CN107261621B - High-energy-efficiency liquid hydrocarbon filtering separator - Google Patents

High-energy-efficiency liquid hydrocarbon filtering separator Download PDF

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Publication number
CN107261621B
CN107261621B CN201710628911.2A CN201710628911A CN107261621B CN 107261621 B CN107261621 B CN 107261621B CN 201710628911 A CN201710628911 A CN 201710628911A CN 107261621 B CN107261621 B CN 107261621B
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China
Prior art keywords
filter element
coalescing filter
flow equalizing
liquid hydrocarbon
flow
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CN201710628911.2A
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CN107261621A (en
Inventor
张虎
侯海瑞
温彬
孔繁欣
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Zijing Sanyi Filtering Technology Co ltd
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Zijing Sanyi Filtering Technology Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D36/00Filter circuits or combinations of filters with other separating devices
    • B01D36/003Filters in combination with devices for the removal of liquids
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G53/00Treatment of hydrocarbon oils, in the absence of hydrogen, by two or more refining processes
    • C10G53/02Treatment of hydrocarbon oils, in the absence of hydrogen, by two or more refining processes plural serial stages only
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G2300/00Aspects relating to hydrocarbon processing covered by groups C10G1/00 - C10G99/00
    • C10G2300/20Characteristics of the feedstock or the products
    • C10G2300/201Impurities
    • C10G2300/208Sediments, e.g. bottom sediment and water or BSW

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Engineering & Computer Science (AREA)
  • General Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Production Of Liquid Hydrocarbon Mixture For Refining Petroleum (AREA)

Abstract

The invention discloses a liquid hydrocarbon filtering separator with high energy efficiency, which comprises a coalescing filter element, wherein materials to be filtered enter the coalescing filter element from the end part and flow out from the side wall, and the liquid hydrocarbon filtering separator with high energy efficiency is different from the traditional liquid hydrocarbon filtering separator in that a flow equalizing component is arranged in the coalescing filter element, and the flow equalizing component ensures that the flow out speed of the materials to be filtered along the length direction of the coalescing filter element is uniform. The filter separator solves the problems of reduced coalescence performance and dehydration effect caused by larger flow rate at the near end of the coalescence filter element, and solves the problems of waste of filtration dehydration capability and low energy efficiency caused by smaller flow rate at the far end of the coalescence filter element. Thereby improving the dewatering performance of the filter separator and at the same time improving the energy efficiency of the filter separator.

Description

High-energy-efficiency liquid hydrocarbon filtering separator
Technical Field
The invention relates to the technical field of liquid filtration and purification, in particular to a liquid hydrocarbon filtration separator with high energy efficiency.
Background
Liquid hydrocarbons are the collective names of aviation fuel oil, petrochemical products (gasoline, diesel oil, lubricating oil), liquefied petroleum gas and other various liquid hydrocarbon materials (alkene, alkane, etc.).
The liquid hydrocarbon filtering separator is a technical device with double functions of removing water and filtering solid particles, and is widely applied to the processes of liquid hydrocarbon production, storage, transportation, use and the like. The liquid hydrocarbon filtering separator can also be used for separating caustic alkali, amine and acid from various liquid hydrocarbons such as petrochemical products (gasoline, diesel oil and lubricating oil), liquefied petroleum gas and the like.
The coalescing filter element is a core functional component of the liquid hydrocarbon filtering separator, and the surface flow velocity of the coalescing filter element has very obvious influence on the coalescing effect of the coalescing filter element and the dehydration performance of the filtering separator.
As shown in fig. 1 to 4, fig. 1 is a schematic structural view of a typical vertical filter separator; FIG. 2 is a flow distribution diagram of the coalescing filter element of FIG. 1; FIG. 3 is a schematic diagram of a typical horizontal filter separator; fig. 4 is a flow profile of the coalescing filter element of fig. 3.
It is also evident from fig. 2 and 4 that the distribution of coalescing filter elements is non-uniform along the length. The flow rate is greater near the inlet end and is less at the end farther from the inlet. I.e., the flow rate of the coalescing filter element near the inlet end in the near-mouth region L1 is greater than the optimal economic flow rate (average design flow rate), and the flow rate of the coalescing filter element far from the inlet end in the far-mouth region L2 is less than the optimal economic flow rate (average design flow rate).
The large flow rate of the near-mouth area L1 of the coalescing filter element can reduce the coalescing effect, and the small flow rate of the far-mouth area L2 can cause the problems of waste of filtering dewatering capacity and low energy efficiency.
Therefore, how to improve the coalescence performance and the dehydration effect of the liquid hydrocarbon filtering separator and solve the problems of waste of the dehydration capability and low energy efficiency is an urgent technical problem to be solved by the technicians in the field.
Disclosure of Invention
In order to solve the problems of the traditional liquid hydrocarbon filtering separator, the invention provides a liquid hydrocarbon filtering separator with high energy efficiency.
The invention is realized by the following technical scheme:
The utility model provides a liquid hydrocarbon filter separator of high energy efficiency, liquid hydrocarbon filter separator includes the coalescence filter core, waits to filter the material from the tip get into inside the coalescence filter core and follow the lateral wall outflow coalescence filter core is inside to set up flow equalizing member, flow equalizing member makes wait to filter the material along the outside speed that flows out of coalescence filter core length direction is even.
Optionally, the flow equalizing component is a flow equalizing pipe, the flow equalizing pipe is provided with a plurality of through holes, and the opening area of the through holes is gradually increased from the inlet end of the flow equalizing pipe to the end direction of the flow equalizing pipe.
Optionally, the flow equalizing component is a flow equalizing pipe, the flow equalizing pipe is provided with a plurality of through holes, and the aperture of the through holes is gradually increased from the inlet end of the flow equalizing pipe to the end direction of the flow equalizing pipe.
Optionally, the flow equalizing component is a flow equalizing pipe, the flow equalizing pipe is provided with a plurality of through holes, and the density of the through holes is from sparse to dense in the direction from the inlet end of the flow equalizing pipe to the tail end of the flow equalizing pipe.
Optionally, the equalization tube is independently mounted inside the coalescing filter element.
Optionally, the flow equalization pipe is bonded with the coalescing filter element into a whole.
Optionally, the cylinder of the liquid hydrocarbon filtering separator is a horizontal cylinder or a vertical cylinder.
In the technical scheme of the application, the flow equalizing pipe is arranged in the coalescing filter element of the traditional liquid hydrocarbon filtering separator, and the flow velocity of the flow equalizing pipe in the length direction is uniform through reasonable arrangement of the open pore area of the flow equalizing pipe. Through the flow equalizing effect of the flow equalizing pipe, the flow velocity of the coalescing filter element in the length direction tends to be the same, so that the problems of reduced coalescing performance and dehydration effect caused by the larger flow velocity of the proximal end of the coalescing filter element are solved, and the problems of waste of filtration dehydration capability and low energy efficiency caused by the smaller flow velocity of the distal end of the coalescing filter element are solved. Thereby improving the dewatering performance of the filter separator and at the same time improving the energy efficiency of the filter separator.
Drawings
FIG. 1 is a schematic illustration of a typical vertical filter separator;
FIG. 2 is a flow distribution diagram of the coalescing filter element of FIG. 1;
FIG. 3 is a schematic diagram of a typical horizontal filter separator;
FIG. 4 is a flow distribution diagram of the coalescing filter element of FIG. 3;
FIG. 5 is a schematic diagram of an embodiment of a liquid hydrocarbon filter separator with high energy efficiency according to the present invention;
FIG. 6 is a schematic view of the flow equalization tube and coalescing filter element of FIG. 5;
FIG. 7 is a schematic diagram of an embodiment of the flow equalizer of FIG. 6;
FIG. 8 is a flow profile of coalescing filter element fluid with a flow equalization tube installed.
Wherein, the correspondence between the reference numerals and the component names in fig. 1 to 4 is as follows:
Proximal region L1, distal region L2.
The correspondence between the reference numerals and the component names in fig. 5 to 8 is as follows:
a cylinder 1; a coalescing cartridge tray 2; a coalescing filter element 3; a flow equalizing pipe 4; a through hole 41;
Separating the filter element 5; the cartridge tray 6 is separated.
Detailed Description
The following describes specific embodiments of the present invention in detail with reference to the drawings. It should be understood that the detailed description and specific examples, while indicating and illustrating the invention, are not intended to limit the invention.
Referring to fig. 5 to 8, fig. 5 is a schematic structural diagram of an embodiment of a liquid hydrocarbon filtering separator with high energy efficiency according to the present invention; FIG. 6 is a schematic view of the flow equalization tube and coalescing filter element of FIG. 5; FIG. 7 is a schematic diagram of an embodiment of the flow equalizer of FIG. 6; FIG. 8 is a flow profile of coalescing filter element fluid with a flow equalization tube installed.
In a specific embodiment, the invention provides a liquid hydrocarbon filtering separator with high energy efficiency, which comprises a coalescing filter element 3, materials to be filtered enter the coalescing filter element 3 from the end and flow out from the side wall, and a flow equalizing component is arranged in the coalescing filter element 3, so that the flow equalizing component ensures that the flow out speed of the materials to be filtered along the length direction of the coalescing filter element 3 is uniform.
The liquid hydrocarbon filtering separator comprises a barrel body 1, a liquid hydrocarbon filtering separator body and a liquid hydrocarbon filtering separator body, wherein the liquid hydrocarbon filtering separator body comprises a coalescence filter element assembly and a separation filter element assembly, the coalescence filter element assembly comprises a coalescence filter element 3, a flow equalizing component and a coalescence filter element tray 2, a feed inlet of the coalescence filter element tray 2 is communicated with an inlet pipeline, and a plurality of coalescence filter elements 3 are respectively arranged at a plurality of discharge outlets of the coalescence filter element tray 2; the separation cartridge assembly comprises a separation cartridge 5 and a separation cartridge tray 6.
The flow equalizing component is a flow equalizing pipe 4, and the flow equalizing pipe 4 is arranged in the coalescing filter element 3 and is arranged on the coalescing filter element tray 2; the surface of the flow equalizing pipe 4 is provided with a plurality of through holes 41, and the opening area of the through holes 41 is gradually increased from the inlet end of the flow equalizing pipe 4 to the tail end direction of the flow equalizing pipe 4;
When the liquid hydrocarbon filtering separator works, liquid hydrocarbon mixed with water and/or solid particles enters through an inlet pipeline of the liquid hydrocarbon filtering separator, firstly enters into the coalescing filter element 3, and filters the solid particles from the inner surface of the coalescing filter element 3 to the outer surface; then, after passing through the demulsification layer and the coalescence layer in the coalescence filter element 3, the water in the liquid hydrocarbon is coalesced, so that small liquid drops are coalesced into large liquid drops, and the large liquid drops fall off and settle from the surface of the coalescence filter element. And finally, carrying large water drops to the separation filter element, wherein the water drops are blocked by the separation filter element assembly and separated from the liquid hydrocarbon, so that the clean liquid hydrocarbon is finally obtained.
It has been found that in the prior art liquid hydrocarbons to be filtered flow from the inside to the outside of the coalescing filter cartridge 3 as they pass through the inlet conduit into the coalescing filter cartridge tray 2 and then into the coalescing filter cartridge 3, and coalesce through the coalescing filter cartridge 3. Liquid hydrocarbon enters the inside of the coalescing filter element 3 from the inlet end of the coalescing filter element 3, and continuously flows from the inside of the coalescing filter element 3 to the outside of the coalescing filter element 3 in the process of flowing towards the tail end of the coalescing filter element 3 along the axial direction of the coalescing filter element 3, so that the filtration of solid particles and the coalescence and separation of water are realized.
Conventional liquid hydrocarbon filter separators are flow engineered based on the average surface flow rate of the coalescing filter element, but in practice the flow rate distribution is non-uniform across the length of the coalescing filter element. The flow rate is greater near the inlet end and is less at the end farther from the inlet. I.e., the flow rate of the coalescing filter element near the inlet end in the near-mouth region L1 is greater than the optimal economic flow rate (average design flow rate), and the flow rate of the coalescing filter element far from the inlet end in the far-mouth region L2 is less than the optimal economic flow rate (average design flow rate). The large flow rate of the near-mouth area L1 of the coalescing filter element can reduce the coalescing effect, and the small flow rate of the far-mouth area L2 can cause the problems of waste of filtering dewatering capacity and low energy efficiency.
The technical scheme of the application is provided for solving the problems of low coalescence performance and dehydration effect, waste of dehydration capability and low energy efficiency of the traditional liquid hydrocarbon filtering separator.
In the solution according to the application, a flow equalization pipe 4 is provided inside the coalescing filter element 3, the flow equalization pipe 4 being provided with a plurality of through holes 41, as shown in figures 6 and 7. The opening area of the through hole 41 gradually increases from the inlet end to the distal end of the flow equalization pipe 4. When the liquid hydrocarbon filtering separator works, liquid hydrocarbon to be filtered enters the coalescing filter element tray 2 through the inlet pipeline 1 and then enters the flow equalizing pipe 4, and enters the coalescing filter element 3 through the through hole 41 of the flow equalizing pipe 4.
When liquid hydrocarbon flows from the inlet end of the flow equalizing pipe 4 to the tail end along the axial direction, the flow velocity of the liquid hydrocarbon gradually decreases; meanwhile, the opening area of the through hole 41 of the flow equalizing pipe 4 gradually increases in the direction from the inlet end to the tip end; the variation in the flow rate of the liquid hydrocarbon is equalized by the variation in the opening area of the through-hole 41 of the flow equalizing pipe 4.
Near the inlet end, the liquid hydrocarbon flow rate is larger, the opening area of the through hole 41 of the flow equalizing pipe 4 is smaller, and a certain limit can be made on the higher flow rate; near the tail end, the liquid hydrocarbon flow rate is smaller, the opening area of the through hole 41 of the flow equalizing pipe 4 is larger, and the limitation on the flow rate is smaller; the flow rates of the coalescing filter element 3 in the length direction tend to be the same through the flow equalizing effect of the flow equalizing pipe 4, as shown in fig. 8, so that the adverse effect on the coalescing performance caused by the overlarge flow rate of the lower part of the coalescing filter element 3 is eliminated, and the surface flow rate of the coalescing filter element is improved. And simultaneously improves the dehydration performance of the filtering separator.
In a first specific embodiment, the flow equalizing component is a flow equalizing pipe 4, a plurality of through holes 41 are formed on the surface of the flow equalizing pipe 4, and the opening area of the through holes 41 is gradually increased from the inlet end of the flow equalizing pipe 4 to the end direction of the flow equalizing pipe 4.
The through hole 41 may be a circular hole or may be a hole of another shape. When the through hole 41 is a circular hole, the change in the opening area is achieved by the change in the aperture. In addition to the variation in the opening area of the through-holes 41, the flow velocity of the liquid hydrocarbon can be equalized by the density distribution of the through-holes 41.
In a second specific embodiment, the flow equalizing component is a flow equalizing pipe 4, a plurality of through holes 41 are formed on the surface of the flow equalizing pipe 4, and the aperture of each through hole 41 is gradually increased from the inlet end of the flow equalizing pipe 4 to the end direction of the flow equalizing pipe 4.
Specifically, in the direction from the inlet end to the end, the variation of the opening aperture of the through-hole 41 and the density of the through-hole 41 are set according to a certain rule according to the variation of the flow velocity of the liquid hydrocarbon inside the coalescing filter element 3 during use.
In a third specific embodiment, the flow equalizing component is a flow equalizing pipe 4, a plurality of through holes 41 are formed on the surface of the flow equalizing pipe 4, the opening area of the through holes 41 is gradually increased from the inlet end of the flow equalizing pipe 4 to the end direction of the flow equalizing pipe 4, and the density of the through holes 41 is increased from sparse to dense.
While the opening pore diameter and density distribution of the through holes 41 are applied to equalize the flow rate of the liquid hydrocarbon. By setting the opening pore size and density distribution of the through-holes 41, it is achieved that the medium to be filtered contacts the coalescing filter element 3 at the inner surface of the coalescing filter element 3, tending to the same flow velocity.
The flow equalization pipes 4 may be separate flow equalization pipes 4, and may be installed inside the coalescing filter element 3, or may be integrated as a part of the coalescing filter element 3.
In the above embodiment, the coalescing filter element 3 comprises a flow equalizing pipe 4, which is bonded to the coalescing filter element as a whole.
The coalescing filter element 3 is generally composed of a framework and a filtering coalescing layer, wherein the filtering coalescing layer is adhered to the outer side of the framework into a whole, and the flow equalization pipe 4 can be used as the framework of the coalescing filter element 3.
In each of the above embodiments, the equalization pipe is independently installed inside the coalescing filter element.
One end face of the coalescing filter element tray 2 is provided with a feed inlet, the other end face is provided with a plurality of discharge holes, a plurality of flow equalizing pipes 4 are respectively arranged at the discharge holes, and a plurality of coalescing filter elements 3 are respectively sleeved on the flow equalizing pipes 4.
The flow equalizing pipes 4 are arranged on the discharge holes of the coalescing filter element tray 2, liquid hydrocarbon is distributed to the flow equalizing pipes 4 through the discharge holes of the coalescing filter element tray 2, the flow velocity is equalized through the through holes 41 of the flow equalizing pipes 4, the liquid hydrocarbon is filtered and coalesced through the coalescing filter element 3, and the coalescing filter element tray 2 can play a role in distributing the liquid hydrocarbon to be filtered.
The height of the coalescing cartridge tray 2, i.e. the distance between the two end faces, is adjustable. The height of the coalescing filter element tray 2 can be set according to actual needs in the using process, and in order to better distribute liquid hydrocarbon, the diameter and the height of the coalescing filter element tray 2 can be set according to a certain proportional relation.
In each specific embodiment, the cylinder of the liquid hydrocarbon filtering separator is a horizontal cylinder or a vertical cylinder.
The above is a detailed description of the liquid hydrocarbon filtering separator with high energy efficiency provided by the present invention using the liquid hydrocarbon filtering separator as a specific embodiment, and it is understood that the technical solution provided by the present invention is also suitable in the liquid hydrocarbon filtering separator.
The principles and embodiments of the present invention have been described herein with reference to specific examples, the description of which is intended only to facilitate an understanding of the method of the present invention and its core ideas. It should be noted that it will be apparent to those skilled in the art that various modifications and adaptations of the invention can be made without departing from the principles of the invention and these modifications and adaptations are intended to be within the scope of the invention as defined in the following claims.

Claims (2)

1. The liquid hydrocarbon filtering separator comprises a plurality of coalescing filter elements and a coalescing filter element tray, wherein materials to be filtered enter the coalescing filter element from the end part and flow out from the side wall, and the liquid hydrocarbon filtering separator is characterized in that the coalescing filter elements are respectively arranged at a plurality of discharge holes of the coalescing filter element tray; the inside of the coalescing filter element is provided with a flow equalizing component which makes the outward flowing speed of the material to be filtered along the length direction of the coalescing filter element uniform, wherein the flow equalizing component is a flow equalizing pipe which is arranged in the coalescing filter element and independently arranged on the tray of the coalescing filter element; and:
The flow equalizing pipe is provided with a plurality of through holes, and the opening area of each through hole is gradually increased from the inlet end of the flow equalizing pipe to the tail end of the flow equalizing pipe; or alternatively
The flow equalizing pipe is provided with a plurality of through holes, and the aperture of each through hole is gradually increased from the inlet end of the flow equalizing pipe to the tail end of the flow equalizing pipe; or alternatively
The flow equalizing pipe is provided with a plurality of through holes, and the density of the through holes is from sparse to dense in the direction from the inlet end of the flow equalizing pipe to the tail end of the flow equalizing pipe.
2. The liquid hydrocarbon filtering separator according to claim 1, wherein the cylinder of the liquid hydrocarbon filtering separator is a horizontal cylinder or a vertical cylinder.
CN201710628911.2A 2017-07-28 2017-07-28 High-energy-efficiency liquid hydrocarbon filtering separator Active CN107261621B (en)

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CN107261621B true CN107261621B (en) 2024-05-17

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109260853A (en) * 2018-11-21 2019-01-25 沈阳鑫联石化设备有限公司 A kind of boat coal filter separator

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4372847A (en) * 1980-06-23 1983-02-08 Chicago Rawhide Manufacturing Company Fuel filter assembly and cartridge
CN2350103Y (en) * 1998-01-14 1999-11-24 北京承天倍达过滤技术有限责任公司 Aviation fuel filter
CN201263915Y (en) * 2008-09-17 2009-07-01 陆永校 Filtering bottle
CN205182325U (en) * 2015-11-16 2016-04-27 北京华夏源洁水务科技有限公司 Driven type rotary drum (cone -element) micro -filtration device
CN207042055U (en) * 2017-07-28 2018-02-27 紫荆三益过滤技术有限责任公司 The liquid hydrocarbon filter separator of high energy efficiency

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4372847A (en) * 1980-06-23 1983-02-08 Chicago Rawhide Manufacturing Company Fuel filter assembly and cartridge
CN2350103Y (en) * 1998-01-14 1999-11-24 北京承天倍达过滤技术有限责任公司 Aviation fuel filter
CN201263915Y (en) * 2008-09-17 2009-07-01 陆永校 Filtering bottle
CN205182325U (en) * 2015-11-16 2016-04-27 北京华夏源洁水务科技有限公司 Driven type rotary drum (cone -element) micro -filtration device
CN207042055U (en) * 2017-07-28 2018-02-27 紫荆三益过滤技术有限责任公司 The liquid hydrocarbon filter separator of high energy efficiency

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