508309U (en) * 2009-09-24 2010-06-16 无锡巨丰复合线有限公司 Online particle detection device of enameled wire
CN202041454U (en) * 2011-01-13 2011-11-16 露笑科技股份有限公司 Online detecting instrument for paint protrusion
JP2013117383A (en) * 2011-12-01 2013-06-13 Hitachi Magnet Wire Corp Detection method of protruding defect of enamel wire, protruding defect detection apparatus for enamel wire, and protruding defect detection system for enamel wire
CN202683668U (en) * 2012-06-27 2013-01-23 山东振泰线缆有限公司 Quantitative wire breaking self-locking winding roller for drawing wire
CN202693569U (en) * 2012-08-02 2013-01-23 铜陵鑫晟源工业技术有限责任公司 Enameled wire online detector with correcting device
JP2015185502A (en) * 2014-03-26 2015-10-22 日立金属株式会社 Enamel wire production method
CN104550283A (en) * 2014-12-30 2015-04-29 山东鑫汇铜材有限公司 Copper wire drawing die and lubricating system thereof
CN205003714U (en) * 2015-09-07 2016-01-27 鹤山市江磁线缆有限公司 Online survey particle detection device of enamelling machine
CN205966815U (en) * 2016-07-27 2017-02-22 常州恒丰特导股份有限公司 Wire drawing mould of high strength alloy line
CN106373671A (en) * 2016-10-27 2017-02-01 桐乡市汇丰电器压铸股份有限公司 Liquid wax supply device in enameled wire production
CN207097551U (en) * 2017-08-02 2018-03-13 芜湖铜冠电工有限公司 A kind of anti-paint knurl device of enamel-covered wire

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