CN107255362A - Fluid heater - Google Patents

Fluid heater Download PDF

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Publication number
CN107255362A
CN107255362A CN201710537776.0A CN201710537776A CN107255362A CN 107255362 A CN107255362 A CN 107255362A CN 201710537776 A CN201710537776 A CN 201710537776A CN 107255362 A CN107255362 A CN 107255362A
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CN
China
Prior art keywords
conductor tube
tube layer
layer
conductor
voltage
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Granted
Application number
CN201710537776.0A
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Chinese (zh)
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CN107255362B (en
Inventor
外村徹
藤本泰広
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Tokuden Co Ltd Kyoto
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Tokuden Co Ltd Kyoto
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Publication date
Priority claimed from JP2012025811A external-priority patent/JP5947048B2/en
Priority claimed from JP2012262214A external-priority patent/JP6043608B2/en
Application filed by Tokuden Co Ltd Kyoto filed Critical Tokuden Co Ltd Kyoto
Publication of CN107255362A publication Critical patent/CN107255362A/en
Application granted granted Critical
Publication of CN107255362B publication Critical patent/CN107255362B/en
Expired - Fee Related legal-status Critical Current
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    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B3/00Ohmic-resistance heating
    • H05B3/40Heating elements having the shape of rods or tubes
    • H05B3/54Heating elements having the shape of rods or tubes flexible
    • H05B3/58Heating hoses; Heating collars
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24HFLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
    • F24H1/00Water heaters, e.g. boilers, continuous-flow heaters or water-storage heaters
    • F24H1/10Continuous-flow heaters, i.e. heaters in which heat is generated only while the water is flowing, e.g. with direct contact of the water with the heating medium
    • F24H1/12Continuous-flow heaters, i.e. heaters in which heat is generated only while the water is flowing, e.g. with direct contact of the water with the heating medium in which the water is kept separate from the heating medium
    • F24H1/14Continuous-flow heaters, i.e. heaters in which heat is generated only while the water is flowing, e.g. with direct contact of the water with the heating medium in which the water is kept separate from the heating medium by tubes, e.g. bent in serpentine form
    • F24H1/16Continuous-flow heaters, i.e. heaters in which heat is generated only while the water is flowing, e.g. with direct contact of the water with the heating medium in which the water is kept separate from the heating medium by tubes, e.g. bent in serpentine form helically or spirally coiled
    • F24H1/162Continuous-flow heaters, i.e. heaters in which heat is generated only while the water is flowing, e.g. with direct contact of the water with the heating medium in which the water is kept separate from the heating medium by tubes, e.g. bent in serpentine form helically or spirally coiled using electrical energy supply
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F22STEAM GENERATION
    • F22BMETHODS OF STEAM GENERATION; STEAM BOILERS
    • F22B1/00Methods of steam generation characterised by form of heating method
    • F22B1/28Methods of steam generation characterised by form of heating method in boilers heated electrically
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F22STEAM GENERATION
    • F22GSUPERHEATING OF STEAM
    • F22G1/00Steam superheating characterised by heating method
    • F22G1/16Steam superheating characterised by heating method by using a separate heat source independent from heat supply of the steam boiler, e.g. by electricity, by auxiliary combustion of fuel oil
    • F22G1/165Steam superheating characterised by heating method by using a separate heat source independent from heat supply of the steam boiler, e.g. by electricity, by auxiliary combustion of fuel oil by electricity
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B3/00Ohmic-resistance heating
    • H05B3/0033Heating devices using lamps
    • H05B3/0038Heating devices using lamps for industrial applications
    • H05B3/0052Heating devices using lamps for industrial applications for fluid treatments
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B3/00Ohmic-resistance heating
    • H05B3/02Details
    • H05B3/03Electrodes
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B3/00Ohmic-resistance heating
    • H05B3/40Heating elements having the shape of rods or tubes

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Sustainable Development (AREA)
  • Sustainable Energy (AREA)
  • General Induction Heating (AREA)
  • Resistance Heating (AREA)

Abstract

The present invention provides a kind of fluid heater, can improve circuit power factor, improves device efficiency.Fluid heater applies alternating voltage to the internal conductor tube for having flow of fluid and carries out electrified regulation, so as to which the fluid to the conductor Bottomhole pressure is heated, and the fluid heating part including being made up of a conductor tube or many conductor tubes being electrically connected to each other, the impedance value of the fluid heating part is being divided into the both ends of even numbers of divisional element formed by even number part, apply alternating voltage from AC power, the even numbers of divisional element is even number of conductors tube layer, the even number of conductors tube layer is by constituting conductor tube winding spirality and being configured to be in circular concentric each other, the respective impedance value of even number of conductors tube layer is equal to each other, alternating voltage is applied to the both ends of the even number of conductors tube layer, make the sense of current flowed in the conductor tube layer opposite, so that the magnetic flux that even number of conductors tube layer is each produced integrally is cancelled out each other.

Description

Fluid heater
The application be the applying date on 2 5th, 2013, entitled " fluid heater " the 201310047091.X the divisional application of number patent application.
Technical field
The present invention relates to the fluid heater using AC power.
Background technology
As Patent Document 1, it is known that a kind of fluid heater carries out electrified regulation to hollow conductor tube, to described The fluid of conductor tube internal flow is heated, to produce heating fluid.In the fluid heater, by leading from being located at The electrode at body pipe both ends applies alternating voltage, makes alternating current in the wall flow of conductor tube, because of the internal resistance of conductor tube The Joule heat of generation makes conductor tube self-heating.Using the conductor tube self-heating, to the fluid flowed in the conductor tube Heated.
However, in the case of applying alternating voltage at the both ends of conductor tube, the voltage caused by the inductance that conductor tube has Reduction, so the problem of being reduced in the presence of the power factor for the circuit for applying alternating voltage to the conductor tube.
Patent document 1:Japanese Laid-Open Patent Publication 2011-86443
The content of the invention
In order to solve the above problems simultaneously, it is a primary object of the present invention to provide a kind of fluid heater, three-phase AC power, which is connected to inside, has the conductor tube of flow of fluid to carry out electrified regulation, can improve circuit power factor, improves Device efficiency.
That is, fluid heater of the invention applies three-phase alternating voltage to the internal conductor tube for having flow of fluid and led to Electrical heating, so as to be heated to the fluid of the conductor Bottomhole pressure, it is characterised in that including a conductor tube or mutually The conductor tube layer for the 3N layers that many conductor tubes of electrical connection wind spirality and constituted, wherein, N is more than 1 integer, described 3N layers of conductor tube layer is so that respective impedance value is of substantially equal and coiling direction as unidirectional mode is configured to concentric circles Shape, a side of a conductor tube layer in adjacent conductor tube layer is whole as winding initial part, another side as winding Stop is wound, and the another side of another conductor tube layer in the adjacent conductor tube layer is originated as winding Portion, a side are wound as winding end portion, by n-th (n=1,2 ... (3N-1)) layer conductor tube layer winding On the winding end portion of initial part and the conductor tube layer of (n+1) layer, any one phase in connection three-phase alternating-current supply, and On the winding end portion of the conductor tube layer of first layer and the winding initial part of 3N layers of conductor tube layer, three-phase alternating-current supply is connected In any one phase, or the winding end portion by the conductor tube layer in the n-th layer and the conductor of (n+1) layer In the winding initial part of tube layer, any one phase in connection three-phase alternating-current supply, and in the conductor tube layer of the first layer On the winding end portion for winding initial part and described 3N layers of conductor tube layer, any one phase in connection three-phase alternating-current supply, The magnetic flux for making described 3N layers conductor tube layer each produce integrally is cancelled out each other.
According to such structure, because the impedance value of each conductor tube layer is of substantially equal, and so that 3N layers of conductor tube layer The mode that the magnetic flux each produced is integrally cancelled out each other connects three-phase alternating-current supply, so can reduce the electricity that each conductor tube is produced It is anti-, power factor can be improved.Accordingly, it is capable to improve the device efficiency of fluid heater.
Preferably, described 3N layers conductor tube layer is constituted by the way that a conductor tube is continuously wound 3N layers, described In the winding initial part of the conductor tube layer of first layer and the winding end portion of described 3N layers of conductor tube layer, it is provided with by described The stream socket of the both ends opening formation of conductor tube.Thus, by the way that a conductor tube coiled multiple times, one can be turned into Structural detail, can reduce parts number, be easily processed.In addition, by connecting in the return portion of conductor tube layer adjacent respectively Each phase of three-phase alternating-current supply is connect, fluid can be heated with a fluid circuit.
Preferably, by M (M=2,3 ... 3N) root conductor tube is wound into 1 layer or continuous be wound into multilayer and constitute Described 3N layers conductor tube layer, the winding initial part or winding of the conductor tube layer residing for the opening of both ends in each conductor tube On end portion, stream socket is provided with.Thus, due to being made up of 3N layers of conductor tube layer M root conductor tubes, so most multipotency is same Shi Jiare M kind fluids.Further, since can be set at least one in the winding initial part and winding end portion of random layer Stream socket, so the conductor length of tube (heated length) of the flow of fluid can be formed arbitrarily according to the thermal capacity of fluid.
Preferably, described 3N layers conductor tube layer is constituted by the way that 3N roots conductor tube is wound 1 layer respectively, in the 3N Saturated vapor is produced by water in 2N layers among the conductor tube layer of layer, producing overheat by saturated vapor in remaining 1N layers steams Vapour.The superheated steam of the heat of 130 DEG C of saturated vapor and 700 DEG C of the saturated vapor generation by 130 DEG C is produced by 20 DEG C of water The ratio between heat about 2 to 1.Therefore, if using in 2N layers produce saturated vapor, in 1N layer generation superheated steam knot Structure, the then current balance type that can make the three-phase alternating-current supply of connection is about 1 to 1 to compare 1.In addition, being steamed even in using low overheat In the case of stripping temperature, it is zero such extreme imbalance that will not also produce 1 phase current.Three-phase during various superheat steam temperatures The electric current ratio of AC power is as follows.
It is 1 at 800 DEG C:1.04:1.04
It is 1 at 700 DEG C:1:1
It is 1 at 500 DEG C:0.90:0.90
It is 1 at 200 DEG C:0.70:0.70
Preferably, the 1N layers for producing the superheated steam are configured in centre, the 2N layers for producing the saturated vapor Among the configuration of 1N layers in inner side, remaining 1N layer configuration in outside, the 2N layers of the composition generation saturated vapor are clamped Produce the 1N layers of the superheated steam.Thus, the layer for flowing high temperature super heated steam turns into the layer clamping for being saturated steam flowing Intermediate layer, the heat of superheated steam is bootlessly discharged into outside, heat transfer part can be used as producing saturated vapor Preheating.
Preferably, the conductor tube layer that each phase of the three-phase alternating-current supply is connected is electrically insulated between each phase, described Fluid heater also includes current control device, and the current control device is arranged at each phase, individually controls each phase Electric current.Thus, it is possible to individually control its temperature to each conductor tube layer being respectively connected.
Preferably, the first layer conductor tube layer core hollow bulb and described 3N layers of conductor tube layer it is outer In at least one in side, magnetic circuit magnetic is provided with.Thus, can make because conductor tube layer is powered and the magnetic flux that produces is along magnetic Pass through, can make easily to be cancelled out each other by the magnetic flux that each conductor tube layer is powered and produced.
In addition, fluid heater applies alternating voltage to the internal conductor tube for having flow of fluid carries out electrified regulation, from And the fluid of the conductor Bottomhole pressure is heated, it is characterised in that including by conductor tube or being electrically connected to each other The impedance value of the fluid heating part, is being divided into even number formed by even number part by the fluid heating part that many conductor tubes are constituted The both ends of individual cutting element, apply alternating voltage, the even numbers of divisional element is even number of conductors tube layer from AC power, The even number of conductors tube layer is by constituting conductor tube winding spirality and being configured to be in circular concentric, institute each other State the respective impedance value of even number of conductors tube layer to be equal to each other, alternating current is applied to the both ends of the even number of conductors tube layer Pressure, makes the sense of current flowed in the conductor tube layer on the contrary, so that the magnetic flux entirety that even number of conductors tube layer is each produced Cancel out each other.
According to such structure, multiple segmentations are formed due to the impedance value of fluid heating part is substantially divided into even number part Element, makes the sense of current for respectively flowing through multiple cutting elements be cancelled out each other on the contrary, constituting entirety, can suppress because conductor tube has Inductance cause voltage reduction, power factor can be improved.Accordingly, it is capable to improve the device efficiency of fluid heater.
In addition, as shown below, the voltage that can be suppressed caused by inductance using various structures is reduced, and can improve power Factor.
Preferably, it is configured to make the coiling direction of adjacent conductor tube layer to be phase negative side the even number of conductors tube layer To the voltage of a polarity in a side of each conductor tube layer, application positive and negative two polarity of alternating voltage, each described The another side of conductor tube layer, applies the voltage of another polarity in positive and negative two polarity of alternating voltage.Thus, due to whole Even number of conductors tube layer is connected to a side in one polarity, another side is connected in another polarity, so Circuit structure can be simplified.
Preferably, it is configured to make the coiling direction of adjacent conductor tube layer to be same side the even number of conductors tube layer To, a side of a conductor tube layer in adjacent conductor tube layer is located at phase homonymy with a side of another conductor tube layer, The another side of the another side of one conductor tube layer and another conductor tube layer is located at phase homonymy, one One side of conductor tube layer and the another side of another conductor tube layer, apply in positive and negative two polarity of alternating voltage one The voltage of identical polar, another side and a side of another conductor tube layer in one conductor tube layer apply The voltage of another identical polar in positive and negative two polarity of alternating voltage.Even if using such structure, can also suppress because of inductance The voltage reduction caused, can improve power factor.
Preferably, the even number of conductors tube layer is using the coiling direction of adjacent conductor tube layer as unidirectional mode Continuous winding, in a side of each conductor tube layer, applies the voltage of a polarity in positive and negative two polarity of alternating voltage, The another side of each conductor tube layer, applies the voltage of another polarity in positive and negative two polarity of alternating voltage.Thus, can handle A piece conductor tube coiled multiple times, constitute fluid heating part with a structural detail, it is possible to reduce parts number, are easily processed.
Preferably, at least one in the core hollow bulb for being wound into spiral conductor tube layer and the outside of conductor tube layer On individual, magnetic circuit magnetic is provided with.
It is powered in addition, the fluid heater of the present invention applies alternating voltage to the internal conductor tube for having flow of fluid Heating, so as to be heated to the fluid of the conductor Bottomhole pressure, it is characterised in that including by a conductor tube or mutually electric The impedance value of the fluid heating part, is divided into even number part and forms even by the fluid heating part that many conductor tubes of connection are constituted Several cutting elements, the sense of current flowed in the cutting element are on the contrary, make the magnetic that even numbers of divisional element is each produced Logical entirety is cancelled out each other.
According to this configuration, multiple segmentation members are formed due to the impedance value of fluid heating part is substantially divided into even number part Part, makes the sense of current for respectively flowing through multiple cutting elements be cancelled out each other on the contrary, constituting entirety, so can suppress because of conductor pipe The voltage reduction that some inductance are caused, can improve power factor.It is thus possible to improve the device efficiency of fluid heater.
Preferably, the even numbers of divisional element is that the even number that the conductor tube is wound spirality and constituted is led Body tube layer, the multiple respective impedance value of conductor tube layer is of substantially equal, and the even number of conductors tube layer is with adjacent conductor tube The coiling direction of layer is configured to circular concentric for unidirectional mode, and the even number of conductors tube layer is electrically connected in a series arrangement Connect, and a side of the even number of conductors tube layer in series connection, apply the electricity of a polarity in positive and negative two polarity of alternating voltage Pressure, in the another side of the even number of conductors tube layer of series connection, applies the electricity of another polarity in positive and negative two polarity of alternating voltage Pressure.Thus, series connection even number of conductors tube layer a side and another side connection AC power, circuit can be simplified Structure.
Preferably, at least one in the core hollow bulb for being wound into spiral conductor tube layer and the outside of conductor tube layer On individual, magnetic circuit magnetic is provided with.Thus, can make because conductor tube layer is powered and the magnetic flux that produces passes through along magnetic, can be with Make easily to cancel out each other because of the magnetic flux that each conductor tube layer is powered and produces.
Conductor tube is not limited to twist, and the conductor tube can also be in Straight.Thus, it is possible to make the structure of conductor tube It is very simple.
The present invention according to this configuration, internally has connection three-phase alternating-current supply in the conductor tube of flow of fluid to be led to In electrically heated fluid heater, circuit power factor can be improved, device efficiency is improved.
Brief description of the drawings
Fig. 1 is the figure for the fluid heater structure for schematically showing first embodiment.
Fig. 2 is the figure of the fluid heating part structure for the fluid heater for representing first embodiment.
Fig. 3 is the wiring diagram of each conductor tube layer of first embodiment.
Fig. 4 is the figure of the fluid heating part structure for the fluid heater for representing first embodiment.
Fig. 5 is the wiring diagram of each conductor tube layer of first embodiment.
Fig. 6 is the figure for the Property comparison hookup for representing first embodiment.
Fig. 7 is the figure of the fluid heating part structure for the fluid heater for representing second embodiment.
Fig. 8 is the figure of the fluid heating part structure for the fluid heater for representing second embodiment.
Fig. 9 is the figure of the fluid heating part structure for the fluid heater for representing second embodiment.
Figure 10 is the figure of the fluid heating part structure for the fluid heater for representing second embodiment.
Figure 11 is the figure of the circuit structure of the spiral coil experiment for 1 layer of winding for representing second embodiment.
Figure 12 is the figure of the circuit structure of the spiral coil experiment for 2 layers of winding for representing second embodiment.
Figure 13 is the figure of the circuit structure of the spiral coil experiment of 2 sections of 2 layers of windings for representing second embodiment.
Figure 14 is the wiring diagram of each conductor tube layer of variant embodiment.
Figure 15 is the figure for the fluid heating part structure for representing variant embodiment.
Figure 16 is the wiring diagram of each conductor tube layer of variant embodiment.
Figure 17 is the figure of the circuit structure for the Straight conductor tube experiment for representing variant embodiment.
Description of reference numerals
100 ... fluid heaters
2 ... conductor tubes
3 ... fluid heating parts
The conductor tube layer of 3a ... first layers
The conductor tube layer of 3b ... the second layers
The conductor tube layer (3N layers of conductor tube layer) of 3c ... third layer
4 ... three-phase alternating-current supplies
Embodiment
(first embodiment)
An embodiment to fluid heater of the present invention is illustrated with reference to the accompanying drawings.
As shown in figure 1, the fluid heater 100 of present embodiment is connected with three-phase alternating current in hollow conductor tube 2 Power supply 4, the internal flow of the conductor tube 2 has fluid (such as water, saturated vapor or superheated steam), by the conductor Apply three-phase alternating voltage and direct-electrifying on pipe 2, and conductor is heated using the Joule heat produced by the internal resistance of conductor tube 2 Pipe 2, so as to be heated to the fluid flowed in the conductor tube 2.
Specifically, fluid heater 100 includes fluid heating part 3, and the fluid heating part 3 is by a conductor tube 2 or many conductor tubes 2 being electrically connected to each other be wound into the conductor tube layer of spiral 3N (N is more than 1 integer) layer and constitute.
The fluid heating part 3 as shown in Figures 2 and 3, can use various structures.
Fluid heating part 3 shown in Fig. 2 is made up of a conductor tube 2, with overall impedance value in fluid heating part 3 etc. It is divided into formed by 3N parts the conductor tube layer of 3N layers (N is more than 1 integer).In addition, being to use N=1 in the present embodiment Three layers conductor tube layer 3a, 3b, 3c.
Described three layers conductor tube layer 3a, 3b, 3c includes:The conductor tube layer 3a of first layer, a conductor tube 2 from one end Side winds spirality to another side and constituted;The conductor tube layer 3b of the second layer, is connected to the conductor tube layer of the first layer Roll up in the 3a other end, the coiling direction identical direction laterally with the conductor tube layer 3a of the first layer from another side to one end Spirally-wound and constitute;The conductor tube layer 3c of third layer, is connected to the conductor tube layer 3b of second layer one end, from one end Side is constituted to another side to winding spirality with the conductor tube layer 3b of second layer coiling direction identical direction.
By so constituting three layers conductor tube layer 3a, 3b, 3c, adjacent conductor tube layer (such as first layer and the second layer) In a conductor tube layer (first layer) using a side as winding initial part, using another side as winding end portion be wound, Another conductor tube layer (second layer) in adjacent conductor tube layer (such as first layer and the second layer) is using another side as winding Initial part, a side are wound for winding end portion.In addition, conductor tube 2 often winds a circle insulant or air space insulation.Example Such as it is contemplated that using the conductor tube 2 for set in outside circumference insulating barrier insulation processing.Or can also constitute every A few insulate between being divided into one group, every group.In addition, described group of number is determined by the current value for flowing through conductor tube 2.
Adjust the number of windings, pipe range, caliber, wall thickness, coil diameter and winding height, make described three layers conductor tube layer 3a, 3b, 3c impedance value are of substantially equal.In the present embodiment, make each conductor tube layer 3a, 3b, 3c of composition conductor tube 2 caliber, Wall thickness and the number of windings etc. are identical.
In unidirectional mode of respective coiling direction, continuous three layers of winding, is wound into circular concentric, so constitutes Three layers conductor tube layer 3a, 3b, 3c.That is, the continuous structure of conductor tube layer 3a, 3b, 3c of three layers of the fluid heating part 3 so constituted Integrally.Be preferably herein, the conductor tube layer 3a of first layer core hollow bulb and third layer conductor tube layer 3c it is outer In at least one in side, magnetic circuit magnetic is set.In addition, conductor tube layer be 6 layers, 9 layers ... in the case of 3N layers, make one The coiling direction of root conductor tube 2 is same direction, is continuously rolled up from the lateral another side in one end and then from another side to a side It is coiled into circular concentric.
The fluid heating part 3 so constituted is wound by a conductor tube 2 and formed, so in the conductor tube layer 3a of first layer The conductor tube layer 3c of initial part and third layer winding end portion is wound, is provided with from the both ends opening formation of conductor tube 2 Stream socket 2Px, 2Py.In the present embodiment, the stream socket of the conductor tube layer 3a of first layer winding initial part 2Px is located at a side (being in fig. 2 upper end side), the stream socket 2Py of the conductor tube layer 3c of third layer winding end portion Positioned at another side (being in fig. 2 lower end side).It is used to connect the convex of outside pipe arrangement in addition, stream socket 2Px, 2Py have The structural portions such as edge.
In the fluid heating part 3, by connecting each phase (U phases, V phases, W phases) of three-phase alternating-current supply 4, described three Apply U phase voltages, V phase voltages and W phase voltages on conductor tube layer 3a, 3b, 3c of layer, make three layers conductor tube layer 3a, 3b, 3c each Integrally cancelled out each other from the magnetic flux of generation.
Specifically, as shown in figure 3, the first phase (V phases) in three-phase alternating-current supply 4 is connected to the conductor tube layer of first layer The second phase (W phases) in 3a winding end portion and the conductor tube layer 3b of second layer winding initial part, three-phase alternating-current supply 4 is even It is connected on the conductor tube layer 3b of second layer winding end portion and the conductor tube layer 3c of third layer winding initial part, three-phase alternating current Third phase (U phases) in source 4 is connected to the conductor tube layer 3a of first layer winding initial part and the conductor tube layer 3c's of third layer Wind end portion.That is, three layers conductor tube layer 3a, 3b, 3c is the circuit knot that delta connection is carried out to three-phase alternating-current supply 4 Structure, the phase difference of the alternating current flowed in each conductor tube layer 3a, 3b, 3c is 60 degree.
That is, originated in the conductor tube layer 3a of the connection first layer conductor tube layer 3b for winding end portion and second layer winding On binding post set by the return portion in portion, apply V phase voltages.In addition, the winding of the conductor tube layer 3b in the connection second layer On binding post set by the return portion of the conductor tube layer 3c of end portion and third layer winding initial part, apply W phase voltages. In addition, in the end of conductor tube 2 of the winding initial part of the conductor tube layer 3a as first layer or near it and being used as third layer On the end of conductor tube 2 of conductor tube layer 3c winding end portion or its binding post nearby set respectively, apply U phase voltages.
By connecting three-phase alternating-current supply 4 so on three layers conductor tube layer 3a, 3b, 3c, apply three-phase alternating voltage, Magnetic flux resultant vector and be zero that the electric current that cause flows in each conductor tube layer 3a, 3b, 3c is produced, can be reduced in each conductor tube The reactance produced in layer 3a, 3b, 3c, can improve circuit power factor.
Three conductors that fluid heating part 3 shown in Fig. 4 is electrically connected by the three-phase circuit comprising three-phase alternating-current supply 4 Pipe 2 is constituted, with the overall impedance value in fluid heating part 3 is divided into formed by 3N part 3N layers (N for more than 1 integer) Conductor tube layer.In addition, in the present embodiment, using N=1 three layers conductor tube layer 3a, 3b, 3c.
Described three layers conductor tube layer 3a, 3b, 3c includes:The conductor tube layer 3a of first layer, a conductor tube 2 from one end Side winds spirality to another side and constituted;The conductor tube layer 3b of the second layer, a conductor tube 2 from another side to one Side winds spirality and constituted;The conductor tube layer 3c of third layer, winds a conductor tube 2 from a side to another side Spirality and constitute.
Each conductor tube layer 3a, 3b, 3c coiling direction are same direction, the adjustment number of windings, pipe range, caliber, wall thickness, winding Diameter and winding height, make each conductor tube layer 3a, 3b, 3c impedance value of substantially equal.In the present embodiment, composition is made respectively to lead Body tube layer 3a, 3b, 3c caliber, wall thickness and the number of windings of conductor tube 2 etc. are identical.In addition, conductor tube layer be 6 layers, 9 layers ... In the case of 3N layers, the coiling direction for making each conductor tube 2 is same direction, is alternately arranged from the lateral another side winding in one end Conductor tube 2 and the conductor tube 2 wound from another side to a side.
In the fluid heating part 3 so constituted, because each conductor tube layer 3a, 3b, 3c is formed by a conductor tube 2, respectively In each conductor tube layer 3a, 3b, 3c winding initial part and winding end portion, stream socket 2Px, 2Py, and these fluids are set Gateway 2Px, 2Py are located at a side (being in Fig. 4 upper end side) and another side (being in Fig. 4 lower end side).In addition, fluid Gateway 2Px, 2Py, which have, to be used to connect the structural portions such as the flange of outside pipe arrangement.
In the fluid heating part 3, intersected by applying on described three layers conductor tube layer 3a, 3b, 3c from three Each phase (U phases, V phases, W phases) of the three-phase alternating voltage of power supply 4 is flowed, constitutes what three layers conductor tube layer 3a, 3b, 3c was each produced Magnetic flux is integrally cancelled out each other.
Specifically, as shown in figure 5, the first phase (V phases) in three-phase alternating-current supply 4 is connected to the conductor tube layer of first layer The second phase (W phases) in 3a winding end portion and the conductor tube layer 3b of second layer winding initial part, three-phase alternating-current supply 4 is even It is connected on the conductor tube layer 3b of second layer winding end portion and the conductor tube layer 3c of third layer winding initial part, three-phase alternating current Third phase (U phases) in source 4 is connected to the conductor tube layer 3a of first layer winding initial part and the conductor tube layer 3c's of third layer Wind end portion.That is, three layers conductor tube layer 3a, 3b, 3c is the circuit knot that delta connection is carried out to three-phase alternating-current supply 4 Structure, the phase difference of the alternating current flowed in each conductor tube layer 3a, 3b, 3c is 60 degree.
That is, the conductor tube layer 3a as first layer winding end portion the end of conductor tube 2 or its near and conduct On the end of conductor tube 2 of the conductor tube layer 3b of second layer winding initial part or its binding post nearby set respectively, apply V Phase voltage.In addition, the conductor tube layer 3b as the second layer winding end portion the end of conductor tube 2 or its near and conduct On the end of conductor tube 2 of the conductor tube layer 3c of third layer winding initial part or its binding post nearby set respectively, apply W Phase voltage.Near the end of conductor tube 2 of the winding initial part of the conductor tube layer 3a as first layer or its and it is used as third layer Conductor tube layer 3c winding end portion the end of conductor tube 2 or its nearby on binding post for setting respectively, apply U phase voltages.
In addition it is also possible to the conductor tube layer 3a of first layer winding initial part and the second layer conductor tube layer 3b winding On end portion, connection three-phase alternating-current supply 4 in the first phase (V phases), the second layer conductor tube layer 3b winding initial part and On the conductor tube layer 3c of third layer winding end portion, the second phase (W phases) in connection three-phase alternating-current supply 4, in first layer In conductor tube layer 3a winding end portion and the conductor tube layer 3c of third layer winding initial part, in connection three-phase alternating-current supply 4 Third phase (U phases).
By connecting three-phase alternating-current supply 4 so on three layers conductor tube layer 3a, 3b, 3c, apply three-phase alternating voltage, Make magnetic flux resultant vector and be zero that the electric current flowed in each conductor tube layer 3a, 3b, 3c is produced, can reduce in each conductor tube layer The reactance produced in 3a, 3b, 3c, can improve circuit power factor.Further, since respectively on each conductor tube layer 3a, 3b, 3c Stream socket 2Px, 2Py are provided with, so because fluid flows in each conductor tube layer 3a, 3b, 3c respectively, so most multipotency is same Tri- kinds of fluids of Shi Jiare.
In addition, using the fluid heating part 3 shown in Fig. 4, and by the case that water produces superheated steam, it may be considered that Saturated vapor is produced by water in 2N layers among 3N layers of conductor tube layer, producing overheat by saturated vapor in remaining 1N layers steams Vapour.In this case, for the angle using heat energy, it is preferred that the 1N layers of generation superheated steam are configured in centre, The 1N layers configuration among the 2N layers of generation saturated vapor in inner side, remaining 1N layers configuration in outside, constitute full with producing The 1N layers of generation superheated steam are clipped in the middle with the 2N layers of steam.
Specifically, water is imported the conductor tube layer 3a of first layer and the conductor tube layer 3c of third layer, produces saturated vapor, The saturated vapor produced in conductor tube layer 3a, 3c is imported the conductor tube layer 3b of the second layer, produce superheated steam.Pass through Using such structure, each phase current balance about 1 to 1 of the three-phase alternating-current supply 4 of connection can be made to compare 1.In addition, passing through The conductor tube layer 3b for flowing high temperature super heated steam turns into the intermediate layer for conductor tube layer 3a, the 3c clamping for being saturated steam flowing, The heat of superheated steam will not be made bootlessly to be discharged into outside, heat transfer part can be used as the preheating for producing saturated vapor.
The experiment of the power factor to representing to improve the fluid heater 100 so constituted is illustrated below.In addition, In following experiment, in order to substantially represent to compare tendency, the single phase alternating current power supply that frequency is 800Hz has been used.
It is 8.042mm basal area2, a diameter of 3.2mm every layer of copper cash constitute spiral shapes around 60 circles, form coil layer, Coil layer, the coil of the second layer wound from another side to a side the first layer wound from a side to another side The coil layer of layer, the third layer wound from a side to another side, to make their coiling direction as unidirectional mode Circular concentric is configured to, Fig. 6 is expressed as follows the circuit structure of situation:(1) connect three layers, first layer coil layer winding rise Beginning portion and third layer coil layer winding end portion on connection single phase alternating current power supply (frequency 800Hz;Test No.1, Fig. 6 (1));(2) three-phase alternating-current supply (frequency 800Hz is connected in the above described manner on three layers respectively;Test No.2, Fig. 6 (2)).
Now, as shown in Table 1 below, in the case where testing No.1, power factor is 0.020, and in experiment No.2 In the case of, the power factor of the coil layer of first layer is 0.151, and the power factor of the coil layer of the second layer is the 0.153, the 3rd The power factor of the coil layer of layer is 0.060.Thus it is considered that in the case of Fig. 6 (2), due in each conductor tube layer The magnetic flux of generation is cancelled out each other, so can suppress voltage reduction, improves power factor.In addition, being converted into commercial frequency In the case of 60Hz alternating voltage, the power factor relative to experiment No.1 is 0.256, in the case where testing No.2, the The power factor of one layer of coil layer is 0.898, and the power factor of the coil layer of the second layer is 0.900, the coil layer of third layer Power factor be 0.627, the average power factor of each layer is 0.836.In powerful fluid heater, due to general Use three-phase alternating-current supply, so as set forth above, it is possible to significantly improve with the power in the case of three-phase alternating-current supply because Number, also has positive effect in terms of device efficiency is improved.
Table 1
According to the fluid heater 100 of the present embodiment so constituted, due to making each conductor tube layer 3a, 3b, 3c The mode that impedance value is of substantially equal and magnetic flux that make three layers conductor tube layer 3a, 3b, 3c each produce integrally is cancelled out each other, connection Three-phase alternating-current supply 4, it is possible to the reactance that reduction is produced in each conductor tube layer 3a, 3b, 3c, can improve power factor. Therefore the device efficiency of fluid heater 100 can be improved.
(second embodiment)
Second embodiment of the present invention is illustrated below.
The fluid heater 100 of present embodiment has by a conductor tube 2 or many conductor tubes 2 being electrically connected to each other The fluid heating part 3 of composition.
The fluid heating part 3 can use various structures as shown in Fig. 7~Figure 10.
Fluid heating part 3 shown in Fig. 7 is by two conductor tubes 2 using the alternating current circuit electrical connection comprising AC power 4 Constitute, the even number formed by the overall impedance value in fluid heating part 3 is divided into even number part (is in the present embodiment 2 It is individual) cutting element 3a, 3b both ends on, from AC power 4 apply alternating voltage.
Each cutting element 3a, 3b be two ends have make the stream socket that the fluid of heating target is flowed in or out The conductor tube layer that 2Px, 2Py conductor tube 2 wind spirality and constituted.Also, adjust the number of windings, pipe range, caliber, wall thickness, Coil diameter and winding height, make the impedance value of two conductor tube layer 3a, 3b as two cutting elements of substantially equal.At this In embodiment, make caliber, wall thickness and the number of windings of conductor tube 2 of each conductor tube layer 3a, 3b of composition etc. identical.
In addition, conductor tube 2 uses insulant or air space insulation on each circle.For example it is contemplated that using having carried out in outside The conductor tube 2 of the insulation processing such as insulating barrier is set on side face.Or can also constitute per a few be divided into one group, every group between absolutely Edge.In addition, described group of number is determined by the current value for flowing through conductor tube 2.
Two conductor tube layer 3a, 3b are configured 2 layers by respective coiling direction in the way of opposite direction, configuration is concentrically It is circular.In addition, in the case of even number of the conductor tube layer for more than 4, the coiling direction using adjacent conductor tube layer is opposite The mode in direction is configured to circular concentric.It is preferably herein, in inner conductor tube layer 3a core hollow bulb and leading for outside In at least one on the outside of body tube layer 3b, magnetic circuit magnetic is set.
In the fluid heating part 3 so constituted, the stream socket of the conductor tube 2 of each conductor tube layer 3a, 3b is constituted 2Px, 2Py are located at a side (being in the figure 7 upper end side) and another side (being in the figure 7 lower end side).In addition, stream socket 2Px, 2Py have the flange part for being used for connecting outside pipe arrangement.
In the fluid heating part 3, in a side (being in the figure 7 upper end side) for each conductor tube layer 3a, 3b, apply and hand over The voltage (being in the figure 7 positive voltage) of a polarity in positive and negative two polarity of voltage is flowed, in the another side of each conductor tube layer 3a, 3b (being in the figure 7 lower end side), applies the voltage (being in the figure 7 negative voltage) of another polarity in positive and negative two polarity of alternating voltage.
That is, for the binding post (not shown) for applying one polar voltages of alternating voltage from AC power 4, connection Near stream socket 2Px conductor tube 2, constituting a side of each conductor tube layer 3a, 3b of composition one end or its.This Outside, for applying the binding post (not shown) from another polar voltages of the alternating voltage of AC power 4, it is connected to composition Each conductor tube layer 3a, 3b it is conductor tube 2, constitute another side stream socket 2Py the other end or its near.
So, by applying the electric current side flowed in alternating voltage, each conductor tube layer 3a, 3b to each conductor tube layer 3a, 3b To on the contrary, the magnetic flux that is produced when being powered to conductor tube layer 3a and the magnetic flux that produces when being powered to another conductor tube layer 3b In the opposite direction, cancel out each other.
Fluid heating part 3 of the fluid heating part 3 relative to described Fig. 7 etc. shown in Fig. 8, is being used as two cutting elements The configuration aspects of conductor tube layer 3a, 3b are identical, but each conductor tube layer 3a, 3b coiling direction and apply alternating voltage method not Together.
That is, two conductor tube layer 3a, 3b are configured two layers in unidirectional mode of respective coiling direction, are configured to same The heart is circular.In addition, in the case of even number of the conductor tube layer for more than 4, similarly using respective coiling direction as same side To mode be configured to circular concentric.
In the fluid heating part 3 so constituted, one end of a conductor tube layer 3a in two conductor tube layer 3a, 3b Side, applies the voltage (being in fig. 8 positive voltage) of a polarity in positive and negative two polarity of alternating voltage, in a conductor tube layer 3a Another side, apply positive and negative two polarity of alternating voltage in another polarity voltage (being in fig. 8 negative voltage).In addition, The another side of another conductor tube layer 3b in two conductor tube layer 3a, 3b, applies in positive and negative two polarity of alternating voltage The voltage (being in fig. 8 positive voltage) of one polarity, in another a conductor tube layer 3b side, applies alternating voltage positive and negative two The voltage (being in fig. 8 negative voltage) of another polarity in individual polarity.That is, in a conductor tube layer 3a side and another Conductor tube layer 3b another side applies the voltage of same polarity, is led in conductor tube layer 3a another side and at another A body tube layer 3b side applies the voltage of same polarity.
That is, in the one end for stream socket 2Px conductor tube 2, constituting a side for constituting a conductor tube layer 3a Or near it, it is connected to apply the binding post (not shown) of one polar voltages of alternating voltage from AC power 4, Constitute conductor tube layer 3a stream socket 2Py conductor tube 2, constituting another side the other end or its near, It is connected to apply the binding post (not shown) from another polar voltages of the alternating voltage of AC power 4.In addition, in structure Into near another conductor tube layer 3b stream socket 2Py conductor tube 2, constituting another side the other end or its, It is connected to apply the binding post (not shown) of one polar voltages of alternating voltage from AC power 4, it is another constituting Individual conductor tube layer 3b it is conductor tube 2, constitute a side stream socket 2Px one end or its near, be connected to apply Binding post (not shown) of the Calais from another polar voltages of the alternating voltage of AC power 4.
By so applying alternating voltage, the electric current side flowed in each conductor tube layer 3a, 3b to each conductor tube layer 3a, 3b To on the contrary, the magnetic flux that is produced when being powered to conductor tube layer 3a and the magnetic flux side produced when being powered to another conductor tube layer 3b To on the contrary, cancelling out each other.
Fluid heating part 3 shown in Fig. 9 is by a conductor tube 2 using the alternating current circuit electrical connection comprising AC power 4 Constitute, the overall impedance value in fluid heating part 3 is divided into even number part, (is in the present embodiment 2 in the even number of formation It is individual) cutting element 3a, 3b both ends, from AC power 4 apply alternating voltage.
Two cutting elements 3a, 3b are made up of inner conductor tube layer 3a and outer conductors tube layer 3b, the inner conductor pipe A piece conductor tube 2 is wound spirality from a side to another side by layer 3a, and the outer conductors tube layer 3b is connected to described The conductor tube layer 3a other end, the coiling direction identical side from another side to one end laterally with the inner conductor tube layer 3a To winding spirality.The impedance value of these conductor tube layer 3a, 3b is of substantially equal.In the present embodiment, each conductor tube layer is made 3a, 3b number of windings etc. is identical.
So, circular concentric is connected into unidirectional mode of respective coiling direction, 2 layers of composition 2 is wound and leads Body tube layer 3a, 3b.That is, the fluid heating part so constituted is continuously integrally formed two conductor tube layer 3a, 3b.In addition, leading In the case that body tube layer is more than 4 even number, it is same direction to make coiling direction, and a conductor tube 2 is laterally another from one end One side and then continuously it is wound into circular concentric from another side to a side.
In the fluid heating part 3 so constituted, the quantity with conductor tube layer is unrelated, two stream sockets 2Px, 2Py Positioned at a side (being in fig .9 upper end side).
In the fluid heating part 3, in a side (being in fig .9 upper end side) for each conductor tube layer 3a, 3b, apply and hand over The voltage (being in fig .9 positive voltage) of a polarity in positive and negative two polarity of voltage is flowed, in the other end of each conductor tube layer 3a, 3b Side, connects the centre position between return portion, i.e. two stream socket of each conductor tube layer 3a, 3b, applies alternating current positive pressure The voltage (being in fig .9 negative voltage) of another polarity in minus two polarity.So in the abutting end of two conductor tube layer 3a, 3b Portion (position for being divided into cutting element) applies common voltage.
That is, end conductor tube 2, constituting stream socket 2Px of each conductor tube layer 3a, 3b is being constituted or its is attached Closely, it is connected to apply the binding post (not shown) of one polar voltages of alternating voltage from AC power 4, it is each constituting Conductor tube layer 3a, 3b it is conductor tube 2, constitute another stream socket 2Py end position or its near, be connected to apply The binding post (not shown) of one polar voltages of alternating voltage from AC power 4.In addition, in each conductor tube layer 3a, 3b Another side, connecting the return portion of each conductor tube layer 3a, 3b, be connected to apply the alternating voltage from AC power 4 The binding post (not shown) of another polar voltages.In addition, the connection sheet 31 in Fig. 9 is arranged at return portion (centre position), Connect the binding post of the AC power 4.
By so applying alternating voltage, the sense of current phase flowed in each conductor tube layer 3a, 3b to each conductor tube layer Instead, the magnetic flux that is produced when being powered to conductor tube layer 3a and the flow direction phase produced when being powered to another conductor tube layer 3b Instead, cancel out each other.
Fluid heating part 3 of the fluid heating part 3 relative to above-mentioned Fig. 7 shown in Figure 10, is used as leading for two cutting elements The structure of body tube layer 3a, 3b is identical, but coiling direction, connection method and the side for applying alternating voltage of each conductor tube layer 3a, 3b Method is different.
That is, two conductor tube layer 3a, 3b are configured two layers in unidirectional mode of respective coiling direction, are configured to same The heart is circular, and electrically connects into series system with AC power 4.Specifically, as shown in Figure 10, by each conductor tube layer 3a, 3b another side conductive member 5 connect and make its short circuit, constitute conductor tube layer 3a the other end and another Individual conductor tube layer 3b the other end electrical connection.In addition, in the case of even number of the conductor tube layer for more than 4, because adjacent Electrically connected between one side of conductor tube layer or between another side, and as series connection.
In the fluid heating part 3, in a side of two conductor tube layer 3a, 3b of series connection, i.e., in a conductor tube A layer 3a side, applies the voltage (being in Fig. 10 positive voltage) of a polarity in positive and negative two polarity of alternating voltage, in string The another side of two conductor tube layer 3a, 3b of connection, i.e. a side in another conductor tube layer 3b, apply alternating voltage positive and negative The voltage (being in Fig. 10 negative voltage) of another polarity in two polarity.
That is, constitute conductor tube layer 3a stream socket 2Px conductor tube 2, constituting side end or Near it, it is connected to apply the binding post (not shown) of one polar voltages of alternating voltage from AC power, in structure Into near another conductor tube layer 3b stream socket 2Px conductor tube 2, constituting side end or its, connection is used In the binding post (not shown) for applying alternating voltage another polar voltages from AC power.
By so applying alternating voltage, the electric current side flowed in each conductor tube layer 3a, 3b to each conductor tube layer 3a, 3b To on the contrary, the magnetic flux that is produced when being powered to conductor tube layer and the flow direction phase produced when being powered to another conductor tube layer Instead, cancel out each other.
The experiment of the power factor to representing to improve the fluid heater 100 so constituted is illustrated below.In addition, In following experiment, in order to substantially represent to compare tendency, the single phase alternating current power supply that frequency is 800Hz has been used, but in reality Fluid heater in, it may be considered that using commercial frequency be 50Hz or 60Hz single phase alternating current power supply, power factor ratio with Lower shown power factor is uprised.
Figure 11 represents the circuit structure of situations below:It is 8.042mm basal area2, a diameter of 3.2mm copper cash with spiral Apply single-phase AC voltage (frequency 800Hz on the coil part that shape winding 60 is enclosed and constituted;Test No.1, Figure 11 (1));And The coil part that the copper cash is enclosed and constituted with spiral wound 30 is in axial arrangement two, and in coil part One side of another side and another coil part, applies one in single-phase AC voltage (frequency 800Hz) positive and negative two polarity The voltage of individual polarity, in a side of a coil part and the another side of another coil part, applies single-phase alternating current The voltage (experiment No.2, Figure 11 (2)) of another polarity in minus two polarity of positive pressure.
Now, as shown in Table 2 below, in the case where testing No.1, power factor is 0.039, and in experiment No.2 In the case of, in the case of with experiment No.1 equal-wattages, power factor is 0.048.So it is considered that Figure 11's (2) In the case of, because the magnetic flux produced in each conductor tube layer is cancelled out each other, it is possible to suppress voltage reduction, improve power factor.
Table 2
Test No. Voltage (V) Electric current (A) Power (W) Power factor
1 98.65 35.37 140 0.039
2 39.16 71.03 130 0.048
Figure 12 represents the circuit structure of situations below:It is 8.042mm basal area2, a diameter of 3.2mm copper cash to wind Direction is that unidirectional mode is enclosed from the lateral another side in one end with spiral wound 60, coil layer is formed, from another side Coil layer is formed to the circle of side winding 60, single-phase AC voltage (frequency is applied at the two ends of such 2 layer line coil element 800Hz;Test No.1, Figure 12 (1));And apply single-phase AC voltage (frequency 800Hz) in a side of the coil part The voltage of a polarity in positive and negative two polarity, positive and negative two of single-phase AC voltage is applied in the another side of the coil part The voltage (experiment No.2, Figure 12 (2)) of the polarity of another in polarity.
Now, as shown in Table 3 below, in the case where testing No.1, power factor is 0.026, and in experiment No.2 In the case of, in the case of with experiment No.1 equal-wattages, power factor is 0.225.So it is considered that Figure 12's (2) In the case of, because the magnetic flux produced in each conductor tube layer is cancelled out each other, it is possible to suppress voltage reduction, improve power because Number.In addition, power factor when using commercial frequency 60Hz single phase alternating current power supply in the case where testing No.1 for 0.324, it is 0.951 in the case where testing No.2.
Table 3
Test No. Voltage (V) Electric current (A) Power (W) Power factor
1 192.2 17.04 84 0.026
2 8.26 34.46 64 0.225
Figure 13 represents the circuit structure of situations below:It is 8.042mm basal area2, a diameter of 3.2mm copper cash to wind Direction be unidirectional mode from a side to another side with spiral wound 60 circle formed coil layer, from another side to The circle of one side winding 60 forms coil layer, in such 2 layers of coil part, in one end and the other end of coil part Position is entreated to apply the voltage of a polarity in single-phase AC voltage (frequency 800Hz) positive and negative two polarity, the one of coil part Side and another side apply the voltage of another polarity in positive and negative two polarity of single-phase AC voltage.
Now, as shown in Table 4 below, in the case of with the experiment No.2 equal-wattages shown in Figure 12 (2), power because Number is 0.248.In the case of fig. 13, compared with the situation shown in Figure 12 (2), power factor is improved.In addition, using business It is 0.960 with power factor during frequency 60Hz single phase alternating current power supply.
Table 4
Test No. Voltage (V) Electric current (A) Power (W) Power factor
1 3.47 69.6 60 0.248
According to the fluid heater 100 of the present embodiment so constituted, the impedance value of fluid heating part substantially etc. It is divided into the sense of current flowed respectively in multiple cutting element 3a, 3b formed by even number part and is cancelled out each other on the contrary, constituting entirety, So the voltage reduction caused by the inductance that conductor tube 2 has can be suppressed, power factor can be improved.Therefore it can improve The device efficiency of fluid heater 100.
(other variant embodiments)
In addition, the present invention is not limited to the embodiment.
For example in said embodiment, to having a case that three layers conductor tube layer 3a, 3b, 3c (N=1) enter Go explanation, but it is same for more than 2 situation in N.In this case, by any one connected in three-phase alternating-current supply Be connected on n-th (n=1,2 ... 5) on the winding end portion of the conductor tube layer of the winding initial part of the conductor tube layer of layer and (n+1) layer, And any one in three-phase alternating-current supply is connected in the winding end portion of the conductor tube layer of first layer and 3N layers of conductor In the winding initial part of tube layer, either, any one in three-phase alternating-current supply is connected in the conductor tube layer of the n-th layer In the winding initial part for the conductor tube layer for winding end portion and (n+1) layer, and any one in three-phase alternating-current supply It is connected in the winding initial part of the conductor tube layer of the first layer and the winding end portion of described 3N layers of conductor tube layer.
Figure 14 represents the wiring diagram with the fluid heating part of the conductor tube layer of 6 layers (N=2).Figure 14 represent with Under situation:The first phase (V phases) in three-phase alternating-current supply 4 is connected to the winding initial part and of the conductor tube layer of first layer On the winding end portion of two layers of conductor tube layer, the second phase (W phases) in three-phase alternating-current supply 4 is connected to the conductor of the second layer On the winding end portion of the winding initial part of tube layer and the conductor tube layer of third layer, the third phase (U in three-phase alternating-current supply 4 Phase) it is connected on the winding end portion of the winding initial part of the conductor tube layer of third layer and the 4th layer of conductor tube layer, three-phase The first phase (V phases) in AC power 4 is connected to the winding initial part and the conductor tube layer of layer 5 of the 4th layer of conductor tube layer Winding end portion on, the second phase (W phases) in three-phase alternating-current supply 4 is connected to layer 5 conductor tube layer winding starting On the winding end portion of the conductor tube layer of portion and layer 6, the third phase (U phases) in three-phase alternating-current supply 4 is connected to first layer Conductor tube layer winding end portion and layer 6 conductor tube layer winding initial part on.
In addition, as shown in figure 15, the winding initial part of random layer and winding can also be terminated in 3N layers of conductor tube layer In at least one in portion, stream socket 2P is set.That is, M (M=2,3 ... 3N) root conductor tube 2 winds 1 layer or continuous winding Multilayer, constitutes 3N layer of conductor tube layer, and the winding of conductor tube layer that can also be residing for the both ends opening in each conductor tube 2 is originated Portion or winding end portion, set stream socket 2P.
Specifically, the situation of Figure 15 (A) expression is:In the fluid heating part with 6 layers of conductor tube layer, two The continuous helical shape of first conductor tube 2 in root conductor tube 2 winds 4 layers, second continuous helical shape of conductor tube 2 is wound 2 layers, In the winding initial part of first layer and the 4th layer of winding end portion and the winding initial part and the winding of layer 6 of layer 5 End portion sets stream socket 2Px, 2Py.Thus, because fluid flows in each conductor tube 2 respectively, can at most it heat simultaneously Two kinds of fluids.
In addition, the situation that Figure 15 (B) is represented is:In the fluid heating part with 6 layers of conductor tube layer, 3 are led The continuous helical shape of first conductor tube 2 in body pipe 2 winds three layers, and the continuous helical shape of conductor tube 2 of second is wound 2 layers, 3rd continuous helical shape of conductor tube 2 is wound 1 layer, first layer winding initial part and third layer winding end portion, the Four layers of winding initial part and the winding end portion of layer 5, the winding initial part of layer 6 and winding end portion are provided with fluid Gateway 2Px, 2Py.Thus, because fluid flows in each conductor tube 2 respectively, it is possible to while at most three kinds of fluids of heating.
That is, several layers of various settings of progress are wound by the radical of the conductor tube to winding and each conductor tube, can be with office Stream socket 2P is set at least one in the winding initial part of meaning layer and winding end portion.
In addition, in said embodiment, stream socket is constituted using the both ends opening of conductor tube, but in addition Stream socket can also be constituted by forming opening on the wall of conductor tube side.Thus, with a conductor tube multilayer-wound In the multiple conductor tube layer constituted, winding initial part that can be where except conductor tube both ends opening and winding end portion with The winding initial part of outer conductor tube layer or winding end portion, set stream socket.
Can also be as Fig. 4 fluid heating part 3, in the conductor tube layer for each phase for connecting the three-phase alternating-current supply 4 In the case that 3a, 3b, 3c are electrically insulated between the layers, as shown in figure 16, individually control each phase current of three-phase alternating-current supply is set Current control device 6.The current control device 6 is constituted for example with IGCT, by being arranged in each phase and individually controlling The electric current of each phase is made, the electric current flowed in each conductor tube layer 3a, 3b, 3c is individually controlled.Thus, it is possible to being connected to each phase Each conductor tube layer individually control its temperature.
For example in said embodiment, conductor tube is wound spirality and constituted by cutting element, but fluid adds Hot portion can also be by constituting in the conductor tube of Straight, and cutting element is in Straight.In this case, two stream sockets 2P is located at the axial end portion of conductor tube 2 respectively.
Figure 17 represents to improve the fluid heater of the fluid heating part constituted with this cutting element in Straight Power factor experiment.
Figure 17 represents the circuit structure of situations below:It is that 2200mm, thickness of pipe wall are 1.65mm's in a diameter of 34mm, pipe range Stainless steel tube both ends apply single-phase AC voltage (frequency 800Hz;Test No.1, Figure 17 (1));And the stainless steel tube Two deciles, apply polarity in single-phase AC voltage (frequency 800Hz) positive and negative two polarity at the both ends of stainless steel tube Voltage, positive and negative two polarity of single-phase AC voltage is applied in the centre position (boundary position of two cutting elements) of stainless steel tube In another polarity voltage (experiment No.2, Figure 17 (2)).
Now, as shown in Table 5 below, in the case where testing No.1, power factor is 0.1715, and in experiment No.2 In the case of, in the case of with experiment No.1 equal-wattages, power factor is 0.1985.So it is considered that in Figure 17 (2) In the case of, because the magnetic flux produced in two cutting elements is cancelled out each other, it is possible to suppress voltage reduction, improve power Factor.
Table 5
Test No. Voltage (V) Electric current (A) Power (W) Power factor
1 2.97 66.75 34.0 0.1715
2 1.593 131.58 41.6 0.1985
Moreover, as shown in following 6~table of table 8, can be the mistake produced with the fluid heater 100 of present embodiment Vapours etc. is used for various suitable examples (purposes).I.e., it is possible to which the fluid heater 100 of present embodiment is assembled into and table The corresponding equipment of suitable examples shown in 6~table 8 is used.
In addition, the invention is not restricted to the embodiment, it can carry out without departing from the spirit and scope of the present invention Various modifications.
Table 6
Table 7
Table 8

Claims (5)

1. a kind of fluid heater, applies alternating voltage to the internal conductor tube for having flow of fluid and carries out electrified regulation, so that The fluid of the conductor Bottomhole pressure is heated, it is characterised in that
Including the fluid heating part being made up of a conductor tube or many conductor tubes being electrically connected to each other, heated the fluid The impedance value in portion is divided into the both ends of even numbers of divisional element formed by even number part, and alternating voltage is applied from AC power,
The even numbers of divisional element is even number of conductors tube layer, and the even number of conductors tube layer is by winding the conductor tube Spirality and constitute and be configured to each other be in circular concentric,
The respective impedance value of even number of conductors tube layer is equal to each other,
Alternating voltage is applied to the both ends of the even number of conductors tube layer, makes the sense of current phase flowed in the conductor tube layer Instead, so that the magnetic flux that even number of conductors tube layer is each produced integrally is cancelled out each other.
2. fluid heater according to claim 1, it is characterised in that
The coiling direction for the even number of conductors tube layer being configured to make adjacent conductor tube layer is opposite direction,
In a side of each conductor tube layer, apply the voltage of a polarity in positive and negative two polarity of alternating voltage, in each institute The another side of conductor tube layer is stated, applies the voltage of another polarity in positive and negative two polarity of alternating voltage.
3. fluid heater according to claim 1, it is characterised in that
The coiling direction for the even number of conductors tube layer being configured to make adjacent conductor tube layer is same direction,
One side of a conductor tube layer in adjacent conductor tube layer is located at phase homonymy with a side of another conductor tube layer, The another side of the another side of one conductor tube layer and another conductor tube layer is located at phase homonymy,
In a side of one conductor tube layer and the another side of another conductor tube layer, apply alternating voltage positive and negative The voltage of an identical polar in two polarity,
Another side and a side of another conductor tube layer in one conductor tube layer, apply alternating voltage positive and negative The voltage of another identical polar in two polarity.
4. fluid heater according to claim 1, it is characterised in that
The coiling direction of the even number of conductors tube layer using adjacent conductor tube layer is continuously wound as unidirectional mode,
In a side of each conductor tube layer, apply the voltage of a polarity in positive and negative two polarity of alternating voltage, in each institute The another side of conductor tube layer is stated, applies the voltage of another polarity in positive and negative two polarity of alternating voltage.
5. fluid heater according to claim 1, it is characterised in that be wound into the volume of spiral conductor tube layer In at least one in the outside of core hollow bulb and conductor tube layer, magnetic circuit magnetic is provided with.
CN201710537776.0A 2012-02-09 2013-02-05 Fluid heating device Expired - Fee Related CN107255362B (en)

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